Attachment 7 - BPA Evaluation Information.xlsx
XLSX spreadsheet 14 KB Posted
- Attached to
- Naval Surface Warfare Center Carderock Divisions Equipment Maintenance Blanket Purchase Agreement
- Solicitation number
- N0016725Q0077
About this file
This is an evaluation information spreadsheet detailing maintenance requirements for four specific pieces of industrial machinery: a Trax Lathe (Model 2460SX), Haas UMC 750SS Mill, Mitsubishi FA40V Wire EDM, and an Omax 120X Waterjet. The file provides detailed preventive maintenance checklists for each machine.
The maintenance requirements are comprehensive and highly technical, including tasks such as cable inspection, coolant system maintenance, alignment checks, software updates, and calibration procedures for each machine. For the Haas Mill, requirements cover mechanical systems, way lube systems, coolant systems, air systems, and electrical systems. The Wire EDM maintenance includes voltage checks, di-electric tank maintenance, and wire path inspections. The Waterjet maintenance requires ball-screw inspection, belt replacement, pump rebuilding, and software updates. This document appears to support a Naval Surface Warfare Center Carderock Division Blanket Purchase Agreement for industrial machinery maintenance services.
View the file
Other files
Show all 11
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
Sheet1
| Item | Machine Name | Machine Manufacturer | Model | Type | control | No. Axis | Serial Number | Location | Port Type | Service Type |
| 1 | Trax Lathe | Prototrax | 2460SX | Lathe | Trax | 3 | 073CV15716 | Green Room | Ethernet/RS232 | 1 |
| 2 | Haas UMC 750SS | Haas | UMC 750 SS | Mill | Haas | 5 | 1141489 | Orange Room | Ethernet/RS232 | 2 |
| 3 | Mitsubishi Wire EDM | Mitsubishi | FA40V | Wire | Mitsubishi | 4 | J40M0014 | Orange room | Ethernet | 3 |
| 4 | Waterjet 120X | Omax | 120X | Waterjet | PC | 3 | L511504 | Waterjet Shop | Ethernet | 4 |
| 1 | TRAK Lathe | Inspect all cable connections | ||||||||
| Inspect coolant pump | ||||||||||
| Inspect way wipers | ||||||||||
| Check headstock alignment | ||||||||||
| Inspect indexer | ||||||||||
| Wipe down machine | ||||||||||
| Update software and change pendant fan filter | ||||||||||
| Adjust gibs and inspect travel | ||||||||||
| Check sensors/glass scales and mountings | ||||||||||
| Check alignment of z-axis and x-axis | ||||||||||
| Check positioning accuracy | ||||||||||
| Check unidirectional repeatability | ||||||||||
| Check bidirectional repeatability | ||||||||||
| Inspect all cable connections | ||||||||||
| Check level of machine | ||||||||||
| Check spindle while running through gears | ||||||||||
| Check spindle brake | ||||||||||
| Inspect pump and lubrication system | ||||||||||
| Inspect and adjust spindle belts | ||||||||||
| Run diagnostic service codes | ||||||||||
| Calibrate all axes and check backlash | ||||||||||
| Inspect E-stop | ||||||||||
| Wipe down machine | ||||||||||
| Update software and replace pendant air filter | ||||||||||
| Jog axes and inspect for wear | ||||||||||
| Check functionality of auxiliary functions | ||||||||||
| Inspect axis motor belts | ||||||||||
| Check drive train assemblies | ||||||||||
| Inspect all limit switches | ||||||||||
| Clean and lubricate electronic hand wheels | ||||||||||
| 2 | HAAS Mills | |||||||||
| Machine areas inspected include but are not limited to: | ||||||||||
| Mechanical System Check machine level Verify spindle sweep | ||||||||||
| Check gear shift operation* | ||||||||||
| Check spindle lube and air blast | ||||||||||
| Check spindle orientation alignment | ||||||||||
| Check shot pin operation* | ||||||||||
| Change gearbox oil | ||||||||||
| Check backlash in X, Y, and Z-axis | ||||||||||
| Inspect drive belts | ||||||||||
| Inspect and adjust tool changer system | ||||||||||
| Inspect spindle taper condition | ||||||||||
| Inspect way covers & wipers | ||||||||||
| Check draw bar height | ||||||||||
| Inspect rigid tap encoder operation* | ||||||||||
| Check tool change operation | ||||||||||
