Attachment J-08 - Production Acceptance Test 12MAY2022.docx

Attachment J-08 PRODUCTION ACCEPTANCE TEST N00024-22-R-5107 image1.emf

AN-USQT46E FAT REV A Final.pdf

Battle Force Tactical Training (BFTT) BFTT T46E Factory Acceptance Test (FAT) i

Integrated Training Systems (ITS)/Battle Force Tactical Training (BFTT)

Factory Acceptance Test (FAT) Procedure BFTT Baseline T46E Production

BFTT-T46E-FAT-2020-000

Revision: A

5 APRIL 2021

UNCLASSIFIED

WARNING – This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C. Sec 2751, et seq.) or Executive Order 12470 Violations of these export laws are subject to severe criminal penalties.

DISTRIBUTION STATEMENT D. Distribution authorized to Department of Defense and U.S. DoD Contractors only; Administrative or Operational Use; 22 June 2016. Other requests shall be referred to Program Executive Office, Integrated Warfare Systems, PEO IWS

1AP4, 1333 Isaac Hull Avenue, SE, Stop 2301, Washington Navy Yard, DC 20376-2301.

BFTT-T46E-FAT-2020-000 27 July 2021

APPROVALS

Factory Acceptance Test (FAT) Procedure BFTT Baseline T46E Production

BFTT-T46E-FAT-2020-000

Revision: A

Contracting Officer’s Representative

Date

FORWARDED BY: James Simon

NAVSEA PEO IWS 1IT

REVIEW BY: Brady Roundtree

NSWCDD

BFTT ISEA

28 Jul 2021

5 APRIL 2021 i BFTT-46E-FAT-2020-000

Description of Changes

Change Date Revision Change Description Paragraph(s) Affected

17 MARCH 2020 - Initial Release

5 APRIL 2021 A Modified, added and removed procedural steps and paragraphs

Sections 3, 4, 5, Appendix B

5 APRIL 2021 ii BFTT-46E-FAT-2020-000

TABLE OF CONTENTS

1.0 Introduction

1.1 Purpose

1.2 Scope

1.3 Test Item Description

1.4 BFTT Test Configuration

1.5 Test Facilities

1.6 Test Assets/Schedule

1.7 Document Overview

2.0 Reference Documents

2.1 Government Documents

2.2 Non-Government Documents

2.3 Contractor Documents

3.0 General Requirements

3.1 Test / Inspection Requirements

3.1.1 System Burn-In

3.2 Government Furnished Equipment/Government Furnished Information

3.3 Test Criteria

3.3.1 Test Approach

3.3.2 FAT Performance

3.4 Design Changes, Deviations and Waivers

3.5 Reports

3.6 Failure Reporting and Corrective Action

3.7 Test Instrumentation/Tools

4.0 Test Procedure (PRE-HSV)

4.1 Cisco Data Acquisition and System Serial Number

4.2 Documentation/Equipment Inspections

4.3 Power-on Test and Test Configuration

4.3.1 Bonding and UPS Setup

4.3.2 Prime Power (UPS / PDU) Test

4.3.3 Equipment Suite Power-on

4.3.4 KVM Set-Up

4.3.5 Rack 1 Server Hard Drive CPU Boot Process

4.3.6 BOPC Server Hard Drive CPU Boot and Video Card

4.4 T46E System configuration

4.4.1 System Configuration

5.0 POST HSV TESTS

5.1 T46E system interface testing (PIF)

5.1.1 PIF Test

5.2 FAT Testing Set-up

5.2.1 Hard Drives

5.2.2 Rack 1 MDU/KVM Changes

5.2.3 NAVSIM Modification

5.2.4 Rack 2 MDU/KVM Changes

5.2.5 Rack 2 Media Converter

5.2.6 BOPC Rack MDU/KVM Changes

Battle Force Tactical Training (BFTT) BFTT T46E Factory Acceptance Test (FAT) Global Technical Systems

5 APRIL 2021 iii BFTT-46E-FAT-2020-000

5.2.7 System Interconnects

5.3 FAT TESTING

5.3.1 Server Power-on Sequence

5.3.2 SERVER Configuration / Test

5.3.3 NAVSIM Set-Up / Test

5.3.4 Permission to Train

5.3.5 IBDV TEST (When Installed, otherwise skip) – If skipped indicate N/A on Appendix B, test Step 5

5.4 Burn-In

5.5 System Shut-down / Close

5.6 Shipping Preparation

6.0 Test Certification

7.0 Acronyms and Abbreviations

APPENDIX A - Configuration Guide APPENDIX B – Test Data Sheets

LIST OF FIGURES

Figure 1-1 BFTT AN/USQ-T46E Connectivity Diagram Figure 1-2 BFTT AN/USQ-T46E FAT (Standard) Test Setup ..... Error! Bookmark not defined.

Figure 1-3 BFTT AN/USQ-T46E FAT (without NAVSIM or Rack-2) Test Setup Figure 1-4 BFTT AN/USQ-T46E FAT (without NAVSIM or Common LAU) Test Setup Figure 1-5 BFTT AN/USQ-T46E FAT (without NAVSIM, with Rack-2) Test Setup Figure 3-1. Test Evaluation Flow Chart Figure 5-1. Media Converter BNC Port Termination Switch Figure 5-6. BFTT Digital Voice (IBDV) Menu Pane and Map Figure 5-7. BFTT Digital Voice (IBDV) Menu Pane Figure 5-8. BFTT TCSS Voice Menu Pane Screen Shot Figure 5-9. BFTT TCSS Voice Menu Pane Figure 5-10. ENTITY GENERATION Menu Pane Figure 5-11. Latitude and Longitude Entry Figure 5-12. Upper Right Corner of the Lower BOPC Screen Figure 5-13. Training Control Pane Figure 5-14. Scenario File Directory Pane Figure 5-15. Status Pane Figure 5-17. Exercise Control Start / Stop

LIST OF TABLES

Table 1-1. BFTT Equipment Enclosure Major Components Table 3-1 BFTT FAT Test Requirements Summary Table 3-2. BFTT Test Equipment / Support List

Acceptance Test (FAT)

5 APRIL 2021 1 BFTT-46E-FAT-2020-000

1.0 INTRODUCTION

The Factory Acceptance Test (FAT) provides a description of the production qualification tests to be performed on the Integrated Training Systems (ITS)/Battle Force Tactical Training (BFTT) and provides the information necessary to verify compliance of Baseline T46E BFTT with the applicable requirements.

1.1 PURPOSE

This FAT defines the scope, objectives, methods, system environment, and schedule related data applicable to the conduct of the ITS BFTT FAT. The FAT verifies that hardware, software and firmware are operational and performing as required prior to leaving the production facility.

1.2 SCOPE

The scope of this procedure is to define the required plans and procedures, including Quality Control (QC) necessary to conduct acceptance testing on the ITS BFTT. Production systems to be tested include the following:

• AN/USQ-T46E, BFTT 3 Rack System o AN/USQ-T46E, BFTT Operators Processor Console (BOPC) o AN/USQ-T46E, BFTT, Rack#1 o AN/USQ-T46E, BFTT, Rack#2 (Some HSV options deliver an empty rack)

Testing shall be conducted IAW the general requirements of Section 3 and the procedures described in Section 4 of this document.

