ATTACHMENT 6 - UFGS 26 33 53 (UPS).pdf
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- Attached to
- 3d Printer Room Upgrade Federal contract opportunity
- Solicitation number
- W50S8P24B0001
- Issued by
- Department of the Army National Guard
About this file
This solicitation is for a 3D printer room upgrade project at Rickenbacker Air Base in Columbus, Ohio. The project involves modifications to facility Room 112 to accommodate a new 3D printer unit, including installing a 50 amp power supply, additional overhead lighting, and a new double-door access. The project value is between $25,000 to $100,000. This will be solicited as a competitive small business set-aside. The period of performance is 120 days, but power and door work must be completed prior to the printer's arrival, approximately 35 days after contract award. The soliciting agency is the Department of the Army National Guard.
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USACE / NAVFAC / AFCEC UFGS- 26 33 53 ( May 2019)
Pr epar i ng Act i v i t y: USACE Super sedi ng UFGS- 26 32 33. 00 10 ( Oct ober 2007) UFGS- 26 33 53. 00 20 ( Apr i l 2008)
UNI FI ED FACI LI TI ES GUI DE SPECI FI CATI ONS
Ref er ences ar e i n agr eement wi t h UMRL dat ed Oct ober 2023
SECTI ON TABLE OF CONTENTS
DI VI SI ON 26 - ELECTRI CAL
SECTI ON 26 33 53
STATI C UNI NTERRUPTI BLE POWER SUPPLY ( UPS)
05/ 19
PART 1 GENERAL
1. 1 REFERENCES
1. 2 DEFI NI TI ONS
1. 3 SUBMI TTALS
1. 4 OPERATI ON AND MAI NTENANCE MANUALS
1. 4. 1 Addi t i ons t o UPS Oper at i on and Mai nt enance Manual s
1. 4. 2 Spar e Par t s
1. 5 QUALI TY ASSURANCE
1. 5. 1 UPS Dr awi ngs
1. 5. 2 UPS I nst al l at i on
1. 5. 3 Wor k Pl an
1. 5. 4 Fact or y Test Pl an
1. 5. 5 Fact or y Test Repor t
1. 5. 6 Per f or mance Test Pl an
1. 5. 7 Per f or mance Test Repor t
1. 5. 8 Regul at or y Requi r ement s
1. 5. 8. 1 Ref er ence St andar d Compl i ance
1. 5. 8. 2 I ndependent Test i ng Or gani zat i on Cer t i f i cat e
1. 5. 9 St andar d Pr oduct s
1. 5. 9. 1 Al t er nat i ve Qual i f i cat i ons
1. 5. 9. 2 Mat er i al and Equi pment Manuf act ur i ng Dat e
1. 6 I NSPECTI ON
1. 7 DELI VERY AND STORAGE
1. 8 PROJECT/ SI TE CONDI TI ONS
1. 8. 1 Envi r onment al Condi t i ons
1. 8. 2 Sound Pr essur e Level s
1. 8. 3 Ver i f i cat i on of Di mensi ons
PART 2 PRODUCTS
2. 1 SYSTEM DESCRI PTI ON
2. 2 MODES OF OPERATI ON
SECTI ON 26 33 53 Page 1
2. 2. 1 Nor mal
2. 2. 2 Bat t er y - Emer gency Oper at i on ( Loss or devi at i on of AC I nput
Power )
2. 2. 3 Fai l ur e of AC I nput Power t o Ret ur n
2. 2. 4 Rechar ge
2. 2. 5 Tr ansf er t o St at i c Bypass AC Power Sour ce
2. 2. 6 Tr ansf er t o I nver t er
2. 2. 7 Mai nt enance Bypass
2. 2. 8 Of f - Bat t er y ( Bat t er y Mai nt enance)
2. 2. 9 Fai l ur e of a Modul e
2. 2. 10 UPS Modul e Ser vi c i ng
2. 2. 11 Component Per f or mance
2. 3 GENERAL UPS SYSTEM COMPONENTS AND FABRI CATI ON
2. 3. 1 Semi conduct or Fusi ng
2. 3. 2 EMI / RFI Pr ot ect i on
2. 3. 3 I nt er nal Wi r i ng
2. 3. 4 I nt er nal Assembl y
2. 3. 5 Cabl e Lugs and Ter mi nat i ons
2. 3. 5. 1 Cabl e Lugs
2. 3. 5. 2 Ter mi nat i ons
2. 3. 6 Cabi net s
2. 3. 6. 1 Cabi net Fi ni sh
2. 3. 6. 2 Fact or y Appl i ed Fi ni sh
2. 3. 6. 3 Dr awout Assembl i es
2. 3. 7 Manuf act ur er ' s Namepl at es
2. 3. 8 Fi el d Fabr i cat ed Namepl at es
2. 3. 9 Saf et y
2. 3. 9. 1 Mai nt enance I sol at i on
2. 3. 9. 2 Remot e Emer gency Power Of f ( REPO) Swi t ch
2. 4 TECHNI CAL REQUI REMENTS UPS SYSTEM RATI NGS
2. 4. 1 UPS SYSTEM LOAD PROFI LE
2. 4. 2 Syst em Requi r ement s
2. 4. 3 Bat t er y Capaci t y
2. 4. 4 St at i c Swi t ch
2. 4. 5 Shor t Ci r cui t Wi t hst and Rat i ng
2. 4. 6 AC I nput
2. 4. 7 AC Out put
2. 4. 8 Tr ansi ent Response
2. 4. 8. 1 Vol t age Tr ansi ent s
2. 4. 8. 2 Fr equency
2. 4. 9 Ef f i c i ency
2. 4. 10 Ener gy Savi ng Mode
2. 5 UPS MODULE
2. 5. 1 Gener al Descr i pt i on
2. 5. 1. 1 I nt er changeabi l i t y
2. 5. 1. 2 Rect i f i er / Char ger Uni t
2. 5. 1. 2. 1 I nput Pr ot ect i ve Devi ce
2. 5. 1. 2. 2 I nput I sol at i on Tr ansf or mer
2. 5. 1. 2. 3 Power Wal k- I n
2. 5. 1. 2. 4 Si z i ng
2. 5. 1. 2. 5 AC I nput Cur r ent Li mi t i ng
2. 5. 1. 2. 6 Bat t er y Char gi ng Cur r ent
2. 5. 1. 2. 7 DC Ri ppl e ( Out put Fi l t er )
2. 5. 1. 2. 8 DC Vol t age Adj ust ment
2. 5. 1. 2. 9 Bat t er y I sol at i on Pr ot ect i ve Devi ce
2. 5. 1. 2. 10 Bat t er y Equal i ze Char ge
2. 5. 2 Gener al Descr i pt i on
2. 5. 2. 1 I nt er changeabi l i t y
2. 5. 2. 2 Rect i f i er / Char ger Uni t
SECTI ON 26 33 53 Page 2
2. 5. 2. 2. 1 I nput Pr ot ect i ve Devi ce
2. 5. 2. 2. 2 I nput I sol at i on Tr ansf or mer
2. 5. 2. 2. 3 Power Wal k- I n
2. 5. 2. 2. 4 Si z i ng
2. 5. 2. 2. 5 AC I nput Cur r ent Li mi t i ng
2. 5. 2. 2. 6 Bat t er y Char gi ng Cur r ent
2. 5. 2. 2. 7 DC Ri ppl e ( Out put Fi l t er )
2. 5. 2. 2. 8 DC Vol t age Adj ust ment
2. 5. 2. 2. 9 Bat t er y I sol at i on Pr ot ect i ve Devi ce
2. 5. 2. 2. 10 Bat t er y Equal i ze Char ge
2. 5. 3 I nver t er Uni t
2. 5. 3. 1 Out put Over l oad
2. 5. 3. 2 Out put Pr ot ect i ve Devi ce
2. 5. 3. 3 Out put Tr ansf or mer
2. 5. 4 Ext er nal Pr ot ect i on
2. 5. 5 I nt er nal Pr ot ect i on
2. 5. 6 Bat t er y Pr ot ect i on
2. 5. 7 Modul ar I nver t er I sol at i on
2. 5. 8 Par al l el Oper at i on
2. 6 STATI C BYPASS TRANSFER CI RCUI T
2. 6. 1 Const r uct i on
2. 6. 2 Aut omat i c Uni nt er r upt ed Tr ansf er
2. 6. 3 I nt er r upt ed Tr ansf er
2. 6. 4 Manual Load Tr ansf er
