Attachment C - Panel 3.pdf

PDF 55 KB Posted

Attached to
Halls Substation Control Panels, Bid #3855
Solicitation number
3855
Issued by
Knox County, Tennessee

About this file

This document is a Bill of Materials (BOM) for Attachment C, Engineering Equipment File SB-162, specifically for Panel 3 - HX82, associated with the Halls Substation Control Panels bid by Knoxville Utilities Board (KUB). The comprehensive bill of materials details 38 line items, with quantities ranging from 1 to 15 units, including various electrical and communication equipment such as test blocks, test switches, circuit breaker controls, power quality analyzers, relays, power strips, terminal blocks, fuse holders, communication terminal blocks, fiber optic patch panels, and specialized wiring and cable components.

The document provides extensive technical specifications for each item, including specific manufacturer catalog numbers, part numbers, and detailed technical requirements for wire terminals, cable types, and communication connections. Notable components include a Siemens 7SJ82 Overcurrent Protection Relay, Satec PM180 Power Quality Analyzer, ABB test switches, GE test blocks, and specialized communication and wiring infrastructure. The bill of materials appears to be part of a comprehensive equipment specification for a substation control panel, with precise requirements for installation, termination, labeling, and interconnection of various electrical and communication devices.

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Other files

File Type Posted
D-18920 SH03 R00 - HX 125VDC SCH - PNL 1 - AB87 BUS DIFF.pdf PDF
D-18922 SH10 R00 - HX SCADA-COMM - TB WIRING DIAGRAM (13).pdf PDF
Attachment A - Panel 1.pdf PDF
D-18920 SH10 R00 - HX 125VDC SCH - PNL 4 - BB87 BUS DIFF.pdf PDF
33 72 33.16 Substation Control Panels (002).pdf PDF
D-18920 SH06 R00 - HX 125VDC SCH - PNL 3 - HX82.pdf PDF
D-18922 SH09 R00 - HX SCADA-COMM - TB WIRING DIAGRAM (12).pdf PDF
D-18920 SH02 R00 - HX 125VDC SCH - PNL 1 - HX81.pdf PDF
Invitation Letter.pdf PDF
D-18933 SH06 R00 - HX WIRING DIAGRAM - PNL 3 - HX82 TERM BLOCKS.pdf PDF
D-18922 SH02 R00 - HX SCADA-COMM - CONSTRUCTION DETAILS.pdf PDF
D-18922 SH04 R00 - HX SCADA-COMM - AC-DC POWER SCHEMATIC.pdf PDF
D-18922 SH09 R00 - HX SCADA-COMM - TB WIRING DIAGRAM.pdf PDF
D-18922 SH10 R00 - HX SCADA-COMM - TB WIRING DIAGRAM.pdf PDF
D-18920 SH09 R00 - HX 125VDC SCH - PNL 4 - HX83.pdf PDF
D-18933 SH01 R00 - HX WIRING DIAGRAM - PNL 1 - HX81-AB87 POINT-TO-POINT.pdf PDF
D-18933 SH02 R00 - HX WIRING DIAGRAM - PNL 1 - HX81-AB87 TERM BLOCKS.pdf PDF
D-18919 SH01 R00 - HX FRONT VIEWS - RELAY PANELS 1-2.pdf PDF
D-18933 SH05 R00 - HX WIRING DIAGRAM - PNL 3 - HX82 POINT-TO-POINT.pdf PDF
D-18921 SH01 R00 - HX SCADA _ COMM SCHEMATIC.pdf PDF
D-18918 SH02 R00 - HX THREE LINE.pdf PDF
D-18924 SH01 R00 - HX AC PANELS _ STA SERV.pdf PDF
D-18933 SH08 R00 - HX WIRING DIAGRAM - PNL 4 - HX83-BB87 TERM BLOCKS.pdf PDF
Bid Terms and Conditions.pdf PDF
D-18921 SH02 R00 - HX SCADA _ COMM SCHEMATIC (2).pdf PDF
D-18922 SH02 R00 - HX SCADA-COMM - CONSTRUCTION DETAILS (5).pdf PDF
D-18922 SH04 R00 - HX SCADA-COMM - AC-DC POWER SCHEMATIC (7).pdf PDF
D-18922 SH05 R00 - HX SCADA-COMM - WIRING DIAGRAM.pdf PDF
D-18919 SH02 R00 - HX FRONT VIEWS - RELAY PANELS 3-4.pdf PDF
D-18922 SH06 R00 - HX SCADA-COMM - WIRING DIAGRAM.pdf PDF
D-18933 SH07 R00 - HX WIRING DIAGRAM - PNL 4 - HX83-BB87 POINT-TO-POINT.pdf PDF
D-18922 SH01 R00 - HX SCADA-COMM FRONT VIEW (4).pdf PDF
D-18922 SH06 R00 - HX SCADA-COMM - WIRING DIAGRAM (9).pdf PDF
Attachment B - Panel 2.pdf PDF
D-18920 SH05 R00 - HX 125VDC SCH - PNL 2 - 1B87 BUS DIFF.pdf PDF
D-18922 SH07 R00 - HX SCADA-COMM - WIRING DIAGRAM (10).pdf PDF
Attachment D - Panel 4.pdf PDF
Attachment E - SCADA-Comm.pdf PDF
D-18933 SH03 R00 - HX WIRING DIAGRAM - PNL 2 - HXT1-1B87 POINT-TO-POINT.pdf PDF
D-18922 SH08 R00 - HX SCADA-COMM - TB WIRING DIAGRAM (11).pdf PDF
D-18922 SH01 R00 - HX SCADA-COMM FRONT VIEW.pdf PDF
D-18922 SH05 R00 - HX SCADA-COMM - WIRING DIAGRAM (8).pdf PDF
D-18921 SH03 R00 - HX COMM DETAILS.pdf PDF
D-18921 SH02 R00 - HX SCADA _ COMM SCHEMATIC.pdf PDF
D-18917 SH01 R00 - HX SINGLE LINE.pdf PDF
D-18933 SH04 R00 - HX WIRING DIAGRAM - PNL 2 - HXT1-1B87 TERM BLOCKS.pdf PDF
D-18922 SH03 R00 - HX SCADA-COMM - CONSTRUCTION DETAILS.pdf PDF
D-18920 SH04 R00 - HX 125VDC SCH - PNL 2 - HXT1 DIFF.pdf PDF
D-18920 SH01 R00 - HX 125VDC SCH - PNL 1 - HX81.pdf PDF
D-18921 SH01 R00 - HX SCADA _ COMM SCHEMATIC (1).pdf PDF
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Text version