The following tests and validations shall be performed on the three equipment enclosures comprising the T46E system as applicable:

• Inspection of equipment and documentation o Controlled drawings o Software release version(s) o As-Built Configuration List (ABCL)

• Control, Monitoring and Diagnostic tests o Power-on o Diagnostic monitoring o Operator Controls and Indicators o Keyboard/Monitor Operation

Sub-system communications

• Functional/performance tests o Verify system integrity File transfers and modifications Signal and Power I/O

5 APRIL 2021 2 BFTT-46E-FAT-2020-000

• Burn-in (BI) o 24-hour error free burn-in test o Performed at the end of the FAT functional testing

See 3.1.1

Included in this FAT are:

• Description of the equipment to be tested / verified

• General test requirements

• Description of the functions and parameters to be tested/evaluated to verify equipment performance

• Schedule of tests

1.3 TEST ITEM DESCRIPTION

The BFTT system is an Open Architecture compliant design that utilizes Commercial Off-the- Shelf (COTS) equipment, including a Versa Modular Eurobus (VME) implementation, to provide Distributed Interactive Simulation (DIS) compliance in a transparent/nonintrusive design.

The ITS BFTT system creates a Synthetic Theater of War (STOW) which provides a training exercise that is virtually indistinguishable from a real-world operational environment. BFTT controls the simulation/stimulation of shipboard combat system sensors and On-Board Trainers (OBTs).

• Simulation of friendly, neutral, and enemy forces demonstrating realistic motion, RF emissions and weapons capabilities.

• Stimulation of organic shipboard training systems providing contact information.

• Interfaces with: Fire Control, Radar, Electronic Warfare (EW), Navigation, Communication and Sonar.

AN/USQ-T46E BFTT system is comprised of the following equipment enclosures and ancillary equipment: BOPC, Rack 1 and Rack 2. These equipment enclosures are tested during the FAT.

1. Equipment Enclosures:

• BFTT Operator Processor Console (BOPC)

- Power Distribution Unit (PDU)

- Keyboard/ Trackball / Dual Monitor Unit

- BOPC CPU

- Connections for Headset/Foot switch

- Uninterruptible Power Supply (UPS)

• Equipment Rack 1:

5 APRIL 2021 3 BFTT-46E-FAT-2020-000

- Secure Communications Suite (SCS)

• (BFTT) / (NCTE) Fiber Switch Shelf Assembly

• Network Grey Switch Shelf Assembly

• Encryptor Shelf Assembly

• Contains KG-175D (not installed during production)

• Red Router Shelf Assembly

• Network Red Switch Shelf Assembly

• Firewall Shelf Assembly (NCTE)

• Firewall Shelf Assembly (BFTT)

- Data Interface Unit (DIU) Shelf Assembly

- Maintenance Display Unit (MDU) / Keyboard Video Mouse (KVM)

- Red Server

- Data Fusion / Simulation Gateway Server

- Improved BFTT Digital Voice (IBDV) or Training Communication Subsystem

(TCSS) as required per HSV. Not installed in the BASE configuration.

• Equipment Rack 2

- Smart Switch with media converter, if applicable

- Common LAU (ASW/CTA), if applicable

- Data Interface Unit (DIU) Shelf Assembly

- Maintenance Display Unit (MDU) / Keyboard Video Mouse (KVM)

- NAVSIM Server

• 8720407-3, 8720407-4, or 8720407-5, as applicable to the Build

- Optical Drive, if applicable

- ACTS, if applicable

2. Ancillary Equipment o Headset o Footswitch

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1.4 BFTT TEST CONFIGURATION

Testing shall be conducted on the BOPC, Equipment Rack 1, and Equipment Rack 2 elements of the BFTT AN/USQ-T46E System, as referenced by NAVSEA Drawing 87204xxx, AN/USQ- T46E (BFTT) System. A summary of the major components of the test configuration of BFTT is shown in Table 1-1.

Table 1-1. BFTT Equipment Enclosure Major Components

Equipment Enclosure/ PN Component Part Number Qty Notes

BOPC/

8720481-0

Power Distribution Unit (PDU) RPS-PS-C080417 1 OEM Powerspec Inc Keyboard/Trackball/Dual Monitors

90-2730-003 1 OEM General Digital

Headset/ Audio Foot Switch Panel

8665751-1 1

BOPC Server 8720489-1 1 OEM Supermicro Uninterruptible Power Supply

(UPS)

GRSLPFC11-3K60-120/240A-

120-5M-4U-12476-1

1 OEM Nova Electric

Rack 1/ 8720482-0

Power Distribution Unit (PDU) RPS-PS-C080417 1 OEM Powerspec Inc (BFTT) / (NCTE) Fiber Switch Shelf Assembly 8720432-1 1 OEM Market Central, Inc.

Network Grey Switch Shelf Assembly 8720437-2 1 Includes Cisco C3650

SW (8665819-1)

Encryptor Shelf Assembly

8720403-1 1 Includes KG-175D-

TACLANE (not installed during production)

Red Router Shelf Assembly 8720397-1 1 Includes CISCO 4331 Router (8664550-1)

Network Red Switch Shelf Assembly 8720437-1 1 Includes Cisco C3650

SW (8665819-1)

Firewall Shelf Assembly

(NCTE) 8720447-1

1 Includes CISCO ASA5508 Firewall (8720395-1)

Firewall Shelf Assembly (BFTT) 8720447-1

1 Includes CISCO ASA5508 Firewall (8720395-1)

Data Interface Unit (DIU) 8720434-150 1 Includes CISCO C3650

SW (8665820-1)

MDU / KVM DKP117-F8e 1 OEM DIGIVIEW Red Server 8720425-1 1 OEM Supermicro Data Fusion / Simulation Gateway Server

8720487-1 1 OEM Supermicro

Improved BFTT Digital Voice

(IBDV)

7254966-XXX (1) Not in BASE system, installed as required during HSV.

Training Communication Subsystem (TCSS)

8665830-X (1) Not in BASE system, Rack 2/ Power Distribution Unit (PDU) RPS-PS-C080417 1 OEM Powerspec Inc

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Equipment

Enclosure/ PN Component Part Number Qty Notes

8720483-0 Data Interface Unit (DIU) 8720490-XXX 1 Includes CISCO C3650 SW (8665820-1) SFPs per HSV

MDU / KVM DKP117-F8e 1 OEM DIGIVIEW Common LAU (ASW/CTA) 7254969-XXX (1) Not in BASE system, NAVSIM Server (8720407-x) 8720407-3, 8720407-4, or 8720407-5

1 OEM Supermicro

Notes:

A block diagram showing the interconnectivity of installed BFTT components is shown in Figure 1-1.

