Attachment 2 - PWS Checklist.docx
DOCX document 97 KB Posted
- Attached to
- Naval Surface Warfare Center Carderock Divisions Equipment Maintenance Blanket Purchase Agreement
- Solicitation number
- N0016725Q0077
About this file
This file is an equipment checklist attachment that provides detailed maintenance and inspection requirements for 35 different types of industrial machinery and equipment. The checklist covers preventive and corrective maintenance procedures for conventional mills, lathes, TRAK mills, wire EDM machines, HAAS mills, horizontal turning centers, laser trackers, coordinate measuring machines, 3D printers, waterjet cutters, press brakes, saws, grinders, welders, and various other industrial equipment.
For each equipment type, the checklist outlines specific inspection points, calibration requirements, lubrication needs, cleaning procedures, and component replacements. Common requirements across equipment types include checking/adjusting alignments, replacing oils and filters, lubricating components, inspecting for wear and damage, cleaning systems, verifying calibrations, and providing documentation of completed work. The checklist emphasizes that all work must be performed according to manufacturer specifications, with axes squared and perpendicular per recommended specifications. This document appears to be supporting documentation for Naval Surface Warfare Center Carderock Division's solicitation N0016725Q0077 for equipment maintenance services.
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ATTACHMENT 2
Equipment Checklists The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
| Service Type 1 |
| Conventional Mill (Page 1) |
☐ Clean chips from around ball screws and ensure proper drainage of waste oil and coolant.
☐ Clean and lubricate the limit and proximity switches.
☐ Clean way oil tank and filter, Inspect/adjust the lube system, flow rectifiers and flush out lube lines.
☐ Inspect/adjust electrical control panel for bad relays, contactors and connections & replace if necessary ☐ Clean fans and filters for electrical cabinets and spindle motors.
☐ Clean inline air pressure filter and condensation bowl.
☐ Inspect/adjust air oiler, add oil if needed, and adjust oiler according to manufacturer’s specifications ☐ Inspect/adjust all oil lines, oil levels; tighten lines if necessary & replenish oil * ☐ Inspect/adjust air pressure, hydraulic pressure, and adjust if necessary to manufacturer’s specifications ☐ Inspect/adjust spindle belts and encoder belts, replace as necessary * ☐ Check/adjust backlash on all axes and adjust if necessary to manufacturer’s specifications ☐ Drain out old coolant, remove, and clean coolant tank. Replacement coolant and disposal of old coolant will be the responsibility of the customer * ☐ Level turret over its full range of motion according to manufacturer’s specifications
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
| Service Type 1 |
| Conventional Mill (Page 2) |
☐ Replace spindle chiller oil and filters if applicable. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer * ☐ Replace hydraulic oil and filters. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer * ☐ Replace gear oil and filters in gear box. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer * ☐ Check/adjust and adjust spindle alignment over all axis travels, if more than .0005 out of alignment IAW manufacturer's specifications ☐ Check/adjust and adjust spindle alignment over all axis travels, if more than .0005 out of alignment IAW manufacturer's specifications ☐ Provide written, and signed reports documenting services performed on each mill. The contractor must verify in this document that all Inspect/adjust, maintenance, calibration and realignment work was done in accordance with the manufacturer’s specifications for each machine.
· Replace all oil and Fluid per OEM recommendation
· Replace all filters per OEM recommendation
· Lubricate all point per OEM recommendation
· Flush coolant per OEM recommendation
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 2 Conventional Lathe (Page 1)
☐ Inspect/adjust all operator control panels for broken switches and blown indicator lights & replace if necessary * ☐ Clean and lubricate the limit and proximity switches ☐ Clean way oil tank and filter, Inspect/adjust the lube system, flow rectifiers and flush out lube lines ☐ Inspect/adjust electrical control panel for bad relays, contactors and connections & replace if necessary * ☐ Clean fans and filters for electrical cabinets and spindle motors ☐ Clean inline air pressure filter and condensation bowl ☐ Inspect/adjust air oiler, add oil if needed, and adjust oiler according to manufacturer’s specifications ☐ Inspect/adjust all oil lines, oil levels; tighten lines if necessary & replenish oil *
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
| Service Type 2 |
| Conventional Lathe (Page 2) |
☐ Inspect/adjust air pressure, hydraulic pressure, and adjust if necessary to manufacturer’s specifications ☐ Inspect/adjust spindle belts and encoder belts, replacement of new belts if needed will be provided by the contractor * ☐ Check/adjust backlash on all axes and adjust if necessary to manufacturer’s specifications ☐ Drain out old coolant, remove, and clean coolant tank. Replacement coolant and disposal of old coolant will be the responsibility of the customer * ☐ Replace spindle chiller oil and filters if applicable. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer * ☐ Replace hydraulic oil and filters. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer * ☐ Replace gear oil and filters in gear box. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer * ☐ Check/adjust and adjust spindle alignment over all axis travels, if more than .0005 out of alignment IAW manufacturer's specifications ☐ Adjust zero X axis turret to center line of spindle, if more than .001 out of alignment IAW manufacturer's specifications ☐ Check/adjust tailstock alignment and adjust, if more than .001 out of alignment IAW manufacturer's specifications ☐ Provide written, and signed reports documenting services performed on each mill. The contractor must verify in this document that all Inspect/adjust, maintenance, calibration and realignment work was done in accordance with the manufacturer’s specifications for each machine.
