Attachment 1 - PWS Equipment List.xlsx
XLSX spreadsheet 57 KB Posted
- Attached to
- Naval Surface Warfare Center Carderock Divisions Equipment Maintenance Blanket Purchase Agreement
- Solicitation number
- N0016725Q0077
About this file
This file is a detailed equipment list and maintenance specifications document listing required preventive maintenance tasks for various industrial machinery at Naval Surface Warfare Center Carderock Division. The document outlines maintenance requirements for 128 pieces of equipment including CNC mills, lathes, grinders, waterjet cutters, 3D printers, welding machines, measuring equipment, and other industrial machinery located across multiple facilities.
The maintenance specifications detail specific preventive maintenance tasks for each equipment type, including mechanical inspections, electrical system checks, hydraulic system maintenance, calibration requirements, and cleaning procedures. Key equipment categories include 34 mills/lathes, 4 waterjets, 6 3D printers, 25 welding machines, 16 measuring/inspection devices, and various other industrial machines. The document provides serial numbers, locations, control types, required service frequency, and manufacturer details for each piece of equipment. Maintenance tasks are grouped by equipment type with detailed step-by-step procedures that must be performed according to manufacturer specifications. This appears to be an attachment to solicitation N0016725Q0077 for establishing a Blanket Purchase Agreement for equipment maintenance services.
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Specs
| Attachment 6 Preventive Maintenance Tasks | ||
| Service Type | Description of Equipment | Task Description |
| All work must be performed in accordance with the manufacturer’s specifications for each machine. All axis will be squared and perpendicular to each other according to the recommended Manufacturer’s specifications. |
| 1 | Conventional Mills | |
| Inspect all operator control panels for broken switches and blown indicator lights. | ||
| Clean chips from around ball screws and ensure proper drainage of waste oil and coolant. | ||
| Clean and lubricate the limit and prox switches. | ||
| Clean way oil tank and filter, inspect the lube system, flow rectifiers and flush out lube lines. | ||
| Inspect electrical control panel for bad relays, contactors and connections. | ||
| Clean fans and filters for electrical cabinets and spindle motors. | ||
| Clean inline air pressure filter and condensation bowl. | ||
| Inspect air oiler, add oil if needed, and adjust oiler according to manufacturer’s specifications. | ||
| Inspect all oil lines, oil levels and mark in order to prevent leaks or find leaks. | ||
| Inspect air pressure, hydraulic pressure, and adjust if necessary to manufacturer’s specifications. | ||
| Inspect spindle belts and encoder belts, replacement of new belts if needed will be provided by the contractor. | ||
| Check backlash on all axes and adjust if necessary to manufacturer’s specifications. | ||
| Drain out old coolant, remove, and clean coolant tank. Replacement coolant and disposal of old coolant will be the responsibility of the customer. | ||
| Level turret over its full range of motion according to manufacturer’s specifications. | ||
| Replace spindle chiller oil and filters if applicable. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer. | ||
| Replace hydraulic oil and filters. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer. | ||
| Replace gear oil and filters in gear box. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer. | ||
| Check spindle alignment over all axis travels, and adjust if more than .0005 out of alignment IAW manufacturer's specifications. |
| Provide written, and signed reports documenting services performed on each mill. The contractor must verify in this document that all inspection, maintenance, calibration and realignment work was done in accordance with the manufacturer’s specifications for each machine. | ||
| 2 | Conventional Lathes | Inspect all operator control panels for broken switches and blown indicator lights. |
| Clean chips from around ball screws and ensure proper drainage of waste oil and coolant. | ||
| Clean and lubricate the limit and prox switches. | ||
| Clean way oil tank and filter, inspect the lube system, flow rectifiers and flush out lube lines. | ||
| Inspect electrical control panel for bad relays, contactors and connections. | ||
| Clean fans and filters for electrical cabinets and spindle motors. | ||
| Clean inline air pressure filter and condensation bowl. | ||
| Inspect air oiler, add oil if needed, and adjust oiler according to manufacturer’s specifications. | ||
| Inspect all oil lines, oil levels and mark in order to prevent leaks or find leaks. | ||
| Inspect air pressure, hydraulic pressure, and adjust if necessary to manufacturer’s specifications. | ||
| Inspect spindle belts and encoder belts, replacement of new belts if needed will be provided by the contractor. | ||
| Check backlash on all axes and adjust if necessary to manufacturer’s specifications. | ||
| Drain out old coolant, remove, and clean coolant tank. Replacement coolant and disposal of old coolant will be the responsibility of the customer. | ||
| Replace spindle chiller oil and filters. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer. | ||
| Replace hydraulic oil and filters. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer. | ||
| Replace gear oil and filters in gear box. Replacement oil and filters will be provided by the contractor. Disposal of existing oil will be the responsibility of the customer. | ||
| Check spindle alignment over all axis travels, and adjust if more than .0005 out of alignment IAW manufacturer's specifications. | ||
| Adjust zero X axis turret to center line of spindle, if more than .001 out of alignment IAW manufacturer's specifications. | ||
| Check tailstock alignment and adjust, if more than .001 out of alignment IAW manufacturer's specifications. | ||