N00024-18-C-5132, Battle Force Tactical Training (BFTT) BFTT T46E Factory Acceptance Test (FAT) Global Technical Systems

5 APRIL 2021 6 BFTT-46E-FAT-2020-000

WAN

Q89-SAST

ALIS

(ACTS/Q89/TTWCS)

CEC/CET

SEWTT/

BEWT II or BEWT

Combat Systems Data Collection

BOPC 1 RACK 1 RACK 2

TIU / NCTE Fiber Switch Shelf

Installed as Required per HSV Smart Switch & Media Converter

Network Grey Shelf

MDU/KVM – Dual Monitors

Encryptor Shelf

Red Router

Network Red Shelf

NCTE Firewall

TIU Firewall

DIU Shelf

Switch-to-Switch Gigabit Link

Common LAU

DIU Shelf

BOPC Server

HS / FS

Red Server

Fusion/Gateway Server

NAVSIM Server

Installed as Required

ACTS OPTICAL DRIVE

Indicator Control

Indicator

IBDV or TCSS

ACTS

Client Server LAN

STOW LAN

Training LAN

NCTE / TDL

LAN

CAT-5 Fiber

Coax Multi-Pin

Interior/Exterior Voice per HSV Installed as Required

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IRIG Timing, Internal N a v i g a t ion Control & Distribution Data

Data Collection LAN IRIG Timing /Navigation

External Interfaces Internal Interfaces

Communications

BFTT T46E Connectivity Diagram – DDG (HSV) Version

Figure 1-1: BFTT AN/USQ-T46E Connectivity Diagram

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BFTT EQUIPMENT RACK

NO. 1

VOIP (Red)

(NETWORK SW)

J 21 VOIP (Grey)

VOIP

PHONE

(Grey)

(Red)

1.4.1.1 BFTT Cooling Configuration

No conditioned cooling water or forced air is required for testing of the BFTT AN/USQ-T46E system.

1.4.1.2 Test Configuration

Unless otherwise specified herein, configure the BFTT system and test equipment as shown in the following (4) figures depending on the Ship Class and HSV options. Only one of the four options will apply at a time.

BFTT AN/USQ-T46E FAT CONFIGURATION (Standard) – with NAVSIM and Rack-2

NOTE 1 NOTE 1

BOPC BFTT EQUIPMENT RACK

CABLE ASSY, VOICE

25 FEET DB15M-DB15F

SERIAL (DB-15)

CABLE ASSY CAT-5E PATCH

25 FEET RJ-45/RJ-45

CAT-5 (Supplied with Phone)

CABLE ASSY Multi-Mode Fiber Duplex Patch Cable - 5 Meters ST/ST

NO. 2

J 46 CAT-5

C/S LAN

Fiber

J43 (A) J44 (B)

CAT-5

192.x.x.x

Serial

(DB-9 M/F)

164.x.x.x

CABLE ASSY Multi-Mode Fiber Duplex Patch Cable rs ST/ST

J 14

J72 (B) J73 (A)

J 68

J 7 RG-58

CABLE ASSY RG-58 50 OHM Patch Cable

25 FT BNC/BNC

J 1

White-Test Lead

Green-Test Lead

RG-58

IRIG-B

J 67

J 8 – Rack I/O Panel

MS3456W20-22S

M85049/11-33W

NOTES:

1. Not Normally connected.

2. Connect when TCSS Units Installed.

POWER

CABLE ASSY

115 VAC

NEMA L5-30P

Facility Power

HEADSET

NOTE 1 or 2

FOOT SW

(I f us ing TNC to BNC Ada pter)

J 7 (IRIG IN) or Rear of NAVSIM A210 / A211/ A212 / A213

Converter

(DMS)

TeleByte

SERIAL

PRODUCT SERVER

NAVSIM Test - Laptop

(Login Required)

(GND)

HEADSET/

I/O PNL

J 7

J 8

(A) J43

(B) J44

DEBRIEF

DATA PORT

(DIU)

J 3

DC Power

Supply

(Set to 24VDC)

For BASE Builds

Jumper Coax Cables

W161 (HSV) and W162

Together

(REMOVE AFTER

TESTING)

IF ACTS

Installed

Jumper Coax Cables

W161 (HSV) and

R-PB174 (HSV)

Together

(REMOVE AFTER

TESTING)

CA

BL

E

AS

SY

R

G-

O H

M P at ch

C ab le

Converter

RX (A )

(NAVSSI) TX (B)

BlackBox Fibe r Tra n sceive r

3 Mete

Packet Generator - Laptop

(PTT)

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Figure 1-2: BFTT AN/USQ-T46E FAT (Standard) Test Setup

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BFTT AN/USQ-T46E FAT CONFIGURATION (without NAVSIM and Rack-2)

BOPC BFTT EQUIPMENT RACK

J 46

CABLE ASSY, VOICE

25 FEET DB15M-DB15F

CABLE ASSY CAT-5E PATCH

25 FEET RJ-45/RJ-45

J 3

NO. 1

VOIP (Red)

VOIP (Grey)

J 12 164.x.x.x

DEBRIEF

DATA PORT

192.x.x.x

J 7 RG-58 J 8

J 7 IRIG-B

IRIG

1. Not Normally connected.

2. Connect when TCSS Units Installed.

NEMA L5-

30P

FOOT SW FOOT SW

NOTE: Rack-2 is Not Shown, Rack 2 is an unpopulated rack containing UPS, PDU, and DIU only

FOOT SW I/O

PNL

Packet Generator

(Grey)

(Red)

A

BL

E

SS

Y

G -5

F

T

BN

/B

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OUTPUT

TIME S O U R CE

Figure 1-3: BFTT AN/USQ-T46E FAT (without NAVSIM) Test Setup

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BFTT AN/USQ-T46E FAT CONFIGURATION (without NAVSIM or Common LAU / with Rack-2)

Figure 1-4: BFTT AN/USQ-T46E FAT (without NAVSIM or Common LAU) Test Setup

SOURCE

B

LE

B

5 APRIL 2021 13 BFTT-46E-FAT-2020-000

BFTT AN/USQ-T46E FAT CONFIGURATION (without NAVSIM / with Rack-2 and Common LAU)

NOTE 1

NOTE 1

Figure 1-5: BFTT AN/USQ-T46E FAT (without NAVSIM, with Rack-2) Test Setup

Not Normally connected.

Connect when TCSS Units Installed.

or Rear of Common LAU

(If using TNC to BNC Adapter)

J 7 (IRIG)

FOOT SW I/O

PNL

AB

LE

BN

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1.5 TEST FACILITIES

Unless otherwise stated all laboratory testing shall be conducted under Standard Ambient Test Conditions as defined in MIL-STD-810:

Temperature: 25 ± 10ºC Relative humidity (RH): 20 to 80%

Atmospheric pressure: Site pressure

1.6 TEST ASSETS/SCHEDULE

All BFTT production units shall undergo a FAT as defined in this procedure. The FAT includes a 24-hour BI (see 3.1.1). Failures of GFE are considered to be non-relevant as indicated in 3.3.

Scheduling of the FAT and ancillary task for production units shall be in support of DO requirements.

1.7 DOCUMENT OVERVIEW

This document consists of the following sections:

1. INTRODUCTION: Scope, purpose, test item definition, test facilities and schedule

2. REFERENCE DOCUMENTS: Reference specifications, standards and handbooks

3. GENERAL REQUIREMENTS: Test criteria

4. TEST DESCRIPTIONS: Test approach / test cases for verification

5. TEST CERTIFICATION: Validation of test data

6. ACRONYMS AND ABBREVIATIONS: Acronyms and abbreviations

APPENDIX A: Configuration Guide APPENDIX B: Test Data Sheets

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2.0 REFERENCE DOCUMENTS

The following reference documents form a part of this document to the extent specified herein.