2. 6. 5 Aut omat i c Uni nt er r upt ed For war d Tr ansf er
2. 6. 6 For ced Tr ansf er
2. 6. 7 Over l oad Rat i ngs
2. 6. 8 Syst em Pr ot ect i on
2. 6. 9 St at i c Bypass Swi t ch Di sconnect
2. 7 MAI NTENANCE BYPASS CI RCUI T
2. 7. 1 Gener al
2. 7. 2 I nt er l ock
2. 7. 3 Load Tr ansf er
2. 7. 4 Load Bank Pr ot ect i on Devi ce
2. 7. 5 [ Vol t age Mat chi ng] [ I sol at i on Tr ansf or mer ]
2. 8 DI SPLAY, CONTROLS AND ALARMS
2. 8. 1 Modul e Met er s
2. 8. 1. 1 Moni t or ed Funct i ons
2. 8. 1. 2 Met er Const r uct i on
2. 8. 2 Modul e Cont r ol s
2. 8. 3 Modul e or Syst em Al ar m I ndi cat or s
2. 8. 4 Modul e Emer gency OFF But t on
2. 9 SYSTEM CONTROL CABI NET
2. 9. 1 Gener al Descr i pt i on
2. 9. 2 UPS Out put Swi t chgear
2. 9. 2. 1 I nt er l ocki ng
2. 9. 2. 2 Swi t chgear
2. 10 SELF- DI AGNOSTI C CI RCUI TS
2. 11 REMOTE MONI TORI NG PANEL
2. 11. 1 I ndi cat or s
2. 11. 2 Audi bl e Al ar m
2. 12 COMMUNI CATI ONS AND DATA ACQUI SI TI ON
2. 12. 1 Emer gency Cont r ol Cont act s
2. 13 TEMPERATURE CONTROL
2. 13. 1 Gener al
2. 13. 2 Bl ower Power Sour ce
2. 13. 3 Temper at ur e Sensor s
2. 14 BATTERY SYSTEM
2. 14. 1 Gener al
SECTI ON 26 33 53 Page 3
2. 14. 2 Bat t er y Cabi net
2. 14. 3 Bat t er y Rack
2. 14. 4 Cel l - Ter mi nal Cover s
2. 14. 5 Bat t er y Di sconnect
2. 14. 6 Modul ar Bat t er y Encl osur es
2. 14. 7 Sei smi c Requi r ement s
2. 14. 8 Bat t er y Moni t or
2. 15 BATTERY MONI TOR - DI SCHARGE
2. 16 HYDROGEN GAS MONI TORI NG SYSTEM
2. 17 FACTORY TESTI NG
2. 17. 1 Tr ansi ent Test s
2. 17. 2 Ef f i c i ency Test s
PART 3 EXECUTI ON
3. 1 I NSTALLATI ON
3. 1. 1 Cont r ol Cabl e
3. 1. 2 Gr oundi ng
3. 1. 2. 1 Gr oundi ng Conduct or Ti t l e
3. 1. 2. 2 Separ at el y Der i ved
3. 1. 3 UPS Out put Conduct or s
3. 1. 4 DC Power Conduct or s
3. 1. 5 Sei smi c Pr ot ect i on
3. 1. 6 Condui t Ent r i es
3. 1. 7 Bat t er y Rack Assembl y
3. 1. 8 Bat t er y Cabi net Assembl y
3. 1. 9 Bat t er y I nst al l at i on
3. 2 FI ELD QUALI TY CONTROL
3. 2. 1 I nst al l at i on Pr epar at i on
3. 2. 2 I ni t i al I nspect i on and Test s
3. 2. 3 Per f or mance Test s
3. 2. 3. 1 UPS Uni t Per f or mance Test s
3. 2. 3. 2 Gener at or Oper at i on
3. 2. 3. 3 Bat t er y Per f or mance Test ( Const ant kW)
3. 3 DEMONSTRATI ON
3. 3. 1 I nst r uct i ng Gover nment Per sonnel
3. 4 FI NAL ADJUSTMENTS
3. 5 NAMEPLATE MOUNTI NG
3. 6 FI ELD APPLI ED PAI NTI NG
- - End of Sect i on Tabl e of Cont ent s - -
SECTI ON 26 33 53 Page 4
USACE / NAVFAC / AFCEC UFGS- 26 33 53 ( May 2019)
Pr epar i ng Act i v i t y: USACE Super sedi ng UFGS- 26 32 33. 00 10 ( Oct ober 2007) UFGS- 26 33 53. 00 20 ( Apr i l 2008)
UNI FI ED FACI LI TI ES GUI DE SPECI FI CATI ONS
Ref er ences ar e i n agr eement wi t h UMRL dat ed Oct ober 2023
SECTI ON 26 33 53
STATI C UNI NTERRUPTI BLE POWER SUPPLY ( UPS)
05/ 19
NOTE: Thi s gui de speci f i cat i on cover s t he r equi r ement s f or st at i c UPS t o pr ovi de cont i nuous ac power t o cr i t i cal l oads and/ or t o i mpr ove t he qual i t y of ac power t o cr i t i cal l oads. The speci f i cat i on i s i nt ended t o cover t hr ee- phase syst ems st ar t i ng wi t h t he smal l est uni t at 20 kVA.
The upper end f or a s i ngl e modul e i s ar ound 750 kVA;
however , par al l el syst ems can have a l ar ger t ot al out put . Thi s gui de speci f i cat i on i s i nt ended t o be used wi t h i ndi v i dual UPS uni t s whi ch cont ai n a s i ngl e modul e, par al l el syst ems of t he same si ze modul e, and scal abl e modul ar UPS syst ems. Si ngl e phase syst ems ar e not addr essed. Thi s speci f i cat i on cover s UPS wi t h el ect r o- chemi cal bat t er i es.
El ect r o- mechani cal ( st or ed ener gy) UPS ar e not addr essed. Whi t e paper TSEWG TP- 19 i s on St at i c Uni nt er r upt i bl e Power Suppl i es and shoul d be r evi ewed whi l e edi t i ng t hi s speci f i cat i on. See ht t ps: / / www. wbdg. or g/ f f c/ dod/ suppl ement al - t echni cal - cr i t er i a/ t sewg- t p- 19 Thi s speci f i cat i on super cedes pr evi ous ver si ons of UFGS- 26 32 33. 00 10 St at i c Uni nt er r upt i bl e Power Suppl y ( UPS) and UFGS- 26 33 53. 00 20 Uni nt er r upt i bl e Power Suppl y ( UPS) .
Adher e t o UFC 1- 300- 02 Uni f i ed Faci l i t i es Gui de Speci f i cat i ons ( UFGS) For mat St andar d when edi t i ng t hi s gui de speci f i cat i on or pr epar i ng new pr oj ect speci f i cat i on sect i ons. Edi t t hi s gui de speci f i cat i on f or pr oj ect speci f i c r equi r ement s by addi ng, del et i ng, or r evi s i ng t ext . For br acket ed i t ems, choose appl i cabl e i t em( s) or i nser t appr opr i at e i nf or mat i on.
Remove i nf or mat i on and r equi r ement s not r equi r ed i n r espect i ve pr oj ect , whet her or not br acket s ar e pr esent .
Comment s, suggest i ons and r ecommended changes f or
SECTI ON 26 33 53 Page 5 t hi s gui de speci f i cat i on ar e wel come and shoul d be submi t t ed as a Cr i t er i a Change Request ( CCR) .
NOTE: For Ai r For ce pr oj ect s onl y: UPS speci f i cat i ons, cr i t er i a, and pur chases ar e t o be appr oved by t he Power Condi t i oni ng and Cont i nuat i on I nt er f aci ng Equi pment ( PCCI E) Gr oup Manager at Ogden Ai r Logi st i cs Cent er ( OO- ALC/ LGHC) . Cont act t he PCCI E Pr oduct Gr oup Manager , 500 CBSS/ GBLD, Bui l di ng 1207- N, 6029 War dl ei gh Road, Hi l l AFB, UT 84056- 5838. I f you have access t o t he Ai r For ce por t al , t hen sear ch PCCI E.
