Attachment 1 B5507 Electrical Requirements.pdf

FACILITY INSTALLATION DOCUMENT –

MISSION SYSTEMS – OL15

REPORT NO.: G14462.00.32 REVISION A

19 June 2024

CONTRACT: FA8620-16-G-3027

ORDER NO.: FA8620-21-F-4821

PREPARED FOR: PREPARED BY:

UNITED STATES AIR FORCE L3HARRIS IMS

AIR FORCE MATERIEL COMMAND P.O. BOX 6056

WRIGHT PATTERSON AIR FORCE BASE, OHIO 45433 GREENVILLE, TEXAS 75403-6056

BIG SAFARI

PROGRAM MATERIAL

DISTRIBUTION STATEMENT D − Distribution authorized to Department of Defense and U.S. DoD contractors for

ADMINISTRATIVE AND/OR OPERATIONAL USE (19 June 2024). Refer other requests for this document to 645

Aeronautical Systems Group, Wright-Patterson AFB, OH 45433-5001.

WARNING − This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec. 2751 et. seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App 2401 et. seq. Violation of these export-control laws is subject to severe criminal penalties. Dissemination of this document is controlled under DoD

Directive 5230.25.

DESTRUCTION NOTICE − Destroy by any method that will prevent disclosure of contents or reconstruction of the document.

No. of Pages: 13

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ii

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FACILITY INSTALLATION DOCUMENT

SITE DOCUMENT

Mission Systems – OL15

Prepared By ___________________________ Approved By ________________________

Approved By __________________________ Approved By ________________________

L3Harris IMS, P.O. BOX 6056, Greenville TX. 75403-6056

REV DATE REV BY PAGES AFFECTED REMARKS

- 15 November 2023 KS Buth All Initial BL14

A 19 June 2024 KS Buth 4,6,7

Updated 4.2-2, 4.1.1-3 and

5.1.2 GSS sections to match

latest G14462.17.04VOL11E-1.

K.S. Buth

Electrical Engineering Product Lead

Aeronautical Systems Engineering

Project Engineer

Reconnaissance Project Engineering

K. S. Buth

Electrical Engineering Product Lead

Aeronautical Systems Engineering

645th AESS Project Office iii

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FACILITY INSTALLATION DOCUMENT

