Attachment 0010d.2 – E144 RWS Bkup Batteries-FMECA.xlsx

XLSX spreadsheet 33 KB Posted

Attached to
RFP for Integrated Battle Command System (IBCS) LRIP/FRP Federal contract opportunity
Solicitation number
W31P4Q-20-R-0015
Issued by
Department of the Army Materiel Command Contracting Command Redstone Arsenal

About this file

This document contains a Failure Modes and Effects Criticality Analysis (FMECA) for backup batteries on an Integrated Battle Command System shelter. The FMECA identifies 21 potential failure modes for the backup batteries, including shorted, loose coupling, inoperable, mechanical failure, open, mechanical damage, degraded output, and intermittent output. It analyzes the effects of each failure mode at the component, next higher assembly, and end item levels. The document also provides severity classifications for each failure mode and notes that Engineering Change Orders make the system redundant to mitigate the effects of Category III failures.

The related federal contract opportunity is a solicitation for the Integrated Battle Command System Hardware Low Rate Initial Production/Full Rate Production effort. The requirement includes producing hardware end items, maintaining approved software and firmware updates, and executing any engineering changes. Questions are due by December 10, 2020 and this solicitation is only for contractors who met entrance criteria approved by the Integrated Fires Mission Command Project Office. The contracting agency is the Department of the Army Materiel Command Contracting Command at Redstone Arsenal.

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Other files for this federal contract opportunity