· Replace all oil and Fluid per OEM recommendation
· Replace all filters per OEM recommendation
· Lubricate all point per OEM recommendation
· Flush coolant per OEM recommendation
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 3 TRAK MILL (Page 1)
☐ Inspect/adjust all cable connections ☐ Inspect/adjust coolant pump ☐ Inspect/adjust way wipers ☐ Check/adjust headstock alignment ☐ Inspect/adjust indexer ☐ Wipe down machine ☐ Update software and change pendant fan filter * ☐ Adjust gibs and Inspect/adjust travel ☐ Check/adjust sensors/glass scales and mountings ☐ Check/adjust alignment of z-axis and x-axis
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 3 TRAK MILL (Page 2)
☐ Check/adjust positioning accuracy ☐ Check/adjust unidirectional repeatability ☐ Check/adjust bidirectional repeatability ☐ Check/adjust level of machine ☐ Check/adjust spindle while running through gears ☐ Check/adjust spindle brake ☐ Inspect/adjust pump and lubrication system ☐ Inspect/adjust and adjust spindle belts * ☐ Run diagnostic service codes ☐ Calibrate all axes and Check/adjust backlash ☐ Inspect/adjust E-stop ☐ Update software and replace pendant air filter * ☐ Jog axes and Inspect/adjust for wear ☐ Tram head ☐ Check/adjust functionality of auxiliary functions ☐ Inspect/adjust axis motor belts * ☐ Check/adjust drive train assemblies ☐ Inspect/adjust all limit switches ☐ Clean and lubricate electronic hand wheels
· Replace all oils and fluids as required per OEM recommendation
· Replace all filters as required per OEM recommendation
· Lubricate all point as required per OEM recommendation
· Flush coolant as required per OEM recommendation
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 4 TRAK Lathe (Page 1)
☐ Inspect/adjust all cable connections ☐ Inspect/adjust coolant pump ☐ Inspect/adjust way wipers ☐ Check/adjust headstock alignment ☐ Inspect/adjust indexer ☐ Wipe down machine ☐ Update software and change pendant fan filter * ☐ Adjust gibs and Inspect/adjust travel ☐ Check/adjust sensors/glass scales and mountings ☐ Check/adjust alignment of z-axis and x-axis ☐ Check/adjust positioning accuracy ☐ Check/adjust unidirectional repeatability ☐ Check/adjust bidirectional repeatability ☐ Check/adjust level of machine ☐ Check/adjust spindle while running through gears ☐ Check/adjust spindle brake ☐ Inspect/adjust pump and lubrication system ☐ Inspect/adjust and adjust spindle belts * ☐ Run diagnostic service codes ☐ Calibrate all axes and Check/adjust backlash ☐ Inspect/adjust E-stop ☐ Update software and replace pendant air filter *
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 4 TRAK Lathe (Page 2)
☐ Jog axes and Inspect/adjust for wear ☐ Check/adjust functionality of auxiliary functions ☐ Inspect/adjust axis motor belts * ☐ Check/adjust drive train assemblies ☐ Inspect/adjust all limit switches ☐ Clean and lubricate electronic hand wheels ☐Replace all oils and fluids as required per OEM recommendation
☐Replace all filters as required per OEM recommendation
☐Lubricate all point as required per OEM recommendation
☐Flush coolant as required per OEM recommendation
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 5 Wire EDM (Page 1)
Verify Machine Level
☐ Check/adjust Y Axis
☐ Check/adjust X Axis
Voltage
☐ Check/adjust source on voltages
☐ Check/adjust power on voltages
Filter & Fan Inspect/adjust
☐ Inspect/adjust & clean air inlet filters
☐ Verify panel cooling fans operation
☐ Verify internal cooling fan operation
Di-Electric Tank
☐ Verify air pressure at regulator, drain water from separator
☐ Inspect/adjust chiller filter & fins
☐ Inspect/adjust & clean aspirator
☐ Verify operation of solenoid valves
☐ Inspect/adjust pump shaft seals for leaks
☐ Inspect/adjust & clean resistivity probe
Work Tank
☐ Inspect/adjust ribbon cables for cracks or cuts
☐ Check/adjust EF sensor cable
☐ Inspect/adjust Y pipe for wear & seals for leakage
☐ Inspect/adjust X seal plates for wear & seals for leakage
☐ Verify water flow from EF box
☐ Verify float operation
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 5 Wire EDM (Page 2)
Nozzles & Guides
☐ Check/adjust for wear (lower, aft & upper)
☐ Verify guide cylinder operation
☐ Inspect/adjust nozzles
☐ Check/adjust lower head guide height
☐ Check/adjust hydro unit fluid levels
☐ Inspect/adjust conductivity pieces
Wire Path
☐ Inspect/adjust tension & idle rollers for wear, clean as needed
☐ Remove & Inspect/adjust wire ejection pipe