Item Quantity Description

1 5

Test block, 6-pole, complete with cover, shorting hardware and screws, semi-flush mounted. GE Type PK-2, Catalog

No. 6422120G4. Devices: 8229A, 8229B, 8229C, 8229D, 82PQM29A

2 4

Test switch mounting plate, 3 position, 3RU height, low offset, steel, ANSI 61 gray, with individual clear covers.

Suitable for installation of three (3) FT-1 type switches with stud terminals, standard depth. ABB Type FT-19R, Style

No. FRXG000000000C.

3 1

Test switch, 10-pole (8 current, 2 trip), FT-19R style, semi-flush mounted, black current handles, orange trip handles, stud terminals, ABB Type FT-1 Catalog No. RS9682A61G01: O, O, C-C, C-C, C-C, C-C. Devices: 8250BF29A

4 1

Test switch, 10-pole (4 potential, 6 trip), FT-19R style, semi-flush mounted, red potential handles, orange trip handles, stud terminals, ABB Type FT-1 Catalog No. RS9682A62G01: T, T, T, T, O, O, O, O, O, O. Devices: 8250BF29B

5 2

Test switch, 10-pole (10 trip), FT-19R style, semi-flush mounted, orange trip handles, stud terminals, ABB Type FT-1

Catalog No. RS9672A97G01: O, O, O, O, O, O, O, O, O, O. Devices: 8250BF29C, 8250BF29D

6 - N/A

7 1

Switch, circuit breaker control with mechanical red and green operation indicator flags, spring return, nine stage, with 2 “C”, 2 “T”, 2 “O” and 3 “SC” contacts having complete action of sliding contacts arranged for positive break before “T” contact make, with contact development shown below. GE Type SB1 Catalog No. 16SB1ED4D44SPR2P.