2.1 GOVERNMENT DOCUMENTS

Document Number Document Title 8720480 T46E (BFTT) System Assembly Primary Racks 8720488 T46E (BFTT) Equipment Labels

Latest Applicable Revision (5.1) Software

Version Description Document (VDD) for the Battle Force Tactical Training System (BFTT), SW Application Release Latest Revision 5.1 (LX), Unclassified

Latest Applicable Revision of (BNMU) Software, Procedures and PIF

BFTT Network Maintenance Utilities (BNMU) Software with Loading/Configuration Procedure and PIF Testing Procedures

T46E System FAT 03 OCTOBER 2019 AN/USQ-T46E Factory Acceptance Test

MIL-STD-31000B

31 OCTOBER 2018 Technical Data Packages, Detail Specification

MIL-STD-129R

24 MAY 2018 Military Marking for Shipment and Storage

MIL-STD-810G

15 APRIL 2014 Environmental Engineering Considerations and Laboratory Tests

MIL-STD-882E

11 MAY 2012 Standard Practice for System Safety

MIL-STD-1399-300-1

25 SEPTEMBER 2018

Interface Standards for Shipboard Systems, Electric Power, and Alternating Current

N00024-18-C-5132 Statement of Work for the Integrated Training Systems (ITS)/Battle Force Tactical Training (BFTT) 4.2 AN/USQ-T46

2.2 NON-GOVERNMENT DOCUMENTS

There are no non-Government documents referenced in this document.

2.3 DOCUMENTS

There are no Contractor documents referenced in this document.

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3.0 GENERAL REQUIREMENTS

3.1 TEST / INSPECTION REQUIREMENTS

The FAT procedure confirms that BFTT hardware, software and firmware are operational prior to leaving the manufacturing facility. Tests and inspections verify that BFTT, its subsystems and assemblies have been constructed IAW the Technical Data Package (TDP), and HWCIs and CSCIs are IAW the latest revision/build levels. Table 3-1 summarizes the top-level test requirements for each procedure step category, including reference documents as applicable.

Table 3-1 BFTT FAT Test Requirements Summary

Section/ Paragraph Test Case Sub-paragraph Test Category/Requirement

4.0 PRE-HSV (Baseline) System Tests

4.1 Data Acquisition - Accomplish BFTTWI023 (Cisco Data

Acquisition) Work Instruction and System Serial Number Identification.

4.2 Documentation/Equipment

Inspections

- Conformance to controlled drawings

- Installation Control Drawing (ICD)

- Top level assembly

- Labeling and marking

- Conformance to Software/firmware versions, Hardware revisions

- Equipment revision levels

- Inspection/lower-level test reports, Work in

Process (WIP) tags and CofCs

- Mechanical configuration for FAT

- Equipment mounting/slide operation

- Panels / cabling secured

4.3 Power-on; test. Test

configuration

- Grounding / Bonding

- Prime Power (UPS/PDU) Test

- Equipment Suite Power On

- KVM Set-up

- Server Hard Drive Verification

4.4 System Configuration - Load / Configure all items IAW the BNMU Disk and Procedures.

5.0 POST-HSV System Tests

5.1 Operational Checks System Interface Testing (PIF)

5.3 Performance Operational

Checks (FAT Testing)

- Server Configuration Test

- NAVSIM Test -Permission to Train Verification -IBDV/TCSS Testing

- Scenario Generation

- Exercise (Simulation) Control

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Section/ Paragraph Test Case Sub-paragraph Test Category/Requirement

5.4 Burn-In (BI) - Power-on

- Monitor BFTT interfaces / time sync

- 24-hour error-free operation

5.5 System Shut-down / Close - Graceful shut-down of electronics suite

- All power (e.g., Electronics, UPS and PDU) off

- Remove all external connections

- Secure all equipment / Panels / stabilizers as required

5.6 Shipping preparation - Connector protective covers installed

- Remove / bag lifting bolts (BOPC Only)

System Burn-In An error free System Burn-In is required to be performed on all equipment as part of acceptance testing. A 24-hour Burn-In shall be performed on the system during production testing IAW the approved FAT, data shall be recorded to capture equipment performance trends. The System Burn-In interval may be adjusted based upon an analysis of the metrics collected.

3.2 GOVERNMENT FURNISHED EQUIPMENT/GOVERNMENT FURNISHED INFORMATION

The following Government Furnished Equipment (GFE) and/or Government Furnished Information (GFI) is required to support equipment configuration and FAT execution:

1. BFTT 5.1 Linux Gold Disk, 02/14/2017

2. BOPC installation disk, U/2.1/GTS/BFTT/AD130/5.1 (LX) and SimDb 02/16/2017

3. Gateway, BFTT TTM, BFTT CF7QA1 & BFTT NAVSIM ATX 5.1 02/16/2017

4. Procedures for Using BFTT Linux Gold Disk, 02/14/2017

5. Version Description Document (VDD) for the Battle Force Tactical Training System (BFTT), SW release 5.1 (LX), Unclassified, 03/15/2017

6. U/ Prototype BNMU 4.0 (Use most recent release)

7. AN/USQ-T46 (BFTT) Product Server, PN 7002535 (Laptop)

8. BFTT Hydra Cable, PN 8554773

9. Audio Foot Switch, PN 8664548-1

10. IP Phone – (Model Varies) Refer to most current T46E Rack 1 Overall Assembly Drawing (8720482) for exact details.

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3.3 TEST CRITERIA

The BFTT AN/USQ-T46E system (BOPC, Rack 1 and Rack 2) shall be considered to have successfully completed the FAT when all applicable test steps / requirements have been tested and verified, and when all test failure reports have been closed. All test data, failure reports / resolutions shall be documented and submitted in a Test Report (CDRL A006). The Government has the overall responsibility for certification and acceptance of the test, including final authority to stop and re-run tests after a test failure is observed.

If a failure occurs during test, the applicable test sequence shall be stopped and the failure analyzed and evaluated. If the failure appears to be localized, or a one-time failure, Program Mangers (PMs), Senior Systems and Software Engineers, and Test Engineers may, with NAVSEA concurrence, decide to continue the testing, and analyze and evaluate the failure at a later date. Pass/Fail criteria is defined in Section 4.

A failure that occurs as a result of test equipment failure, failure to maintain environmental conditions, operator error, equipment set-up problems, or failure of GFP provided to support testing, shall not be considered a failure of deliverable BFTT equipment. The interrupted test shall be restarted at an appropriate point IAW the test procedure, or as agreed upon by the Test Engineer(s) and Government representative.

A test evaluation and resolution flow chart is shown in Figure 3-1.

Test Approach All deliverable equipment will be tested in a phased approach consisting of Pre and Post HSV (Hull Specific Variant) modification tests, as applicable. All Pre-HSV testing will be performed on deliverable equipment in their baseline configurations to include all test procedures prior to interface (PIF) testing (See Table 3-1). The initial phase of testing will include all portions of the system that will not be affected by the predetermined HSV modifications. The final phase (Post- HSV) will consist of the remaining testing. This will include any additional testing or verifications necessary as a result of an HSV change. Deliverable equipment that does not require HSV modifications will be tested through to completion in the as-built Baseline state.

This approach ensures any failure items not affected by an HSV change are captured and rectified earlier in the production and testing stages.