☐ Remove & clean lower ceramic roller, bearing & seal
☐ Inspect/adjust & clean wire chopper (if applicable)
☐ Inspect/adjust wire ejection pinch rollers for wear
☐ Inspect/adjust & clean wire chopper blades (if applicable)
AWT Unit
☐ Inspect/adjust AWT pipe
☐ Inspect/adjust cutters/wire annealing function
☐ Verify alignment of AWT pipe & upper head
☐ Re-square wire
☐ Check/adjust AWT jet & UN offset (if applicable)
Discharge Unit
☐ Check/adjust discharge voltages
Taper Data
☐ Execute taper data program
☐ Table to lower
☐ Table to limit
Test Cuts
☐ Check/adjust speed
☐ Check/adjust accuracy
☐ Check/adjust taper
Power Supply
☐ Clean & Inspect/adjust
☐ Check/adjust voltages output
☐ Check/adjust power output
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 6a & 7 HAAS Mill and Lathes (Page 1)
WAY LUBE SYSTEM
☐ Clean filters ☐ Inspect lines and fittings ☐ Check operation ☐ Verify lube/pump operation
LUBERICATION SYSTEMS
☐ Clean filters ☐ Inspect lines and fittings ☐ Verify lube/pump operation
PNEUMATIC SYSTEM
☐ Clean filters ☐ Replace filters ☐ Check pressure/adjust the regulator/hoses and cables ☐ Inspect system for leaks
MECHANICAL SYSTEM
☐ Check machine level ☐ Verify spindle sweep ☐ Verify spindle tram ☐ Check gear shift operation* ☐ Check spindle lube and air blast ☐ Check spindle orientation alignment ☐ Lathe Only: Verify turret/spindle alignment ☐ Inspect/adjust counterbalance system ☐ Inspect/adjust rigid tap encoder operation* ☐ Check shot pin operation* ☐ Change gearbox oil** ☐ Check backlash in X, Y, and Z-axis ☐ Inspect drive belt ☐ Inspect and adjust tool changer system ☐ Inspect spindle taper condition ☐ Inspect way cover and wipers ☐ Check/adjust drawbar height ☐ Drawbar dynamometer test ☐ Spindle run-out test ☐ Check drawbar stroke for correct tool ☐ knockout dimension* ☐ Lubricate ATC mechanism bearings
DOCUMENT 2
TASK DESCRIPTION
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 6a & 7 HAAS Mill and Lathes (Page 2)
ELECTRICAL SYSTEM
☐ Check voltages ☐ Inspect connections/terminals ☐ Inspect grounds ☐ Check limit switches/safety locks ☐ Inspect and clean spindle sensor* ☐ Clean electrical cabinet ☐ Check safety interlocks
GIB ADJUSTMENT
☐ Adjustment of Gibs to maintain axis rigidity and accuracy ☐ Check/adjust level and alignment
☐ Inspect/adjust general machine function
☐ Replace all oils and fluids as required
☐ Replace all filters as required
☐ Lubricate all point as required
GENERAL PREVENTATIVE MAINTENANCE
☐ Flush coolant as required ☐ Coolant System: Remove/Check/adjust pump and motor, (Inspect/adjust or Clean coolant tank and replace coolant as needed)
Items ending with an “*” are services performed if applicable.
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 6b HAAS Mill (5-Axis) (Page 1)
☐ Machine areas Inspect/adjusted include but are not limited to:
☐ Mechanical System Check/adjust machine level Verify spindle sweep
☐ Check/adjust gear shift operation*
☐Check/adjust spindle lube and air blast
☐ Check/adjust spindle orientation alignment
☐ Check/adjust shot pin operation*
☐ Change gearbox oil
☐ Check/adjust backlash in X, Y, Z, B and C-axis
☐ Inspect/adjust drive belts
☐ Inspect/adjust and adjust tool changer system
☐ Inspect/adjust spindle taper condition
☐ Inspect/adjust way covers & wipers
☐ Check/adjust draw bar height
☐ Inspect/adjust rigid tap encoder operation*
☐ Check/adjust tool change operation
☐ Clean/lubricate tool changer
☐Inspect/adjust counterbalance system
☐ Inspect/adjust lines, hoses and cables
☐ Way Lube System
☐ Clean filters
☐ Inspect/adjust lines and fittings
☐ Check/adjust operation
☐ Verify lube/pump operation
☐ Coolant System: Remove/Check/adjust pump and motor, (Inspect/adjust or Clean coolant tank and replace coolant as needed)
☐ Air System: Replace filters, Check/adjust pressure/adjust regulator, Inspect/adjust system for leaks
☐ Electrical System: Check/adjust voltages, Clean electrical cabinet, Inspect/adjust connections/terminals and grounds
☐ Inspect/adjust or replace tool change relays
☐ Replace or clean fan filter
☐ Check/adjust limit switches/safety locks
☐ Inspect/adjust motor brushes, clean & remove brush dust
| The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications. |
| Service |
Type 6b HAAS Mill (5-Axis) (Page 2)
☐ Lathe Only: Verify turret/spindle alignment
☐ Manual Machines: Change oil, filter and belts, Lubricate system and clean as necessary to be qualified as working property.
