Attachment_B_-_HDW_-_HDW-1_-_Consolidated_Customer_Package.pdf

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Deland Courthouse CEP Upgrades and Efficiency Improvements
Solicitation number
26-B-24LL
Issued by
Volusia County, Florida

About this file

This is a technical specification document for a Trane HDWA 500-ton water-cooled chiller unit prepared for Volusia County Government's DeLand Courthouse Chiller Energy Plant (CEP) Upgrades and Efficiency Improvements project. The specification details a single HDWA 500 chiller model with a cooling capacity of 500 tons, heating capacity of 7021 MBh, and full-load cooling efficiency of 0.5961 kW/ton. The unit operates at 460V, 60Hz with a total power requirement of 298.1 kW and includes an integrated Adaptiview frequency drive (AFD) with variable frequency drive (VFD) technology. The chiller features R-513A refrigerant, BACnet controls, thermal dispersion flow switches for both evaporator and condenser, and complies with ASHRAE 90.1 standards (2013, 2016, 2019, and 2022 versions) and AHRI 550/590 2015 certification requirements. Key physical specifications include an operating weight of 19,391 pounds, refrigerant charge of 800 pounds, evaporator and condenser water flow rates of 1,194 gpm and 1,500 gpm respectively, and anticipated sound output of 81 dBA at AHRI conditions. The unit includes factory-mounted components such as magnetic bearing support systems, individually replaceable copper tubes with external fins, multiple-orifice refrigerant control systems, and a comprehensive control panel with touch-sensitive 12.125-inch color LCD display for monitoring and diagnostics.

The specification includes a two to ten-year parts warranty with first-year labor coverage and extended labor warranty through the tenth year, plus refrigerant quality warranties for both the first year and years two through ten. The chiller ships as a complete, factory-assembled, hermetically sealed package that is leak-tested and factory-charged with refrigerant, with all components shrink-wrapped for protection. Standard features include neoprene isolator pads for all eight mounting points, enhanced flow management package with differential pressure sensors, harmonic attenuation capabilities to reduce line-generated harmonics to less than 5% total demand distortion, and full motor voltage protection. Required installer responsibilities include foundation preparation, water and electrical connections, installation of isolation valves, flow switches, strainers, thermometer taps, pressure gauges, drain valves, vent cocks, and refrigerant charging under qualified Trane field engineer supervision. The document provides detailed pressure drop curves for both evaporator and condenser across various flow rates, ranging from 477 to 1,848 gpm for the evaporator and 891 to 2,124 gpm for the condenser, and includes comprehensive operational data parameters, control functions, safety features, and optional field disassembly considerations.

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Unit Features

Chiller Model Application Type Total Power Refrigerant Line Volt Line Frequency Starter Type

HDWA 500 Standard cooling 298.1 kW R-513A 460. V 60. Hz VFD

Unit Overview Cooling Capacity 500.0 tons

Heating Capacity 7021 MBh

Full Load Cooling Efficiency 0.5961 kW/ton

Cooling COP 5.900 COP (kW/kW)

Tracer Controls BACnet

Compressor 500

Orifice 500

NPLV.IP 0.3454 kW/ton

Rated NPLV.IP 0.3454 kW/ton

Selection Tolerances Selection Tolerance AHRI Tolerance w/Test

Shell Information

Evaporator Condenser

Fluid Temperature

Entering 52.00 F 85.00 F

Leaving 42.00 F 94.42 F

Fluid Properties

Fluid Type water water

Fluid Concentration 0.00 % 0.00 %

Fouling Factor 0.000100 hr-sq ft-deg F/ Btu

0.000250 hr-sq ft-deg F/ Btu

Flow Rate

Design Flow 1194 gpm 1500 gpm

Min Flow 476.8 gpm 890.8 gpm

Max Flow 1848 gpm 2124 gpm

Fluid Pressure Drop

PD at Design Flow 18.2 ft H2O 16.3 ft H2O

PD at Min Flow 3.10 ft H2O 7.22 ft H2O

PD at Max Flow 49.8 ft H2O 33.7 ft H2O

Evaporator Condenser

Construction Features

Shell Size 040B 040B

Bundle Size X X

Tube Type TMCU TECU

Tube Thickness 0.025" 0.028"