| Provide written, and signed reports documenting services performed on each lathe. The contractor must verify in this document that all inspection, maintenance, calibration and realignment work was done in accordance with the manufacturer’s specifications for each machine. |
| 3 | TRAK Mill | Inspect all cable connections |
| Inspect coolant pump | ||
| Inspect way wipers | ||
| Check headstock alignment | ||
| Inspect indexer | ||
| Wipe down machine | ||
| Update software and change pendant fan filter | ||
| Adjust gibs and inspect travel | ||
| Check sensors/glass scales and mountings | ||
| Check alignment of z-axis and x-axis | ||
| Check positioning accuracy | ||
| Check unidirectional repeatability | ||
| Check bidirectional repeatability | ||
| Inspect all cable connections | ||
| Check level of machine | ||
| Check spindle while running through gears | ||
| Check spindle brake | ||
| Inspect pump and lubrication system | ||
| Inspect and adjust spindle belts | ||
| Run diagnostic service codes | ||
| Calibrate all axes and check backlash | ||
| Inspect E-stop | ||
| Wipe down machine | ||
| Update software and replace pendant air filter | ||
| Jog axes and inspect for wear | ||
| Tram head | ||
| Check functionality of auxiliary functions | ||
| Inspect axis motor belts | ||
| Check drive train assemblies | ||
| Inspect all limit switches | ||
| Clean and lubricate electronic hand wheels |
| 4 | TRAK Lathe | Inspect all cable connections |
| Inspect coolant pump | ||
| Inspect way wipers | ||
| Check headstock alignment | ||
| Inspect indexer | ||
| Wipe down machine | ||
| Update software and change pendant fan filter | ||
| Adjust gibs and inspect travel | ||
| Check sensors/glass scales and mountings | ||
| Check alignment of z-axis and x-axis | ||
| Check positioning accuracy | ||
| Check unidirectional repeatability | ||
| Check bidirectional repeatability | ||
| Inspect all cable connections | ||
| Check level of machine | ||
| Check spindle while running through gears | ||
| Check spindle brake | ||
| Inspect pump and lubrication system | ||
| Inspect and adjust spindle belts | ||
| Run diagnostic service codes | ||
| Calibrate all axes and check backlash | ||
| Inspect E-stop | ||
| Wipe down machine | ||
| Update software and replace pendant air filter | ||
| Jog axes and inspect for wear | ||
| Check functionality of auxiliary functions | ||
| Inspect axis motor belts | ||
| Check drive train assemblies | ||
| Inspect all limit switches | ||
| Clean and lubricate electronic hand wheels |
| 5 | Wire EDM | |
| Verify Machine Level | ||
| - Check Y Axis | ||
| - Check X Axis | ||
| Voltage | ||
| - Check source on voltages | ||
| - Check power on voltages | ||
| Filter & Fan Inspection | ||
| - Inspect & clean air inlet filters | ||
| - Verify panel cooling fans operation | ||
| - Verify internal cooling fan operation | ||
| Di-Electric Tank | ||
| - Verify air pressure at regulator, drain water from separator | ||
| - Inspect chiller filter & fins | ||
| - Inspect & clean aspirator | ||
| - Verify operation of solenoid valves | ||
| - Inspect pump shaft seals for leaks | ||
| - Inspect & clean resistivity probe | ||
| Work Tank | ||
| - Inspect ribbon cables for cracks or cuts | ||
| - Check EF sensor cable | ||
| - Inspect Y pipe for wear & seals for leakage | ||
| - Inspect X seal plates for wear & seals for leakage | ||
| - Verify water flow from EF box | ||
| - Verify float operation | ||
| Nozzles & Guides | ||
| - Check for wear (lower, aft & upper) | ||
| - Verify guide cylinder operation | ||
| - Inspect nozzles | ||
| - Check lower head guide height | ||
| - Check hydro unit fluid levels | ||
| - Inspect conductivity pieces | ||
| Wire Path | ||
| - Inspect tension & idle rollers for wear, clean as needed | ||
| - Remove & inspect wire ejection pipe | ||
| - Remove & clean lower cereamic roller, bearing & seal | ||
| - Inspect & clean wire chopper (if applicable) | ||
| - Inspect wire ejection pinch rollers for wear | ||
| - Inspect & clean wire chopper blades (if applicable) | ||
| AWT Unit | ||
| - Inspect AWT pipe | ||
| - Inspect cutters/wire annealing function | ||
| - Verify alignment of AWT pipe & upper head | ||
| - Re-square wire | ||
| - Check AWT jet & UN offset (if applicable) | ||
| Discharge Unit | ||
| - Check discharge voltages | ||
| Taper Data | ||
| - Execute taper data program | ||
| - Table to lower | ||
| - Table to limit | ||
| Test Cuts | ||
| - | - Check speed | |
| - Check accuracy | ||
| - Check taper | ||
| Power Supply | ||
| - Clean & inspect | ||
| - Check voltages output | ||
| - Check power output |
| 6 | HAAS Mills | |
| Machine areas inspected include but are not limited to: | ||
| Mechanical System Check machine level Verify spindle sweep | ||
| Check gear shift operation* | ||
| Check spindle lube and air blast | ||
| Check spindle orientation alignment | ||
| Check shot pin operation* | ||
| Change gearbox oil | ||
| Check backlash in X, Y, and Z-axis | ||
| Inspect drive belts | ||
| Inspect and adjust tool changer system | ||
| Inspect spindle taper condition | ||
| Inspect way covers & wipers | ||
| Check draw bar height | ||
| Inspect rigid tap encoder operation* | ||
| Check tool change operation | ||
| Clean/lubricate tool changer | ||
| Inspect counterbalance system | ||
| Inspect lines, hoses and cables | ||
| Way Lube System | ||
| Clean filters | ||
| Inspect lines and fittings | ||
| Check operation | ||
| Verify lube/pump operation | ||
| Coolant System: Remove/check pump and motor, (Inspect or Clean coolant tank and replace coolant) | ||
| Air System: Replace filters, Check pressure/adjust regulator, Inspect system for leaks | ||
| Electrical System: Check voltages, Clean electrical cabinet, Inspect connections/terminals and grounds | ||
| Inspect or replace tool change relays | ||
| Replace or clean fan filter | ||
| Check limit switches/safety locks | ||
| Inspect motor brushes, clean & remove brush dust | ||
| Manual Machines: Change oil, filter and belts, Lubricate system and clean as necessary to be qualified as working property. | ||
| Adjust Gibs | ||
