Attachment A - Panel 1.pdf
PDF 56 KB Posted
- Attached to
- Halls Substation Control Panels, Bid #3855
- Solicitation number
- 3855
- Issued by
- Knox County, Tennessee
About this file
This document is a Bill of Materials (Attachment A) for Panel 1 - HX81/AB87 for the Halls Substation Control Panels project by Knoxville Utilities Board (KUB). The bill of materials details 38 line items of electrical and communication equipment, including test blocks, test switches, relays, power quality analyzers, power strips, terminal blocks, fuse holders, fiber optic patch panels, and various wiring and cable components. The equipment is specifically designed for a substation control panel, with detailed catalog numbers, manufacturer specifications, and device identifications for each item.
The bill of materials provides comprehensive technical specifications for each component, specifying precise quantities, manufacturer part numbers, and specific device applications. The components are primarily from manufacturers like GE, ABB, Siemens, Eaton, and Phoenix Contact, with a focus on electrical protection, control, and communication equipment. The wiring specifications include detailed requirements for wire types, terminals, labels, and cable connections, emphasizing high-quality, standards-compliant materials for use in a substation control environment. The document appears to be part of a competitive bidding process, with specific technical requirements that potential suppliers must meet to be considered for the project.
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Item Quantity Description
1 5
Test block, 6-pole, complete with cover, shorting hardware and screws, semi-flush mounted. GE Type PK-2, Catalog
No. 6422120G4. Devices: 8129A, 8129B, 8129C, 8129D, 81PQM29A
2 6
Test switch mounting plate, 3 position, 3RU height, low offset, steel, ANSI 61 gray, with individual clear covers.
Suitable for installation of three (3) FT-1 type switches with stud terminals, standard depth. ABB Type FT-19R, Style
No. FRXG000000000C.
3 8
Test switch, 10-pole (8 current, 2 trip), FT-19R style, semi-flush mounted, black current handles, orange trip handles, stud terminals, ABB Type FT-1 Catalog No. RS9682A61G01: O, O, C-C, C-C, C-C, C-C. Devices: AB87A29A, AB87A29B, AB87A29C, AB87B29A, AB87B29B, AB87B29C, 8121A29A, 8121B29A
4 2
Test switch, 10-pole (4 potential, 6 trip), FT-19R style, semi-flush mounted, red potential handles, orange trip handles, stud terminals, ABB Type FT-1 Catalog No. RS9682A62G01: T, T, T, T, O, O, O, O, O, O. Devices: 8121A29B, 8121B29B
5 6
Test switch, 10-pole (10 trip), FT-19R style, semi-flush mounted, orange trip handles, stud terminals, ABB Type FT-1
Catalog No. RS9672A97G01: O, O, O, O, O, O, O, O, O, O. Devices: 8121A29C, 8121A29D, 8121B29C, 8121B29D, AB87A29D, AB87B29D
6 2
Test switch, 10-pole (6 trip, 4 bypass), FT-19R style, semi-flush mounted, orange trip handles, blue bypass handles, stud terminals, ABB Type FT-1 Catalog No. RS991A54HG01: O, O, O, O, O, O, 7-E, 7-E. Devices: 8121A29E, 8121B29E
7 1
Switch, circuit breaker control with mechanical red and green operation indicator flags, spring return, nine stage, with 2 “C”, 2 “T”, 2 “O” and 3 “SC” contacts having complete action of sliding contacts arranged for positive break before “T” contact make, with contact development shown below. GE Type SB1 Catalog No. 16SB1ED4D44SPR2P.
Device: 8101
8 2
Relay, auxiliary, tripping, multi-contact (16 contacts - 10"a" and 6"b") in addition to 2 contacts in coil circuit, spring trip, hand reset with trip coil for use on 125VDC system, oval handle. GE Type HEA Catalog Number HEA61C240X2.