Device: 8201

8 - N/A

9 - N/A

10 1

Light, indicating, 125VDC with green LED lamp & lens. GE Type ET-16 Catalog Number 116B6708G43G73G4. Device:

Above 8201

11 1

Light, indicating, 125VDC with red LED lamp & lens. GE Type ET-16 Catalog Number 116B6708G43R73R4. Device:

Above 8201

12 - N/A

13 - N/A

14 - N/A

15 - N/A

16 1

Power Quality Analyzer, 60Hz calibration frequency, 5A current inputs, 125 VDC power supply, three line LED display, COM1 port capable of DNP3 serial communications over RS-485, with IRIG-B expansion card for GPS time synchronization, and TXFX expansion module, complete with remote display and cable. Satec Catalog Number

PM180-D-A-U-60Hz-5-ACDC, RDM180, C03, IRIGB, TXFX. Device: 82PQM

17 - N/A

18 - N/A

19 - N/A

20 - N/A

21 1

Relay, 7SJ82 Overcurrent Prot. 3-pole with Standard variant X2; Housing type: Flush mounting; BI: 23; BO: 16 (16ST +

0F + 0HS + 0P); CT: 4 (protection); VT: 4 (standard); Measuring-transducer inputs: none; Housing width: 1/3 x 19'';

Modules in 19" row 1: IO102, PS101, IO110; Modules in 19" row 2: ; LEDs/Push-buttons: 16 LEDs; Operation Panel:

Integrated; Key switch: Without; Display type: Small display; Front Design: USA; Power Supply: DC 110 V-250 V, AC

100 V-230 V; Communications encryption: Normal; Integrated Ethernet port J: for DIGSI 5; Plug-in module position E:

USART-AD-1FO: 1 x opt. 2 km 820nm ST connector; Plug-in module position F: available, not assembled; Function points class: Base + 200 function points Base. Siemens Product Number P1J1479553. Device: 8250BF

22 - N/A

23 1

Power Strip, 1U rack mount, 120V, 20A, 12 outlets (6 front facing, 6 rear facing), 15 ft cord. Eaton Tripp-Lite Model

Number RS-1215-20

24 1

Diode, ABB Type TRB-2 Zener Tripping Unit with two (2) 50 Watt Zener diodes having a maximum +/- 10% tolerance on nominal zener voltage (Motorola Zener Diode 1N2846A or 1N2846B), ABB Style Number 408C003G01. Device:

82TRB

25 15

Terminal block, 12-point, 30A, 600V, one piece, Heavy Duty molded phenolic material with washerhead screws and white unmarked terminal identification strip. GE Type EB Catalog No. EB25B12 or Marathon Catalog No. 1512STD

Attachment C

Engineering Equipment File SB-162

Panel 3 - HX82

Bill of Materials

Attachment C

Engineering Equipment File SB-162

Panel 3 - HX82

Bill of Materials

26 5

Fuse holder, 30A, 250V, Class R, 2-pole, phenolic base, screw type, typical for DC circuits. Bussman Catalog No.

RM25030-2SR. Fuses shall be type FRN in quantities and amp ratings as shown on KUB schematic drawings. (FRN-R-6, qty 4; FRN-R-30, qty 6)

27 - N/A

28 1

Terminal Block, 36-point, one pluggable connection per point plus two wire connections per point, for IRIG-B and RS-

485 communication wiring connections, each assembled from Phoenix Contact Clipline products. Catalog Numbers

(36) PIT 2.5-TWIN/1P Order No. 3209633, (6) bridge connectors FBS 10-5 Order No. 3030213, (2) covers D-ST 2.5-

TWIN Order No. 3030488, (2) End brackets Clipfix 35-5 Order No. 3022276, mounting hardware, markers for each terminal, and other parts as appropriate. Ferrule wire termination to be used on each connection as appropriate. See provided wiring diagrams and communication details for bridge connections, plugs, and jumpers. Device: TBPX

29 2

Terminal Plug, 3 pole, with cable housing, for use with communication terminal block (item 28), each assembled from

Phoenix Contact Clipline products Catalog No’s. PP-H 2.5/1-L Order No. 3210062, PP-H 2.1/1-M Order No. 3210091, PP-H 2.5/1-R Order No. 3210127, and PH 2.5/3 Order No. 3209701. Ferrule wire termination to be used on each connection as appropriate. Devices: Connects shielded pair cable to TBPX terminal block (BOM Item #28) from opposite end originating at Port G Siemens relays and opposite of Satec IRIG-B connection.