| Check level and alignment | ||
| Inspect general machine function | ||
| Items ending with an “*” are services performed if applicable. | ||
| 7 | HAAS Lathes | Machine areas inspected include but are not limited to: |
| Mechanical System Check machine level Verify spindle sweep | ||
| Check gear shift operation* | ||
| Check spindle lube and air blast | ||
| Check spindle orientation alignment | ||
| Check shot pin operation* | ||
| Change gearbox oil | ||
| Check backlash in X, Y, and Z-axis | ||
| Inspect drive belts | ||
| Inspect and adjust tool changer system | ||
| Inspect spindle taper condition | ||
| Inspect way covers & wipers | ||
| Check draw bar height | ||
| Inspect rigid tap encoder operation* | ||
| Check tool change operation | ||
| Clean/lubricate tool changer | ||
| Inspect counterbalance system | ||
| Inspect lines, hoses and cables | ||
| Way Lube System | ||
| Clean filters | ||
| Inspect lines and fittings | ||
| Check operation | ||
| Verify lube/pump operation | ||
| Coolant System: Remove/check pump and motor, (Inspect or Clean coolant tank and replace coolant) | ||
| Air System: Replace filters, Check pressure/adjust regulator, Inspect system for leaks | ||
| Electrical System: Check voltages, Clean electrical cabinet, Inspect connections/terminals and grounds | ||
| Inspect or replace tool change relays | ||
| Replace or clean fan filter | ||
| Check limit switches/safety locks | ||
| Inspect motor brushes, clean & remove brush dust | ||
| Check spindle alignment over all axis travels, and adjust if more than .0005 out of alignment IAW manufacturer's specifications. | ||
| Adjust zero X axis turret to center line of spindle, if more than .001 out of alignment IAW manufacturer's specifications. | ||
| Check tailstock alignment and adjust, if more than .001 out of alignment IAW manufacturer's specifications. | ||
| Check level and alignment | ||
| Inspect general machine function | ||
| Items ending with an “*” are services performed if applicable. | ||
| 8 | Doosan Lathe | - Check Y-Axis way cover wipers (option) |
| - Check Z-Axis way cover wipers | ||
| Axis Check | ||
| - Check for X-Axis noise & vibration | ||
| - Check for Y-Axis noise & vibration (option) | ||
| - Check for Z-Axis noise & vibration | ||
| - Check for C-Axis noise & vibration (option) | ||
| - Check for XB-Axis noise & vibration (option) | ||
| - Check for ZB-Axis noise & vibration (option) | ||
| - Check X-Axis load | ||
| - Check Y-Axis load | ||
| - Check Z-Axis load | ||
| - Check C-Axis load (option) | ||
| - Check XB-Axis load (option) | ||
| -Check ZB-Axis load (option) | ||
| Spindle Oil Cooler | ||
| - Drain waste oil | ||
| - Replenish fluids | ||
| - Clean/replace air filter | ||
| - Verify line flow & pressure | ||
| Hydraulic System | ||
| - Drian waste oil & clean tank | ||
| - Replace line filter | ||
| - Replenish fluids | ||
| - Check for leakage | ||
| - Clean cooling fans | ||
| Backlash Parameters | ||
| - Measure & adjust the following: | ||
| -- X-Axis backlash valve | ||
| -- Y-Axis backlash valve | ||
| -- Z-Axis backlash valve | ||
| -- C-Axis backlash valve | ||
| -- XB-Axis backlash valve | ||
| -- ZB-Axis back lash valve | ||
| Spindle Check | ||
| - Check spindle for noise & vibration | ||
| - Run spindle at 3000 RPM for 30 minutes/check fornt & rear bearing temp | ||
| - Check spindle load at 3000 RPM | ||
| - Check sub spindle for noise & vibration (option) | ||
| - Run sub spindle at 2500 RPM for 30 minutes/check fornt & rear bearing temp (option) | ||
| - Check sub spindle load at 2500 RPM (option) | ||
| Ballscrew Check | ||
| - Check X-Axis ballscrew for lubraication | ||
| - Check Y-Axis ballscrew for lubraication | ||
| - Check Z-Axis ballscrew for lubraication | ||
| - Check XB-Axis ballscrew for lubraication (option) | ||
| - Check ZB-Axis ballscrew for lubraication (option) | ||
| Chip Conveyer/Coolant System | ||
| - Check operation of chip conveyer | ||
| - Check conveyer belt tension | ||
| - Check drive chain tension | ||
| - Check refractometer reading | ||
| - Check oil skimmer | ||
| - Check coolant condition | ||
| - Check coolant delivery | ||
| 9 | Laser Tracker | |
| Perform Factory Calibration and certification. | ||
| Perform ADM Calibration. | ||
| Perform Encoder calibration. | ||
| Perform weather, temperature , and pressure sensor calibration. | ||
| Perform birdbath calibration (when applicable). | ||
| Perform geometric calibration - QVC | ||
| Perform backsight check | ||
| Perform uniformity test | ||
| Provide written and signed reporting documents with calibration and measurement results showing they were within manufacture's specifications, along with the signatures of the technician performing the tasks and their supervisor. |
| 10 | Potable CMM | |
| Perform Factory Calibration and certification. | ||
| Perform Faro's 15 point calibration check. | ||
| Inspect all cables, connections, and boards. | ||
| Upgrades to engineering specifications. | ||
| Lubricate all required parts. | ||
| Clean all instruments and parts. | ||
| Replace calibration labels | ||
| Recalibrate according to ASME B89.4.22 | ||
| Provide written and signed reporting documents with calibration and measurement results showing they were within manufacture's specifications in accordance with ASME B89.4.22. |
| 11 | Laser Line Probe | |
| Perform Factory Calibration and certification. | ||
| Perform Faro's factory calibration for Laser Line probes. | ||
| Inspect all cables, connections, and boards. | ||
| Upgrades to engineering specifications. | ||
| Lubricate all required parts. | ||
| Clean all instruments and parts. | ||
| Replace calibration labels | ||
| Recalibrate traceable to NIST standards. | ||
| Provide written and signed reporting documents with calibration and measurement results showing they were within manufacture's specifications, along with the signatures of the technician performing the tasks and their supervisor. | ||
| 12 | Coordinate Measuring Machine | |
| Perform Factory Calibration, certification, and preventive maintenance check. | ||