NOTE: Show t he f ol l owi ng i nf or mat i on on t he pr oj ect dr awi ngs:
1. Locat i on of equi pment
2. Si ngl e- l i ne di agr ams, el evat i ons, l i mi t i ng di mensi ons, and equi pment r at i ngs whi ch ar e not cover ed i n t he speci f i cat i ons
3. Remot e i ndi cat i ng r equi r ement s.
4. Mai nt enance bypass swi t chi ng cabi net and conf i gur at i on.
PART 1 GENERAL
1. 1 REFERENCES
NOTE: Thi s par agr aph i s used t o l i s t t he publ i cat i ons c i t ed i n t he t ext of t he gui de speci f i cat i on. The publ i cat i ons ar e r ef er r ed t o i n t he t ext by basi c desi gnat i on onl y and l i s t ed i n t hi s par agr aph by or gani zat i on, desi gnat i on, dat e, and t i t l e.
Use t he Ref er ence Wi zar d' s Check Ref er ence f eat ur e when you add a RI D out si de of t he Sect i on' s Ref er ence Ar t i c l e t o aut omat i cal l y pl ace t he r ef er ence i n t he Ref er ence Ar t i c l e. Al so use t he Ref er ence Wi zar d' s Check Ref er ence f eat ur e t o updat e t he i ssue dat es.
Ref er ences not used i n t he t ext wi l l aut omat i cal l y be del et ed f r om t hi s sect i on of t he pr oj ect speci f i cat i on when you choose t o r econci l e r ef er ences i n t he publ i sh pr i nt pr ocess.
The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.
SECTI ON 26 33 53 Page 6
ACOUSTI CAL SOCI ETY OF AMERI CA ( ASA)
ASA S1. 4 ( 1983; Amendment 1985; R 2006) Speci f i cat i on f or Sound Level Met er s ( ASA 47)
ASTM I NTERNATI ONAL ( ASTM)
ASTM B173 ( 2017) St andar d Speci f i cat i on f or Rope- Lay- St r anded Copper Conduct or s Havi ng Concent r i c- St r anded Member s, f or El ect r i cal Conduct or s
ASTM D709 ( 2017) St andar d Speci f i cat i on f or Lami nat ed Ther moset t i ng Mat er i al s
I NSTI TUTE OF ELECTRI CAL AND ELECTRONI CS ENGI NEERS ( I EEE)
I EEE 100 ( 2000; Ar chi ved) The Aut hor i t at i ve Di ct i onar y of I EEE St andar ds Ter ms
I EEE 450 ( 2020) Recommended Pr act i ce f or Mai nt enance, Test i ng, and Repl acement of Vent ed Lead- Aci d Bat t er i es f or St at i onar y Appl i cat i ons
I EEE 485 ( 2020) Recommended Pr act i ce f or Si z i ng Lead- Aci d Bat t er i es f or St at i onar y Appl i cat i ons
I EEE C2 ( 2023) Nat i onal El ect r i cal Saf et y Code
I EEE C57. 110 ( 2008) Recommended Pr act i ce f or Est abl i shi ng Li qui d- Fi l l ed and Dr y- Type Power and Di st r i but i on Tr ansf or mer Capabi l i t y When Suppl y i ng Nonsi nusoi dal Load Cur r ent s
I EEE C62. 41 ( 1991; R 1995) Recommended Pr act i ce on Sur ge Vol t ages i n Low- Vol t age AC Power Ci r cui t s
I EEE C62. 41. 1 ( 2002; R 2008) Gui de on t he Sur ges Envi r onment i n Low- Vol t age ( 1000 V and Less) AC Power Ci r cui t s
I EEE C62. 41. 2 ( 2002) Recommended Pr act i ce on Char act er i zat i on of Sur ges i n Low- Vol t age ( 1000 V and Less) AC Power Ci r cui t s
I NTERNATI ONAL ELECTRI CAL TESTI NG ASSOCI ATI ON ( NETA)
NETA ATS ( 2021) St andar d f or Accept ance Test i ng Speci f i cat i ons f or El ect r i cal Power Equi pment and Syst ems
I NTERNATI ONAL ORGANI ZATI ON FOR STANDARDI ZATI ON ( I SO)
I SO 9001 ( 2015) Qual i t y Management Syst ems-
SECTI ON 26 33 53 Page 7
Requi r ement s
NATI ONAL ELECTRI CAL MANUFACTURERS ASSOCI ATI ON ( NEMA)
NEMA 250 ( 2020) Encl osur es f or El ect r i cal Equi pment ( 1000 Vol t s Maxi mum)
NEMA PE 1 ( 2012; R 2017) Uni nt er r upt i bl e Power Syst ems ( UPS) - Speci f i cat i on and Per f or mance Ver i f i cat i on
NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)
NFPA 70 ( 2023; ERTA 4 2023) Nat i onal El ect r i cal Code
NFPA 70E ( 2024) St andar d f or El ect r i cal Saf et y i n t he Wor kpl ace
U. S. DEPARTMENT OF DEFENSE ( DOD)
UFC 3- 301- 01 ( 2023) St r uct ur al Engi neer i ng
U. S. DEPARTMENT OF ENERGY ( DOE)
Ener gy St ar ( 1992; R 2006) Ener gy St ar Ener gy Ef f i c i ency Label i ng Syst em ( FEMP)
U. S. FEDERAL COMMUNI CATI ONS COMMI SSI ON ( FCC)
FCC Par t 15 Radi o Fr equency Devi ces ( 47 CFR 15)
UNDERWRI TERS LABORATORI ES ( UL)
UL 1778 ( 2014; Repr i nt Apr 2023) UL St andar d f or Saf et y Uni nt er r upt i bl e Power Syst ems
1. 2 DEFI NI TI ONS
Unl ess ot her wi se speci f i ed or i ndi cat ed, el ect r i cal and el ect r oni cs t er ms used i n t hese speci f i cat i ons, and on t he dr awi ngs, ar e as def i ned i n
I EEE 100.
1. 3 SUBMI TTALS
NOTE: Revi ew Submi t t al Descr i pt i on ( SD) def i ni t i ons i n Sect i on 01 33 00 SUBMI TTAL PROCEDURES and edi t t he f ol l owi ng l i s t , and cor r espondi ng submi t t al i t ems i n t he t ext , t o r ef l ect onl y t he submi t t al s r equi r ed f or t he pr oj ect . The Gui de Speci f i cat i on t echni cal edi t or s have cl assi f i ed t hose i t ems t hat r equi r e Gover nment appr oval , due t o t hei r compl exi t y or cr i t i cal i t y, wi t h a " G. " Gener al l y, ot her submi t t al i t ems can be r evi ewed by t he Cont r act or ' s Qual i t y Cont r ol Syst em. Onl y add a “ G” t o an i t em, i f t he submi t t al i s suf f i c i ent l y i mpor t ant or compl ex i n cont ext of t he pr oj ect .
For Ar my pr oj ect s, f i l l i n t he empt y br acket s
SECTI ON 26 33 53 Page 8 f ol l owi ng t he " G" c l assi f i cat i on, wi t h a code of up t o t hr ee char act er s t o i ndi cat e t he appr ovi ng aut hor i t y. Codes f or Ar my pr oj ect s usi ng t he Resi dent Management Syst em ( RMS) ar e: " AE" f or Ar chi t ect - Engi neer ; " DO" f or Di st r i ct Of f i ce ( Engi neer i ng Di v i s i on or ot her or gani zat i on i n t he Di st r i ct Of f i ce) ; " AO" f or Ar ea Of f i ce; " RO" f or Resi dent Of f i ce; and " PO" f or Pr oj ect Of f i ce. Codes f ol l owi ng t he " G" t ypi cal l y ar e not used f or Navy and Ai r For ce pr oj ect s.
The " S" c l assi f i cat i on i ndi cat es submi t t al s r equi r ed as pr oof of compl i ance f or sust ai nabi l i t y Gui di ng Pr i nci pl es Val i dat i on or Thi r d Par t y Cer t i f i cat i on and as descr i bed i n Sect i on 01 33 00 SUBMI TTAL
PROCEDURES.