BL14 Mission Systems – OL15

TABLE OF CONTENTS

SECTION TITLE

REVISION HISTORY ----------------------------------------------------------------------------- ii

TABLE OF CONTENTS ------------------------------------------------------------------------- iii

LIST OF TABLES --------------------------------------------------------------------------------- iv

LIST OF FIGURES ------------------------------------------------------------------------------- iv

1.0 SCOPE------------------------------------------------------------------------------------------------ 1

2.0 APPLICABLE L3HARRIS IMS’ DOCUMENTS -------------------------------------------- 1

3.0 EQUIPMENT RACKS & STRUCTURE ------------------------------------------------------- 1

3.1 Physical Characteristics ---------------------------------------------------------------------------- 1

3.2 Floor Plan Layout ----------------------------------------------------------------------------------- 2

4.0 FACILITY REQUIREMENTS ------------------------------------------------------------------- 3

4.1 Environmental --------------------------------------------------------------------------------------- 3

4.1.1 Cooling ----------------------------------------------------------------------------------------------- 3

4.1.2 Relative Humidity ---------------------------------------------------------------------------------- 4

4.1.3 Ventilation/Cable Access -------------------------------------------------------------------------- 4

4.1.4 Lighting ---------------------------------------------------------------------------------------------- 5

4.1.5 Static -------------------------------------------------------------------------------------------------- 5

4.1.6 Equipment Access ---------------------------------------------------------------------------------- 5

4.2 Power Requirements ------------------------------------------------------------------------------- 5

4.2.1 Grounding -------------------------------------------------------------------------------------------- 6

5.0 MODIFICATION INSTALLATION SUPPORT REQUIREMENTS --------------------- 6

5.1 Site Preparation ------------------------------------------------------------------------------------- 6

5.1.1 Facility Support ------------------------------------------------------------------------------------- 6

5.1.2 Power Modifications ------------------------------------------------------------------------------- 7

5.1.3 Installation Power Requirements ----------------------------------------------------------------- 7

5.1.4 Fiber and Lan Modifications--------------------------------------------------------------------- 8

5.1.5 Tools -------------------------------------------------------------------------------------------------- 8

5.2 Installation Support --------------------------------------------------------------------------------- 8

5.2.1 Storage, Inventory, and Transportation ---------------------------------------------------------- 8

5.2.2 Equipment Installation Assistance --------------------------------------------------------------- 8

5.2.2.1 Running Inter-rack Cabling ----------------------------------------------------------------------- 8

5.2.2.2 Installing Equipment ------------------------------------------------------------------------------- 9

5.2.3 Security ----------------------------------------------------------------------------------------------- 9

5.2.4 Cleanup of Packing Materials --------------------------------------------------------------------- 9 iv

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BL14 Mission Systems – OL15

LIST OF TABLES

TABLE

NUMBER TITLE

TABLE 3.1-1: GDPS COPY STATION DIMENSIONS

TABLE 3.1-2: GSS DIMENSIONS

TABLE 3.1-3: GDPS COPY STATION FLOOR LOADING

TABLE 3.1-4: GSS FLOOR LOADING

TABLE 4.1.1-1: ROOM TEMPERATURE REQUIREMENTS

TABLE 4.1.1-2: GDPS COPY STATION HEAT DISSIPATION

TABLE 4.1.1-3: GSS HEAT DISSIPATION

TABLE 4.2-1: GDPS COPY STATION POWER REQUIREMENTS

TABLE 4.2-2: GSS POWER REQUIREMENTS

LIST OF FIGURES

FIGURE

NUMBER TITLE

FIGURE 3.2-1: OL15 FLOOR LAYOUT

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1.0 SCOPE

This document establishes the facility requirements to support the installations of the mission systems at OL15 facility. Mission systems covered in this document include Ground Data

Processing System Copy Station (GDPS Copy Station) & Ground Support System (GSS).

2.0 APPLICABLE L3HARRIS IMS’ DOCUMENTS

G14462.13.01VOL5(14) – Electrical Load Analysis – GDPS Baseline 14

G14462.17.04VOL11E-1 – GSS Design 202 Baseline 14

G12386.13.26 – MIL-W-5088 REV J Ground Systems Wire Deration Chart

12322C00008 – General Arrangement – BL14 GDPS

TPS8-37 – Installation of Electrical Wiring

TPS8-38 – Wiring of Electrical and Electronic Assemblies

3.0 EQUIPMENT RACKS & STRUCTURE

The physical characteristics and floor plans of the equipment racks are listed in the following sections. The end user is responsible for preparing the facility to meet these requirements prior to the arrival of the installation team.

3.1 Physical Characteristics

Tables 3.1-1 & 3.1-2 provide the dimensions for the racks, consoles, and stand-alone equipment that are to be installed in the system and/or existing prior to this installation.

From these tables, facility entrance clearances may be determined.

TABLE 3.1-1: GDPS COPY STATION DIMENSIONS

RACK NUMBER/NAME

SHIPPING DIMENSIONS INSTALLATION DIMENSIONS

Width

(in)

Depth

(in)

Height

(in)

Width

(in)

Depth

(in)

Height

(in)

12322C91000 Copy Station 24.4a 42.0a 80.1a 48.8 42.0 80.1

TABLE 3.1-2: GSS DIMENSIONS

a Shipping dimensions are broken down per bay. Copy Station consists of 2 bays total.

RACK NUMBER/NAME

SHIPPING DIMENSIONS INSTALLATION DIMENSIONS

Width

(in)

Depth

(in)

Height

(in)

Width

(in)

Depth

(in)

Height

(in)

12322C95100 GSS BAY 1 24.9 42.0 80.1 24.9 42.0 80.1

12322C95200 GSS BAY 2 23.9 40.0 36.6 23.9 40.0 36.6

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Tables 3.1-3 & 3.1-4 provide the weights and floor loading requirements for the racks, consoles, and standalone equipment. Data documented in the weight tables was determined by taking actual or CAD-approximated weights for each rack, adding the weights for COTS

(Commercial Off-The-Shelf) or L3Harris IMS designed/modified equipment, and adding an estimated weight for the harness assemblies. From these tables, loading per square foot may be determined.

TABLE 3.1-3: GDPS COPY STATION FLOOR LOADING

RACK NUMBER/NAME

Unloaded

Rack

Weight

(lbs)

Installed

Equipment

Weight (lbs)

Estimated

Harness

Weight (lbs)

Total

Weight

(lbs)

Support

Area

(sq in)

Loading

(psi)1

12322C91000 COPY STATION 890.1 636.2 95.4 1621.7 286.5 5.66

TABLE 3.1-4: GSS FLOOR LOADING

RACK NUMBER/NAME

Unloaded

Rack

Weight

(lbs)

Installed

Equipment

Weight (lbs)

Estimated

Harness

Weight (lbs)

Total

Weight

(lbs)