Connection Type Victaulic connection Victaulic connection

Water box type Marine Waterbox Marine Waterbox

Water box pressure 150 psig 150 psig

Wbox Arrangement Evap in RH REAR -evap out RH TOP

Cond in LH FRONT - Cond out LH TOP

Flow Proving Thermal dispersion flow swith (IFM)

Thermal dispersion flow switch (IFM)

Number of Passes Two pass evap water box

Two pass cond water box

Fluid Volume 18.45 cu ft 21.61 cu ft

Unit Electrical Low Voltage AFD type Unit mounted low voltage AFD

AFD frame size 532 max RLA

Harmonic filter option Yes

Motor 441

Total Power 298.1 kW

Min Circuit Ampacity 498.00 A

Max Overcurrent Protection 800.00 A

Primary RLA 399.50 A

Motor Locked Rotor Amps 1000.00 A

Design and Physical Information Operating Weight 19391.0 lb

Agency Listing U.L. / CUL listed

AFD Heat Rejected to ambient 25.07 MBh

Shipping Weight - No Charge 16098.0 lb

Shipping Weight - Charge 16415.0 lb

Chiller Heat Rejected to ambient 5.090 MBh

Refrigerant charge 800.0 lb

Cond Shell Construction

ASME condenser construction

Anticipated Sound at AHRI Conditions 81 dBA

Information for AHRI and ASHRAE Projects

AHRI 550/590 2015

classification Certified

ASHRAE 90.1-2013 Complies

ASHRAE 90.1-2016 Complies

ASHRAE 90.1-2019 Complies

ASHRAE 90.1-2022 Complies

Certified in accordance with the AHRI Water-Cooled Water- Chilling and Heat Pump Water-Heating Packages Certification Program, which is based on AHRI Standard 550/590 (I-P) and AHRI Standard 551/591 (SI). Certified units may be found in the AHRI Directory at www.ahridirectory.org.

Job Name: Volusia County Government Deland Courthouse CEP Up Unit Tag: HDW-1

Prepared For: Quantity: 1

Sales Office: Orlando Main Office

2026/01/22 18:26:51 Page 1 of 21

Trane Select Assist Version Number: 55303.00 Each Data Generation Date: 1/20/2026

Warranty

Parts whole unit 2-10th year Parts warranty whole Unit

Labor 1st year 1st year labor warranty whole unit

Labor after 1st year 2nd-10th year labor warranty whole unit

Refrigerant quality warranty 1st year 1st year refrigerant quality warranty

Refrigerant quality warranty beyond 1st year 2nd-10th year refrigerant warranty

Information for LEED Projects Refrigeration capacity 500.0 tons

Refrigerant charge 800.0 lb

Total power 298.1 kW

NPLV.IP 0.3454 kW/ton

Rated NPLV.IP 0.3454 kW/ton

The U.S. Green Building Council’s LEED® green building program is the preeminent program for the design, construction, maintenance and operations of high-performance green buildings. It provides independent, third-party verification that a building project meets the highest green building and performance measures.

Trane Select Assist Version Number: 55303.00 Each

Data Generation Date: 1/20/2026

Job Name: Volusia County Government Deland Courthouse CEP Up Unit Tag: HDW-1

Prepared For: Quantity: 1

Sales Office: Orlando Main Office

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Prepared For: Quantity: 1

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General The chiller is completely factory-packaged including the compressor, motor, evaporator, condenser, unit controller, economizer, and all interconnecting chiller piping and wiring. A control power transformer is standard and supplies all the auxiliary power needs for chiller mounted devices. The adaptiview frequency drive (AFD) is integral to the chiller as standard.

Compressor-Motor Direct drive multiple-stage compressor, single-stage capacity control guide vanes. Dynamically balanced shrouded aluminum alloy impellers. Refrigerant cooled, hermetically sealed, two-pole motor.Two magnetic bearings support the rotating assembly. Fully integrated magnetic bearing controller.