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Figure 3-1. Test Evaluation Flow Chart

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FAT Performance

The BFTT build for baseline T46E is configured using an unclassified software build (BFTT Linux Gold Disk and application media), and does not contain the following components:

Equipment Rack #1

• KG-175D Encryptor (MC-10901-2)

• IBDV or TCSS Unit

Equipment Rack #2

Smart Switch with media converter Common LAU Optical Drive

ACTS

Other functions and / or external interfaces not supported by the Baseline T46E builds, and / or GFI / GFE, include CEC Training Adjunct (CTA) and SQQ-89 Objective Based Training (OBT), ACTS, and Data Collection Module (DCM).

Diagnostic failures, system / subsystem degraded status, and / or other anomalies attributed to the as-built / as-configured BFTT System are not considered FAT failures. These instances are as noted in the applicable step by step procedures of Section 4, below.

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3.4 DESIGN CHANGES, DEVIATIONS AND WAIVERS

Design changes found necessary as a result of any testing will be documented using an Engineering Change Proposal (ECP). ECPs shall be prepared in accordance with the approved configuration management plan and the requirements of the contract. An ECP shall be submitted whenever the detail level physical configuration, material quality, operational or functional performance of equipment or installed systems will not be in compliance with baseline design related documents (Specifications, Contract Drawings, etc.), and a change to the baseline document is considered an appropriate means of resolving a design related issue. Documentation shall be developed in sufficient detail to enable Government review and evaluation of the merits of the proposed change, including cost and scheduling impact, ship class impact, and consequences if disapproved. All existing drawings and technical manuals impacted by the change shall be listed along with a brief narrative explanation of needed changes to incorporate the ECP if approved. All affected BFTT TDP and ancillary documentation shall be updated IAW applicable QA processes and procedures, and the Configuration Management (CM) Plan to reflect the updated baseline configuration.

In the event that a baseline design related document requirement cannot be met, and a change to the baseline document is considered inappropriate, a Request for Deviation (RFD) or Request for Waiver (RFW), as applicable, shall be submitted. As applicable, all affected drawings and ancillary documentation shall be updated IAW applicable QA processes and procedures.

All ECPs, RFDs and RFWs proposed as part of the test process shall be identified and logged in the Test Report.

3.5 REPORTS

FAT testing on Production Units shall be recorded on copies of the data sheets provided in the approved test procedure. For each production unit, the FAT data sheets and all support documentation, including, but not limited to, lower-level test results, QC inspection reports, and vendor / subcontractor Certificates of Compliance (CofCs), as applicable, shall be securely stored and maintained.

3.6 FAILURE REPORTING AND CORRECTIVE ACTION

A failure and corrective action report shall be generated for all components, subsystem, and system failures. Failure reports need not be generated for test delays, or repeat of tests related to obvious test equipment failures, operator errors, or equipment set-up problems. These shall be noted in the test log.

3.7 TEST INSTRUMENTATION/TOOLS

No Specialized Test Equipment (STE), other than GFI / GFE, is required for the evaluation of the BFTT system. Commercial Test Equipment (CTE) and /or Personal Computer (PC) based simulator/emulator requirements are as defined in the applicable test steps. Monitoring equipment shall be installed as defined in the applicable procedures.

Table 3-2 lists the CTE, or equivalent, and ancillary support equipment required to perform the FAT. As applicable, record calibration data for CTE.

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Table 3-2. BFTT Test Equipment / Support List

Item No. Qty Description Manufacturer Model/Part No.

1 2 Product Server GFE 70025351

2 1 Cisco DB-9 to RJ45 Console Cable or equivalent Note: One is included in each Cisco Product Cisco 72-3383-01

3 3 115VAC/30Amp input power cable assembly (MS3456W20 / L5-30P) to connect to power source GTS NA

4 3 ST/ST Duplex Patch Cable, Multimode 62.5/125, 3 Meters Long L-COM FODSTC-03

5 2 ST/LC Duplex Patch Cable, Multimode 62.5/125, 3 Meters Long L-COM FODST-LC-03

6 1 ST/LC Duplex Patch Cable, Singlemode 8.3/125, 3 Meters Long Belkin F2F802L0-03M

7 1 RJ45/RJ45 Coupler Various Various 8 3 RJ45/RJ45 Ethernet copper cable L-COM TRD855DSZRD-25 9 1 DB15M to DB15F Serial cable L-COM CS2N15MF-25 10 1 GPS Master Clock ESE ES-185u 11 3 50 Ohm coaxial cable, BNC-BNC L-COM CC58C-25 12 2 BNC Bullet (female) 75-Ohm L-COM BA016 13 1 LC/LC Duplex Coupler L-COM FOA-550A 14 1 BFTT Hydra Cable Assembly GFE 8554773 15 1 BFTT Test Switch Box GTS N/A

16 1 RS-422 to RS-232 Converter with custom Output Cable Assembly Telebyte 63-25A

17 1 DB-25 Male to DB-9 Female Adapter L-COM DMA010FM 18 1 DB-25 Female to Female Adapter L-COM DGB25F

19 1 DB-9 Male to DB-9 Female Serial Cable, 6-Foot long L-COM CS2N9MF-6

20 1 Test Lead, Banana to Banana, White, 18-Inches Pomona Electronics B-18-9

21 1 Test Lead, Banana to Banana, Green, 18-Inches Pomona Electronics B-18-5

22 1 DC Precision Power Supply 0-40VDC, 0-0.5A (Set to 24VDC) HP 6112A or equivalent

23 1 100TX – 100FX Media Converter Transition M/E –TX-FX-01

24 2 Media Converter, Accepts SFP Modules Transition Networks

M/GE-PSW-SFP-01-

N/A

25 1 SFP Module, 1000Base-LX, Single-mode Cisco GLC-LH-SMD= 26 1 SFP Module, 1000Base-SX, Multimode Cisco GLC-SX-MMD=

27 2 Power Strip with wide spacing to plug in multiple bricks Various Various

Notes:

1. GFE Product Server and laptop contains required test SW/applications (government installed) for BFTT configuration and test.

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4.0 TEST PROCEDURE (PRE-HSV)

Prior to the start of the FAT verify that the T46E system is de-energized and disconnected from facility power, and that all subsystems and assemblies are secured within the enclosure.

Observe necessary Electrostatic Discharge (ESD) precautions during equipment inspections.

Unless otherwise specified herein, record all observations and test results on the test data sheets provided in Appendix B

4.1 DATA ACQUISITION AND SYSTEM SERIAL NUMBER

Prior to any testing / configuration of Rack 1 or Rack 2:

1. Before moving forward with the BFTT FAT, ENSURE the BFTTWI023 (Cisco Data

Acquisition) work instruction has been completed/verified for all Cisco Equipment installed in Rack 1 and Rack 2.

a. If there is any missing or incomplete data:

i. Accomplish Section 4.3.

