Attachment_S-_Data_Sheet_for_ES2125_125_mil_Broadcast_System.pdf

ECONO SURF. * P.O. Box 732 * New Castle, DE 19720 * (320) 322-4920 * Fax (302) 322-4981

DATA SHEET

ES-2125

125-Mil-Broadcast System

RECOMMENDED USES:

This system is used on concrete oors areas in Fire House and EMS Facilities:

Apparatus Bays, lounges, of ces, bathrooms, etc. Automotive: Service Write-Up and customer lounges, showrooms that are NOT subject to direct continuous sunlight. Kitchens, lunchrooms, bathrooms, locker rooms, clean rooms, labs and anywhere seamless �grout joint free� easy to maintain semi permanent oors would be bene cial.

PACKAGING:

The liquid components of the 125-mil Solid Color Broadcast System are available in semi-bulk and bulk liquid units. The silica our is available in 50-lb. bags, while the �special� broadcast aggregate is available in 100-lb.bags.

COVERAGE:

The �semi-rigid�, 2200 Epoxy Receiver Coat (with the silica our) is applied at the rate of 30-mils (53.3 sq. ft./gal) and the aggregate is broadcast at the rate of 0.67-lbs. per sq. ft. per application layer. The 3150 Epoxy Top Coat is applied at the rate of 80-90 sq. ft. per gallon depending on the nal surface texture desired.

The VOC-Chemical Resistant Urethane nish coat is applied at 300 sq. ft./gal.

FEATURES:

16 Standard UV Stable Colors

Good Chemical Resistance-Resists Brake Fluid, Battery Acid, Skydrol 500B

Good Abrasion Resistance

VOC Compliant products

Gloss Finish; Final oor requires less maintenance and upkeep.

Will give your facility a bright, clean and professional appearance.

Full Range of textures; provides a safe surface on which to work.

Can Be Installed With an Integral Cove Base to Create a Monolithic Floor

SURFACE PREPARATION:

In general, the substrate must be clean, dry and sound with new concrete cured waxes, foreign particles, disintegrated or soft base materials, and any previously applied potentially incompatible coatings. Create a surface pro le on concrete by steel shot blasting. Cracks and joints should be repaired before the installation of the 125-mil Broadcast System.

If the oor has an existing paint or coating to be removed, grind the entire 1.

area using a self-contained, dust controlled, 480 volt 30-amp, �Diamond Grinder� (Photo #1).

Using a 15�, 480-volt �Shot Blast� unit (Photo #2), pro le the bare concrete 2.

oor surface to affect an approximate 80-grit sand paper nish to achieve a sound mechanical bonding surface for the squeegee applied, 100% solids epoxy.

Power sand and/or hand grind (using vacuumized diamond grinders) 3.

all edges, perimeter areas, etc. that are inaccessible to the shot blast equipment. If necessary, clean out ALL expansion, isolation and control joints using a concrete saw.

Power sweep and/or vacuum the surface to remove all laitance, dust and 4.

excess shot.

If the concrete surface is not prepared properly, product adhesion will fail 5.

and warranties will be voided.

Photo #1 Photo #2

DESCRIPTION:

ES-2125 Broadcast system is a multi-product system that includes a 100% solids, semi-ridgid epoxy receiver coat, a 100% solids epoxy top coat, and a 4 mil aliphatic urethane nish coat and an aggregate layered together to form a 125-Mil broadcast ooring system. This system exhibits very good chemical, wear and chip resistance.

This system exhibits very good chemical, abrasion, chip and UV resistance.

It is available in 16 standard colors and can be installed in varying degrees of texture�from smooth to severe. It is also installed vertically to create a �bath tub� effect for clean rooms.

ECONO SURF

Corporate Headquarters: P. O. Box 732, New Castle, DE 19720

PHONE (302) 322-4920 • FAX (302) 322-4981 • Email: info@econo-surf.com

General Properties: Data

Shelf Life 2 Years

Application Temp & Humidity 55 F to 85 F @ less than 75% R.H.

Induction None

Mixing Ratio: (A to B) Receiver Coat: 1 to 2 by volume: Top Coat: 1 to 2 ratio

Colors Variety with Urethane/Epoxy Colorants

Working Time @ 75 F Receiver Coat: 22-25 minutes; Top Coat: 18-20 minutes.

Application Methods Receiver Coat: Notched Squeegee & High quality 3/8� nap roller; Top Coat: Flat Squeegee & High quality 3/8� nap roller.

Cure Rate @ 75 F

Recoat 10 hrs.

Foot Traf c 14 hrs.

Heavy Traf c 24+ hrs.

Chemical Resistance 72+ hrs.

Test Method Typical Values

Bond Strength (psi) ACI COM #503 (pp.