Other files attached to RFP for Integrated Battle Command System (IBCS) LRIP/FRP, newest first.
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Attachment 0018 - IBCS LRIP FRP IDIQ Pricing Template_29Oct2020 v.3.xlsx XLSX spreadsheet
Attachment 0004 - Acceptance Test Plan.docx DOCX document
Attachment 0004c - ECT Acceptance Test Procedures_FINAL.DOCX DOCX document
Attachment 0006 - Obsolete Parts List.pdf PDF
Attachment 0010a.4 – R004 IGRM-FMECA.xlsx XLSX spreadsheet
Attachment 0010a.8 – R008 Media Converter Chassis-FMECA.xlsx XLSX spreadsheet
Attachment 0010a.11 – R029 PFPU SSHD-1—FMECA.xlsx XLSX spreadsheet
Attachment 0010a.15 – R033 Media Converter Module 12-FMECA.xlsx XLSX spreadsheet
Attachment 0010b.2 – E002 Power Inverter Shelter Power-FMECA.xlsx XLSX spreadsheet
Attachment 0010b.4 – E013 ADSI Shelter – Misc Equip-FMECA.xlsx XLSX spreadsheet
Attachment 0010b.5 – E029 KVM Switch 1 Shelter Stack-FMECA.xlsx XLSX spreadsheet
Attachment 0010b.7 – E031 R112 Shelter – Server Stack – 01-FEMCA.xlsx XLSX spreadsheet
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Attachment 0010c.5 – E050 KG-250X-FMECA.xlsx XLSX spreadsheet
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Attachment 0010c.15 – E068 Media Converter 02 – FMECA.xlsx XLSX spreadsheet
Attachment 0010d.3 – E150 S-280 PEV-FMECA.xlsx XLSX spreadsheet
Attachment 0010e.1 – E067 – EtherNet Switch-FMECA.xlsx XLSX spreadsheet
Attachment 0010e.7 – E145 – Table 1 Assembly-FMECA.xlsx XLSX spreadsheet
Attachment 0010e.11 – E149 – Table 5 Assembly-FMECA.xlsx XLSX spreadsheet
Attachment 0010f - IBCS - 243-003 HW FMECA Results redacted.docx DOCX document
Attachment 0011- Cost Report and Plan.pdf PDF
Attachment 0013d - IBCS-A301-003 Vol III Program of Instruction_redacted.pdf PDF
Attachment 0013h - D-IBCS-0472_Adv_IDD_redacted.pdf PDF
Attachment 0021 - Delivery Order 0001 Statement of Work - 24 Nov 2020.docx DOCX document
Attachment 0022 - Preliminary Class I ECP Candidates.v2.docx DOCX document
Attachment 0022a.1.c - ALH-211130 00 CABLE ASSEMBLY CASS.pdf PDF
Attachment 0022a.1.g - PL-ALH-209032 00 CABLE ASSEMBLY C.pdf PDF
Attachment 0022c - IFCN Relay NEA Rev 4.docx DOCX document
Attachment 0030 - POAMImportTemplate RM Standard.xlsm.xlsx XLSX spreadsheet
EXHIBIT A - CONTRACT DATA ITEM REQUIREMENTS LIST (CDRL) - 24NOV2020.pdf PDF
Exhibit C- IBCS DSL - 24NOV2020.docx DOCX document
Attachment 0002 - AIAMD System of Systems (SoS)(MIS-PRF-56500).pdf PDF
Attachment 0004b - Relay Acceptance Test Procedures_FINAL.docx DOCX document
Attachment 0004d - Operator Procedures For IFMC GSIL.docx DOCX document
Attachment 0005 - Software Installation Instructions.docx DOCX document
Attachment 0008 - AIAMD IUID Plan Appendix A - IUID Candidates List Data Items.pdf PDF
Attachment 0009 - R and M Prediction Report.docx DOCX document
Attachment 0010a.3 – R003 KG-250X-FMECA.xlsx XLSX spreadsheet
Attachment 0010a.7 – R007 Relay Network Switch-Parvus Switch-FMECA.xlsx XLSX spreadsheet
Attachment 0010a.9 – R015 PDU Assembly-FMECA.xlsx XLSX spreadsheet
Attachment 0010a.13 – R031 Black Router--FMECA.xlsx XLSX spreadsheet
Attachment 0010c.3 – E048 HRFU-FMECA.xlsx XLSX spreadsheet
Attachment 0010c.8 – E053 Shelter Time Server-FMECA.xlsx XLSX spreadsheet
Attachment 0010c.9 – E059 Shelter Switch – 01-FMECA.xlsx XLSX spreadsheet
Attachment 0010d.7 – E153 RS112 Server -06 Shelter with PT-FMECA.xlsx XLSX spreadsheet
Attachment 0010d.8 – E153 RS112 Server -07 Shelter with PT-FMECA.xlsx XLSX spreadsheet
Attachment 0010e.9 – E147 – Table 3 Assembly-FMECA.xlsx XLSX spreadsheet
Attachment 0012 - Risk Management Plan.pdf PDF
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Text version

Sheet2

W31P4Q-20-R-0015
Attachment 0010d.2
Tab 1 of 4
Row LabelsSum of CmCount of Failure Mode Description
Shorted8.54E-064
Loose Coupling4.80E-063
Inoperable4.80E-063
Mechanical Failure4.80E-063
Open4.80E-063
Mechanical Damage4.80E-063
Degraded Output5.34E-071
Intermittent Output5.34E-071
Grand Total3.36E-0521

Prelim Analysis

W31P4Q-20-R-0015
Attachment 0010d.2
Tab 2 of 4
Major End Item:Shelter - Power
Preliminary AnalysisParent LRU:E144-RWS Backup Batteries
Compoment:BACKUP BATTERIES
Mission Phase-Operational Mode:All Phases
Cr = ∑Cm =3.36E-05
Failure ModesCount of
Failure ModesSeverity ClassificationsCount of

Seveverity Classification Failure Modes Sum of Cm Count of Failure Modes

Shorted419.05%Category III21Shorted0.00000853844
Loose Coupling314.29%Shorted4Loose Coupling0.00000480283
Inoperable314.29%Loose Coupling3Inoperable0.00000480283
Mechanical Failure314.29%Inoperable3Mechanical Failure0.00000480283
Open314.29%Mechanical Failure3Open0.00000480283
Mechanical Damage314.29%Open3Mechanical Damage0.00000480283
Degraded Output14.76%Mechanical Damage3Degraded Output0.00000053361
Intermittent Output14.76%Degraded Output1Intermittent Output0.00000053361
Grand Total21Intermittent Output1Grand Total0.000033619821
Grand Total21