| Clean/lubricate tool changer | ||||||||||
| Inspect counterbalance system | ||||||||||
| Inspect lines, hoses and cables | ||||||||||
| Way Lube System | ||||||||||
| Clean filters | ||||||||||
| Inspect lines and fittings | ||||||||||
| Check operation | ||||||||||
| Verify lube/pump operation | ||||||||||
| Coolant System: Remove/check pump and motor, (Inspect or Clean coolant tank and replace coolant) | ||||||||||
| Air System: Replace filters, Check pressure/adjust regulator, Inspect system for leaks | ||||||||||
| Electrical System: Check voltages, Clean electrical cabinet, Inspect connections/terminals and grounds | ||||||||||
| Inspect or replace tool change relays | ||||||||||
| Replace or clean fan filter | ||||||||||
| Check limit switches/safety locks | ||||||||||
| Inspect motor brushes, clean & remove brush dust | ||||||||||
| Manual Machines: Change oil, filter and belts, Lubricate system and clean as necessary to be qualified as working property. | ||||||||||
| Adjust Gibs | ||||||||||
| Check level and alignment | ||||||||||
| Inspect general machine function |
| 3 | Wire EDM | |
| Verify Machine Level | ||
| - Check Y Axis | ||
| - Check X Axis | ||
| Voltage | ||
| - Check source on voltages | ||
| - Check power on voltages | ||
| Filter & Fan Inspection | ||
| - Inspect & clean air inlet filters | ||
| - Verify panel cooling fans operation | ||
| - Verify internal cooling fan operation | ||
| Di-Electric Tank | ||
| - Verify air pressure at regulator, drain water from separator | ||
| - Inspect chiller filter & fins | ||
| - Inspect & clean aspirator | ||
| - Verify operation of solenoid valves | ||
| - Inspect pump shaft seals for leaks | ||
| - Inspect & clean resistivity probe | ||
| Work Tank | ||
| - Inspect ribbon cables for cracks or cuts | ||
| - Check EF sensor cable | ||
| - Inspect Y pipe for wear & seals for leakage | ||
| - Inspect X seal plates for wear & seals for leakage | ||
| - Verify water flow from EF box | ||
| - Verify float operation | ||
| Nozzles & Guides | ||
| - Check for wear (lower, aft & upper) | ||
| - Verify guide cylinder operation | ||
| - Inspect nozzles | ||
| - Check lower head guide height | ||
| - Check hydro unit fluid levels | ||
| - Inspect conductivity pieces | ||
| Wire Path | ||
| - Inspect tension & idle rollers for wear, clean as needed | ||
| - Remove & inspect wire ejection pipe | ||
| - Remove & clean lower cereamic roller, bearing & seal | ||
| - Inspect & clean wire chopper (if applicable) | ||
| - Inspect wire ejection pinch rollers for wear | ||
| - Inspect & clean wire chopper blades (if applicable) | ||
| AWT Unit | ||
| - Inspect AWT pipe | ||
| - Inspect cutters/wire annealing function | ||
| - Verify alignment of AWT pipe & upper head | ||
| - Re-square wire | ||
| - Check AWT jet & UN offset (if applicable) | ||
| Discharge Unit | ||
| - Check discharge voltages | ||
| Taper Data | ||
| - Execute taper data program | ||
| - Table to lower | ||
| - Table to limit | ||
| Test Cuts | ||
| - | - Check speed | |
| - Check accuracy | ||
| - Check taper | ||
| Power Supply | ||
| - Clean & inspect | ||
| - Check voltages output | ||
| - Check power output | ||
| 4 | Waterjet | To inspect and tune-up the OMAX JetMachining® Center and provides on-site maintenance. |
| · Inspect ball-screws, traction drives. |
| · Replace all belts. |
| · Replace all filters. |
| · Grease or oil all lubrication points |
| · Rebuild and upgrade (when applicable) the OMAX pump, includes one major Rebuild Kit |
| · Inspection of the plungers |
| · Inspect / rebuild all swivels using swivel rebuilt kits |
| · Table inspection and laser calibration, re-adjust if necessary |
| · Check and reset pressure settings |
| · Install the latest revision of OMAX software |
Parts Kit includes:
| Air Filters |
| Timing Belts |
| Seal Replacement, Dual Port Swivel Kit, Major Rebuild, Enduro Max Pump |
| Water Filter, 1 Micron Water Filter, .45 Micron Arctic Grease |
| Lubricant, Blue Goop |
| Lubriplate |
| Lubricant, Anti-Seize |
File details come from the government source that posted it. Updated .