| Perform Hexagon factory calibrations. | ||
| Inspect all cables, connections, moving parts, and boards. | ||
| Upgrades to engineering specifications. | ||
| Lubricate all required parts. | ||
| Clean all instruments and parts. | ||
| Replace calibration labels | ||
| Recalibrate according to B89.4.1, including 5.3 repeatability (sphere) and 5.5 volumetric performance (ball bar) | ||
| Provide written and signed reporting documents with calibration and measurement results showing they were within manufacture's specifications and B89.4.1, along with the signatures of the technician performing the tasks. |
| Additive Manufacturing Equipment | ||
| 13 | Stereolithography Apparatus | Three services per year to be performed in accordance with the manufacture requirements and specifications |
| One machine calibration per year per machine, adjust to manufacturers specification | ||
| Replacement of wear components, and belts based on manufacturers service life and recommendations | ||
| Replacement of defective and worn parts found during the inspection | ||
| Repair of all malfunctioning parts to include but not limited to: laser, optical components, recoater system, controller, power supply, cooling systems, heat circulation systems, vat heater | ||
| Next business day on-site technician support | ||
| Technical phone support | ||
| Itemize a list of recommended repairs, including cost estimate and time required to complete the repair, not included under maintenance program | ||
| Hardware and Software updates as recommended by the manufacturer |
| 14 | Fused Deposition Modeling | Three services per year to be performed in accordance with the manufacture requirements and specifications |
| One machine calibration per year per machine, adjust to manufacturers specification | ||
| Replacement of wear components, and belts based on manufacturers service life and recommendations and actual machine conditions | ||
| Replacement of defective and worn parts found during the inspection | ||
| Repair of all malfunctioning parts to include but not limited to: Extrusion head system, controller, power supply, cooling systems, heating systems, chamber heaters, build platform system, vacuum system, materials feeding system | ||
| Next business day on-site technician support | ||
| Technical phone support | ||
| Itemize a list of recommended repairs, including cost estimate and time required to complete the repair, not included under maintenance program | ||
| 15 | Polyjet | Three services per year to be performed in accordance with the manufacture requirements and specifications |
| One machine calibration per year per machine, adjust to manufacturers specification | ||
| Replacement of wear components, and belts based on manufacturers service life and recommendations and actual machine conditions | ||
| Replacement of defective and worn parts found during the inspection | ||
| Repair of all malfunctioning parts to include but not limited to: oven blowers, belts, filters, UV lamps (PolyJet side), lubricants, etc. | ||
| Install the latest software | ||
| Next business day on-site technician support | ||
| Technical phone support | ||
| Itemize a list of recommended repairs, including cost estimate and time required to complete the repair, not included under maintenance program | ||
| 16 | Waterjet | To inspect and tune-up the OMAX JetMachining® Center and provides on-site maintenance. |
| · Inspect ball-screws, traction drives. |
| · Replace all belts. |
| · Replace all filters. |
| · Grease or oil all lubrication points |
| · Rebuild and upgrade (when applicable) the OMAX pump, includes one major Rebuild Kit |
| · Inspection of the plungers |
| · Inspect / rebuild all swivels using swivel rebuilt kits |
| · Table inspection and laser calibration, re-adjust if necessary |
| · Check and reset pressure settings |
| · Install the latest revision of OMAX software |
Parts Kit includes:
| Air Filters |
| Timing Belts |
| Seal Replacement, Dual Port Swivel Kit, Major Rebuild, Enduro Max Pump |
| Water Filter, 1 Micron Water Filter, .45 Micron Arctic Grease |
| Lubricant, Blue Goop |
| Lubriplate |
| Lubricant, Anti-Seize |
| 17 | Waterjet Holding Tank | |
| Remove all solid waste from tank | ||
| Remove waste garnet and water from tank | ||
| Check under air bladder for residual garnet and remove as necessary | ||
| Once all liquid and solid waster has been removed, clean inside of tank | ||
| Power washer or hose may be used to clean tank | ||
| After inside of tank has been cleaned, remove all remaining garnet ansd waste form tank | ||
| Dispose of garnet waste in authorized offsite disposal site | ||
| 18 | Press Brake | |
| Hydraulic Circuit | ||
| - Check oil and replace as necessary | ||
| - Clean tank and suction filters | ||
| - Clean or replace filters | ||
| - Check pump and pressure relief valves | ||
| - Check condition of hydraulic connections | ||
| Mechanical Equipment | ||
| - Check connections between pistons and ram | ||
| - Clean and lubricate | ||
| -- Ram guiding system | ||
| -- Guide encoders/enconder guidance system | ||
| -- Rack and pinion system | ||
| -- Ball screws | ||
| -- Guides and rails | ||
| -- Gear segment | ||
| - Adjust ram guides as necessary | ||
| - Check for proper clearance between ram gibs | ||
| Electrical Equipment | ||
| - Check all connections on terminal strips, relays and terminal boxes on motors | ||
| - Reseat all printed circuit boards and check for physical damage | ||
| - Check all voltages coming form power supplies and transformers | ||
| - Check all cables and switches for damage or malfucntion | ||
| - Check fans for operation | ||
| - Check operation of all machine functions and safety features | ||
| Tooling | ||
| - Inspect tooling for cracks or other damage | ||
| 19 | Saw | |
| Clean vise jaws, bend wheels, blade guides & wipers, chip brush and pans, macjine surfaces | ||
| Inspect blades, blade wipes, blade guides and chip brush for wear | ||
| Replace worn parts | ||
| Check sawing fluids and lubricants | ||
| Clean sawing fluid/lubricant reservoir and screen | ||