☐ Adjust Gibs
☐ Check/adjust level and alignment
☐ Inspect/adjust general machine function
☐ Replace all oils and fluids as required
☐ Replace all filters as required
☐ Lubricate all point as required
☐ Flush coolant as required
Items ending with an “*” are services performed if applicable.
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 8 Horizontal Turning Center Lathe (Page 1)
☐ Check/adjust Y-Axis way cover wipers (option)
☐ Check/adjust Z-Axis way cover wipers
Axis Check/adjust
☐ Check/adjust for X-Axis noise & vibration
☐ Check/adjust for Y-Axis noise & vibration (option)
☐Check/adjust for Z-Axis noise & vibration
☐ Check/adjust for C-Axis noise & vibration (option)
☐ Check/adjust for XB-Axis noise & vibration (option)
☐ Check/adjust for ZB-Axis noise & vibration (option)
☐ Check/adjust X-Axis load
☐ Check/adjust Y-Axis load
☐ Check/adjust Z-Axis load
☐ Check/adjust C-Axis load (option)
☐ Check/adjust XB-Axis load (option)
☐ Check/adjust ZB-Axis load (option)
Spindle Oil Cooler
☐Drain waste oil
☐Replenish fluids
☐Clean/replace air filter
☐Verify line flow & pressure
Hydraulic System
☐Drian waste oil & clean tank
☐Replace line filter
☐Replenish fluids
☐Check/adjust for leakage
☐ Clean cooling fans
Backlash Parameters
☐Measure & adjust the following:
☐ X-Axis backlash valve
☐Y-Axis backlash valve
☐Z-Axis backlash valve
☐ C-Axis backlash valve
☐XB-Axis backlash valve
| The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications. |
| Service Type 8 |
| Horizontal Turning Center Lathe (Page 2) |
Spindle Check/adjust
☐ Check/adjust spindle for noise & vibration
☐ Run spindle at 3000 RPM for 30 minutes/Check/adjust front & rear bearing temp
☐ Check/adjust spindle load at 3000 RPM
☐ Check/adjust sub spindle for noise & vibration (option)
☐ Run sub spindle at 2500 RPM for 30 minutes/Check/adjust front & rear bearing temp (option)
☐ Check/adjust sub spindle load at 2500 RPM (option)
Ballscrew Check/adjust
☐ Check/adjust X-Axis ballscrew for lubrication
☐ Check/adjust Y-Axis ballscrew for lubrication
☐ Check/adjust Z-Axis ballscrew for lubrication
☐ Check/adjust XB-Axis ballscrew for lubrication (option)
☐ Check/adjust ZB-Axis ballscrew for lubrication (option)
Chip Conveyer/Coolant System
☐ Check/adjust operation of chip conveyer
☐ Check/adjust conveyer belt tension
☐ Check/adjust drive chain tension
☐ Check/adjust refractometer reading
☐ Check/adjust oil skimmer
☐ Check/adjust coolant condition
☐ Check/adjust coolant delivery
☐ Verify line flow & pressure
Hydraulic System
☐ Drian waste oil & clean tank
☐ Replace line filter
☐ Replenish fluids
☐ Check/adjust for leakage
☐ Clean cooling fans
Backlash Parameters
☐ Measure & adjust the following:
☐ X-Axis backlash valve
☐ Y-Axis backlash valve
☐ Z-Axis backlash valve
☐ C-Axis backlash valve
☐ XB-Axis backlash valve
☐ ZB-Axis back lash valve
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 8 Horizontal Turning Center Lathe (Page 3)
Spindle Check/adjust
☐ Check/adjust spindle for noise & vibration
☐ Run spindle at 3000 RPM for 30 minutes/Check/adjust front & rear bearing temp
☐ Check/adjust spindle load at 3000 RPM
☐ Check/adjust sub spindle for noise & vibration (option)
☐ Run sub spindle at 2500 RPM for 30 minutes/Check/adjust front & rear bearing temp (option)
☐ Check/adjust sub spindle load at 2500 RPM (option)
Ballscrew Check/adjust
☐ Check/adjust X-Axis ballscrew for lubrication
☐ Check/adjust Y-Axis ballscrew for lubrication
☐ Check/adjust Z-Axis ballscrew for lubrication
☐ Check/adjust XB-Axis ballscrew for lubrication (option)
☐ Check/adjust ZB-Axis ballscrew for lubrication (option)
Chip Conveyer/Coolant System
☐ Check/adjust operation of chip conveyer
☐ Check/adjust conveyer belt tension
☐ Check/adjust drive chain tension
☐ Check/adjust refractometer reading
☐ Check/adjust oil skimmer
☐ Check/adjust coolant condition
☐ Check/adjust coolant delivery
☐ Replace all oils and fluids as required
☐ Replace all filters as required
☐ Lubricate all point as required
☐ Flush coolant as required
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 9 4-Axis Horizontal Mill (Page 1)
Automatic Tool Changer
☐Check/adjust ATC centering
☐ Check/adjust toll magazine positioning
☐ Check/adjust for abnormal wear on gripper, tappet in pot, key of pot