Support

Area

(sq in)

Loading

(psi)1

12322C95100 GSS BAY 1 446.6 693.5 104.0 1244.1 127.6 9.75

12322C95200 GSS BAY 2 223.3 77.8 11.7 312.8 74.1 4.22

1 Raised floor tile rating for a standard load is 1,000 pounds per square inch (psi)

3.2 Floor Plan Layout

Constraints on the physical layout of each system at the OL15 facility include ventilation requirements, interconnecting cable lengths and routes, cable supports, facility circuit breaker box locations, and facility air conditioning. Figure 3.2-1 shows the floor plan for each system at the OL15 facility. The grid shown in this figure is used for scaling purposes and each box reprsents 24” x 24”.

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FIGURE 3.2-1: OL15 FLOOR LAYOUT

4.0 FACILITY REQUIREMENTS

The facility housing these systems should be able to support the requirements listed in this section.

4.1 Environmental

Environmental limits are documented in the following paragraphs and reflect “worst case” conditions.

4.1.1 Cooling

The typical equipment internal operating temperature range is between +55 °F and +104 °F.

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When the equipment is operating without personnel in the room, maintain the ambient room temperature within the limits in Table 4.1.1-1. These room temperature limits allow for the internal rack and unit temperatures to build up while still protecting the electronics and peripherals; therefore, operation outside of these ambient temperatures is discouraged. Table

4.1.1-1 also lists a recommended ambient room temperature that provides comfort to personnel while ensuring optimum operation for equipment.

TABLE 4.1.1-1: ROOM TEMPERATURE REQUIREMENTS

MIN MAX

EQUIPMENT ONLY (NO PERSONNEL) 50°F 77°F

RECOMMENDED (WITH PERSONNEL) 68°F 74°F

Table 4.1.1-2 lists the estimated heat dissipation for GDPS Copy Station. This calculation is based on the estimated electrical load of the system. The site may contain additional equipment and personnel in the same room with the GDPS Copy Station; therefore, the calculations below only depict the impact on cooling by the GDPS Copy Station electrical load alone. The recommended cooling capacity for the individual system is 1.6 tons for

GDPS Copy Station. Airflow may need to be assessed separately.

TABLE 4.1.1-2: GDPS COPY STATION HEAT DISSIPATION

ELECTRICAL LOAD (WATTS) 5,615

HEAT DISSIPATION EQUIPMENT (BTU/HR) 19,159

TOTAL HEAT DISSIPATION (BTU/HR) 19,159

COOLING CAPACITY (TONS) 1.6

Table 4.1.1-3 lists the estimated heat dissipation for GSS. This calculation is based on the estimated electrical load of the system. The site may contain additional equipment and personnel in the same room with the GSS; therefore, the calculations below only depict the impact on cooling by the GSS electrical load alone. The recommended cooling capacity for the individual system is 2.6 tons for GSS. Airflow may need to be assessed separately.

TABLE 4.1.1-3: GSS HEAT DISSIPATION

ELECTRICAL LOAD (WATTS) 9,167

HEAT DISSIPATION EQUIPMENT (BTU/HR) 31,279

TOTAL HEAT DISSIPATION (BTU/HR) 31,279

COOLING CAPACITY (TONS) 2.6

4.1.2 Relative Humidity

Maintaining relative humidity at 47.5%, with a fluctuation range of ±7.5%, assists in controlling electrostatic buildup and condensation.

4.1.3 Ventilation/Cable Access

The equipment operates by pulling outside air into the equipment and forcing exhaust air out

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the rear and/or top of the equipment racks. No obstructions of the ventilation areas of equipment racks and stand-alone equipment are allowed. Once rack locations are determined, care must be taken to verify that there are provisions for overhead cable routing.

4.1.4 Lighting

Avoid lighting directly above operator consoles. The result of such lighting could flood operator monitor viewing and make viewing difficult.

4.1.5 Static

A carpeted floor is not desired or recommend, but if carpet is used the end user will be required to provide anti-static provisions, especially in areas where processors and disks are located. Maintaining recommended optimum temperature and humidity ranges helps to reduce static buildup. All major equipment racks will be connected to an earth grounding grid, thus providing the end user wearing an ESD wrist strap with proper protection from static discharge when handling static sensitive devices.

4.1.6 Equipment Access

Access for equipment maintenance or removal is recommended to be approximately 36 inches of space to the front and to the rear of each equipment rack.

