Attachment 4 - 1000bh_g2-1000bh-ligature-resistant-handrail_installation-instructions.pdf

Important

1. Acclimate materials 24 hrs before installation. Maintain temperature controlled environment after installation

2. Install in accordance with manufacturer’s installation instructions. Failure to do so will void the warranty.

Installation tips

1. Cut covers up to 1/16” (1.6mm) longer to ensure a tight fit.

2. Lubricate blades when cutting aluminum to reduce burrs.

SECTION VIEW

Safety Glasses, Tape Measure, 3/8” socket for self drilling hex screw, 7/16” socket for wood screw hex bolt Level, Power Drill, Drill Bits - 13/64" twist bit (returns), 1/4” masonry (concrete/concrete block), Power Miter Saw, 10” Blade with 60-80 Carbide Tipped Teeth

Recommended tools

1/4 - 20 5 HEX

HEAD SCREW W/

PHILLIPS HEAD SLOT

4 5/16"

[109mm]

1 1/2" [38mm]

1 5/8" [41mm]

3 1/8" [79mm]

CONT. ALUMINUM

BRACKET

1000 VINYL

COVER

.080" [2mm]

CONT. ALUM.

RETAINER

.080" [2mm]

1/2" [13mm]

2 5/8" [67mm]

DATE:

SCALE:

DOC:LOCATION:

PROJECT:

CUSTOMER:

FINISH:

For More Information Visit: Inprocorp.com

1000BH

BEHAVIORAL HANDRAIL

6/30/14

1:1

CADIPC.331/R1

CONT. ALUMINUM

BRACKET

3 1/8” [79mm]

1 1/2” [38mm]

CONTINUOUS

ALUMINUM

RETAINER

.080” [2mm]

1/4-20 x 5” HEX HEAD

SCREW W/ PHILLIPS

HEAD SLOT

1000 VINYL COVER

.080” [2mm]

1 5/8” [41mm]

1/2” [13mm]

2 5/8” [68mm]

4 5/16” [110mm]

IPC.1686/REV.5

Installation Instructions 1000BH/G2-1000BH Ligature Resistant Handrail

Please read all instructions before installing handrail.

Components and Fasteners installing handrail.

804 SPLICE 1/4” LOCK

WASHER

1/4-20

FLANGE

HEX NUT

1/4-20 HEX

WASHER

SCREW

1000BHA

CONTINUOUS

ALUMINUM

BRACKET

1003BH

RIGHT RETURN

1002BH

LEFT RETURN

1000V

COVER

1/4-14 X 1 1/4

SELF-DRILLING

HEX SCREW

PICK PROOF SEALANT

Installation Instructions 1000BH/G2-1000BH Ligature Resistant Handrail

DISTANCE TO

BE DETERMINED

BY INSTALLER

(TYPICAL)

FIELD DIMENSION

(TYPICAL ALL WALLS)

RIGHT RETURN

LEFT RETURN

1 1/2" 38mm

3 1/8" 79.38mm

32" [812.8mm]

MAX

BRACKETS

ON CENTER

3 1/8" 79.38mm

4" [101.6mm]

MAX FIRST

BRACKET LOCATION

FROM EDGE

OF EXTRUSION

12” [304.8]

MINIMUM

12” [304.8]

MINIMUM

Layout View

Please read all instructions before installing handrail. Installation Instructions

COVER

LEFT RETURN

(3 3/8" [86mm]

ALLOWANCE)

CONTINUOUS

ALUMINUM RETAINER

.080" [2mm]

RIGHT RETURN

(3 3/8" [86mm] ALLOWANCE)

1/4”-20 x 5”

HEX HEAD SCREW

w/PHILLIPS HEAD SLOT

1/4”-14 x 1 1/4”

SELF DRILLING

HEX HEAD SCREW

Exploded Assembly View

Please read all instructions before

1000BH/G2-1000BH Ligature Resistant Handrail

1. Continuous 1000 handrail system includes the following components: 12' [3.7M] aluminum retainer lengths, left return pieces, right return pieces, press-in endcaps, pick-proof sealant, self drilling hex screws, 12’ [3.7M] vinyl cover lengths, and substrate mounting hardware.

2. Cut the aluminum retainer to the required length, allowing 3-3/8" (86mm) for each return.

(see figure 1)

3. Slide return onto aluminum retainer, ensuring it is flush and tight to the aluminum retainer. Measure 0.5" [12.7mm] from the end of return tab and 1.5" [38.1mm] from end of tab and mark the location of the mounting holes on the return (see figire 2).

Using a number 13/64" drill bit, drill holes into return and aluminum retainer at marked locations (see figure 3). Clean any burrs from both sides of the aluminum.

LEFT RETURN

3-3/8" 86mm

ALLOWANCE)

RIGHT RETURN

3-3/8" 86mm

ALLOWANCE)

Figure 1

Figure 2

Figure 3

1.5" [38.1mm]

0.5" [12.7mm]

1000BH/G2-1000BH Ligature Resistant Handrail

Figure 4

Figure 5

4. Attach the return to the aluminum retainer using the included self drilling hex screws (see figure 4). Repeat for other side of aluminum retainer. Ensure there is no gap between returns and aluminum retainer.

5. When installing lengths greater than 12-feet, use a splice to join sections together. Use the splice as a template to mark hole locations. Bolt sections of aluminum together using the splice and 1/4-20 x 1" serrated hex flange screws and 1/4-20 serrated hex flange nuts. (see figure 5)

1000BH/G2-1000BH Ligature Resistant Handrail

32” MAX

813mm

4.00” 102mm

4.00” 102mm

PICK PROOF SEALANT

Figure 6

Figure 7

4. Drill 1/4" holes on the centerline of the aluminum retainer and through the continuous mounting bracket, for the mounting fasteners. Holes should be 4” (102mm) from the ends and spaced every 32” (812mm) (see figure 6). Hold the handrail and bracket assembly to the wall at the required height. Level and transfer the mounting holes to the wall. Drill all marked holes on the wall with a 3/4" drill bit for toggle bolts or 1/2" drill bit for lead anchors.

5. Insert one 5” hex head screw, one lock washer and one toggle wing or lead anchor.

6. Apply pick-proof sealant to backside of returns, ensuring coverage across entire surface. (see figure 7)

7. Mount the assembled retainer with bracket into the holes on the wall. Level the retainer and tighten the screws to secure the retainer to the wall.

8. Use mineral spirits to clean up excess sealant from squeeze-out.

1000BH/G2-1000BH Ligature Resistant Handrail

Figure 8

Figure 9

9. Cut the vinyl cover to the distance between the returns and corners. (Note: Trim factory edges square before installation) Lay a bead of pick proof sealant on the bottom lip of the vinyl cover.

(see figur 8).

10. Position cover on retainer starting at the bottom and pivot the cover over the top of the retainer until it snaps over into place.(see figure 9).

Clean up excess sealant with mineral spirits.

1000BH/G2-1000BH Ligature Resistant Handrail

Figure 10

Figure 11

10. Finished installation (see figure 10)

11. If removal of the cover is required, use a cover removal tool by engaging it into the bottom lip of the cover and pulling straight down. (see figure 11)