Evaporator-Condenser Shells are carbon steel plate. Evaporator and condenser include relief devices per ASME Section VIII, Div.1 / ASHRAE 15 Safety Code. Carbon steel tube sheets are drilled, reamed and grooved to accommodate tubes. Tubes are individually replaceable externally finned seamless copper. Tubes are mechanically expanded into tube sheets. A multiple orifice control system maintains proper refrigerant flow. Condenser baffle prevents direct impingement of compressor discharge gas upon the tubes.

Refrigerant side of the assembled unit is tested at both pressure (300.00 psi condenser / 200.00 psi evaporator leak test) and vacuum. Water side is hydrostatically tested at one and one-half times design working pressure; but not less than 225.00 psi.

Trane reserves the right to implement chiller technology enhancements that will reduce the chiller's refrigerant charge, with no impact on chiller performance. Changes may be reflected in the chillers nameplate refrigerant charge and the quantity of refrigerant charge shipped in the unit or to the jobsite, depending upon the final date of equipment manufacture.

Water Boxes Drains and vents - Water boxes typically have 3/4-inch NPTI vents and drain connections provided.

Evaporators and condensers have one vent and one drain. If grooved connections are offered, the design is based on Style 77.

Economizer A thermal economizer with no moving parts provides power saving capability.

Evaporator Proof of Flow - Thermal Dispersion A factory provided, field installed thermal dispersion type proof of flow switch (IFM) is provided. The thermal dispersion controller is mounted in the chiller control panel. The piping probe and wiring is shipped lose for field installation in the ship with components box. Follow the installation instructions in the chiller installation manual. Reference specific IFM installation manual (PART- SVN223*-EN) notes shipped with your flow switch or contact local Trane sales office.

Condenser Proof of Flow - Thermal Dispersion A factory provided, field installed thermal dispersion type proof of flow switch (IFM) is provided. The thermal dispersion controller is mounted in the chiller control panel. The piping probe and wiring is shipped lose for field installation in the ship with components box. Follow the installation instructions in the chiller installation manual. Reference specific IFM installation manual (PART- SVN223*-EN) notes shipped with your flow switch or contact local Trane sales office.

Job Name: Volusia County Government Deland Courthouse CEP Up Unit Tag: HDW-1

Prepared For: Quantity: 1

Sales Office: Orlando Main Office

2026/01/22 18:26:51 Page 17 of 21

Enhanced Flow Management Package This provides enhanced variable flow control and compensation and adds flow fields on the AdaptiView display. The flow compensation component enhances the unit controllers variable flow rate of change capabilities from 30% per minute to up to 50% per minute. Included are factory mounted differential water pressure sensors for both the evaporator and condenser. Differential pressure switches or some other means to prove flow for the control are still required. Max pressure rating for the pressure sensors is 365 psig.

The following additional fields will be displayed on the unit controller:

Evaporator differential water pressure Condenser differential water pressure Evaporator Tons Due to their accuracy, these parameters are not designed to be used for detailed metering or analysis

AdaptiView Control Panel The Tracer (TM) AdaptiView is a microprocessor-based chiller control system that provides complete stand alone system control and monitoring for the water cooled Agility (TM). It is a factory mounted package including a full complement of controls to safely and efficiently operate the Agility chiller, including interface to the starter, and comprehensive motor protection. Inlet and outlet water (fluid) temperature sensors are located in the evaporator and condenser water box connections as standard.

The display is a touch sensitive 12 1/8" diagonal color liquid crystal display (LCD) that uses color graphics and animation to ensure ease of use. The touch sensitive interface allows the operator to view the chiller graphically and receive a status indication via subsystem animations. The operator can navigate easily between the primary chiller subsystems including: compressor, evaporator, condenser, and motor. For each subsystem, you can view status and detailed operating parameters. In addition, alarms, reports, trending, and settings can all be accessed quickly from the main screen. The display is mounted on a flexible "arm" that allows extensive height and viewing angle variations.