| Change hydraulic fluid filters | ||
| Clean hydraulic fluid reservoir magnetic plug | ||
| Lubricate saw column pivot point | ||
| Inspect and adjust blade guides | ||
| Clean hydraulic fluid strainer and change fluid filter | ||
| Change transission oil | ||
| Check band wheel bearings fofr unusual movement & replace as needed | ||
| Band guides | ||
| - inspect side guides & backup guides for excessive wear/damage; rotate, grind or replace as needed | ||
| Drives | ||
| - Check bearing & seals for damage and leaks; replace as needed | ||
| - Check gears for excessive play; replace as needed | ||
| - Check pulleys for proper alignment, tension & wear; adjust or replace as needed | ||
| Belts | ||
| - Check drive belt & chip brush belt for cracks, wear & stretching; replace as needed | ||
| Vises | ||
| - Check for wear; adjust, repair or replace as needed | ||
| - Check alignment to the blade; realing or adjust as needed | ||
| 20 | Shear | |
| Lubricate slider | ||
| Lubricate backgauge support bearing | ||
| Lubricate backgauge ball screw | ||
| Check derrick adjustment of slider guide rail & adjust as necessary | ||
| Check backgauge positioning & reste as necessary | ||
| Drain oil & replace (hydraulics) | ||
| Check all valves, hydraulics system, tubing & connectors for leakage/blockage; replace as necessary | ||
| Check cleanliness of import/export filters; replace as necessary | ||
| Check foot switch for damage for deformation/breakage; replace as necessary | ||
| Check limit switches in electrical cabinet for wear and damage; replace as necessary | ||
| Check air metal shears for wear | ||
| Check sheet shears protection device | ||
| 21 | Grinder | |
| Change oil in power unit & lubrication unit | ||
| Rpelace pressure line filter cartidge | ||
| Clean power unit & lubrication oil strainer | ||
| Tighten all connections | ||
| Check I/P & O/P volts on transformer & fuse ratings | ||
| Check motor current & set MCB to motor full load level | ||
| Check leveling & level the m/c | ||
| Check deflections & end thrust of gtrinding wheel & regulating wheel spindles | ||
| Check temperature of wheel head oil after 30 min. running | ||
| Open induction motors and check, clean & grease bearings | ||
| Replace hydraulic & lubrication oil filter | ||
| Check complete lubrication system & clean all lubrication pipes & points |
Equipment List FY25 DBA
| Code 62/Code 61 Equipment List | |||||||||||
| Machines | |||||||||||
| Item | Machine Name | Machine Manufacturer | Model | Type | control | No. Axis | Serial Number | Location | Port Type | Service Type | Service/yr |
| 1 | Haas | Haas | VF-4SS | Mill | Haas | 3 | 1154250 | Green Room | Ethernet/RS233 | 6a | 1 |
| 2 | Haas VF-4SS | Haas | VF-4SS | Mill | Haas | 3 | 1125515 | Green Room | Ethernet/RS234 | 6a | 1 |
| 3 | Haas VF-5SS | Haas | VF-5SS | Mill | Haas | 3 | 1166820 | Green Room | Ethernet/RS235 | 6a | 1 |
| 4 | Hass VF-6SS | Haas | VF-6SS | Mill | Haas | 3 | 909151 | Green Room | Ethernet/RS232 | 6a | 1 |
| 5 | Haas VF-6SS | Haas | VF-6SS | Mill | Haas | 3 | 1141365 | Green Room | Ethernet/RS232 | 6a | 1 |
| 6 | Haas VF-9 | Haas | VF-9 | Mill | Haas | 3 | 1132651 | Green Room | Ethernet/RS233 | 6a | 1 |
| 7 | Haas UMC 1000 | Haas | UMC 1000 SS | Mill | Haas | 5 | 1166754 | Green Room | Ethernet/RS233 | 6b | 1 |
| 8 | Hass EC 1600 | Haas | EC 1600 | Mill | Haas | 3 | 2054077 | Green room | Ethernet/RS232 | 9 | 1 |
| 9 | Hass ST 40 | Haas | ST 40 | Lathe | Haas | 2 | 3100375 | Green Room | Ethernet/RS232 | 7 | 1 |
| 10 | Marvel Saw | Marvel | Series 8 Mark 3 | Saw | Manual | 2 | 841574 | Green Room | None | 22 | 1 |
| 11 | Weiler Lathe | Weiler Monarch Lathes | DA260 | Lathe | NEWALL | 2 | OB01 | Green Room | None | 7 | 1 |
| 12 | Supertec | Supertec | G25P-50CNC | Grinder | Fanuc | 2 | EGG22212 | Green Room | None | 24 | 1 |
| 13 | e-mill | Acer | E-MILL 3VSII | Mill | NEWALL | 3 | F19110504 | Green Room | None | 7 | 1 |
| 14 | Trax Lathe | Prototrax | 2460SX | Lathe | Trax | 3 | 073CV15716 | Green Room | Ethernet/RS232 | 4 | 1 |
| 15 | Trax TRL 1840SX | Prototrax | TRL 1840SX | Mill | Manual | 3 | 092CQ62492 | Green Room | None | 4 | 1 |
| 16 | Puma Doosan CNC Lathe | Doosan | PUMA 400LMC | Lathe | Fanuc 31i | 2 | 35LM3440 | Green Room | Ethernet/RS232 | 8 | 1 |
| 17 | Band Saw | Dake | V16 | Saw | Manual | 2 | FUEN72 | Green Room | None | 22 | 1 |
| 18 | Hydraulic Press | Dake | 909250-CRV | Press | Manual | 1 | 1409570 | Green Room | None | 21 | 1 |
| 19 | Trax Lathe | Prototrax | 2460SX | Lathe | Trax | 2 | 133CV63944 | Orange Room | Ethernet/RS232 | 4 | 1 |
| 20 | Hardinge HLV-H | Hardinge | HLV-H | Lathe | Manual | 2 | 12864T (UNK) | Orange room | None | 2 | 1 |
| 21 | Haas UMC 750SS | Haas | UMC 750 SS | Mill | Haas | 5 | 1141489 | Orange Room | Ethernet/RS232 | 6b | 1 |
| 22 | Hass UMC 750SS | Haas | UMC 750 SS | Mill | Haas | 5 | 1209714 | Orange Room | Ethernet/RS232 | 6b | 1 |
| 23 | Mitsubishi Wire EDM | Mitsubishi | FA40V | Wire | Mitsubishi | 4 | J40M0014 | Orange room | Ethernet | 5 | 1 |
| 24 | Planotec | Supertec | 1224 CII | Grinder | Tosoku | 3 | PG04006 | Grinding Room | None | 24 | 1 |
| 25 | Delta Synthesis Grinder | Delta Synthesis | 1100/600 Auto | Grinder | Manual | 3 | 60621.1565 | Grinding Room | None | 24 | 1 |
| 26 | Summit VBM | Summit | DCV 80/100 XH | Lathe | Siemens | 3 | 12-080R-01 | Pit | Ethernet/RS232 | 10 | 1 |
| 27 | Marvel Saw | Marvel | 800M | Saw | Manual | 1 | G800-0114M | Pit | None | 22 | 1 |
| 28 | Doosan DBC130L | Doosan | DBC130L II | Mill | Fanuc | 4 | MB0004-000328 | Pit | Ethernet/RS232 | 9 | 1 |
| 29 | Haas UMC 350HD | Haas | UMC 350HD | Mill | Haas | 5 | 1202328 | Pit | Ethernet/RS232 | 6b | 1 |
| 30 | Haas UMC 350HD | Haas | UMC 350HD | Mill | Haas | 5 | 1202073 | Pit | Ethernet/RS232 | 6b | 1 |
| 31 | Haas ST 10Y | Haas | ST 10Y | Lathe | Haas | 3 | 3127874 | Pit | Ethernet/RS232 | 7 | 1 |
| 32 | Haas ST 10Y | Haas | ST 10Y | Lathe | Haas | 3 | 3127811 | Pit | Ethernet/RS232 | 7 | 1 |
| 33 | Haas ST35Y | Haas | ST-35Y | Lathe | Haas | 3 | 3116440 | Pit | Ethernet/RS232 | 7 | 1 |