4.2 Power Requirements

Tables 4.2-1 & 4.2-2 specify the requirements in regards to the range of facility circuit breakers that provide acceptable wire protection for each system at the OL15 facility. These tables reflect the data for quantity one of each system. The end user is responsible for acquiring the exact amount of circuit breakers specified in the tables and providing the appropriate personnel responsible for the installation of the circuit breakers. If the local unit is unable to procure circuit breakers prior to the modification team arrival, it should notify the 645th AESS sixty days prior to the arrival of the modification team.

For the tables, the “Estimated Load” column represents the calculated total electrical load.

The “Estimated Load” column is re-identified as the “Measured Load” column whenever load testing results are available. The “Suggested Bkr Size” column represents a circuit breaker rating determined by Engineering that coincides with the manufactur rating of the connected power distribution unit. The “Installed Bkr Size” column provides a location to record the circuit breakers physically installed at the OL15 facility once they are known.

TABLE 4.2-1: GDPS COPY STATION POWER REQUIREMENTS

PDU CIRCUITS POWER TYPE

WIRE

GAUGE

ESTIMATED

LOAD (A)

SUGGESTED

BKR SIZE (A)

INSTALLED

BKR SIZE (A)

BAY NO. 1 BLACK 120 V 50/60 HZ 12 AWG 1.68 20 -

BAY NO. 1 GREY 120 V 50/60 HZ 12 AWG 4.87 20 -

BAY NO. 2 BLACK 120 V 50/60 HZ 12 AWG 12.82 20 -

BAY NO. 2 GREY 120 V 50/60 HZ 12 AWG 15.47 20 -

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BAY NO. 2 TOGGLE 120 V 50/60 HZ 12 AWG 17.19a 15 -a Value represents all equipment on the power strip powered on simultaneously, but there will not be an operational need that requires this, so the installed breaker size is safe to use.

TABLE 4.2-2: GSS POWER REQUIREMENTS

PDU CIRCUITS

POWER

TYPE

WIRE

GAUGE

ESTIMATED

LOAD (A)

SUGGESTED

BKR SIZE (A)

INSTALLED

BKR SIZE (A)

PDU NO. 3 208-240 V (95100) 50/60 HZ 10 AWG 19.75b 30 -

PDU NO. 4 208-240 V (95100) 50/60 HZ 10 AWG 21.64b 30 -

PDU NO. 5 208-240 V (95200) 50/60 HZ 10 AWG 7.47b 30 -b Estimated load provided by G14462.17.04VOL11E(14)-001 document.

4.2.1 Grounding

Grounding connection to Earth ground is the end user’s responsibility. The impedance between the grounding grid and the earth ground should be 0.1 Ω or less. All equipment racks will be grounded by the installation team and are required to be connected to an earth grounding grid within the facility, taking care not to introduce ground loops. All equipment racks have a ground post (1/4 x 2.0 inch / 6.4mm x 50.8mm) located on the lower rear of the rack for this purpose. The 645th AESS installation team will verify that the grounding resistance measured between the equipment rack and the grounding grid meets the requirements laid out for each rack in the relevant 17.01 Pre-Installation Test Procedure. The use of a ground impedance tester or bonding meter is vital to obtaining accurate impedances.

5.0 MODIFICATION INSTALLATION SUPPORT REQUIREMENTS

On-location actions identified in this document include the installation of all systems and support equipment. To reach a full operational status as quickly as possible and to facilitate installation of the system in a timely manner, the end user should be prepared to meet the support requirements outlined in this section. If any support requirements cannot be met, notify the 645th AESS sixty days prior to the arrival of the modification team so contingency plans can be made.

5.1 Site Preparation

Actions taken by the end user can significantly reduce the operational impact of installation of the modifications. These actions primarily involve preparation to support installation activities.

5.1.1 Facility Support

Since the actions required in this installation require technical skills not normally required for maintaining equipment at off-plant sites, these skills are provided by a special installation team, assisted as much as possible by permanently assigned contractor field services and end user personnel.

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5.1.2 Power Modifications

The end user’s site will be required to make facility power modifications to support all equipment. This includes requirements for 120-240 V 50/60 Hz as discussed in Section 4.2.

New Power Modifications Required for OL15 Specifically:

Install qty two (2) new 1-phase 120 V 50/60 Hz, 20 A circuit breakers for the 91000 BAY 1 PDU

Black and Grey circuit feeds. Acquire and install NEMA L5-20R receptacles and wiring for each circuit feed.

Install qty two (2) new 1-phase 120 V 50/60 Hz, 20 A circuit breakers for the 91000 BAY 2 PDU

Black and Grey circuit feeds. Acquire and install NEMA L5-20R receptacles and wiring for each circuit feed.