☐ Check/adjust input voltage for motors (+/-10%)
☐ Check/adjust bolts & connectors for tightness
☐ Check/adjust sol. valves action
☐ Check/adjust switches action
☐ Apply oil/grease to guide for pot chain, chain, LM guide, stopper & disc spring
☐ Clean inside of cover
Axis System
☐ Measure & adjust Check/adjust reference point, static accuracy, position accuracy, feed rate accuracy
☐ Check/adjust slide cover wear
☐ Check/adjust input voltage of servomotors (+/-10%)
☐ Check/adjust bolts & connectors for tightness
☐ Check/adjust switch action for reference point return
☐ Check/adjust switch action for emergency return
☐ Oil/grease moving part, W-Axes & Y-Reducer
Spindle Head
☐ Measure & adjust tool unclamp devise
☐ Adjust stop position for spindle orientation
☐ Check/adjust spindle drive key
☐ Check/adjust spindle taper for wear
☐ Measure & adjust spindle RPM
☐ Check/adjust bolts & connectors for tightness
☐ Check/adjust position detector RPM
☐ Check/adjust DGN for sol. valves action & switches action
☐ Check/adjust oil filter & replace as necessary
☐ Clean as necessary
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service
4-Axis Horizontal Mill (Page 2)
Table
☐ Measure & adjust Check/adjust reference point
☐ Measure & adjust position accuracy
☐ Measure & adjust table clamp
☐ Measure & adjust pin locate/unlocated
☐ Check/adjust bolts & connectors for tightness
☐Lubricate moving parts as necessary
☐ Clean as necessary
Air Service Unit
☐ Check/adjust bolts & connectors for tightness
☐ Check/adjust modulating function of air regulator & oiler
☐ Clean tank & filter for filter device
Lubrication Device
☐ Check/adjust input voltage of motor (+/-10%)
☐ Check/adjust bolts & connectors for tightness
☐ Check/adjust DGN for pressure switch & float switch
☐ Clean Lubrication Unit
Hydraulic Power pack
☐ Check/adjust input voltage of motor (+/-10%)
☐ Check/adjust bolts & connectors for tightness
☐ Check/adjust DGN for pressure switch
☐ Replace oil as necessary
☐ Clean inside of tank, inlet filter, suction filter & return filter as necessary
Spindle Oil Cooler
☐ Check/adjust input voltage to device (+/-10%)
☐ Check/adjust piping for leakage
☐ Check/adjust bolts & connectors for tightness
☐ Check/adjust OP panel function
☐ Replace oil as necessary
☐ Clean oil cooler tank
Semi-Guard
☐ Check/adjust bolts & connectors for tightness
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service
4-Axis Horizontal Mill (Page 3)
Coolant & Chip Disposals
☐ Check/adjust input voltage to pump (+/-10%)
☐ Check/adjust piping for leakage
☐ Check/adjust bolts & connectors for tightness
☐ Replace oil as necessary
☐ Oil/grease chain for chip conveyer as necessary
☐ Clean filter as necessary
☐ Clean chip conveyer as necessary
Electric Devices
☐ Check/adjust input voltage (+/-10%)
☐ Check/adjust bolts & connectors for tightness
☐ Clean inside of electric cabinet as necessary
Leveling
☐ Level machine with leveling tools as necessary
☐ Replace all oils and fluids as required
☐ Replace all filters as required
☐ Lubricate all point as required
☐ Flush coolant as required
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 10 Summit Lathe (Page 1)
☐ Clean way wipers
☐ Check/adjust coolant unit - Check/adjust for leaks and repair as necessary
☐ Clean coolant unit - remove any residues from coolant tank
☐ Inspect/adjust guide ways - Check/adjust for scratches or marks
☐ Lubricate spots control
☐ Check/adjust electric command control
· Check/adjust for normal functions of all machine functions
· Check/adjust functioning of signal lamps
· Check/adjust feeds and rapids
☐ Inspect/adjust geometry and work precision
☐ Check/adjust will be dome IAW manufacturer’s Geometry Chart
☐Clean and Inspect/adjust all electric equipment
· - Replace any damaged components as necessary
☐ Replenish oil level as necessary
☐ Replenish coolant level as necessary
☐ Replace all oils and fluids as required
☐ Replace all filters as required
☐ Lubricate all point as required
☐ Flush coolant as required
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 11 Laser Tracker (Page 1)
☐ Perform Factory Calibration and certification.
☐ Perform ADM Calibration.
☐ Perform Encoder calibration.
☐ Perform weather, temperature, and pressure sensor calibration.
☐ Perform birdbath calibration (when applicable).