| 34 | Haas UMC 1250 SS | Haas | UMC 1250 SS | Mill | Haas | 5 | 1208938 | Pit | Ethernet/RS232 | 6b | 1 |
| 35 | Haas EC 1600ZT | Haas | EC 1600ZT | Mill | Haas | 3 | 2055772 | Pit | Ethernet/RS232 | 9 | 1 |
| 35 | Sodick Wire EDM | Sodick | LN3W VN 400Q | Wire | Sodick | 5 | T8001 | Pit | Ethernet | 5 | 1 |
| 36 | Chevalier Lathe | Chevalier | FBL-530A MC | Lathe | Fanuc | 2 | K2321091 | Pit | Ethernet/RS232 | 8 | 1 |
| 37 | Uniontech | Uniontech | RS PRO 600 | SLA 3D Printer | Uniontech | 3d | HW1704001-3 | Orange Room | Ethernet | 16 | 2 |
| 38 | Stratasys Fortus | Stratasys | Fortus 450MC | FDM 3D Printer | PC | 3d | K00501 | Orange Room | Ethernet | 17 | 2 |
| 39 | Stratasys Objet | Stratasys | Objet Connex 350 | Polyjet 3D Printer | PC | 3d | 370114 | Orange Room | Ethernet | 18 | 2 |
| 40 | Nexa 400 | Nexa 3D | Nexa 400 | MSLA 3D Printer | PC | 3d | 71621003 | Orange Room | USB | 17 | 2 |
| 41 | Stratasys Fortus | Stratasys | Fortus 450MC | FDM 3D Printer | PC | 3d | K00486 | Bldg 60 Rm. 257 | Ethernet | 17 | 2 |
| Machine Name | Machine Manufacturer | Model | Type | control | No. Axis | Serial Number | Location | Port Type | Service/yr | ||
| 42 | Hydraulic Press Brake | Pacific Press & Shear Co. | K40010 | Brake | Manual | 1 | 440-3-60 | Sheet Metal | None | 21 | 1 |
| 43 | Hydraulic Shear | Lodge & Shipley Co. | 04105L | Shear | Manual | 1 | 48814 | Sheet Metal | None | 23 | 1 |
| 44 | Hydraulic Rolls | Waldemar | 101-6-4 | Rolls | Manual | 1 | 61092-10 | Sheet Metal | None | 26 | 1 |
| 45 | Hydraulic Shear | Niagra | Niagra | Shear | Manual | 1 | 624-625 | Sheet Metal | None | 23 | 1 |
| 46 | Swing Grinder | Loewer | SWG | Grinder | Manual | 3 | 12188 | Sheet Metal | None | 24 | 1 |
| 47 | Bead Blast Cabinet | Zero | Pulsar VI | Bead Blaster | Manual | 1 | Z57844 | High Bay | None | 1 | |
| 48 | Hydraulic Rolls | Waldemar | 101-12-8 | Rolls | Manual | 1 | 61091-10 | High Bay | None | 26 | 1 |
| 49 | CNC Press Brake | Trumpf | Trubend 3100 | Brake | CNC | 4 | B120210590 | Sheet Metal | 21 | 1 | |
| 50 | Ellis Drill Press | Ellis | 9400 | Drill Press | Manual | 1 | 94D231416 | Sheet Metal | None | 27 | 1 |
| 51 | Finger Brake | Baileigh | BB-9610H | Brake | N/A | 1 | 68223 | Sheet Metal | None | 25 | 1 |
| 52 | AccurShear | Accurshear | 637510 | Shear | Manual | 1 | 7474 | Sheet Metal | None | 24 | 1 |
| 53 | Tannewitz Saw | Tannewitz | TR4014W | Saw | Manual | 1 | 23380 | Sheet Metal | None | 22 | 1 |
| 54 | Marvel Saw | Amada Marvel | S36 VD Spartan | Saw | Manual | 1 | S36V-197 | Sheet Metal | None | 22 | 1 |
| 55 | IronWorker | Baileigh Industries | SW-503 | IronWorker | Manual | 1 | 23045086 | Sheet Metal | None | 25 | 1 |
| 56 | Ellis Drill Press | Ellis | 9400 | Drill Press | Manual | 1 | 94D231226 | Bldg. 43 | None | 27 | 1 |
| 57 | EllisBandSaw | Ellis | RA-GR612-1 | Band Saw | Manual | 1 | 048431-57 | Bldg. 43 | None | 22 | 1 |
| 58 | Air Compressor | Chicago Pneumatic | QRS 25 | Air Compressor | Manual | 1 | ITJ525876 | Bldg.43 | None | 1 | |
| 59 | ARCMate100iDal | Fanuc | A05B-2611-B022 | Robotic Welder | Fanuc | E21813520 | Bldg. 110 | None | 33 | 1 | |
| 60 | Waterjet 55100 | Omax | 55100 | Waterjet | PC | 3 | B512708 | Waterjet Shop | Ethernet | 19 | 4 |
| 61 | Waterjet 55100 | Omax | 55100 | Waterjet | PC | 3 | B512147 | Waterjet Shop | Ethernet | 19 | 4 |
| 62 | Waterjet 120X | Omax | 120X | Waterjet | PC | 3 | L511504 | Waterjet Shop | Ethernet | 19 | 4 |
| 63 | Waterjet 120 | Omax | 120 | Waterjet | PC | 4 | L511565 | Waterjet Shop | Ethernet | 19 | 4 |
| 64 | Waterjet 55100-Tank Cleaning | Omax | 5555 | Waterjet | PC | 3 | B512708 | Waterjet Shop | Ethernet | 20 | 1 |
| 65 | Waterjet 55100-Tank Cleaning | Omax | 55100 | Waterjet | PC | 3 | B512147 | Waterjet Shop | Ethernet | 20 | 1 |
| 66 | Waterjet 120X-Tank Cleaning | Omax | 120X | Waterjet | PC | 3 | L511504 | Waterjet Shop | Ethernet | 20 | 1 |
| 67 | Waterjet 120-Tank Cleaning | Omax | 120 | Waterjet | PC | 3d | L511565 | Waterjet Shop | Ethernet | 20 | 1 |
| Machine Name | Machine Manufacturer | Model | Type | control | No. Axis | Serial Number | Location | Port Type | Service Type | Service/yr | |
| 68 | Hexagon Portable CMM | Hexagon | AbsoluteArm | Port CMM | Manual | 8730-7-14355-UC | Metrology | 14 | 1 | ||
| 69 | Hexagone T Scan | Hexagon | T Scan | Scanner | Manual | 430885 | Metrology | 15 | 1 | ||
| 70 | Hexagon Scanner | Hexagon | AS1-XL | Scanner | Manual | AS1.1XL00538FA | Metrology | 15 | 1 | ||
| 71 | Hexagon Scanner | Hexagon | AS1 | Scanner | Manual | AS1.107161GE | Metrology | 15 | 1 | ||
| 72 | Faro Edge Portable CMM | Faro | Edge | Port CMM | Manual | E09051715490 | Metrology | 12 | 1 | ||
| 73 | Faro Quantum Portable CMM | Faro | Quantum S | Port CMM | Manual | W25-55-18-17964 | Metrology | 12 | 1 | ||
| 74 | Faro Quantum S Laser Line Probe | Faro | Quantum S Laser Line Probe | Scanner | Manual | LLPH61821365 | Metrology | 15 | 1 | ||
| 75 | Faro Edge Laser Line Probe | Faro | Edge Laser Line Probe | Scanner | Manual | LLP001719899 | Metrology | 15 | 1 | ||
| 76 | Leica Laser Tracker | Leica | AT960 | Laser Tracker | Manual | 750723 | Metrology | 12 | 1 | ||
| 77 | CMM | Brown and Sharpe | 12.15.10CMM Global Advantage | CMM | PC | 0615-6407 | Metrology | 14 | 1 | ||
| 78 | Metrascan | Creaform | 750 Elite | Scanner | Manual | 9040320 | Metrology | 15 | 1 | ||
| 79 | Maxshot | Creaform | NEXT Elite | Scanner | Manual | 9150135 | Metrology | 15 | 1 | ||
| 80 | 8th Axis | Faro | 8th Axis Turn Table | Turntable | Manual | TF12002013 | Metrology | 15 | 1 | ||
| 81 | Faro Focus | Faro | X330 | Scanner | PC | LLS071404829 | Metrology | 15 | 1 | ||
| 82 | Faro Vantage | Faro | Vantage | Laser Tracker | PC | V01001505950 | Metrology | 11 | 1 | ||
| 83 | Faro Vantage S | Faro | Vantage S | Laser Tracker | PC | V30002208551 | Metrology | 11 | 1 | ||
| Machine Name | Machine Manufacturer | Model | Type | Control | No. Axis | Serial Number | Location | Port Type | Service Type | Service/yr | |
| 84 | TIG Welding Machine | Miller | Dynasty 350 | Welder | Manual | N/A | MF330951L | CD09 Rm.112 | 32 | 1 | |