1. Racks are not to be interconnected at this point. All racks should only have power/ground attached.

ii. Obtain the required missing or incomplete data IAW BFTTWI023.

iii. Continue to step c below.

b. Otherwise continue to step c below.

c. Once verified that it has been completed.

i. Record Results in APPENDIX B – Test Paragraph Error! Reference source not found. – Test Step 1

2. Ensure that a System Serial Number has been assigned.

a. Check the M.O traveler folder for an assigned serial number. If none has been assigned, contact the Production Group and have one assigned.

i. Record Results in APPENDIX B – Test Paragraph 4.1 – Test Step 2

4.2 DOCUMENTATION/EQUIPMENT INSPECTIONS

1. Verify that all applicable entries on the ABCL are completed, including Part Numbers (PNs) and Serial Numbers (SNs). Verify applicable software/firmware versions.

a. Record Results in APPENDIX B – Test Paragraph 4.2 – Test Step 1

2. Obtain controlled copies of the applicable reference drawings and ICDs listed in 2.1, and QA inspection reports to verify equipment construction and configuration, including fit and finish:

• System configured IAW 53711-8720480-0

BOPC: 8720481-0

Rack#1: 8720482-0

KG-175D Encryptor (MC-10901-2) (Not installed)

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IBDV or TCSS unit not installed in Base Configuration.

One or the other will be installed during HSV.

Rack#2: 8720483-0 Smart Switch (Not installed) Common LAU (7254969-XXX) ACTS Optical Drive (2501.03) (Not installed) AEGIS Combat Training System (ACTS) Processor

(7254970-XXX) (Not installed)

• Lower assemblies and components installed IAW applicable drawings of the

TDP.

a. Record Results in APPENDIX B – Test Paragraph 4.2 – Test Step 2

3. Verify marking and labeling IAW 53711-8720488 and 53711-8804783, and applicable top-level assembly drawings from step 2, for BFTT system enclosures and applicable LRUs.

a. Record Results in APPENDIX B – Test Paragraph 4.2 – Test Step 3

4. Verify lower level/subassembly test/conformance data, including WIP tags, vendor test data and CofCs, as applicable.

Note:

Obtain this data from the Quality Assurance team

a. Record Results in APPENDIX B – Test Paragraph 4.2 – Test Step 4

5. Verify operation of chassis slides (applicable equipment freely extends and retracts in / out of the enclosures). Verify operation of cable management arms, and that cable and cable assemblies to do not pinch against mounting hardware. Verify operation of the following slide mounted equipment:

a. BOPC

i. PDU

ii. Keyboard/Trackball/Dual Monitor Assembly

iii. BOPC Server

iv. UPS Unit

b. Rack#1:

ii. (BFTT) / (NCTE) Fiber Switch Shelf Assembly

iii. Network Grey Switch Shelf Assembly

iv. Encryptor Shelf Assembly

v. Red Router Shelf Assembly

vi. Network Red Switch Shelf Assembly

vii. Firewall Shelf Assembly (NCTE)

viii. Firewall Shelf Assembly (BFTT)

ix. Data Interface Unit Shelf

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x. MDU/KVM

xi. Red Server Unit

xii. Data Fusion / Simulation Gateway Server

xiii. IBDV or TCSS, if applicable

xiv. UPS Unit

c. Rack#2:

ii. Common LAU, if applicable

iii. Data Interface Unit Shelf

iv. MDU/KVM

v. NAVSIM Server, if applicable

vi. ACTS Optical Drive, if applicable

vii. ACTS Unit, if applicable

viii. UPS Unit

d. Record Results in APPENDIX B – Test Paragraph 4.2 – Test Step 5

6. Verify that all internal connections are secured, and the following:

a. All switches/routers are configured as specified in their current build drawings

i. SPF Modules installed,

1. Proper Type/Speed

2. In the Proper locations

3. With the Proper Fiber Cable, Multimode (Grey or Orange) or

Single-mode (Yellow)

4. Along with any other optional accessories indicated in the drawings).

b. Additional power related controls are verified during Pre- / Post- power-on tests:

c. Rack Items/Accessories:

i. Verify any other options/accessories that are in the build drawing are properly installed/connected/attached as required.

ii. Verify there is hardware attached to the KG Shelf to mount the crypto unit

iii. Verify there are two brackets for the Cisco IP Phones with hardware attached.

iv. Verify there is a Red and Black Cisco IP Phone with the rack

1. Verify the Red Cisco IP Phone has a RED CAT-5 cable and a RED face plate with it

2. Verify the Black Cisco IP Phone has a BLACK CAT-5 cable with it.

d. Record Results in APPENDIX B – Test Paragraph 4.2 – Test Step 6

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4.3 POWER-ON TEST AND TEST CONFIGURATION

Bonding and UPS Setup

1. Verify that all enclosures are bonded, via the rear ground stud, to facility ground.

a. Record Results in APPENDIX B – Test Paragraph 4.3.1 – Test Step 1

2. On the UPS units installed in all three enclosures, set / verify the following front panel switch positions:

a. AC INPUT OFF

b. BATTERY: OFF

c. Record Results in APPENDIX B – Test Paragraph 4.3.1 – Test Step 2

Prime Power (UPS / PDU) Test

1. Set the AC INPUT and BATTERY switches on the UPS unit to OFF. On the PDU, set the MAIN INPUT BREAKER switch to the OFF position. Set all OUTPUT POWER (1-10) switches to the OFF position.

2. Connect and energize prime power to the enclosure. Set the UPS AC INPUT power switch configured in step 1 to the ON position. Verify the following indicator status:

a. UPS Unit: BEEPS

b. All LEDs under FAULT STATUS Flash

c. After a few seconds (Approx. 10 seconds) All RED LEDs under FAULT

STATUS: GO OUT- Except LOW BATTERY LED

d. LOW BATTERY LED: ON (RED) and ALARM

e. ALL OTHER RED LEDs: OFF

f. SYSTEM STATUS LED: ON (RED)

g. FANS COME ON

h. All other indicators: OFF

i. Record Results in APPENDIX B – Test Paragraph 4.3.2 – Test Step 2

3. On the UPS, set the BATTERY switch to ON. Observe the following:

a. SYSTEM STATUS LED: ON (GREEN) ALARM Turns Off

b. LOW BATTERY LED: Goes OFF

c. FANS Continue to Run

d. All other indicators: OFF

i. If the LOW BATTERY LED is on – Allow the battery to charge until this LED goes off, BEFORE proceeding to the next step.

e. Record Results in APPENDIX B – Test 4.3.2 – Test Step 3

5 APRIL 2021 24 BFTT-46E-FAT-2020-000

4. On the UPS, set the AC INPUT switch to OFF. Observe the following:

a. UNIT FAST BEEPS

b. SYSTEM STATUS LED: Blinks RED

c. UTILITY OFF LED: ON

d. All other indicators off.

i. Record Results in APPENDIX B – Test Paragraph 4.3.2 – Test Step 4

5. On the UPS, set the AC INPUT switch to ON. Observe the following:

i. UNIT STOPS BEEPING

ii. ALL RED LEDs: OFF

iii. SYSTEM STATUS LED: Returns to SOLID GREEN

b. Record Results in APPENDIX B – Test Paragraph 4.3.2 – Test Step 5

6. Remove AC prime power from the Equipment Rack.

7. Observe the following on the UPS:

a. UNIT BEEPS

b. SYSTEM STATUS LED: Blinks RED

c. UTILITY OFF LED: ON

d. All other indicators off.