☐ Perform geometric calibration - QVC
☐ Perform backsight Check/adjust
☐ Perform uniformity test
☐ Provide written and signed reporting documents with calibration and measurement results showing they were within manufacture's specifications, along with the signatures of the technician performing the tasks and their supervisor.
Service Type 12 Potable CMM (Page 1)
☐ Perform Factory Calibration and certification.
☐ Perform Faro's 15-point calibration Check/adjust.
☐ Inspect/adjust all cables, connections, and boards.
☐ Upgrades to engineering specifications.
☐ Lubricate all required parts.
☐ Clean all instruments and parts.
☐ Replace calibration labels
☐ Recalibrate according to ASME B89.4.22
☐ Provide written and signed reporting documents with calibration and measurement results showing they were within manufacture's specifications in accordance with ASME B89.4.22.
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 13 Laser Line Probe (Page 1)
☐ Perform Factory Calibration and certification.
☐ Perform Faro's factory calibration for Laser Line probes.
☐ Inspect/adjust all cables, connections, and boards.
☐ Upgrades to engineering specifications.
☐ Lubricate all required parts.
☐ Clean all instruments and parts.
☐ Replace calibration labels
☐ Recalibrate traceable to NIST standards.
☐ Provide written and signed reporting documents with calibration and measurement results showing they were within manufacture's specifications, along with the signatures of the technician performing the tasks and their supervisor.
Service Type 14 Coordinate Measuring Machine (Page 1)
☐ Perform Factory Calibration and certification ☐ Perform preventive maintenance Check/adjust.
☐ Perform Hexagon factory calibrations.
☐ Inspect/adjust all cables, connections, moving parts, and boards.
☐ Upgrades to engineering specifications.
☐ Lubricate all required parts.
☐ Clean all instruments and parts.
☐ Replace calibration labels
☐ Recalibrate to B89.4.1, including 5.3 repeatability (sphere) and 5.5 volumetric performance (ball bar)
☐ Provide written and signed reporting documents with calibration and measurement results showing they were within manufacture's specifications and B89.4.1, along with the signatures of the technician performing the tasks.
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 15 MetraSCAN Scanner (Page 1)
☐ Calibrate all components & provide calibration certification
HandyPROBE
☐ Verify single point performance
☐ Verify volumetric performance
☐ Perform calibration
C-Track
☐ Verify volumetric performance
☐ Perform calibration
Calibration Bar
☐Perform calibration
MetraSCAN
☐ Verify volumetric performance
☐ Perform calibration
Calibration Plate
☐ Perform calibration
MaxSHOT 3D
☐ Verify volumetric performance
☐ Perform calibration
Calibration Bar #1
☐ Perform calibration
Calibration Bar #2
☐ Perform calibration
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 16 Stereolithography Apparatus (Page 1)
☐ One machine calibration per year per machine, adjust to manufacturers specification
☐ Replacement of wear components, and belts based on manufacturers service life and recommendations
☐ Replacement of defective and worn parts found during the Inspect/adjustment
☐ Repair of all malfunctioning parts to include but not limited to laser, optical components, recorder system, controller, power supply, cooling systems, heat circulation systems, vat heater
☐ Next business day on-site technician support
☐ Technical phone support
☐ Itemize a list of recommended repairs, including cost estimate and time required to complete the repair, not included under maintenance program
☐ Hardware and Software updates as recommended by the manufacturer
Service Type 17 Fused Deposition Modeling (Page 1)
☐ One machine calibration per year per machine, adjust to manufacturers specification
☐ Replacement of wear components, and belts based on manufacturers service life and recommendations
☐ Replacement of defective and worn parts found during the Inspect/adjustment
☐ Repair of all malfunctioning parts to include but not limited to: Extrusion head system, controller, power supply, cooling systems, heating systems, chamber heaters, build platform system, vacuum system, materials feeding system
☐ Next business day on-site technician support
☐ Technical phone support
☐ Itemize a list of recommended repairs, including cost estimate and time required to complete the repair, not included under maintenance program
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 18 Polyjet (Page 1)
☐ One machine calibration per year per machine, adjust to manufacturers specification
☐ Replacement of wear components, and belts based on manufacturers service life and recommendations and actual machine conditions
☐ Replacement of defective and worn parts found during the Inspect/adjustment
☐ Repair of all malfunctioning parts to include but not limited to: oven blowers, belts, filters, UV lamps (PolyJet side), lubricants, etc.