Choose t he f i r st br acket ed i t em f or Navy and Ai r For ce pr oj ect s, or choose t he second br acket ed i t em f or Ar my pr oj ect s.
Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" or " S" c l assi f i cat i on. Submi t t al s not havi ng a " G" or " S" c l assi f i cat i on ar e [ f or Cont r act or Qual i t y Cont r ol appr oval . ] [ f or i nf or mat i on onl y. When used, a code f ol l owi ng t he " G" c l assi f i cat i on i dent i f i es t he of f i ce t hat wi l l r evi ew t he submi t t al f or t he Gover nment . ] Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:
SD- 02 Shop Dr awi ngs
UPS Dr awi ngs; G[ , [ _____] ]
[ UPS I nst al l at i on; G[ , [ _____] ] ]
SD- 03 Pr oduct Dat a
UPS Modul e; G[ , [ _____] ]
Techni cal Requi r ement s UPS Syst em
Ener gy St ar Label f or Bat t er y Char gi ng Syst ems and AC- DC/ AC- AC Power Suppl y Pr oduct s; S
NOTE: Del et e submi t t al f or spar e par t s on Navy pr oj ect s.
[ Spar e Par t s; G[ , [ _____] ] ]
SD- 06 Test Repor t s
Wor k Pl an; G[ , [ _____] ]
Fact or y Test Pl an; G[ , [ _____] ]
Fact or y Test Repor t ; G[ , [ _____] ]
SD- 09 Manuf act ur er ' s Fi el d Repor t s
SECTI ON 26 33 53 Page 9
I ni t i al I nspect i on and Test s; G[ , [ _____] ]
Per f or mance Test s; G[ , [ _____] ]
Per f or mance Test Pl an; G[ , [ _____] ]
Per f or mance Test Repor t ; G[ , [ _____] ]
SD- 10 Oper at i on and Mai nt enance Dat a
UPS Oper at i on and Mai nt enance, Dat a Package 5; G[ , [ _____] ]
Submi t oper at i on and mai nt enance dat a i n accor dance wi t h Sect i on 01 78 23 OPERATI ON AND MAI NTENANCE DATA and as speci f i ed her ei n.
SD- 11 Cl oseout Submi t t al s
I nst al l at i on
1. 4 OPERATI ON AND MAI NTENANCE MANUALS
1. 4. 1 Addi t i ons t o UPS Oper at i on and Mai nt enance Manual s
I n addi t i on t o r equi r ement s of SD- 10 Dat a Package 5, i ncl ude t he f ol l owi ngs on t he act ual UPS syst em pr ovi ded:
a. An out l i ne dr awi ng, f r ont , t op, and si de vi ews.
b. Pr i ces f or spar e par t s and suppl y l i s t .
c. Rout i ne and f i el d accept ance t est r epor t s.
d. Dat e of Pur chase.
e. Cor r ect i ve mai nt enance pr ocedur es.
1. 4. 2 Spar e Par t s
NOTE: Ar my Onl y. Do not pr ovi de spar e par t s f or Navy pr oj ect s.
Fur ni sh t he f ol l owi ng spar e par t s, of t he same mat er i al and wor kmanshi p, meet i ng t he same r equi r ement s, and i nt er changeabl e wi t h t he cor r espondi ng or i gi nal par t s.
a. Fuses: Two of each t ype and r at i ng.
b. Ci r cui t boar ds: One ci r cui t boar d f or each cr i t i cal c i r cui t .
c. Ai r Fi l t er s: One set of f i l t er s, when used on t he UPS uni t .
d. Speci al t ool s, cal i br at i on devi ces, and i nst r ument s r equi r ed f or oper at i on, cal i br at i on, and mai nt enance of t he equi pment : One compl et e set .
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1. 5 QUALI TY ASSURANCE
The manuf act ur er must have a document ed qual i t y assur ance pr ogr am i ncl udi ng:
a. I nspect i ons of i ncomi ng par t s, modul ar assembl i es and f i nal pr oduct .
b. Fi nal t est pr ocedur e f or t he pr oduct i ncl udi ng pr oof of per f or mance speci f i cat i ons.
c. The on- si t e t est pr ocedur e i ncl udes an i nspect i on of cont r ol s and i ndi cat or s af t er i nst al l at i on of t he equi pment .
d. I SO 9001 qual i t y cer t i f i cat i on.
1. 5. 1 UPS Dr awi ngs
Dr awi ngs ar e t o i ncl ude t he f ol l owi ng: Det ai l dr awi ngs consi st i ng of a compl et e l i s t of equi pment and mat er i al s, manuf act ur er ' s descr i pt i ve and t echni cal l i t er at ur e, bat t er y s i z i ng cal cul at i ons per I EEE 485, i nst al l at i on i nst r uct i ons, s i ngl e- l i ne di agr ams, el evat i ons, l ayout dr awi ngs, and det ai l s r equi r ed t o demonst r at e t hat t he syst em has been coor di nat ed and wi l l f unct i on pr oper l y as a uni t .
a. One- l i ne di agr am.
b. Out l i ne dr awi ngs i ncl udi ng f r ont el evat i on, sect i on v i ews, f oot pr i nt s, and over al l di mensi ons.
c. Manuf act ur er ' s descr i pt i ve and t echni cal l i t er at ur e.
d. Mar ki ngs and NEMA namepl at e dat a.
e. Bat t er y s i z i ng cal cul at i ons per I EEE 485.
f . Wi r i ng and cont r ol di agr ams wi t h t er mi nal s i dent i f i ed, and i ndi cat i ng pr ewi r ed i nt er connect i ons bet ween i t ems of equi pment and i nt er connect i on bet ween t he i t ems.
g. Compl et e l i s t of mat er i al s and equi pment cover i ng maj or component s.
Ensur e t he bi l l of mat er i al and t he schemat i c have a di r ect cor r el at i on bet ween i t ems i n or der t o easi l y i dent i f y t he var i ous component s.
h. Det ai l s r equi r ed t o demonst r at e t hat t he syst em has been coor di nat ed and wi l l f unct i on pr oper l y as a uni t .
1. 5. 2 UPS I nst al l at i on
I ncl ude wi r i ng di agr ams and i nst al l at i on det ai l s of equi pment i ndi cat i ng pr oposed l ocat i on, l ayout and ar r angement , cont r ol panel s, accessor i es, pi pi ng, duct wor k, and ot her i t ems t hat must be shown t o ensur e a coor di nat ed i nst al l at i on. Wi r i ng di agr ams ar e t o i dent i f y c i r cui t t er mi nal s and i ndi cat e t he i nt er nal wi r i ng f or each i t em of equi pment and t he i nt er connect i on bet ween each i t em of equi pment . Dr awi ngs ar e t o i ndi cat e adequat e c l ear ance f or oper at i on, mai nt enance, and r epl acement of oper at i ng equi pment devi ces. Submi t t al s i ncl ude t he namepl at e dat a, s i ze, and capaci t y. Submi t t al s al so i ncl ude appl i cabl e f eder al , mi l i t ar y, i ndust r y, and t echni cal soci et y publ i cat i on r ef er ences.
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1. 5. 3 Wor k Pl an
Submi t schedul es of dat es f or f act or y t est s, i nst al l at i on, f i el d t est s, and oper at or t r ai ni ng f or t he UPS syst em. Fur ni sh a l i s t of i nst r ument at i on equi pment f or f act or y and f i el d t est r epor t s.
1. 5. 4 Fact or y Test Pl an
Submi t f act or y t est pl ans and pr ocedur es at l east [ 21] [ _____] cal endar days pr i or t o t he t est s bei ng conduct ed. Pr ovi de det ai l ed descr i pt i on of t est pr ocedur es, i ncl udi ng t est equi pment and set ups, t o be used t o ensur e t he UPS meet s t he per f or mance speci f i cat i on and expl ai n t he t est met hods t o be used. Pr ovi de t est pr ocedur es t hat i ncl ude t he t est r equi r ed under t he par agr aph ent i t l ed " Fact or y Test i ng. "
1. 5. 5 Fact or y Test Repor t
Submi t a f act or y t est r epor t wi t hi n [ 21] [ _____] cal endar days af t er compl et i on of t est s. Recei ve appr oval of t est pr i or t o shi ppi ng uni t .