The panel supports an extensive list of languages including the default English.The data can be set to be viewed in inch pounds IP or metric units SI. Class 1 control panel voltage (30-115V) is clearly labeled. Class 2 input voltage (30V max) is also labeled.

Operating Data Including:

*operating hours *number of starts *chilled water setpoint *evaporator and condenser water flow status *evaporator entering and leaving water temperatures *evaporator saturated refrigerant temperatures *evaporator approach temperatures *evaporator refrigerant pressure *condenser entering and leaving water temperatures *condenser saturated refrigerant temperatures *condenser approach temperatures *condenser refrigerant pressure *AFD average motor current %RLA *motor winding temperatures *AFD output power

The AdaptiView also contains the following dedicated reports:

Evaporator, Condenser, Compressor Motor, and ASHRAE. Each report is comprised of a detailed listing of operational data relative to that chiller subsystem.

Job Name: Volusia County Government Deland Courthouse CEP Up Unit Tag: HDW-1

Prepared For: Quantity: 1

Sales Office: Orlando Main Office

2026/01/22 18:26:51 Page 18 of 21

Control Functions Including:

*leaving chilled water temperature *percent demand limit *chiller water reset (based on return water temperature) *front panel control type *setpoint source *differential to start *differential to stop

Status Data Including:

*waiting to start *running *run limit *run inhibit (adaptive) *auto *preparing shutdown *shutting down *stopped

Safeties Including:

Automatic safety shutdown for:

*low chilled water temperature *low evaporator refrigerant pressure *high condenser refrigerant pressure *evaporator and condenser flow status *high motor temperature *AFD function faults *critical temperature and pressure sensor faults *AFD motor current overload

The devices are of a latching trip out type requiring manual reset. Non-latching safety trip outs for operating conditions external to the chiller automatically permits unit to resume normal operation when condition is corrected.

Surge protection - avoids surge by changing operating conditions through speed and inlet guide vane adjustments. Head relief through lowering cooling tower water temperature can be requested. If not corrected within 7 minutes, chiller is shut down.

Enhanced Adaptive Control(TM) - built in intelligence to keep the chiller on line (safely making maximum tons) while simultaneously preventing chiller damage/failure. During any chiller limiting mode of operation, the control panel enunciates the condition via a relay output.

Trending The controller provides 10 standard graphs for trending multiple parameters. The operator can add an additional 6 customer graphs if desired. On any one custom graph, the operator can choose to trend up to 10 unique parameters from a more comprehensive list. Two Y axes are available for any graph to facilitate readability.

Diagnostics AdaptiView includes comprehensive diagnostic monitoring. All active diagnostics are available, and up to 20 historic diagnostics are communicated to the operator via the 12 1/8" LCD display with graphic navigation system. Each diagnostic is time and date stamped.

Security The AdaptiView can be set to prevent unauthorized access to the chiller settings. The operator can choose to secure the operating settings with a password. Data and reports can still be accessed once the settings are locked out.

The memory for the AdaptiView is non-volatile type, so if power is lost, operating settings are retained.

A life time battery is standard, which is used only to support the clock function for the chiller.

Job Name: Volusia County Government Deland Courthouse CEP Up Unit Tag: HDW-1

Prepared For: Quantity: 1

Sales Office: Orlando Main Office

2026/01/22 18:26:51 Page 19 of 21

Chilled and Condenser Water Pump Relays Chilled water and condenser water pump relays are provided and it is recommended that they be used for pump control.

Hardwire BAS Interface includes:

Chilled Water Setpoint input - provides for setpoint adjustment of control point from multiple sources Current Limit Setpoint input - provides for setpoint adjustment of control point from multiple sources Percent RLA Output - provides %RLA output Condenser Pressure Output - a hardwire output signal of condenser pressure or differential pressure between the evaporator and condenser

Operating Status The following hardwire binary outputs are available:

Compressor running relay Alarm relay - manual reset Alarm relay - auto reset Head relief request relay Maximum capacity relay AFD interrupt failure

Paint All Agility(TM) painted surfaces are coated with a primer and an air-dry beige primer-finisher prior to shipment.