☐ Install the latest software
☐ Next business day on-site technician support
☐ Technical phone support
☐ Itemize a list of recommended repairs, including cost estimate and time required to complete the repair, not included under maintenance program
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 19 OMAX JetMachining Center (Page 1)
☐ Inspect ball screws and traction drives/bearing assembles – no repairs/parts included - report issues identified in the inspection report ☐ Replace all servo drive belts if existing, using vendor supplied parts ☐ Scan servo card histories/confirm normal load limits – report non-compliance in the inspection report ☐ Precision calibrate TX-TY motion on system utilizing A-Jet or Tilt-A-Jet accessories ☐ Test cut for accuracy, readjust if necessary – test plate will be government furnished ☐ Grease or oil all lubrication points. Using vendor supplied lubricants ☐ Rebuild the OMAX/EnduroMAX pump (using vendor supplied major pump rebuild kit) ☐ Clean low-pressure plumbing side within OMAX/EnduroMAX pump ☐ Inspect plungers, manifold, check valves and pump plumbing on ultra-high-pressure side, replace worn or defected parts using government furnished parts (if available at the time of inspection) ☐ Replace all filters, using vendor supplied parts ☐ Inspect and rebuild all swivels using swivel rebuild kits, including the confirmation of torque settings for plumbing connections – using vendor supplied rebuild kits ☐ Inspect nozzle and abrasive flow components – no parts included - replace worn or defected parts using government furnished parts (if available at the time of inspection) ☐ Check and reset pressure settings ☐ Install the latest revision of OMAX software when authorized by Corporate/Government IT protocol ☐ Review changes in software and machine settings with client operating personnel ☐ Government personnel will have access to the OMAX e-Learning Site ☐ Rebuild On/Off valves – using vendor supplied parts ☐ Provide inspection report
Service Type 20 OMAX JetMachining Center Holding Thank (Page 1)
☐ Remove all solid waste from tank
☐ Remove waste garnet and water from tank
☐ Check/adjust under air bladder for residual garnet and remove as necessary
☐ Once all liquid and solid waste has been removed, clean inside of tank
☐ Power washer or hose may be used to clean tank
☐ After inside of tank has been cleaned, remove all remaining garnet and waste form tank
☐ Dispose of garnet waste in authorized offsite disposal site
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 21 Press Brake (Page 1)
Hydraulic Circuit
☐ Check/adjust oil and replace as necessary
☐ Clean tank and suction filters
☐ Clean or replace filters
☐ Check/adjust pump and pressure relief valves
☐ Check/adjust condition of hydraulic connections
Mechanical Equipment
☐ Check/adjust connections between pistons and ram
☐ Clean and lubricate
☐ Ram guiding system
☐ Guide encoders/encoder guidance system
☐ Rack and pinion system
☐ Ball screws
☐ Guides and rails
☐ Gear segment
☐ Adjust ram guides as necessary
☐ Check/adjust for proper clearance between ram gibs
Electrical Equipment
☐ Check/adjust all connections on terminal strips, relays and terminal boxes on motors
☐ Reseat all printed circuit boards and Check/adjust for physical damage
☐ Check/adjust all voltages coming from power supplies and transformers
☐ Check/adjust all cables and switches for damage or malfunction
☐ Check/adjust fans for operation
☐ Check/adjust operation of all machine functions and safety features
Tooling
☐ Inspect/adjust tooling for cracks or other damage
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 22 Saw (Page 1)
☐ Clean vise jaws, bend wheels, blade guides & wipers, chip brush and pans, machined surfaces
☐ Inspect/adjust blades, blade wipes, blade guides and chip brush for wear
☐ Replace worn parts
☐ Check/adjust sawing fluids and lubricants
☐ Clean sawing fluid/lubricant reservoir and screen
☐ Change hydraulic fluid filters
☐ Clean hydraulic fluid reservoir magnetic plug
☐ Lubricate saw column pivot point
☐ Inspect/adjust and adjust blade guides
☐ Clean hydraulic fluid strainer and change fluid filter
☐ Change transmission oil
☐ Check/adjust band wheel bearings for unusual movement & replace as needed
☐ Band guides
· Inspect/adjust side guides & backup guides for excessive wear/damage; rotate, grind or replace as needed
☐ Drives
· Check/adjust bearing & seals for damage and leaks; replace as needed
· Check/adjust gears for excessive play; replace as needed
· Check/adjust pulleys for proper alignment, tension & wear; adjust or replace as needed
☐ Belts
· Check/adjust drive belt & chip brush belt for cracks, wear & stretching; replace as needed
☐ Vises
· Check/adjust for wear; adjust, repair or replace as needed
· Check/adjust alignment to the blade; reading or adjust as needed
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 23 Shear (Page 1)
☐ Lubricate slider
☐ Lubricate backgauge support bearing
☐ Lubricate backgauge ball screw
☐ Check/adjust derrick adjustment of slider guide rail & adjust as necessary
☐ Check/adjust backgauge positioning & rest as necessary
☐ Drain oil & replace (hydraulics)
☐ Check/adjust all valves, hydraulics system, tubing & connectors for leakage/blockage; replace as necessary
☐ Check/adjust cleanliness of import/export filters; replace as necessary
☐ Check/adjust foot switch for damage for deformation/breakage; replace as necessary