| 85 | TIG Welding Machine | Miller | Dynasty 350 | Welder | Manual | N/A | LK130352L | CD09 Rm.112 | 32 | 1 | |
| 86 | TIG Welding Machine | Miller | Dynasty 350 | Welder | Manual | N/A | MB330053L | CD43 Rm. 0 | 32 | 1 | |
| 87 | TIG Welding Machine | Miller | Dynasty 350 | Welder | Manual | N/A | LJ430346L | CD09 Rm.112 | 32 | 1 | |
| 88 | TIG Welding Machine | Miller | Dynasty 350 | Welder | Manual | N/A | MD330250L | CD09 Rm.112 | 32 | 1 | |
| 89 | TIG Welding Machine | Miller | Dynasty 350 | Welder | Manual | N/A | LH310582L | CD09 Rm.112 | 32 | 1 | |
| 90 | TIG Welding Machine | Miller | Dynasty 350 | Welder | Manual | N/A | MA380090L | CD09 Rm.120 | 32 | 1 | |
| 91 | TIG Welding Machine | Miller | Dynasty 350 | Welder | Manual | N/A | LK130351L | CD09 Rm.112 | 32 | 1 | |
| 92 | TIG Welding Machine | Miller | Dynasty 400 | Welder | Manual | N/A | NC270205L | CD09 Rm.138 | 32 | 1 | |
| 93 | TIG Welding Machine | Miller | Dynasty 400 | Welder | Manual | N/A | NC270204L | CD09 Rm.138 | 32 | 1 | |
| 94 | TIG Welding Machine | Miller | Dynasty 400 | Welder | Manual | N/A | MK220412L | CD09 Rm. 112 | 32 | 1 | |
| 95 | TIG Welding Machine | Miller | Dynasty 400 | Welder | Manual | N/A | NA290097L | CD09 Rm. 112 | 32 | 1 | |
| 96 | TIG Welding Machine | Miller | Dynasty 400 | Welder | Manual | N/A | NA310634L | CD09 Rm.101 | 32 | 1 | |
| 97 | TIG Welding Machine | Miller | Dynasty 400 | Welder | Manual | N/A | NA310635L | CD09 Rm.101 | 32 | 1 | |
| 98 | TIG Welding Machine | Miller | Dynasty 400 | Welder | Manual | N/A | NB310323L | CD09 Rm.112 | 32 | 1 | |
| 99 | TIG Welding Machine | Miller | Dynasty 400 | Welder | Manual | N/A | NB260141L | CD09 Rm.112 | 32 | 1 | |
| 100 | MIG Welding Machine | Miller | XMT 350 MPA | Welder | Manual | N/A | MF314130U | CD09 Rm.112 | 32 | 1 | |
| 101 | MIG Welding Machine | Miller | XMT 350 MPA | Welder | Manual | N/A | LK060174A | CD09 Rm.112 | 32 | 1 | |
| 102 | MIG Welding Machine | Miller | XMT 350 MPA | Welder | Manual | N/A | LK150949A | CD09 Rm.112 | 32 | 1 | |
| 103 | MIG Welding Machine | Miller | XMT 350 MPA | Welder | Manual | N/A | LJ370241A | CD09 Rm.112 | 32 | 1 | |
| 104 | MIG Welding Machine | Miller | XMT 350 MPA | Welder | Manual | N/A | NA124183U | CD09 Rm.112 | 32 | 1 | |
| 105 | MIG Welding Machine | Miller | XMT 350 MPA | Welder | Manual | N/A | NC314117U | CD09 Rm.100 | 32 | 1 | |
| 106 | MIG Welding Machine | Miller | XMT 350 MPA | Welder | Manual | N/A | NC314118U | CD09 Rm.100 | 32 | 1 | |
| 107 | MIG Welding Machine | Miller | ALUMAPOWER 350 | Welder | Manual | N/A | NE264035U | CD09 Rm.112 | 32 | 1 | |
| 108 | Robotic Welder | Lincoln Electric | ARC MATE 100ID | Welder | HMI | 6 | E21813520 | CD110 | 33 | 1 | |
| 109 | EXTRACTOR, FUME | Miller | FILTAR CAPTURE 5 | EXTRACTOR, FUME | Manual | N/A | MF090046D | CD09 Rm.111 | 28 | 1 | |
| 110 | EXTRACTOR, FUME | Miller | FILTAR CAPTURE 5 | EXTRACTOR, FUME | Manual | N/A | MG085022D | CD09 Rm.120 | 28 | 1 | |
| 111 | EXTRACTOR, FUME | Miller | FILTAR CAPTURE 5 | EXTRACTOR, FUME | Manual | N/A | MG025014D | CD09 BAY8 | 28 | 1 | |
| 112 | EXTRACTOR, FUME | Miller | FILTAR CAPTURE 5 | EXTRACTOR, FUME | Manual | N/A | MG085006D | CD09 BAY8 | 28 | 1 | |
| 113 | EXTRACTOR, FUME | Lincoln | Lincoln Fume Extractor | EXTRACTOR, FUME | Manual | N/A | MDB-BM/4 | CD09 Rm.112 | 28 | 1 | |
| 114 | Induction Heater | Miller | Proheat 35 | Heater | N/A | 1 | MD360101G | CD09 Rm. 111 | 29 | 1 | |
| 115 | Induction Heater | Miller | Proheat 35 | Heater | N/A | 1 | ND310573C | CD09 Rm. 111 | 29 | 1 | |
| 116 | Induction Heater | Miller | Proheat 35 | Heater | N/A | 1 | MG050065G | CD09 Rm. 111 | 29 | 1 | |
| Machine Name | Machine Manufacturer | Model | Type | Control | No. Axis | Serial Number | Location | Port Type | Service Type | Service/yr | |
| 117 | Stratasys Fortus | Stratasys | Fortus 450mc | FDM | PC | 3d | K00486 | Bldg. 60 Rm. 257 | Ethernet | 17 | 1 |
| 118 | Stratasys Objet | Stratasys | Objet Connex 500 | Polyjet | PC | 3d | 570508 | Bldg. 60 Rm. 352C | Ethernet | 18 | 2 |
| 119 | HandySCAN Black|Elite | CREAFORM | HandySCAN 3D|BLACK | Scanner | Manual | N/A | 9270199 | Bldg. 60 Rm. 253 | None | 15 | 1 |
| 120 | Linseis Dilatometer | Linseis Dilatometer | L78-Q | Thermal Analysis equipment | Mechanical | N/A | Not known ATT | Bldg. 68 Rm. 112 | Ethernet | 34 | 1 |
| 121 | Linseis Dilatometer | Linseis Dilatometer | L75 | Thermal Analysis equipment | Mechanical | N/A | Not known ATT | Bldg. 68 Rm. 112 | Ethernet | 34 | 1 |
| 122 | Purelab | xylem/EVOQUA | Flex 3 | Water purification | Manual | N/A | Not known ATT | Bldg.68 Rm. 111 | USB | 35 | 1 |
| 123 | ExOne Innovent+ | ExOne | Innovent+ | Binder jet 3D printer | PC | N/A | Not known ATT | Bldg.68 Rm. 123 | Ethernet | 18 | 1 |
| 124 | Controller | Instron | 8800MT | Universal Testing Machine Controller | PC | N/A | Not known ATT | Bldg.68 Rm. 131 | Ethernet | TBD | 1 |
| 125 | Tungsten Furnace | Thermal Technology | TBD | Furnace | HMI | N/A | Not known ATT | TBD | TBD | TBD | 1 |
| 126 | Graphite Furnace | Thermal Technology | TBD | Furnace | HMI | N/A | Not known ATT | TBD | TBD | TBD | 1 |
| 127 | Oxy-Gon Hot Press | Thermal Technology | TBD | Oxy-Gon Hot Press | HMI | N/A | Not known ATT | TBD | Touchscreen HMI | TBD | 1 |
| 128 | TBD | Thermo Fisher Scientific | Phenom G6 ProX | Scanning Electron Microscope | PC | N/A | Not known ATT | TBD | Ethernet | TBD | 1 |
Sheet1
| Item | Machine Name | Machine Manufacturer | Model | Type | control | No. Axis | Serial Number | Location | Port Type | Service Type |
| 1 | Trax Lathe | Prototrax | 2460SX | Lathe | Trax | 3 | 073CV15716 | Green Room | Ethernet/RS232 | 1 |
| 2 | Haas UMC 750SS | Haas | UMC 750 SS | Mill | Haas | 5 | 1141489 | Orange Room | Ethernet/RS232 | 2 |
| 3 | Mitsubishi Wire EDM | Mitsubishi | FA40V | Wire | Mitsubishi | 4 | J40M0014 | Orange room | Ethernet | 3 |
| 4 | Waterjet 120X | Omax | 120X | Waterjet | PC | 3 | L511504 | Waterjet Shop | Ethernet | 4 |
| 1 | TRAK Lathe | Inspect all cable connections | ||||||||
| Inspect coolant pump | ||||||||||
| Inspect way wipers | ||||||||||