Fact or y t est r epor t s ar e t o be si gned by an of f i c i al aut hor i zed t o cer t i f y on behal f of t he UPS manuf act ur er of t hat t he syst em meet s speci f i ed r equi r ement s i n accor dance wi t h t he r equi r ement s set f or t h i n par agr aph ent i t l ed " Fact or y Test i ng" . Pr ovi de t est r epor t s i n bookl et f or m t abul at i ng f act or y t est s and measur ement s per f or med, upon compl et i on and t est i ng of t he i nst al l ed syst em. Repor t s ar e t o st at e t he Cont r act or ' s name and addr ess, t he name of t he pr oj ect and l ocat i on, and l i s t t he speci f i c r equi r ement s whi ch ar e bei ng cer t i f i ed.
1. 5. 6 Per f or mance Test Pl an
Submi t t est pl ans and pr ocedur es at l east [ 15] [ _____] cal endar days pr i or t o t he st ar t of f i el d t est s. Pr ovi de det ai l ed descr i pt i on and dat es and t i mes schedul ed f or per f or mance of t est s, and det ai l ed descr i pt i on of t est pr ocedur es, i ncl udi ng t est equi pment ( l i s t make and model and pr ovi de f unct i onal descr i pt i on of t he t est i nst r ument s and accessor i es) and set ups of t he t est s t o be conduct ed t o ensur e t he UPS meet s t he per f or mance speci f i cat i on. Expl ai n t he t est met hods t o be used. Pr ovi de t est pr ocedur es t hat i ncl ude t he t est s r equi r ed under t he par agr aph ent i t l ed " Per f or mance Test s. "
1. 5. 7 Per f or mance Test Repor t
Submi t r epor t of t est r esul t s as speci f i ed by par agr aph ent i t l ed " Per f or mance Test s" wi t hi n [ 15] [ _____] cal endar days af t er compl et i on of t est s. Fi el d t est r epor t s ar e t o be si gned by an of f i c i al aut hor i zed t o cer t i f y on behal f of t he UPS manuf act ur er t hat t he syst em meet s speci f i ed r equi r ement s i n accor dance wi t h t he r equi r ement s set f or t h i n par agr aph ent i t l ed " Per f or mance Test s" . Pr ovi de t est r epor t s i n i n bookl et f or m t abul at i ng f act or y t est s and measur ement s per f or med, upon compl et i on and t est i ng of t he i nst al l ed syst em. Repor t s ar e t o st at e t he Cont r act or ' s name and addr ess, t he name of t he pr oj ect and l ocat i on, and l i s t t he speci f i c r equi r ement s whi ch ar e bei ng cer t i f i ed.
1. 5. 8 Regul at or y Requi r ement s
I n each of t he publ i cat i ons r ef er r ed t o her ei n, consi der t he advi sor y pr ovi s i ons t o be mandat or y, as t hough t he wor d, " must " had been subst i t ut ed f or " shoul d" wher ever i t appear s. I nt er pr et r ef er ences i n
SECTI ON 26 33 53 Page 12 t hese publ i cat i ons t o t he " aut hor i t y havi ng j ur i sdi ct i on, " or wor ds of s i mi l ar meani ng, t o mean t he Cont r act i ng Of f i cer . Pr ovi de equi pment , mat er i al s, i nst al l at i on, and wor kmanshi p i n accor dance wi t h t he mandat or y and advi sor y pr ovi s i ons of NFPA 70 unl ess mor e st r i ngent r equi r ement s ar e speci f i ed or i ndi cat ed.
1. 5. 8. 1 Ref er ence St andar d Compl i ance
Wher e equi pment or mat er i al s ar e speci f i ed t o conf or m t o i ndust r y and t echni cal soci et y r ef er ence st andar ds of t he or gani zat i ons such as Amer i can Nat i onal St andar ds I nst i t ut e ( ANSI ) , Amer i can Soci et y f or Test i ng and Mat er i al s ( ASTM) , Nat i onal El ect r i cal Manuf act ur er s Associ at i on ( NEMA) , Under wr i t er s Labor at or i es ( UL) , and Associ at i on of Edi son I l l umi nat i ng Compani es ( AEI C) , submi t pr oof of such compl i ance. The l abel or l i s t i ng by t he speci f i ed or gani zat i on wi l l be accept abl e evi dence of compl i ance.
1. 5. 8. 2 I ndependent Test i ng Or gani zat i on Cer t i f i cat e
I n l i eu of t he l abel or l i s t i ng, submi t a cer t i f i cat e f r om an i ndependent t est i ng or gani zat i on, compet ent t o per f or m t est i ng, and appr oved by t he Cont r act i ng Of f i cer . The cer t i f i cat e i s t o st at e t hat t he i t em has been t est ed i n accor dance wi t h t he speci f i ed or gani zat i on' s t est met hods and t hat t he i t em compl i es wi t h t he speci f i ed or gani zat i on' s r ef er ence st andar d.
1. 5. 9 St andar d Pr oduct s
Pr ovi de mat er i al s and equi pment t hat ar e pr oduct s of manuf act ur er s r egul ar l y engaged i n t he pr oduct i on of such pr oduct s whi ch ar e of equal mat er i al , desi gn and wor kmanshi p and:
a. Have been i n sat i sf act or y commer ci al or i ndust r i al use f or 2 year s pr i or t o bi d openi ng i ncl udi ng appl i cat i ons of equi pment and mat er i al s under s i mi l ar c i r cumst ances and of s i mi l ar s i ze.
b. Have been on sal e on t he commer ci al mar ket t hr ough adver t i sement s, manuf act ur er s ' cat al ogs, or br ochur es dur i ng t he 2- year per i od.
c. Wher e t wo or mor e i t ems of t he same cl ass of equi pment ar e r equi r ed, pr ovi de pr oduct s of a s i ngl e manuf act ur er ; however , t he component par t s of t he i t em need not be t he pr oduct s of t he same manuf act ur er unl ess st at ed i n t hi s sect i on.
d. The ser vi ce or gani zat i on i s t o be, i n t he opi ni on of t he Cont r act i ng Of f i cer , r easonabl y conveni ent t o t he s i t e.
e. Pr ovi de new par t s and mat er i al s compr i s i ng t he UPS syst em f r om t he cur r ent manuf act ur e, of a hi gh gr ade and f r ee of def ect s and i mper f ect i ons, and has not been i n pr i or ser vi ce except as r equi r ed dur i ng agi ng and f act or y t est i ng.
1. 5. 9. 1 Al t er nat i ve Qual i f i cat i ons
Pr oduct s havi ng l ess t han a 2- year f i el d ser vi ce r ecor d wi l l be accept abl e i f a cer t i f i ed r ecor d of sat i sf act or y f i el d oper at i on f or not l ess t han 6000 hour s, excl usi ve of t he manuf act ur er s ' f act or y or l abor at or y t est s, i s f ur ni shed.
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1. 5. 9. 2 Mat er i al and Equi pment Manuf act ur i ng Dat e
Pr oduct s manuf act ur ed mor e t han 6 mont hs pr i or t o dat e of del i ver y t o s i t e ar e not accept abl e.
1. 6 I NSPECTI ON
I nspect i on bef or e shi pment i s r equi r ed. The manuf act ur er must not i f y t he Gover nment at l east 2 weeks bef or e shi ppi ng dat e so t hat an i nspect i on can be made.
1. 7 DELI VERY AND STORAGE
Pr ot ect equi pment pl aced i n st or age f r om humi di t y and t emper at ur e var i at i ons, moi st ur e, wat er i nt r usi on, di r t , ai r bor ne cor r osi ves, or ot her cont ami nant s. I n har sh envi r onment s wher e t emper at ur es exceed non- oper at i onal par amet er s est abl i shed wi t hi n t hi s speci f i cat i on, pr ovi de an envi r onment al l y cont r ol l ed equi pment st or age f aci l i t y t o ensur e t emper at ur e par amet er s ar e wi t hi n equi pment speci f i cat i on. Pr ovi de document at i on of same t o t he Gover nment when st or age i s i mpl ement ed.