30 1 Cable Plug, D-sub, 9-pin, male, terminate IRIG-B communication cables to Port G on each of the Siemens relays.

31 1

Breakout Connector, BNC male to two wire flying lead, for IRIG-B signal on SATEC IRIG-B cards. Part Number:

Pomona 4970 or KUB approved equal.

32 1

Patch panel assembly, Fiber Optic, 6 fibers. Multilink Type FWM-1X-SP-BK black enclosure Part Number 045-187-10 with Multilink Black Adapter Panel having six (6) Simplex ST Multi Mode Fiber Adapters, Part Number 10-5458.

Devices: PP1

33 1

Fiber Jumpers, dual fibers, multimode, 62.5/125um core and cladding with ST connectors at each end, orange color, 5 meter length. MCC Catalog No. FXD6AST-5M or KUB approved equal. Devices: PP1 to Siemens relays.

34 1 lot

Wire terminals - Uninsulated Ring tongue: Except where noted below, control wiring shall be terminated using

Burndy HYLUG type heavy-duty seamless, 1-hole flat, non-insulated ring tongue compression terminals or KUB approved equal. Burndy Catalog Number YAV9C-L36BOX for #10AWG SIS. Burndy Catalog Number YAV12G2BOX FOR

#14AWG SIS.

Wire terminals - Insulated Ring tongue: #10AWG SIS CT wiring that terminates on the Siemens relays CT inputs shall be terminated with insulated ring tongue lugs. Tyco Type PIDG, Part Number 130171.

Wire terminals - #14 SIS Ferrules: #14AWG SIS wiring that terminates on Phoenix type modular blocks on the

Siemens relays and Satec PM180 shall be terminated with wire ferrules. Where two wires terminate on a single point, a twin ferrule shall be used. Do not terminate two single ferrule wires on a point. Tyco Single Wire Ferrule Part

Number 1-966067-6. Tyco Double Wire Ferrule Part Number 966144-8.

Wire terminals - #22AWG SH-PR Ferrules: #22AWG SH-PR conductor wiring (including jumpers) that terminates on

TBL6 (BOM Items #23 and #24) Phoenix modular block shall be terminated with wire ferrules. Where two wires terminate on a single point, a twin ferrule shall be used. Do not terminate two single ferrule wires on a point. Tyco

Single Wire Ferrule Part Number 966067-2. Tyco Double Wire Ferrule Part Number 966144-1.

35 1 lot

Wire labels. All control wiring and communication cable shall be labeled at both ends using High-Visibility labels that indicate opposite end terminations of each wire or cable as shown on the wiring diagrams.

36 1 lot

Wire for protection and control shall be switchboard wire, XLP insulated, rated 600V UL Type SIS 90 ºC, flexible stranded, tinned copper conductors, NEMA and IPCEA accepted. Control wiring shall be gray insulated, #14 AWG 41-stranded tinned copper. CT circuit wiring shall be gray insulated, #10 AWG 105-stranded tinned copper. Wiring extending from the ground bus shall be green insulated, #10 AWG 105-stranded tinned copper.

Attachment C

Engineering Equipment File SB-162

Panel 3 - HX82

Bill of Materials

37 1 lot

Cable, shielded pair, 22 AWG copper, for IRIG-B connections from Siemens relays and Satec PQM to TBPX, wire colors to be black and red plus shield, shielded pair between same device and terminal block may be bundled in multi-pair cable but each pair must be separately shielded with no connections between shields.

38 1 lot

Cable, shielded pair cable, 18 AWG copper stranded, wire colors to be black and white plus shield, for SCADA point status communication. Devices: As shown on drawings. Note: For SCADA status points, the white conductor shall be used for the signal and the black conductor shall be used as the common (SP).

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