i. Record Results in APPENDIX B – Test Paragraph 4.3.2 – Test Step 7

8. Re-apply prime power to the Equipment Rack and observe that the UPS:

a. UNIT STOPS BEEPING

b. ALL RED LEDs: OFF

c. SYSTEM STATUS LED: Returns to SOLID GREEN

i. Record Results in APPENDIX B – Test Paragraph 4.3.2 – Test Step 8

9. Repeat steps 2 through 8 for Rack#1 and Rack#2.

a. Record Results in APPENDIX B – Test Paragraph 4.3.2 – Test Step 9

Equipment Suite Power-on

1. Verify the following UPS and PDU switches are set as indicated for the enclosure:

a. UPS

i. AC INPUT: ON

ii. BATTERY: ON

b. PDU

i. MAIN INPUT BREAKER: ON

2. Set PDU OUTPUT POWER switches as follows. Observe the applicable output indicator lit:

a. BOPC

i. OUTPUT POWER 1: ON

ii. OUTPUT POWER 2-9: OFF

5 APRIL 2021 25 BFTT-46E-FAT-2020-000

iii. OUTPUT POWER 10: ON

b. Rack#1

i. OUTPUT POWER 1-4: ON

ii. OUTPUT POWER 5: ON (IBDV/TCSS Unit) When Installed

iii. OUTPUT POWER 6-10: ON

c. Rack#2

i. OUTPUT POWER 1: ON (ACTS Unit) When Installed

ii. OUTPUT POWER 2: ON (NAVSIM) When Installed

iii. OUTPUT POWER 3: ON (OPTICAL DRIVE) When Installed

iv. OUTPUT POWER 4: ON (Common LAU) When Installed

v. OUTPUT POWER 5: OFF

vi. OUTPUT POWER 6: ON (Smart Switch) When Installed

vii. OUTPUT POWER 7: ON (Media Converter) When Installed

viii. OUTPUT POWER 8: ON

ix. OUTPUT POWER 9: OFF

x. OUTPUT POWER 10: ON

d. Record Results in APPENDIX B – Test Paragraph 4.3.3 – Test Step 2

NOTE:

Unused PDU outputs can be used for test equipment as necessary.

3. Observe power-on / indicator lamps and / or LEDs for the following rack components

(May need to look through the air holes on the front of the shelves). For BOPC, Rack #1 and Rack #2, Unlock the Maintenance Display Unit (MDU) and extend the display(s) to the open position. Note, it may be necessary to momentarily depress the respective power switch to observe the power indicator lit. For the BOPC HMI unit hold the power switch until the GREEN LED comes on then release, repeat for the second monitor. Also, note that without the CPUs on and booted, the power indicators for the MDU will illuminate amber (no input signal detected):

a. BOPC:

i. MDU/KVM/Dual Display - (HMI) Human Machine Interface

ii. BOPC Server

b. Rack#1:

i. (BFTT) / (NCTE) Fiber Switches

ii. Network Grey Switch power indicator

iii. Red Router power indicator

iv. Network Red Switch power indicator

v. Firewall Shelf (NCTE) Cisco ASA 5508 power indicator

vi. Firewall Shelf (BFTT) Cisco ASA 5508 power indicator

vii. Data Interface Unit power indicator

viii. MDU/KVM power indicator

ix. Red Server

5 APRIL 2021 26 BFTT-46E-FAT-2020-000

x. NAVSIM

xi. FUS/GTWY

c. Rack#2

i. Smart Switch Shelf: BNC / Fiber Convertor power indicator (if installed)

ii. Data Interface Unit power indicator

iii. MDU / KVM power indicator

The following components will require depression of their power switches located in the upper right corner on the front of the unit.

• BOPC Server

• Red Server (Rack 1)

• NAVSIM (Rack 1)

• FUS/GTWY (Rack 1)

d. Record Results in APPENDIX B – Test Paragraph 4.3.3 – Test Step 3

MDU/KVM Set-Up

Accomplish the following the first time the rack is used to configure the KVM units.

1. MDU/KVM - Initial Turn-on only (Otherwise Skip) – Rack 1

a. Configure the KVM Menu and Options

i. Setup /usage of Rack, Maintenance Terminal KVM

ii. Default Username: 00000000

iii. Default Password: 00000000

b. On Keyboard select Scroll Lock -> Scroll Lock -> Space Bar to access On Screen

Display.

i. Select ‘F1’

ii. Select ’04 User Security’

iii. Change Username / Password for ‘s’ (Supervisor):

1. USER=CRANE

2. Password=BLDG3168

iv. Enter Username / Password for USER 1

1. USER=BFTT

2. Password=BFTT

v. Use mousepad to return to previous menu

c. Set-up port names (port selection window):

i. Select ’02 Portname Edit’, and edit selections as follows:

1. Change System 01 -> ‘Red Server’

2. Change System 02 -> ‘NAVSIM’ (if installed)

3. Change System 03 -> ‘FUS/GTWY’

ii. Use mousepad to return to previous menu

d. Record Results in APPENDIX B – Test Paragraph 4.3.4– Test Step 1

5 APRIL 2021 27 BFTT-46E-FAT-2020-000

2. MDU/KVM - Initial Turn-on only (Otherwise Skip) – Rack 2

a. Configure the KVM Menu and Options

i. Setup /usage of Rack, Maintenance Terminal MDU/KVM

ii. Default Username: 00000000

iii. Default Password: 00000000

b. On Keyboard select Scroll Lock -> Scroll Lock -> Space Bar to access On Screen

i. Select ‘F1’

ii. Select ’04 User Security’

iii. Change Username / Password for ‘s’ (Supervisor):

iv. Enter Username / Password for USER 1

c. Record Results in APPENDIX B – Test Paragraph 4.3.4– Test Step 2

3. MDU/KVM - Initial Turn-on only (Otherwise Skip) – BOPC Rack

a. If not already accomplished:

i. Rack out the (HMI) Unit.

ii. Open both monitors to a comfortable viewing position.

iii. Press and Hold the Power button until the GREEN LED comes on, then release the Power Button. Repeat for the other monitor.

b. Configure the KVM Menu and Options

i. Setup /usage of Rack, Maintenance Terminal MDU/KVM

ii. Default Username: BLANK (No Entry)

iii. Default Password: BLANK (No Entry)

c. On Keyboard select Scroll Lock -> Scroll Lock to access On Screen Display.

i. Select ‘F4’

ii. Select ’Set User Name and Password’

iii. Change Username / Password for ‘s’ (Administrator):

iv. Enter Username / Password for USER1

v. Use mousepad or ESC Key to return to previous menu

d. Set-up port names (port selection window):

i. Select ‘F4’

ii. Select ’Edit Port Names’, and edit selections as follows:

1. Change System 01 -> ‘BOPC’

2. Use mousepad or ESC Key to return to previous menu

5 APRIL 2021 28 BFTT-46E-FAT-2020-000

e. Record Results in APPENDIX B – Test Paragraph 4.3.4– Test Step 3

Rack 1 Server Hard Drive CPU Boot Process

1. Accomplish these steps for each server (Red Server, NAVSIM, FUS/GTWY) present in the system configuration.

2. Power off the Red Server, remove its existing hard drive and replace it with a bootable

Test Configuration hard drive.

3. On MDU/KVM Keyboard select Scroll Lock -> Scroll Lock -> Space Bar to access the On-Screen Display menu and select the Red Server.

4. Momentarily depress the server’s POWER button, and observe the AC Power LED illuminate, the HDD indicator flashing and it boot to a user log on screen with a functional keyboard (depress enter).