IsolationPads All units ship with neoprene isolator pads as standard. Enough pads are provided to cover the area under the chiller supports. When isolation pads are used, place them under each of the eight individual mounting points. The pads may be cut to suit the application, but should cover the entire face of the support.

Shipment All units are of hermetic design, leak tested, factory charged with refrigerant, or charged to 5.00 psi dry nitrogen and shipped as a single factory assembled package. The entire chiller is shrink wrapped for protection.

AFD Design Features:

*NEMA 1 ventilated enclosure with hinged, locking door is tested to a short circuit rating of 65,000 Amps. It includes a padlock-able door-mounted circuit breaker/shunt trip with AIC rating of 65,000 Amps. The circuit breaker is interlocked with the enclosure door. The entire package is UL/CUL listed.

*Simple modular construction *The drive is rated for maximum 480/60/3 input power, +/-10%, or as an option 600/60/3 *Displacement power factor of 0.98 at full load and 0.96 at part load.

*Minimum efficiency of 97% at rated load *Full motor voltage (460/480 +/- 10%) is applied regardless of the input voltage *Soft-start; linear acceleration; coast to stop *Adjustable output frequency from 100 to 308 hertz *All control circuit voltages are physically and electrically isolated from power circuit voltage *150% instantaneous torque available for improved surge control *Output line-to-line and line-to-ground short circuit protection

*Optional harmonic attenuation - integrated passive control of the building AC power assures low line -generated harmonics back to the user's power grid. The AFD has less than or equal to 5% current total demand distortion (TDD) as measured at the AFD. This is based on an electrical system with voltage distortion less than 1.5%

Job Name: Volusia County Government Deland Courthouse CEP Up Unit Tag: HDW-1

Prepared For: Quantity: 1

Sales Office: Orlando Main Office

2026/01/22 18:26:51 Page 20 of 21

Required Installer Responsibilities The following are considered functions normally required of the equipment installer.

-Install unit on a foundation with flat support surfaces level within 1/16" and of sufficient length to support concentrated loading. (Spring isolators should be considered whenever chiller installation is planned for an upper story location).

-Place isolation pads provided by the chiller manufacturer under the unit. When spring isolators are chosen, no pads are provided.

-Install unit per applicable Trane Installation Manual.

-Complete all water and electrical connections.

-Where specified, provide and install valves in water piping upstream and downstream of the evaporator and condenser water boxes as means of isolating shells for maintenance and to balance and trim system.

-Furnish and install a flow switch or equivalent device in both the chilled water and condenser water piping properly interlocked to insure that the unit can operate only when waterflow is established.

-Furnish and install taps for thermometers and pressure gauges in water piping adjacent to inlet and outlet connections of both evaporator and condenser.

-Furnish and install drain valves to each water box.

-Install vent cocks on each water box.

-Furnish and install strainers upstream of chiller evaporator and condenser bundles to protect tubes from potential damage caused by debris in the circulating water. Note: Failure to install strainers in all water piping entering the chiller could result in tube plugging conditions that could damage unit components. If the circulating pumps are immediately upstream of the chiller bundles, then the strainer can be installed immediately ahead of the pumps.If the circulating pumps are downstream of the chiller bundles, then the strainers should be installed immediately ahead of the chiller bundles.

-Furnish sufficient refrigerant of 25 lb. per machine and dry nitrogen of 50.0 lb. per machine for pressure testing under manufacturer's supervision.

-Start-up unit under supervision of qualified Trane field engineer.

-Where specified, insulate evaporator and any other portions of the machine required to prevent sweating under normal operating conditions.

-Water connection piping must not transfer forces to the chiller. Because of cumulative tolerances in manufacture and field installation, pre-piping of water connections closer than 36" is not recommended. Any problems associated with pre-piping of water connections closer than 36" to the chiller are the responsibility of the installing contractor.

-Furnish and install vent lines for evaporator and condenser relief devices venting to atmosphere per ASHRAE 15 and unit installation manual.