Devices: AB86A, AB86B
9 1
Switch, bat-handle toggle, screw terminals, 3PDT, on-on maintained operation, 15A/125VDC, 15/32 mounting diameter. Eaton E10 Series Catalog Number E10E315ES. Complete with “ON-OFF” Indicating Plate Catalog Number
E10TA301 and Locknut Catalog Number E10TA101, E10 Series. Device: 817943
10 1
Light, indicating, 125VDC with green LED lamp & lens. GE Type ET-16 Catalog Number 116B6708G43G73G4. Device:
Above 8101
11 1
Light, indicating, 125VDC with red LED lamp & lens. GE Type ET-16 Catalog Number 116B6708G43R73R4. Device:
Above 8101
12 2
Light, indicating, 125VDC with blue LED lamp & lens. GE Type ET-16 Catalog Number 116B6708G43B73B4. Device:
Above AB86A, AB86B
13 3
Light, indicating, 115VAC with white LED lamp & clear lens. GE Type ET-16 Catalog Number 116B6708G45W73C4 and replacement Powerline White LED lamp Part Number 1835LS3-W-CWLED lamp Part Number. Device: Bus Potential
Lights {A,B,C} Above 81PQM29A
14 - N/A
15 - N/A
16 1
Power Quality Analyzer, 60Hz calibration frequency, 5A current inputs, 125 VDC power supply, three line LED display, COM1 port capable of DNP3 serial communications over RS-485, with IRIG-B expansion card for GPS time synchronization, and TXFX expansion module, complete with remote display and cable. Satec Catalog Number
PM180-D-A-U-60Hz-5-ACDC, RDM180, C03, IRIGB, TXFX. Device: 81PQM
17 2
Relay, 7SA82 Distance Prot. 3-pole with Standard variant X2; Housing type: Flush mounting; BI: 23; BO: 16 (16ST + 0F
+ 0HS + 0P); CT: 4 (protection); VT: 4 (standard); Measuring-transducer inputs: none; Housing width: 1/3 x 19'';
Modules in 19" row 1: IO102, PS101, IO110; Modules in 19" row 2: ; LEDs/Push-buttons: 16 LEDs; Operation Panel:
Integrated; Key switch: Without; Display type: Small display; Front Design: USA; Power Supply: DC 110 V-250 V, AC
100 V-230 V; Communications encryption: Normal; Integrated Ethernet port J: for DIGSI 5; Plug-in module position E:
USART-AD-1FO: 1 x opt. 2 km 820nm ST connector; Plug-in module position F: USART-AW-2LDFO: 2 x opt. 24 km
1300nm LC duplex connector; Function points class: Base + 300 function points. Siemens Product Number
P1A512176. Devices: 8121A, 8121B
Attachment A
Engineering Equipment File SB-162
Panel 1 - HX81/AB87
Bill of Materials
Attachment A
Engineering Equipment File SB-162
Panel 1 - HX81/AB87
Bill of Materials
18 2
Relay, 7SS85 Busbar Prot. 1 zone, 3 bays incl; Housing type: Flush mounting; BI: 15; BO: 13 (3ST + 10F + 0HS + 0P); CT:
12 (protection); VT: 0 (standard); Measuring-transducer inputs: none; Housing width: 1/2 x 19''; Modules in 19" row
1: IO203, PS201; Modules in 19" row 2: IO201; LEDs/Push-buttons: 16 LEDs; Operation Panel: Integrated; Key switch:
Without; Display type: Small display; Front Design: USA; Power Supply: DC 60 V-250 V, AC 100 V-230 V;
Communications encryption: Normal; Integrated Ethernet port J: for DIGSI 5; Plug-in module position E: USART-AD-
1FO: 1 x opt. 2 km 820nm ST connector; Plug-in module position F: No module; Function points class: Base + 30 function points. Siemens Product Number P1E792387. Devices: AB87A, AB87B
19 - N/A
20 - N/A
21 - N/A
22 - N/A
23 1
Power Strip, 1U rack mount, 120V, 20A, 12 outlets (6 front facing, 6 rear facing), 15 ft cord. Eaton Tripp-Lite Model
Number RS-1215-20
24 1
Diode, ABB Type TRB-2 Zener Tripping Unit with two (2) 50 Watt Zener diodes having a maximum +/- 10% tolerance on nominal zener voltage (Motorola Zener Diode 1N2846A or 1N2846B), ABB Style Number 408C003G01. Device:
81TRB
25 15
Terminal block, 12-point, 30A, 600V, one piece, Heavy Duty molded phenolic material with washerhead screws and white unmarked terminal identification strip. GE Type EB Catalog No. EB25B12 or Marathon Catalog No. 1512STD
26 10
Fuse holder, 30A, 250V, Class R, 2-pole, phenolic base, screw type, typical for DC circuits. Bussman Catalog No.