5. Power-Off the Red Server. Remove its hard drive from Step 2, and replace it with its original.

6. Repeat Steps 2 – 5 for the NAVSIM and FUS/GTWY if installed.

a. Record Results in APPENDIX B – Test Paragraph 4.3.5 – Test Step 6

BOPC Server Hard Drive CPU Boot and Video Card

1. Power off the BOPC Server, remove its existing hard drive and replace it with a bootable BOPC Test Configuration hard drive.

The hard drive must be configured as a BOPC.

2. On MDU/KVM Keyboard select Scroll Lock -> Scroll Lock -> Space Bar to access the On-Screen Display menu and select the BOPC.

3. Momentarily depress the server’s POWER button, and observe the AC Power LED illuminate, the HDD indicator flashing and it boot to a user log on screen.

4. Using the BOPC keyboard, log-in as a system administrator as indicated below, refer to Appendix A.1 as needed

a. Administrator permissions (Refer to Password Log as needed)

i. Username: gtsbftt

ii. Password: BFTTgts-784-XXX (may be GTSbftt-784-xxx)

5. Press <Enter> at the initial prompt after the warning screens.

6. If you are presented with ‘You are a BFTT Administrator. Do you wish to start BFTT

[y/n]?’ prompt type n <enter>.

5 APRIL 2021 29 BFTT-46E-FAT-2020-000

7. At the command line prompt, type startx <enter>. Observe both upper and lower monitors of the BOPC terminal are populated with a graphical user environment.

8. Using the trackball, ensure the trackball pointer can navigate between both upper and lower monitors.

9. Bring up a terminal window by either selecting the console icon or navigating “Applications>System Tools>Terminal” with the trackball pointer.

10. Type shutdown -h <enter>. The system will perform its shutdown process and power-off the server.

Remove the disk drive from step 1 and replace it with the original.

a. Record Results in APPENDIX B – Test Paragraph 4.3.6 – Test Step 10

4.4 T46E SYSTEM CONFIGURATION

The following must be accomplished, prior to starting the FAT Testing of Rack 1 or Rack 2 or of the system.

System Configuration

1. Configure (load) the switches, routers and firewalls with their proper configurations using the eXtended Network Maintenance Utilities (XNMU) disc (most current version).

a. Accomplish the loads using the most current XNMU disk and procedures.

b. Once completed and all switches, routers and firewalls have been configured successfully;

i. Record Results in APPENDIX B – Test Paragraph Error! Reference s ource not found..1 – Test Step 1

2. Before proceeding, determine if the rack (system) is scheduled for a Hull Specific Variant

(HSV) modification.

a. If no HSV modifications are to be performed, continue to Section 4.5

b. If an HSV modification is scheduled to be performed STOP HERE by performing the following:

i. Power off the system, record in the “Traveler Folder” that system load configurations are completed.

ii. Return the system racks to the proper staging area.

iii. Resume this procedure at the next step (Section 4.5) after HSV modifications have been completed.

5 APRIL 2021 30 BFTT-46E-FAT-2020-000

5.0 POST HSV TESTS

5.1 T46E SYSTEM INTERFACE TESTING (PIF)

System interface testing is to be performed after all HSV modifications have been completed.

PIF Test

1. If not already accomplished, ensure the system is properly bonded to facility ground, then energize the equipment using procedures in Section 4.3.3

2. If not already accomplished, load the eXtended Network Maintenance Utilities disc into the Red Server and perform a reboot.

3. Using the XNMU procedures Network Test Procedures For NextGen, Version x.x, (most current version), perform all interface PIF tests.

a. Record Results in APPENDIX B – Test Paragraph 4.5.1 Step 3

5.2 FAT TESTING SET-UP

Hard Drives

Prior to the start of acceptance testing configure the BFTT System IAW Appendix A or swap the hard drives with the pre-loaded most current version of the BFFT FAT test drives as required for each unit (BOPC / (Simulation Gateway/Data Fusion) / NAVSIM unit).

1. Power down each of the servers (BOPC, Simulation Gateway/Data Fusion, NAVSIM)

2. Remove each of their hard-drives and replace them with their respective pre-configured

BFTT FAT drives.

Rack 1 MDU/KVM Changes

1. MDU/KVM – Rack 1 (HSV Changes) - Accomplish changes as needed due to HSV modifications.

You must be logged into the KVM as an administrator to perform this task, Reference section 4.3.4

a. On Keyboard select Scroll Lock -> Scroll Lock -> Space Bar to access On Screen

i. Change port names (port selection window):

ii. Select ’02 Portname Edit’, and edit selections as needed:

5 APRIL 2021 31 BFTT-46E-FAT-2020-000

iii. Change System 04 -> ‘TCSS’ (if installed)

iv. For items that were removed set Portname back to System Number.

b. Record Results in APPENDIX B – Test Paragraph 5.2.2 – Test Step 1

NAVSIM Modification

1. At Rack#2, If the NAVSIM is installed:

2. Verify that PDU OUTPUT POWER switch 2 (For the NAVSIM) is set ON

a. Power on the NAVSIM.

b. During Boot-up, press the DEL key to get into the BIOS

c. Wait for the BIOS screen to come up.

d. Use the Right ARROW keys to go to the ADVANCED TAB.

e. Use the Down ARROW key to select SUPER IO CONFIGURATION and press

ENTER.

f. Select SERIAL PORT 1 CONFIGURATION and press ENTER.

i. Set to DISABLED

ii. Press ESC Key

g. Use the Down ARROW Key to Select SOL CONFIGURATION and Press

ENTER.

i. Set to Disabled

ii. Press F4 Key

h. Select YES.

i. Wait for the Server to Reboot.

j. Power off the Server

k. Record Results in APPENDIX B – Test Paragraph 5.2.3 – Test Step 2.

Rack 2 MDU/KVM Changes

1. MDU/KVM – Rack 2 (HSV Changes) - Accomplish changes as needed due to HSV

a. On Keyboard select Scroll Lock -> Scroll Lock -> Space Bar to access On Screen

i. Change port names (port selection window)

ii. Select ’02 Portname Edit’, and edit selections as needed:

iii. Change System 01 -> ‘NAVSIM’ (if installed)

iv. For items that were removed set Portname back to System Number.

5 APRIL 2021 32 BFTT-46E-FAT-2020-000

b. Record Results in APPENDIX B – Test Paragraph 5.2.4 – Test Step 1

Rack 2 Media Converter

1. At rack #2 verify that the following item(s) are configured as follows:

a. Access the 10Base2-10BaseT media converter (if installed) on the Smart Switch and Media Converter Shelf Assembly, P/N 8720494-1.

i. Verify that the ‘Term’ switch for the BNC port is in the OFF position (slide switch in left position). See Figure 4-1.

b. Record Results in APPENDIX B – Test Paragraph 5.2.5 – Test Step 1

i. If no Media Converter installed enter N/A for this step.

Figure 5-1. Media Converter BNC Port Termination Switch

BOPC Rack MDU/KVM Changes

1. MDU/KVM – BOPC Rack (HSV Changes) - Accomplish changes as needed due to HSV

a. Change port names (port selection window):

i. On Keyboard select Scroll Lock -> Scroll Lock to…