Field Disassembly With chillers that may require field disassembly (for example due to clearance concerns during unit installation), reference the Disassembly and Reassembly manual and your Trane Sales representative prior to the order being placed. Caution: if certain components are removed in the field, for example the economizer, the necessary components (gaskets, seals, etc.) are not provided as standard.

Job Name: Volusia County Government Deland Courthouse CEP Up Unit Tag: HDW-1

Prepared For: Quantity: 1

Sales Office: Orlando Main Office

2026/01/22 18:26:51 Page 21 of 21

Agility Condenser WPD Curve Pressure Drop Curve

Flow Rate Table Unit Configuration Flow Rate (gpm) WPD (ft H2O)

891 7 SRTY-UAFD EVFP-TDFS TLOC-FACT

952 8 MODL-HDWA EVVF- NO TEST-CWT3

1014 9 TYPE-SNGL HGEV-HGBT TTOL-STD

1076 10 LQDD- NO CDSZ-040B TPUL-AHRI

1137 11 LQDP- NO TSTY-STD ASTT- NO

1199 12 NTON-500 AH19-COMP ASKT-NONE

1261 13 IVLT-460 AH22-COMP OPMM-KWTN

1322 15 IHRZ- 60 CTSP-CCWT INSL- NO

1384 16 VOLT-460 CDBS- X GBAS-YES

1446 17 HRTZ- 60 CDTM-TECU TRMM-BCNT

1507 18 RCTP-YES CDTC-283 WPSR-WFC

1569 20 CPKW-441 CDTH- 28 CRFG-R513

1631 21 FRAM- T1 CDWP- 2 PCHG-R513

1692 23 DSOP-YES CDFP-TDFS RLDV-SPLD

1754 24 EVSZ-040B HGCD-HGBT ACOU-YES

1816 26 ETSP-ECWT EXEV-500

1877 27 EVBS- X RCRQ-NONE

1939 29 EVTM-TMCU AH13-COMP

2001 30 EVTC-280 AH16-COMP

2062 32 EVTH- 25 ARCL-CERT

2124 34 EVWP- 2 FTST-YES

WPD vs Flow Rate

2291209118911691149112911091891

Flow Rate (gpm) Version 31.08, REVL 55303

W P

D (f t H 2O

Agility Evaporator WPD Curve Pressure Drop Curve

Flow Rate Table Unit Configuration Flow Rate (gpm) WPD (ft H2O)

477 3 SRTY-UAFD EVFP-TDFS TLOC-FACT

545 4 MODL-HDWA EVVF- NO TEST-CWT3

614 5 TYPE-SNGL HGEV-HGBT TTOL-STD

683 6 LQDD- NO CDSZ-040B TPUL-AHRI

751 8 LQDP- NO TSTY-STD ASTT- NO

820 9 NTON-500 AH19-COMP ASKT-NONE

888 11 IVLT-460 AH22-COMP OPMM-KWTN

957 13 IHRZ- 60 CTSP-CCWT INSL- NO

1025 15 VOLT-460 CDBS- X GBAS-YES

1094 17 HRTZ- 60 CDTM-TECU TRMM-BCNT

1162 19 RCTP-YES CDTC-283 WPSR-WFC

1231 22 CPKW-441 CDTH- 28 CRFG-R513

1300 24 FRAM- T1 CDWP- 2 PCHG-R513

1368 27 DSOP-YES CDFP-TDFS RLDV-SPLD

1437 30 EVSZ-040B HGCD-HGBT ACOU-YES

1505 33 ETSP-ECWT EXEV-500

1574 36 EVBS- X RCRQ-NONE

1642 39 EVTM-TMCU AH13-COMP

1711 43 EVTC-280 AH16-COMP

1780 46 EVTH- 25 ARCL-CERT

1848 50 EVWP- 2 FTST-YES

WPD vs Flow Rate

207718771677147712771077877677477

Flow Rate (gpm) Version 31.08, REVL 55303

W P

D (f t H 2O

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