☐ Check/adjust limit switches in electrical cabinet for wear and damage; replace as necessary
☐ Check/adjust air metal shears for wear
☐ Check/adjust sheet shears protection device
Service Type 24 Grinder (Page 1)
☐ Change oil in power unit & lubrication unit
☐ Replace pressure line filter cartridge
☐ Clean power unit & lubrication oil strainer
☐ Tighten all connections
☐ Check/adjust I/P & O/P volts on transformer & fuse ratings
☐ Check/adjust motor current & set MCB to motor full load level
☐ Check/adjust leveling & level the m/c
☐ Check/adjust deflections & end thrust of grinding wheel & regulating wheel spindles
☐ Check/adjust temperature of wheel head oil after 30 min. running
☐ Open induction motors and Check/adjust, clean & grease bearings
☐ Replace hydraulic & lubrication oil filter
☐ Check/adjust complete lubrication system & clean all lubrication pipes & points
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 25 Finger Brake (Page 1)
☐ Check/adjust oil levels & replenish as necessary
☐ Grease clamping leaf guide pins as necessary
☐ Oil clamping leaf ports as necessary
☐ Oil bending leaf hinge ports as necessary
☐ Examine all steel surfaces for wear & tear; note corrective actions taken & components needing replacement
Service Type 26 Roll (Page 1)
☐ Replace hydraulic filter element
☐ Replace oil in main gear case
☐ Lubricate roll bearings
☐ Replace fluids in hydraulic system
☐ Replace suction strainer
☐ Examine all surfaces for wear & tear; note corrective actions taken & components needing replacement
Service Type 27 Drill Press (Page 1)
☐ Clean & lubricate quill, table & column racks
☐ Inspect/adjust & clean sanding sleeves; replace worn sanding sleeves as necessary
☐ Check/adjust V-Belts for proper tension & adjust tension as necessary; replace belts as necessary
☐ Examine all surfaces for wear & tear; note corrective actions taken & components needing replacement
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 28 Fume Extraction Equipment (Page 1)
☐ Lubricate fan shaft bearings and/or electric motors as applicable
☐ Check/adjust condition of belt & adjust or replace as necessary
☐ Inspect/adjust wiring & electrical controls for loose connections; charred, broken or wet insulation: short circuits; tighten, repair or replace as necessary
☐ Check/adjust motor for excessive heat & vibration
☐ Clean screen & vent on roof as applicable
☐ Check/adjust ducts, collectors, smoke pipes & hoods for clogging, soot, dirt & grease. Perform cleaning operations as necessary
☐ Inspect/adjust guards, supports, covers, etc.; tighten loose connections and posts
☐ Inspect/adjust extraction arms
· Check/adjust hoses & rubber seals for cracks or damage; replace if necessary
· Check/adjust inside of arm & clean thoroughly
· Check/adjust & lubricate hinge points
· Check/adjust & lubricate steel cable near balance
· Check/adjust steel cables for wear
· Check/adjust & adjust friction setting of hoods, middle & base hinges
· Check/adjust operation of airflow throttle valve
Service Type 29 Induction Heater (Page 1)
☐ Replace damaged or unreadable labels
☐ Check/adjust & clean all connections & cables; replace damaged/worn cables as necessary
☐ Blow out inside of unit
☐ Verify unit calibration; provide calibration certificate
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 30 8 Axis Turntable (Page 1)
☐ Perform Factory Calibration and certification.
☐ Lubricate all required parts.
☐ Clean all instruments and parts.
☐ Inspect/adjust all cables, connections, and boards.
☐ Replace calibration labels
☐ Recalibrate traceable to NIST standards.
Service Type 31 Laser Tracker Probes (Page 1)
☐ Perform Factory Calibration and certification.
☐ Lubricate all required parts.
☐ Clean all instruments and parts.
☐ Replace calibration labels
☐ Recalibrate traceable to NIST standards.
Service Type 32 TIG/MIG Welders (Page 1)
☐ Blow out inside of machine
☐ Check Hoses
☐ Check Cables
☐ Clean weld terminals
☐ Check calibration on volt and amp meter
The following Checklists provide guidance for performing services on equipment. However, contractor must ensure all work is performed in accordance with the manufacturer’s specifications/service requirements for each machine. Additionally, all axes will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications.
Service Type 33 Robotic Welder (Page 1)
Welding Machine:
☐ Blow out inside of machine
☐ Check Hoses
☐ Check Cables
☐ Clean weld terminals
☐ Check calibration on volt and amp meter
Arm:
☐ Inspect/adjust all cables, connections, moving parts, and boards.
☐ Upgrades to engineering specifications.
☐ Lubricate all required parts.
☐ Clean all instruments and parts.
☐ Install the latest software
☐ Itemize a list of recommended repairs, including cost estimate and time required to complete the repair, not included under maintenance program.
☐ Perform preventative and corrective maintenance in accordance with OEM specifications
Service Type 34 Thermal Analysis Equipment (Page 1)
☐ Perform preventative and corrective maintenance in accordance with OEM specifications
☐ Follow NIST Standards
☐ Software upgrades
Service Type 35 Water Purification Equipment (Page 1)
☐ Perform preventative and corrective maintenance in accordance with OEM specifications
☐ Replace Consumables ☐ Follow OEM Health and Safety instructions
| ☐ Follow OEM Environmental guidelines |
| ☐ Follow local, state and federal guidelines for consumable disposal |
File details come from the government source that posted it. Updated .