1. 8 PROJECT/ SI TE CONDI TI ONS
NOTE: Ar my Onl y. Thi s par agr aph and i t s associ at ed subpar agr aphs i s used by t he Ar my. Del et e f or ot her pr oj ect s.
1. 8. 1 Envi r onment al Condi t i ons
The UPS and bat t er y syst em must be capabl e of wi t hst andi ng any combi nat i on of t he f ol l owi ng ext er nal envi r onment al condi t i ons wi t hout mechani cal or el ect r i cal damage or degr adat i on of oper at i ng char act er i st i cs.
NOTE: Desi gner must show appr oxi mat e el evat i on above sea l evel f or pr oj ect l ocat i on i f i t exceeds 1, 000 met er s 3, 300 f eet . UPS syst em i ncl udi ng bat t er i es must be der at ed i f 50 degr ees C 122 degr ees F oper at i ng t emper at ur e i s r equi r ed.
a. Oper at i ng al t i t ude: Sea l evel t o 1, 000 met er s 3, 300 f t . ( Syst ems appl i ed at hi gher al t i t udes ar e t o be der at ed i n accor dance wi t h t he manuf act ur er ' s i nst r uct i ons) .
b. Non- oper at i ng al t i t ude: Sea l evel t o 11, 000 met er s 36, 000 f t .
c. Oper at i ng ambi ent t emper at ur e r ange: 0 t o 40 degr ees C 32 t o 104 degr ees F. Range f or bat t er i es i s 20 t o 25 degr ees C 68 t o 77 degr ees F. Pr ovi de bat t er i es t hat ar e capabl e of oper at i ng i n a l ar ger ambi ent t emper at ur e r ange of 10 t o 30 degr ees C 50 t o 86 degr ees F, but some degr adat i on of l i f e span i s under st ood when oper at i ng out si de t he r ange of 20 t o 25 degr ees C 68 t o 77 degr ees F.
d. Non- oper at i ng and st or age ambi ent t emper at ur e r ange: Mi nus 20 t o pl us 50 degr ees C Mi nus 4 t o pl us 122 degr ees F. Range f or bat t er i es or UPS modul es wi t h i nt er nal bat t er i es: 10 t o 30 degr ees C 50 t o 86
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e. Oper at i ng r el at i ve humi di t y: 0 t o 95 per cent , wi t hout condensat i on.
1. 8. 2 Sound Pr essur e Level s
NOTE: UPS modul es r at ed up t o 125 kVA shoul d have a dB r at i ng of 65 dBA or l ower at 1 met er 39 i nches.
UPS modul es r at ed above 125 kVA shoul d have a dBA r at i ng of 75 dB or l ower at 1. 5 met er s 5 f eet .
Sound pr essur e l evel s pr oduced by t he UPS, when oper at i ng under f ul l r at ed l oad, at a di st ance of [ 1. 5 met er s 5 f eet ] [ 1 met er 39 i nches] [ _____] i n any di r ect i on f r om t he per i met er of t he uni t , must not exceed [ 75] [ 65] [ _____] dB as measur ed on t he A scal e of a Type 1 sound l evel met er at s l ow r esponse conf or mi ng t o ASA S1. 4.
1. 8. 3 Ver i f i cat i on of Di mensi ons
The Cont r act or i s t o become f ami l i ar wi t h det ai l s of t he wor k, ver i f y di mensi ons i n t he f i el d, and i s t o advi se t he Cont r act i ng Of f i cer of any di scr epancy bef or e per f or mi ng t he wor k. Do not pr oceed unt i l t he di scr epancy or unsat i sf act or y condi t i on( s) have been cor r ect ed.
PART 2 PRODUCTS
[ 2. 1 SYSTEM DESCRI PTI ON
NOTE: Connect al t er nat e power sour ce t o bypass/ mai nt enance bypass f or syst ems r equi r i ng dual i nput . Edi t f or t he conf i gur at i on used i n t hi s pr oj ect . Ther e ar e ot her conf i gur at i ons t hat t he UPS syst em can be conf i gur ed, but t hese ar e t he mor e common ones.
Not e: Del et e syst em cabi net when speci f y i ng a s i ngl e modul e UPS syst em.
Pr ovi de cont i nuous dut y, t hr ee- phase, sol i d st at e, on- l i ne doubl e conver si on r ever se t r ansf er st at i c UPS( s) . The UPS by means of sol i d st at e conver si on t echni ques, must pr ovi de cont i nuous r egul at ed AC power t o i t s out put t er mi nal s, whi l e oper at i ng f r om an i nput power sour ce, cabi net or r ack- mount ed di r ect cur r ent ( DC) st or age bat t er y or ot her appr oved means. The per f or mance of t he UPS must not be degr aded when oper at i ng wi t hout a syst em bat t er y, pr ovi ded t he i nput AC sour ce i s wi t hi n t ol er ance. Pr ovi de an UPS syst em t hat conf or ms t o UL 1778 and consi st s of UPS modul e, bat t er y syst em, bat t er y pr ot ect i ve devi ce, [ syst em cabi net , ] st at i c bypass t r ansf er swi t ch, cont r ol s and moni t or i ng, syst em pr ot ect i ve devi ces, means of i sol at i ng t he UPS syst em f r om t he cr i t i cal l oad, and r emot e moni t or i ng i nt er f aces. Connect i nput ac power t he nor mal sour ce ac i nput of t he UPS modul e. [ Connect al t er nat e power sour ce bypass/ mai nt enance bypass. ] Connect bat t er y t o t he dc i nput of t he UPS modul e t hr ough t he bat t er y pr ot ect i ve devi ce. The f ol l owi ng conf i gur at i on i s used:
NOTE: Thr ee mai n choi ces: Non- Redundant , Redundant
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Syst em, and Scal abl e Uni t s. The Redundant syst em her ei n i s st r i ct l y var i ous par al l el conf i gur at i ons, wher e a N+1 as a mi ni mum i s t o be achi eved.
Scal abl e uni t s ar e becomi ng t he st andar d, s i nce t hey al l ow modul ar i t y and r educe t he number of UPS model s f or a manuf act ur er . Scal abl e uni t s i n a Redundant conf i gur at i on woul d al so need t o i ndi cat e t he Redundant Syst em conf i gur at i on.
[ a. Non- Redundant .
( 1) Si ngl e Modul e. On- l i ne, s i ngl e modul e UPS conf i gur at i on capabl e of suppl y i ng power t o t he t ot al l oad, wi t h bypass avai l abi l i t y .
( 2) Par al l el Mul t i - Modul e. Two or mor e UPS modul es, of t he same si ze, on- l i ne, oper at i ng i n par al l el , wi t h enough capaci t y t o suppl y t he t ot al l oad.
] [ b. Redundant Syst em.
[ ( 1) I sol at ed Redundant Syst em ( Segment ed Redundant or Hot St andby) .
One uni t on- l i ne suppor t i ng t he l oad, whi l e t he ot her uni t i s oper at i ng t o pr ovi de t he bypass sour ce.
] [ ( 2) Par al l el Redundant Syst em. Two or mor e UPS modul es, of t he same si ze, on- l i ne, oper at i ng i n par al l el , wi t h mor e capabi l i t y t han i s r equi r ed t o suppor t t he t ot al l oad. I f any uni t f ai l s , t he r emai ni ng uni t or uni t s i s abl e t o suppor t t he cr i t i cal l oad.
] [ ( 3) Spl i t Bus Syst em. Two par al l el r edundant syst ems t hat may be oper at ed separ at el y or t hr ough a t i e br eaker f or i ncr eased r edundancy. Each UPS syst em on ei t her s i de of t he spl i t bus i s abl e t o suppor t t he t ot al cr i t i cal l oad.
] [ ( 4) Di st r i but ed Redundant Syst em. Di st r i but ed r edundant conf i gur at i ons i s al so cal l ed t r i - r edundant . The basi s of t hi s desi gn uses t hr ee or mor e UPS modul es wi t h i ndependent i nput and out put f eeder s. The i ndependent out put buses ar e connect ed t o t he cr i t i cal l oad vi a mul t i pl e PDUs.
] ] [c. Scal abl e Uni t s.