Cat I and II

W31P4Q-20-R-0015
Attachment 0010d.2
Tab 3 of 4
No Category I and Category II Classifications

Data

W31P4Q-20-R-0015
Attachment 0010d.2
Tab 4 of 4
MEI:Shelter -Power
Parent LRU:E144-RWS Backup Batteries
Compoment:BACKUP BATTERIES
Mission Phase-Operational Mode:All Phases
FPMH:3.113
t:72hr
Cr = ∑Cm =3.36E-05
Modified Cr =3.36E-05
No Category I and Category II Classifications
Failure Effect atFailure Detection MethodCompensating Provisions
ID#FunctionFailure Mode DescriptionFailure CauseLocal Failure EffectsNext Higher Level Failure EffectsMajor End Item Failure EffectsSafety
ConsiderationSafety ImpactOperator ObservationVisual IndicatorC-Bit
CapabilitiesSeveverity
ClassificationAlternate Design
ModificationsModified Severity
ClassificationββmodαλPCmMod Cm
4682Backup Batteries - Modeled As A Group Of 2 (Should Be Replaced As A Group). MTBF Is For Random Failure And Not Wear Out.Degraded OutputHardware FailureDegraded Battery OutputDegraded battery backup systemDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.054.76E-023.11E-065.34E-075.34E-07
4683Backup Batteries - Modeled As A Group Of 2 (Should Be Replaced As A Group). MTBF Is For Random Failure And Not Wear Out.ShortedHardware FailureLarge current surge resulting in downstream fuse F1 blowDegraded battery backup systemDegraded battery backup system for a Single EOCN/AN/AOB-001-01N/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.90E-013.11E-062.13E-062.13E-06
4684Backup Batteries - Modeled As A Group Of 2 (Should Be Replaced As A Group). MTBF Is For Random Failure And Not Wear Out.Intermittent OutputHardware FailureDegraded Battery OutputDegraded battery backup systemDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.054.76E-023.11E-065.34E-075.34E-07
4685Battery Terminal NegativeOpenHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4686Battery Terminal NegativeMechanical DamageHardware FailurePossible loss of electrical connectivityPossible Loss of RWS Backup BatteriesPossible Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4687Battery Terminal NegativeInoperableHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4688Battery Terminal NegativeLoose CouplingHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4689Battery Terminal NegativeMechanical FailureHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4690Battery Terminal NegativeSHORTEDHardware FailureShort to case resulting in loss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.90E-013.11E-062.13E-062.13E-06
4691Battery Terminal PositiveOpenHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4692Battery Terminal PositiveMechanical DamageHardware FailurePossible loss of electrical connectivityPossible Loss of RWS Backup BatteriesPossible Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4693Battery Terminal PositiveInoperableHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4694Battery Terminal PositiveLoose CouplingHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4695Battery Terminal PositiveMechanical FailureHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4696Battery Terminal PositiveSHORTEDHardware FailureShort to case resulting in possible F1 Fuse blowLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AOB-001-01N/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.90E-013.11E-062.13E-062.13E-06
4697CA connecting RWS Backup Batteries in seriesOpenHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4698CA connecting RWS Backup Batteries in seriesMechanical DamageHardware FailurePossible loss of electrical connectivityPossible Loss of RWS Backup BatteriesPossible Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4699CA connecting RWS Backup Batteries in seriesInoperableHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4700CA connecting RWS Backup Batteries in seriesLoose CouplingHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4701CA connecting RWS Backup Batteries in seriesMechanical FailureHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4702CA connecting RWS Backup Batteries in seriesSHORTEDHardware FailureShort to case resulting in loss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.90E-013.11E-062.13E-062.13E-06

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