RM25030-2SR. Fuses shall be type FRN in quantities and amp ratings as shown on KUB schematic drawings. (FRN-R-6, qty 10; FRN-R-15, qty 4; FRN-R-30, qty 6)
27 1
Fuse holder, 30A, 250V, Class R, 3-pole, phenolic base, screw type, typical for 3-phase AC PT or other similar circuits, Bussman Catalog Number RM25030-3SR. Fuses shall be type FRN in quantities and amp ratings as shown on KUB schematic drawings. (FRN-R-2, qty 3)
28 1
Terminal Block, 36-point, one pluggable connection per point plus two wire connections per point, for IRIG-B and RS-
485 communication wiring connections, each assembled from Phoenix Contact Clipline products. Catalog Numbers
(36) PIT 2.5-TWIN/1P Order No. 3209633, (6) bridge connectors FBS 10-5 Order No. 3030213, (2) covers D-ST 2.5-
TWIN Order No. 3030488, (2) End brackets Clipfix 35-5 Order No. 3022276, mounting hardware, markers for each terminal, and other parts as appropriate. Ferrule wire termination to be used on each connection as appropriate. See provided wiring diagrams and communication details for bridge connections, plugs, and jumpers. Device: TBPX
29 5
Terminal Plug, 3 pole, with cable housing, for use with communication terminal block (item 28), each assembled from
Phoenix Contact Clipline products Catalog No’s. PP-H 2.5/1-L Order No. 3210062, PP-H 2.1/1-M Order No. 3210091, PP-H 2.5/1-R Order No. 3210127, and PH 2.5/3 Order No. 3209701. Ferrule wire termination to be used on each connection as appropriate. Devices: Connects shielded pair cable to TBPX terminal block (BOM Item #28) from opposite end originating at Port G Siemens relays and opposite of Satec IRIG-B connection.
30 4 Cable Plug, D-sub, 9-pin, male, terminate IRIG-B communication cables to Port G on each of the Siemens relays.
31 1
Breakout Connector, BNC male to two wire flying lead, for IRIG-B signal on SATEC IRIG-B cards. Part Number:
Pomona 4970 or KUB approved equal.
32 2
Patch panel assembly, Fiber Optic, 6 fibers. Multilink Type FWM-1X-SP-BK black enclosure Part Number 045-187-10 with Multilink Black Adapter Panel having six (6) Simplex ST Multi Mode Fiber Adapters, Part Number 10-5458.
Devices: PP1 and PP2
33 4
Fiber Jumpers, dual fibers, multimode, 62.5/125um core and cladding with ST connectors at each end, orange color, 5 meter length. MCC Catalog No. FXD6AST-5M or KUB approved equal. Devices: PP1 or PP2 to Siemens relays.
Attachment A
Engineering Equipment File SB-162
Panel 1 - HX81/AB87
Bill of Materials
34 1 lot
Wire terminals - Uninsulated Ring tongue: Except where noted below, control wiring shall be terminated using
Burndy HYLUG type heavy-duty seamless, 1-hole flat, non-insulated ring tongue compression terminals or KUB approved equal. Burndy Catalog Number YAV9C-L36BOX for #10AWG SIS. Burndy Catalog Number YAV12G2BOX FOR
#14AWG SIS.
Wire terminals - Insulated Ring tongue: #10AWG SIS CT wiring that terminates on the Siemens relays CT inputs shall be terminated with insulated ring tongue lugs. Tyco Type PIDG, Part Number 130171.
Wire terminals - #14 SIS Ferrules: #14AWG SIS wiring that terminates on Phoenix type modular blocks on the
Siemens relays and Satec PM180 shall be terminated with wire ferrules. Where two wires terminate on a single point, a twin ferrule shall be used. Do not terminate two single ferrule wires on a point. Tyco Single Wire Ferrule Part
Number 1-966067-6. Tyco Double Wire Ferrule Part Number 966144-8.
Wire terminals - #22AWG SH-PR Ferrules: #22AWG SH-PR conductor wiring (including jumpers) that terminates on
TBL6 (BOM Items #23 and #24) Phoenix modular block shall be terminated with wire ferrules. Where two wires terminate on a single point, a twin ferrule shall be used. Do not terminate two single ferrule wires on a point. Tyco
Single Wire Ferrule Part Number 966067-2. Tyco Double Wire Ferrule Part Number 966144-1.
35 1 lot
Wire labels. All control wiring and communication cable shall be labeled at both ends using High-Visibility labels that indicate opposite end terminations of each wire or cable as shown on the wiring diagrams.
36 1 lot
Wire for protection and control shall be switchboard wire, XLP insulated, rated 600V UL Type SIS 90 ºC, flexible stranded, tinned copper conductors, NEMA and IPCEA accepted. Control wiring shall be gray insulated, #14 AWG 41-stranded tinned copper. CT circuit wiring shall be gray insulated, #10 AWG 105-stranded tinned copper. Wiring extending from the ground bus shall be green insulated, #10 AWG 105-stranded tinned copper.
37 1 lot
Cable, shielded pair, 22 AWG copper, for IRIG-B connections from Siemens relays and Satec PQM to TBPX, wire colors to be black and red plus shield, shielded pair between same device and terminal block may be bundled in multi-pair cable but each pair must be separately shielded with no connections between shields.
38 1 lot
Cable, shielded pair cable, 18 AWG copper stranded, wire colors to be black and white plus shield, for SCADA point status communication. Devices: As shown on drawings. Note: For SCADA status points, the white conductor shall be used for the signal and the black conductor shall be used as the common (SP).
File details come from the government source that posted it. Updated .