NOTE: Scal abl e uni t s ar e r ack or cabi net mount ed UPS power modul es of t he same si ze, whi ch have scal abl e ar chi t ect ur e t o al l ow expansi on/ cont r act i on t o a di f f er ent kVA si ze wi t hi n t he same ver t i cal r ack or cabi net l i neup. The kVA i s achi eved by addi ng or subt r act i ng power modul es t o achi eve t he desi r ed kVA r at i ng. Each power modul e, dependi ng on t he manuf act ur er , has a r ect i f i er , i nver t er and bat t er y conver t er . Ther e i s an UPS syst em modul e t hat wor ks wi t h t hese power modul es t o f or m t he UPS. Scal abl e Uni t s can be speci f i ed t o have be non- r edundant or be r edundant . An expl anat i on f or each conf i gur at i on i s bel ow.
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] [ ( 1) Scal abl e Uni t Non- Redundant . Non- r edundant : scal abl e uni t consi st s of a UPS syst em modul e wi t h one or mor e power modul es. The power modul es pr ovi ded ar e al l r equi r ed t o handl e t he cr i t i cal l oad.
] [ ( 2) Scal abl e Uni t I nt er nal Redundant . I nt er nal Redundant : scal abl e uni t consi st s of a UPS syst em modul e wi t h mor e t han one power modul e. Ther e i s at l east one addi t i onal power modul e t hat i s not r equi r ed t o handl e t he l oad wi t hi n t he syst em. The addi t i onal power modul e or power modul es can be si zed t o handl e onl y par t of t he cr i t i cal l oad or al l t he cr i t i cal l oad. Thi s i s not a t r ue par al l el r edundant syst em syst em si nce i t st i l l uses one UPS syst em modul e.
] [ ( 3) Scal abl e Uni t Redundant . Redundant : scal abl e uni t consi st s of a UPS syst em modul e wi t h one or mor e power modul es. The number of power modul es can be t o j ust suppor t t he l oad or al so have at l east one ext r a power modul e t o i nt er nal r edundancy. Thi s UPS syst em modul e i s par al l el wi t h a mat chi ng scal abl e uni t pr evi ousl y di scussed under " Redundant Syst em" .
] 2. 2 MODES OF OPERATI ON
2. 2. 1 Nor mal
The UPS modul e r ect i f i er / char ger must conver t t he i ncomi ng ac i nput power t o dc power f or t he i nver t er and f or f l oat char gi ng t he bat t er y. The i nver t er cont i nuousl y cover t s t he dc power t o ac power t o suppl y t he cr i t i cal l oad. The i nver t er out put must synchr oni ze wi t h t he bypass ac power sour ce, pr ovi ded t hat t he bypass ac power sour ce i s wi t hi n t he speci f i ed vol t age and f r equency r ange.
2. 2. 2 Bat t er y - Emer gency Oper at i on ( Loss or devi at i on of AC I nput Power )
Whenever t he ac i nput power sour ce devi at es f r om t he speci f i ed t ol er ances i ncl udi ng compl et e f ai l ur e, t he i nver t er must dr aw power f r om t he bat t er y syst em and suppl y AC power t o t he cr i t i cal l oad wi t hout any i nt er r upt i on or swi t chi ng t r ansi ent . The bat t er y syst em must suppl y power t o t he i nver t er f or t he speci f i ed pr ot ect i on t i me or unt i l r et ur n of ac i nput sour ce. Pr ovi de an audi bl e al ar m t o i ndi cat e t he UPS i s on bat t er y and pr ovi de pr ovi s i ons f or a r emot e al ar m si gnal t o be sent v i a t he communi cat i on net wor k and a r el ay out put , al l owi ng st ar t up of a secondar y power sour ce or or der l y shut down of t he cr i t i cal l oad.
2. 2. 3 Fai l ur e of AC I nput Power t o Ret ur n
I f t he ac i nput power f ai l t o r et ur n bef or e t he bat t er y vol t age r eaches t he di schar ge l i mi t , t hen t he UPS syst em must di sconnect f r om t he cr i t i cal l oad t o saf eguar d t he bat t er y.
2. 2. 4 Rechar ge
Upon r est or at i on of nor mal power t o t he UPS uni t , t he i nput conver t er and out put i nver t er must s i mul t aneousl y r echar ge t he bat t er i es and pr ovi de r egul at ed power t o t he cr i t i cal l oad.
2. 2. 5 Tr ansf er t o St at i c Bypass AC Power Sour ce
NOTE: Choose t he f i r st par agr aph f or non- r edundant syst ems, i . e. s i ngl e modul e, par al l el mul t i - modul e, SECTI ON 26 33 53 Page 17 or scal abl e uni t non- r edundant UPS. Choose t he second par agr aph f or r edundant syst ems t o i ncl ude scal abl e uni t i nt er nal r edundant and scal abl e uni t r edundant .
[ When t he UPS cont r ol l er senses an over l oad, t wo or mor e i nver t er shut down si gnal s or degr adat i on of t he i nver t er out put , t he st at i c bypass swi t ch aut omat i cal l y t r ansf er s t he cr i t i cal l oad f r om t he i nver t er out put t o t he bypass ac power sour ce wi t hout an i nt er r upt i on of power . I f t he st at i c bypass ac power sour ce i s out si de of speci f i ed t ol er ance l i mi t s, t he UPS and t he cr i t i cal l oad shut down. Tr ansf er t o st at i c bypass can al so be done manual l y ( r equest ed bypass) . Tr ansf er t o bypass does not t ake pl ace under t hese condi t i ons: 100% st epl oad; and, l oss or r et ur n of i nput power , moment ar y sags, sur ges or spi kes on t he i nput t o t he UPS.
] [ When t he UPS cont r ol l er senses an over l oad, t wo or mor e i nver t er shut down si gnal s or degr adat i on of t he i nver t er out put , t he st at i c bypass swi t ch aut omat i cal l y t r ansf er s t he cr i t i cal l oad f r om t he i nver t er out put t o t he bypass ac power sour ce wi t hout an i nt er r upt i on of power onl y i f t he connect ed l oad exceeds t he capaci t y of t he r emai ni ng on- l i ne modul es. I f t he st at i c bypass ac power sour ce i s out si de of speci f i ed t ol er ance l i mi t s, t he UPS and t he cr i t i cal l oad shut down. Tr ansf er t o st at i c bypass can al so be done manual l y ( r equest ed bypass) . Tr ansf er t o bypass does not t ake pl ace under t hese condi t i ons: 100% st epl oad; and, l oss or r et ur n of i nput power , moment ar y sags, sur ges or spi kes on t he i nput t o t he UPS. ]
2. 2. 6 Tr ansf er t o I nver t er
Pr ovi de a st at i c bypass swi t ch t hat i s capabl e of aut omat i cal l y t r ansf er r i ng t he l oad back t o t he i nver t er out put af t er t he i nver t er over l oad condi t i on has r et ur ned t o nor mal condi t i ons. Tr ansf er onl y occur s once t he t wo sour ces ar e synchr oni zed. UPS syst em l ogi c i s t o moni t or t he number of r et r ansf er ' s wi t hi n any one- hour per i od and i s t o al l ow 1 t o 3 t r ansf er s i n or der t o pr event cycl i cal t r ansf er s caused by over l oads.
[ 2. 2. 7 Mai nt enance Bypass
NOTE: The maj or i t y of syst ems shoul d pr ovi de an ext er nal mai nt enance bypass i n or der t o i sol at e t he UPS f or mai nt enance. I nt er nal swi t ches st i l l pr ovi de a benef i t , but do not pr ovi de compl et e i sol at i on when doi ng mai nt enance ( ar c f l ash hazar d st i l l exi st ) . The conf i gur at i on on t he mai nt enance bypass i s cover ed mor e f ul l y l at er i n par agr aph
' MAI NTENANCE BYPASS CI RCUI T' .
Pr ovi de t he syst em wi t h an ext er nal make- bef or e- br eak mai nt enance bypass cabi net / panel t o el ect r i cal l y i sol at e t he UPS dur i ng r out i ne mai nt enance and ser vi ce. Manual t r ansf er t o t he mai nt enance bypass ci r cui t t r ansf er s t he cr i t i cal l oad f r om t he i nver t er out put t o t he bypass ac power sour ce wi t hout di st ur bi ng t he cr i t i cal l oad bus.