1139-1141)

400+ w/ concrete failure

% Solids by Volume ASTM D-1644 100.0

Flash Point Pensky-Martens CC >200 F

UV Light Resistance Q-U-V Accelerated Weather Tester

Good

Hardness-Shore D ASTM D-2240 84+

VOC EPA Method 24 0.12 lbs./gal

Gloss (60 ) BYK-Gardner Tri-Gloss 90+

Impact Resistance ASTM D-2794 160 in-lbs.

Indentation MIL-D-3134F None Abrasion Resistance (mg) (CS-17 wheel, 1000 GM load, 1,000 cycles)

ASTM D-1044 55*

Flammability ASTM D-635 Self-Extinguishing

Dry Heat Resistance 140 F Constant 200 F Intermittent

Compression Strength (psi) ASTM D-695 13,100

Tensile Strength (psi) ASTM D-638 7,100

Flexural Strength (psi) ASTM D-790 8,250

Water Absorption (%) ASTM C-413 0.18% *Note: Test results based on complete system with nal coat of ES-5322 CRU

FOR OPTIMUM RESULTS:

New Concrete Must Cure For at Least 30 Days @ 70°F and tested for moisture content.

DO NOT Reduce the Epoxy components with ANY thinner.

DO NOT Use when Humidity Exceeds 75% Indoors.

DO NOT Apply to Structurally Unsound Surfaces.

Allow Each Coat to Dry Tack-Free Before Recoating.

Apply subsequent coats within 24 Hours of Previous Coat.

Test Compatibility with Existing Coatings Prior to Application of Top Coat

Review the Material Safety Data Sheets (MSDS) for this product prior to mixing and applying. In addition, thoroughly review the Application Guide and product labels.

MIXING:

Avoid mixing and application of these products if the oor temperature is below 55°F or above 85°F. Also, avoid application if the relative humidity is higher than 75%. The temperature of the oor, materials and air in the area of the installation all play a role in how the product will apply and cure.

If Colorants are to be used with the 125-Mil Broadcast Coating System, the appropriate quantity of Colorant is added to the Part-B Resin and mixed in uniformly before the Part-A Hardener is added.

Blend the Part-A and Part-B components thoroughly for a minimum of 2 minutes with a �Jiffy� or �Spiral� mixing blade attached to a low-speed (400-600 RPM) electric drill. Take care not to induce air into the material when mixing. This will cause �bubbles� in the coating when applied.

APPLICATION:

Pre-patch all large holes, divots, cracks, etc., using an epoxy paste made of 1.

Econo Surf 3150 Epoxy and Cab-O-Sil TS-720 or Garamite 1958.

Notch squeegee apply a coat of 100% solids epoxy (Econo Surf 2200 2.

Receiver Coat) lled with Sil-Co-Sil 125 at the rate of 30-mils or 53.3 sq. ft./ gal and back roll to level using a 3/8� nap, 18� wide, roller sleeve.

Seed (broadcast) to excess (rejection) with a specially blended silica 3.

aggregate at the rate of 0.67 lbs. per sq. ft.

Sweep and /or vacuum to remove all excess silica aggregate.4.

Steps 2, 3, 4 are repeated.5.

Saw cut all moving joints as required and ll them with a exible epoxy joint 6.

material.

Sweep and /or vacuum to remove dust, debris, contamination etc. resulting 7.

from the sanding/cutting process.

Notched or at squeegee apply 20-mils (80 sq. ft./gal) of pigmented, 100% 8.

solids epoxy (Econo Surf 3150 Epoxy) and back roll to level using a 3/8� or 1/2� nap (depending on the desired nished texture), 18� roller sleeve.

Roller apply one (1) nish coat of a pigmented, V.O.C. compliant, chemical 9.

resistant aliphatic urethane (Econo Surf 5322 CRU) using a 3/8� nap, 18� wide, mohair roller at approximately 5-mils (300 sq. ft./gallon).

POT LIFE:

Based on 75°F and 50% R.H., the Receiver Coat has a pot life of 22-25 minutes while the Epoxy Top Coat has a pot life of 18-20 minutes. Using any product beyond this time will yield variable results and therefore any mixed product beyond the pot life should be discarded. Only the amount of urethane that can be applied within 30 minutes should be mixed at one time.

CLEAN UP:

Application equipment should be cleaned using soap and water or solvent where necessary. Roller covers should be discarded after use.

DISPOSAL:

Empty containers may contain product residue, including ammable or combustible vapors. Do not cut, puncture or weld near these containers. Label warnings must be observed until containers have been commercially cleaned or reconditioned. Any containers to be thrown out must be disposed in accordance with federal, state and local regulations.

CUSTOMER NOTE:

For information on application situations not covered above, contact the corporate of ce at 1-302-322-4290.

125-Mil Solid Color Broadcast System (Firehouse) DS Rev.: 2 4/11