Install qty one (1) new 1-phase 120 V 50/60 Hz, 15 A circuit breaker for the 91000 BAY 2 Toggle

Power Strip. Acquire and install a NEMA 5-15R receptacle and wiring for each circuit feed.

Install qty one (1) new 208-240 V 50/60 Hz, 30 A circuit breaker for the 95100 PDU3 circuit feed. Acquire and install NEMA L6-30R receptacle and wiring for each circuit feed.

Install qty one (1) new 208-240 V 50/60 Hz, 30 A circuit breaker for the 95100 PDU4 circuit feed. Acquire and install NEMA L6-30R receptacle and wiring for each circuit feed.

Install qty one (1) new 208-240 V 50/60 Hz, 30 A circuit breaker for the 95200 PDU5 circuit feed. Acquire and install a NEMA L6-30R receptacle and wiring for each circuit feed.

The end user is responsible for making these preparations, which must be completed prior to arrival of the 645th AESS installation team in order to avoid delay of installation. If end user is unable to meet these requirements, 645th AESS must be notified sixty days prior to the arrival of the modification team.

5.1.3 Installation Power Requirements

The end user should be prepared to provide at least two multi-plug 100-240 V 50/60 Hz power sources within the area where installation work is taking place to be used for droplights and electrical tools. If end user is unable to meet these requirements, 645th AESS must be notified sixty days prior to the arrival of the modification team.

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5.1.4 Fiber and Lan Modification

At present writing there are no fiber and lan modifications to report. Section will be revised if additional data becomes available.

5.1.5 Tools

The special installation team routinely provides their own tools and supplies to perform installation actions. No special provisions are required to provide tools, although team members may require access to the end user’s maintenance tools.

5.2 Installation Support

During installation of the upgrade modifications, the end user should provide support to the contractor field installation team. This support includes arranging for storage of the equipment racks, LRU’s and system kits, providing materials for inventory, aiding in transportation of materials to working spaces, and assisting in equipment preparation. The end user equipment account custodian is required to perform a complete inspection and inventory of the modified system prior to departure of the contractor field installation team.

Any issues arising from the inspection and inventory effort must be brought to the attention of the 645th AESS representative and local supply five days prior to the departure of the contractor field installation team. Additionally, clearing of DIFMs must be performed five days prior to the departure of the contractor field installation team.

5.2.1 Storage, Inventory, and Transportation

The end user shall receive a shipment(s) consisting of equipment racks, hardware, and tools/supplies for the contractor field support representatives. This equipment must be stored until the arrival of the contractor field support representatives. The equipment shall be inventoried and broken down for transportation to working spaces by the installation team with end user assistance. The end user should be prepared to provide materials required for shipment breakdown and transportation from the storage area to the system installation area.

Transportation must be sufficient to move equipment racks and individual units.

5.2.2 Equipment Installation Assistance

Prior to and during modification installation, the end user should be prepared to provide personnel to assist in installing/removing/relocating hardware and equipment. Details shall be determined by joint consultation with 645th AESS representative prior to start of the installation.

5.2.2.1 Running Inter-rack Cabling

In order to facilitate installation, the end user may be requested to provide assistance in running any new under-floor cabling between racks. The 645th AESS installation team will install all interconnecting cables in a manner that assures reliability, protects from chafing, protects from damage by movement of equipment or personnel, and ensures the safety of personnel by referencing L3Harris IMS Mission Integration documents TPS8-37 and TPS8-

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38 for the assembly, routing, and installation of all cable assemblies.

5.2.2.2 Installing Equipment

Following modification actions, the end user may be requested to assist in installing new equipment into equipment racks.

5.2.3 Security

In the event the installation team includes members who are not cleared for access, the end user should be prepared to provide any administrative and escort services necessary for handling such personnel, including sign-in of un-cleared individuals, during the installation.

If escorts are required, 645th AESS must be notified thirty days prior to the arrival of the installation team. The lead site FSR is required to check clearance of all installation team members fourteen days prior to their arrival and should notify 645th AESS with any issues.

The end user is also responsible for ensuring the installation area is sanitized during the time such individuals are working in the area. Details shall be determined by joint consultation with the 645th AESS representative and end user security personnel prior to system delivery and subsequently reviewed before the start of the installation.

5.2.4 Cleanup of Packing Materials

Parts and equipment to be installed are normally packed to withstand shipment. Cables and parts may be packaged and boxed loosely in Styrofoam, and LRUs may be packaged in form-fitting blown foam in individual boxes. If special handling or recycling of material is required, the installation team will comply. Otherwise, the installation team is required to remove and dispose of these packing materials when no longer used in an environmentally safe manner.