] [ 2. 2. 8 Of f - Bat t er y ( Bat t er y Mai nt enance)
Pr ovi de a bat t er y pr ot ect i ve devi ce whi ch di sconnect s t he bat t er y f r om t he r ect i f i er / char ger and i nver t er f or mai nt enance. The devi ce may be l ocat ed ext er nal t o t he UPS cabi net . The UPS modul e cont i nues t o f unct i on and
SECTI ON 26 33 53 Page 18 meet t he per f or mance cr i t er i a speci f i ed except f or t he bat t er y back- up t i me f unct i on.
] [ 2. 2. 9 Fai l ur e of a Modul e
NOTE: Del et e f or non- r edundant syst ems, i . e. s i ngl e modul e, par al l el mul t i - modul e, or scal abl e uni t non- r edundant UPS.
I n a r edundant conf i gur at i on, f ai l ur e of one modul e causes t hat modul e t o be di sconnect ed f r om t he syst em cr i t i cal l oad bus by i t s i nt er nal pr ot ect i ve devi ces and i t s i ndi v i dual out put pr ot ect i ve devi ce. Remai ni ng modul e( s) ar e t o cont i nue t o car r y t he l oad.
] [ 2. 2. 10 UPS Modul e Ser vi c i ng
NOTE: Del et e f or non- r edundant syst ems, i . e. s i ngl e modul e, par al l el mul t i - modul e, or scal abl e uni t non- r edundant UPS. .
Pr ovi de a means t he manual l y di sconnect t he UPS modul es f r om t he cr i t i cal l oad bus f or mai nt enance wi t hout di st ur bi ng t he cr i t i cal l oad bus.
] 2. 2. 11 Component Per f or mance
Do not exceed 75% of t he wor ki ng vol t age and cur r ent r at i ngs as est abl i shed by t he manuf act ur er on sol i d- st at e power component s and el ect r oni c devi ces. Do not exceed 75% of t he oper at i ng t emper at ur e of sol i d- st at e component sub- assembl i es. Use comput er gr ade el ect r ol yt i c capaci t or s and oper at e at no mor e t han 95% of t he vol t age r at i ng at t he r ect i f i er char gi ng vol t age.
2. 3 GENERAL UPS SYSTEM COMPONENTS AND FABRI CATI ON
2. 3. 1 Semi conduct or Fusi ng
Pr ot ect power semi conduct or s wi t h f ast - act i ng f uses t o pr event cascaded or sequent i al semi conduct or f ai l ur es. Bol t f uses at bot h ends t o bus bar s t o ensur e mechani cal and el ect r i cal i nt egr i t y. I ndi cat or l amp or di spl ay panel denot i ng bl own f use condi t i ons must be r eadi l y obser vabl e by t he oper at or wi t hout r emovi ng panel s or openi ng cabi net door s.
2. 3. 2 EMI / RFI Pr ot ect i on
Pr ovi de an UPS t hat compl i es wi t h and i s l abel ed compl i ant , wi t h FCC Par t 15, Subcl ass B, Cl ass A.
2. 3. 3 I nt er nal Wi r i ng
Wi r i ng pr act i ces, mat er i al s, and codi ng must be i n accor dance wi t h t he r equi r ement s of NFPA 70, OSHA, UL 1778, and ot her appl i cabl e st andar ds.
Pr ot ect wi r e r uns i n a manner whi ch separ at es power and cont r ol wi r i ng.
Pr ovi de cont r ol cabl i ng t hat i s at l east No. 16 AWG ext r a- f l exi bl e st r anded copper . Logi c- c i r cui t wi r i ng may be smal l er . Pr ovi de r i bbon cabl es t hat ar e at l east mi ni mum No. 22 AWG. Pr ovi de cont r ol wi r i ng wi t h per manent l y at t ached wi r e number s.
SECTI ON 26 33 53 Page 19
2. 3. 4 I nt er nal Assembl y
The pr i nt ed ci r cui t boar d ( PCB) subassembl i es ar e t o be mount ed i n pul l - out swi ng- out t r ays wher e f easi bl e. Pr ovi de cabl e connect i ons t o t he t r ays t hat ar e suf f i c i ent l y l ong t o al l ow easy access t o al l component s.
Wher e not f easi bl e t o mount PCB subassembl i es i n pul l - out or swi ng- out t r ays, t hen mount t hem f i r ml y mount ed i nsi de t he encl osur e. Moni t or ever y PCB subassembl y. I ncl ude sel f - t est and di agnost i c c i r cui t r y i n t he l ogi c c i r cui t s such t hat a f aul t can be i sol at ed down t o t he PCB subassembl y l evel . When used, cont r ol l ogi c car ds ar e t o have t est poi nt s or l ogi c i ndi cat or s on t he f r ont edge of t he cont r ol l ogi c car d and be l abel ed.
2. 3. 5 Cabl e Lugs and Ter mi nat i ons
2. 3. 5. 1 Cabl e Lugs
Pr ovi de appr opr i at e compr essi on t ype l ugs or pr e- dr i l l ed bus bar s on al l ac and dc power connect i ons t o t he UPS syst em and bat t er y as r equi r ed.
Al umi num or bar e copper cabl e l ugs ar e not sui t abl e.
2. 3. 5. 2 Ter mi nat i ons
Suppl y t er mi nal s f or maki ng power and cont r ol connect i ons. Pr ovi de t er mi nal bl ock f or f i el d wi r i ng t er mi nal s. Pr ovi de t er mi nal bl ocks t hat ar e t he heavy- dut y, st r ap- scr ew t ype or scr ew t er mi nal s t hat ar e i nt egr at ed i nt o r emovabl e pl ugs. Locat e t er mi nal bl ocks f or f i el d wi r i ng i n one pl ace i n each modul e. Ext end cont r ol wi r i ng t o t he t er mi nal bl ock l ocat i on. Any t er mi nal poi nt i s l i mi t ed t o l and a maxi mum of t wo wi r es.
Wher e cont r ol wi r i ng i s at t ached t o t he same poi nt as power wi r i ng, Pr ovi de a separ at e t er mi nal wher e cont r ol wi r i ng i s at t ached t o t he same poi nt as power wi r i ng, . I f bus duct i s used, pr ovi de bus st ubs wher e bus duct ent er s cabi net s.
2. 3. 6 Cabi net s
NOTE: UPS uni t s ar e nor mal l y made t o be handl ed by a f or k l i f t .
I nst al l t he UPS syst em i n cabi net s of heavy- dut y st r uct ur e meet i ng t he NEMA PE 1 st andar ds f or f l oor mount i ng. Pr ovi de a st r uct ur al l y adequat e UPS modul e t hat can be f or kl i f t handl ed and l i f t ed. [ Pr ovi de r emovabl e l i f t i ng eyes on t op of each cabi net . ] Pr ovi de t he UPS modul e cabi net wi t h hi nged and key l ockabl e door s on t he f r ont onl y and wi t h assembl i es and component s accessi bl e f r om t he f r ont . Pr ovi de dead- f r ont const r uct i on behi nd t he door f or t hose UPS modul e cabi net s t hat ar e not l ockabl e.
Oper at i ng cont r ol s ar e t o be l ocat ed out si de t he l ocked door s. I nst al l i nput , out put , and bat t er y cabl es t hr ough t he t op or bot t om of t he cabi net .
[ 2. 3. 6. 1 Cabi net Fi ni sh
NOTE: On Ar my pr oj ect s choose t he br acket ed opt i on;
ot her wi se del et e. Desi gner needs t o coor di nat e wi t h t he r equi r ement s f ound i n UFC 3- 560- 01 f or ar c- f l ash si gnage r equi r ement s.
Pr ovi de an equi pment cabi net t hat i s c l eaned, pr i med and pai nt ed i n t he manuf act ur er ' s st andar d col or s, i n accor dance wi t h accept ed i ndust r y
SECTI ON 26 33 53 Page 20 st andar ds. Cabi net s ar e t o be l abel ed i n accor dance wi t h NFPA 70 and
NFPA 70E.
] 2. 3. 6. 2 Fact or y Appl i ed Fi ni sh
Pr…
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