| Check headstock alignment | ||||||||||
| Inspect indexer | ||||||||||
| Wipe down machine | ||||||||||
| Update software and change pendant fan filter | ||||||||||
| Adjust gibs and inspect travel | ||||||||||
| Check sensors/glass scales and mountings | ||||||||||
| Check alignment of z-axis and x-axis | ||||||||||
| Check positioning accuracy | ||||||||||
| Check unidirectional repeatability | ||||||||||
| Check bidirectional repeatability | ||||||||||
| Inspect all cable connections | ||||||||||
| Check level of machine | ||||||||||
| Check spindle while running through gears | ||||||||||
| Check spindle brake | ||||||||||
| Inspect pump and lubrication system | ||||||||||
| Inspect and adjust spindle belts | ||||||||||
| Run diagnostic service codes | ||||||||||
| Calibrate all axes and check backlash | ||||||||||
| Inspect E-stop | ||||||||||
| Wipe down machine | ||||||||||
| Update software and replace pendant air filter | ||||||||||
| Jog axes and inspect for wear | ||||||||||
| Check functionality of auxiliary functions | ||||||||||
| Inspect axis motor belts | ||||||||||
| Check drive train assemblies | ||||||||||
| Inspect all limit switches | ||||||||||
| Clean and lubricate electronic hand wheels | ||||||||||
| 2 | HAAS Mills | |||||||||
| Machine areas inspected include but are not limited to: | ||||||||||
| Mechanical System Check machine level Verify spindle sweep | ||||||||||
| Check gear shift operation* | ||||||||||
| Check spindle lube and air blast | ||||||||||
| Check spindle orientation alignment | ||||||||||
| Check shot pin operation* | ||||||||||
| Change gearbox oil | ||||||||||
| Check backlash in X, Y, and Z-axis | ||||||||||
| Inspect drive belts | ||||||||||
| Inspect and adjust tool changer system | ||||||||||
| Inspect spindle taper condition | ||||||||||
| Inspect way covers & wipers | ||||||||||
| Check draw bar height | ||||||||||
| Inspect rigid tap encoder operation* | ||||||||||
| Check tool change operation | ||||||||||
| Clean/lubricate tool changer | ||||||||||
| Inspect counterbalance system | ||||||||||
| Inspect lines, hoses and cables | ||||||||||
| Way Lube System | ||||||||||
| Clean filters | ||||||||||
| Inspect lines and fittings | ||||||||||
| Check operation | ||||||||||
| Verify lube/pump operation | ||||||||||
| Coolant System: Remove/check pump and motor, (Inspect or Clean coolant tank and replace coolant) | ||||||||||
| Air System: Replace filters, Check pressure/adjust regulator, Inspect system for leaks | ||||||||||
| Electrical System: Check voltages, Clean electrical cabinet, Inspect connections/terminals and grounds | ||||||||||
| Inspect or replace tool change relays | ||||||||||
| Replace or clean fan filter | ||||||||||
| Check limit switches/safety locks | ||||||||||
| Inspect motor brushes, clean & remove brush dust | ||||||||||
| Manual Machines: Change oil, filter and belts, Lubricate system and clean as necessary to be qualified as working property. | ||||||||||
| Adjust Gibs | ||||||||||
| Check level and alignment | ||||||||||
| Inspect general machine function |
| 3 | Wire EDM | |
| Verify Machine Level | ||
| - Check Y Axis | ||
| - Check X Axis | ||
| Voltage | ||
| - Check source on voltages | ||
| - Check power on voltages | ||
| Filter & Fan Inspection | ||
| - Inspect & clean air inlet filters | ||
| - Verify panel cooling fans operation | ||
| - Verify internal cooling fan operation | ||
| Di-Electric Tank | ||
| - Verify air pressure at regulator, drain water from separator | ||
| - Inspect chiller filter & fins | ||
| - Inspect & clean aspirator | ||
| - Verify operation of solenoid valves | ||
| - Inspect pump shaft seals for leaks | ||
| - Inspect & clean resistivity probe | ||
| Work Tank | ||
| - Inspect ribbon cables for cracks or cuts | ||
| - Check EF sensor cable | ||
| - Inspect Y pipe for wear & seals for leakage | ||
| - Inspect X seal plates for wear & seals for leakage | ||
| - Verify water flow from EF box | ||
| - Verify float operation | ||
| Nozzles & Guides | ||
| - Check for wear (lower, aft & upper) | ||
| - Verify guide cylinder operation | ||
| - Inspect nozzles | ||
| - Check lower head guide height | ||
| - Check hydro unit fluid levels | ||
| - Inspect conductivity pieces | ||
| Wire Path | ||
| - Inspect tension & idle rollers for wear, clean as needed | ||
| - Remove & inspect wire ejection pipe | ||
| - Remove & clean lower cereamic roller, bearing & seal | ||
| - Inspect & clean wire chopper (if applicable) | ||
| - Inspect wire ejection pinch rollers for wear | ||
| - Inspect & clean wire chopper blades (if applicable) | ||
| AWT Unit | ||
| - Inspect AWT pipe | ||
| - Inspect cutters/wire annealing function | ||
| - Verify alignment of AWT pipe & upper head | ||
| - Re-square wire | ||
| - Check AWT jet & UN offset (if applicable) | ||
| Discharge Unit | ||
| - Check discharge voltages | ||
| Taper Data | ||
| - Execute taper data program | ||
| - Table to lower | ||
| - Table to limit | ||
| Test Cuts | ||
| - | - Check speed | |
| - Check accuracy | ||
| - Check taper | ||
| Power Supply | ||
| - Clean & inspect | ||
| - Check voltages output | ||
| - Check power output | ||
| 4 | Waterjet | To inspect and tune-up the OMAX JetMachining® Center and provides on-site maintenance. |
| · Inspect ball-screws, traction drives. |
| · Replace all belts. |
| · Replace all filters. |
| · Grease or oil all lubrication points |
| · Rebuild and upgrade (when applicable) the OMAX pump, includes one major Rebuild Kit |
| · Inspection of the plungers |
| · Inspect / rebuild all swivels using swivel rebuilt kits |
| · Table inspection and laser calibration, re-adjust if necessary |
| · Check and reset pressure settings |
| · Install the latest revision of OMAX software |
Parts Kit includes:
| Air Filters |
| Timing Belts |
| Seal Replacement, Dual Port Swivel Kit, Major Rebuild, Enduro Max Pump |
| Water Filter, 1 Micron Water Filter, .45 Micron Arctic Grease |
| Lubricant, Blue Goop |
| Lubriplate |
| Lubricant, Anti-Seize |
File details come from the government source that posted it. Updated .