Attachment 0010d.2 – E144 RWS Bkup Batteries-FMECA.xlsx

XLSX spreadsheet 33 KB Posted

Attached to
RFP for Integrated Battle Command System (IBCS) LRIP/FRP
Solicitation number
W31P4Q-20-R-0015
Issued by

About this file

This document contains a Failure Modes and Effects Criticality Analysis (FMECA) for backup batteries on an Integrated Battle Command System shelter. The FMECA identifies 21 potential failure modes for the backup batteries, including shorted, loose coupling, inoperable, mechanical failure, open, mechanical damage, degraded output, and intermittent output. It analyzes the effects of each failure mode at the component, next higher assembly, and end item levels. The document also provides severity classifications for each failure mode and notes that Engineering Change Orders make the system redundant to mitigate the effects of Category III failures.

The related federal contract opportunity is a solicitation for the Integrated Battle Command System Hardware Low Rate Initial Production/Full Rate Production effort. The requirement includes producing hardware end items, maintaining approved software and firmware updates, and executing any engineering changes. Questions are due by December 10, 2020 and this solicitation is only for contractors who met entrance criteria approved by the Integrated Fires Mission Command Project Office. The contracting agency is the Department of the Army Materiel Command Contracting Command at Redstone Arsenal.

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Text version

Sheet2

W31P4Q-20-R-0015
Attachment 0010d.2
Tab 1 of 4
Row LabelsSum of CmCount of Failure Mode Description
Shorted8.54E-064
Loose Coupling4.80E-063
Inoperable4.80E-063
Mechanical Failure4.80E-063
Open4.80E-063
Mechanical Damage4.80E-063
Degraded Output5.34E-071
Intermittent Output5.34E-071
Grand Total3.36E-0521

Prelim Analysis

W31P4Q-20-R-0015
Attachment 0010d.2
Tab 2 of 4
Major End Item:Shelter - Power
Preliminary AnalysisParent LRU:E144-RWS Backup Batteries
Compoment:BACKUP BATTERIES
Mission Phase-Operational Mode:All Phases
Cr = ∑Cm =3.36E-05
Failure ModesCount of
Failure ModesSeverity ClassificationsCount of

Seveverity Classification Failure Modes Sum of Cm Count of Failure Modes

Shorted419.05%Category III21Shorted0.00000853844
Loose Coupling314.29%Shorted4Loose Coupling0.00000480283
Inoperable314.29%Loose Coupling3Inoperable0.00000480283
Mechanical Failure314.29%Inoperable3Mechanical Failure0.00000480283
Open314.29%Mechanical Failure3Open0.00000480283
Mechanical Damage314.29%Open3Mechanical Damage0.00000480283
Degraded Output14.76%Mechanical Damage3Degraded Output0.00000053361
Intermittent Output14.76%Degraded Output1Intermittent Output0.00000053361
Grand Total21Intermittent Output1Grand Total0.000033619821
Grand Total21

Cat I and II

W31P4Q-20-R-0015
Attachment 0010d.2
Tab 3 of 4
No Category I and Category II Classifications

Data

W31P4Q-20-R-0015
Attachment 0010d.2
Tab 4 of 4
MEI:Shelter -Power
Parent LRU:E144-RWS Backup Batteries
Compoment:BACKUP BATTERIES
Mission Phase-Operational Mode:All Phases
FPMH:3.113
t:72hr
Cr = ∑Cm =3.36E-05
Modified Cr =3.36E-05
No Category I and Category II Classifications
Failure Effect atFailure Detection MethodCompensating Provisions
ID#FunctionFailure Mode DescriptionFailure CauseLocal Failure EffectsNext Higher Level Failure EffectsMajor End Item Failure EffectsSafety
ConsiderationSafety ImpactOperator ObservationVisual IndicatorC-Bit
CapabilitiesSeveverity
ClassificationAlternate Design
ModificationsModified Severity
ClassificationββmodαλPCmMod Cm
4682Backup Batteries - Modeled As A Group Of 2 (Should Be Replaced As A Group). MTBF Is For Random Failure And Not Wear Out.Degraded OutputHardware FailureDegraded Battery OutputDegraded battery backup systemDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.054.76E-023.11E-065.34E-075.34E-07
4683Backup Batteries - Modeled As A Group Of 2 (Should Be Replaced As A Group). MTBF Is For Random Failure And Not Wear Out.ShortedHardware FailureLarge current surge resulting in downstream fuse F1 blowDegraded battery backup systemDegraded battery backup system for a Single EOCN/AN/AOB-001-01N/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.90E-013.11E-062.13E-062.13E-06
4684Backup Batteries - Modeled As A Group Of 2 (Should Be Replaced As A Group). MTBF Is For Random Failure And Not Wear Out.Intermittent OutputHardware FailureDegraded Battery OutputDegraded battery backup systemDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.054.76E-023.11E-065.34E-075.34E-07
4685Battery Terminal NegativeOpenHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4686Battery Terminal NegativeMechanical DamageHardware FailurePossible loss of electrical connectivityPossible Loss of RWS Backup BatteriesPossible Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4687Battery Terminal NegativeInoperableHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4688Battery Terminal NegativeLoose CouplingHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4689Battery Terminal NegativeMechanical FailureHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4690Battery Terminal NegativeSHORTEDHardware FailureShort to case resulting in loss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.90E-013.11E-062.13E-062.13E-06
4691Battery Terminal PositiveOpenHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4692Battery Terminal PositiveMechanical DamageHardware FailurePossible loss of electrical connectivityPossible Loss of RWS Backup BatteriesPossible Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4693Battery Terminal PositiveInoperableHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4694Battery Terminal PositiveLoose CouplingHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4695Battery Terminal PositiveMechanical FailureHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4696Battery Terminal PositiveSHORTEDHardware FailureShort to case resulting in possible F1 Fuse blowLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AOB-001-01N/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.90E-013.11E-062.13E-062.13E-06
4697CA connecting RWS Backup Batteries in seriesOpenHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4698CA connecting RWS Backup Batteries in seriesMechanical DamageHardware FailurePossible loss of electrical connectivityPossible Loss of RWS Backup BatteriesPossible Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4699CA connecting RWS Backup Batteries in seriesInoperableHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4700CA connecting RWS Backup Batteries in seriesLoose CouplingHardware FailureProbable loss of electrical connectivityProbable Loss of RWS Backup BatteriesProbable Degraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4701CA connecting RWS Backup Batteries in seriesMechanical FailureHardware FailureLoss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.43E-013.11E-061.60E-061.60E-06
4702CA connecting RWS Backup Batteries in seriesSHORTEDHardware FailureShort to case resulting in loss of electrical connectivityLoss of RWS Backup BatteriesDegraded battery backup systemN/AN/AN/AN/ATBDCategory IIIEOCs are RedundantCategory III0.050.051.90E-013.11E-062.13E-062.13E-06

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