Attachment 0010c.11 – E061 Isolation Router Red-FMECA.xlsx

XLSX spreadsheet 48 KB Posted Nov 25, 2020

Attached to: RFP for Integrated Battle Command System (IBCS) LRIP/FRP Federal contract opportunity
Solicitation number: W31P4Q-20-R-0015
Issued by: Department of the Army Materiel Command Contracting Command Redstone Arsenal

About this file

Written by GovTribe AI · Dec 30, 2023

This document contains a red-line failure modes and effects criticality analysis (FMECA) for an isolation router component of an Integrated Battle Command System.

The FMECA identifies 29 potential failure modes for the isolation router, including erroneous LED indications, faulty fans, switches, opens, shorts, data errors, electrical overstress, under/over voltages and more. It analyzes the effects of each failure mode at the component, next higher system, and major end item levels. Compensating provisions and operator observations are noted. The majority of failures are categorized as Category III, with some Category IV. The solicitation seeks production of IBCS hardware end items in accordance with supplied technical data packages and specifications, and may require engineering changes for obsolescence, new capabilities or export. Questions are due by December 10, 2020 for the Army Materiel Command contract.

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Sheet2

		W31P4Q-20-R-0015
		ATTACHMENT 0010c.11
		TAB 1 of 4
Row Labels	Sum of Cm	Count of Failure Mode Description
Erroneous LED indication	3.45E-05	6
Faulty Fan	2.87E-05	5
Faulty Switch	2.30E-05	5
Open	1.03E-05	3
Short	6.90E-06	3
Data bit error	4.60E-06	2
Data word failure	1.15E-06	1
Electrical Overstress	1.15E-06	1
Under/over voltage	1.15E-06	1
Failure to operate at a prescribed time	1.15E-06	1
Faulty Component	1.15E-06	1
Grand Total	1.14E-04	29

Prelim Analysis

					W31P4Q-20-R-0015
					ATTACHMENT 0010c.11
					TAB 2 of 4
			Major End Item:	Shelter - Router and Switches
			Parent LRU:	E061-Isolation Router (Red)
			Component:	ISOLATION ROUTER - RED (A329)
			Mission Phase-Operational Mode:	All Phases
			Cr = ∑Cm =	1.14E-04
				No Category I and Category II Classifications
	Failure Modes	Count of
Failure Modes			Severity Classifications	Count of

Seveverity Classification Failure Modes Sum of Cm Count of Failure Modes

Erroneous LED indication	6	20.69%	Category III	26	Erroneous LED indication	3.45E-05	6
Faulty Switch	5	17.24%	Faulty Fan	5	Faulty Fan	2.87E-05	5
Faulty Fan	5	17.24%	Erroneous LED indication	5	Faulty Switch	2.30E-05	5
Open	3	10.34%	Faulty Switch	4	Open	1.03E-05	3
Short	3	10.34%	Open	3	Short	6.90E-06	3
Data bit error	2	6.90%	Data bit error	2	Data bit error	4.60E-06	2
Data word failure	1	3.45%	Short	2	Data word failure	1.15E-06	1
Electrical Overstress	1	3.45%	Electrical Overstress	1	Electrical Overstress	1.15E-06	1
Under/over voltage	1	3.45%	Data word failure	1	Under/over voltage	1.15E-06	1
Failure to operate at a prescribed time	1	3.45%	Under/over voltage	1	Failure to operate at a prescribed time	1.15E-06	1
Faulty Component	1	3.45%	Failure to operate at a prescribed time	1	Faulty Component	1.15E-06	1
Grand Total	29		Faulty Component	1	Grand Total	1.14E-04	29
			Category IV	3
			Erroneous LED indication	1
			Short	1
			Faulty Switch	1
			Grand Total	29

Cat I and Cat II

	W31P4Q-20-R-0015
	ATTACHMENT 0010c.11
	TAB 3 of 4
No Category I and Category II Classifications

Data

W31P4Q-20-R-0015

ATTACHMENT 0010c.11

TAB 4 of 4

Major End Item:

Shelter - Router and Switches

Parent LRU:

E061-Isolation Router (Red)

Component:

ISOLATION ROUTER - RED (A329)

Mission Phase-Operational Mode:

All Phases

FPMH:

9.258

Cr = ∑Cm =

1.14E-04

Modified Cr =

1.14E-04

No Category I and Category II Classifications

Failure Effect at

Failure Detection Method

Compensating Provisions

ID#

Function

Failure Mode Description

Failure Cause

Local Failure Effects

Next Higher Level Failure Effects

Major End Item Failure Effects

Safety

Consideration

Safety

Impact

Operator Observation

Visual Indicator

C_Bit

Capabilities

Seveverity

Classification

Alternate Design

Modifications

Modified Severity

Classification

βmod

λP

Mod Cm

1934

Common Cause Events

Faulty Component

Hardware Failure

Component Inoperative

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

3.45E-02

9.26E-06

1.15E-06

1935

Power & Power Distribution.

Failure to operate at a prescribed time

Hardware Failure

Loss of regulated DC power

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

3.45E-02

9.26E-06

1.15E-06

1936

Power & Power Distribution.

Under/over voltage

Hardware Failure

Loss of regulated DC power

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

3.45E-02

9.26E-06

1.15E-06

1937

Power & Power Distribution.

Short

Hardware Failure

Loss of regulated DC power

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

OB-001-80

TBD

Category III

EOCs are Redundant

Category III

0.05

1.03E-01

9.26E-06

3.45E-06

1938

Power Switch

Faulty Switch

Hardware Failure

Switch opens early/unexpectedly

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

1.72E-01

9.26E-06

5.75E-06

1939

Power Switch

Faulty Switch

Hardware Failure

Switch opens early/unexpectedly

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

1.72E-01

9.26E-06

5.75E-06

1940

Power Switch

Open

Hardware Failure

Switch opens early/unexpectedly

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

1.03E-01

9.26E-06

3.45E-06

1941

Power Switch

Faulty Switch

Hardware Failure

Switch opens late or not at all when required

Loss of ability to remove power when required

Corrective maintenance required.

N/A

TBD

Category IV

EOCs are Redundant

Category IV

0.00

1.72E-01

9.26E-06

0.00E+00

1942

Power Switch

Faulty Switch

Hardware Failure

Switch opens early/unexpectedly

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

1.72E-01

9.26E-06

5.75E-06

1943

Power Switch

Faulty Switch

Hardware Failure

Switch opens early/unexpectedly

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

1.72E-01

9.26E-06

5.75E-06

1944

Power Switch

Short

Hardware Failure

Switch opens late or not at all when required

Loss of ability to remove power when required

Corrective maintenance required.

N/A

TBD

Category IV

EOCs are Redundant

Category IV

0.00

1.03E-01

9.26E-06

0.00E+00

1945

Switch cooling

Faulty Fan

Hardware Failure

Degraded air movement by fan assembly.

Possible Loss of WIN-T Red Data due to elevated interior temperatures

Possible Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

1.72E-01

9.26E-06

5.75E-06

1946

Switch cooling

Faulty Fan

Hardware Failure

Degraded air movement by fan assembly.

Possible Loss of WIN-T Red Data due to elevated interior temperatures

Possible Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

1.72E-01

9.26E-06

5.75E-06

1947

Switch cooling

Faulty Fan

Hardware Failure

Degraded air movement by fan assembly.

Possible Loss of WIN-T Red Data due to elevated interior temperatures

Possible Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

1.72E-01

9.26E-06

5.75E-06

1948

Switch cooling

Faulty Fan

Hardware Failure

Degraded air movement by fan assembly.

Possible Loss of WIN-T Red Data due to elevated interior temperatures

Possible Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

1.72E-01

9.26E-06

5.75E-06

1949

Switch cooling

Faulty Fan

Hardware Failure

Degraded air movement by fan assembly.

Possible Loss of WIN-T Red Data due to elevated interior temperatures

Possible Degraded Mission due to loss of External Sensor Data

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

1.72E-01

9.26E-06

5.75E-06

1950

LEDs

Erroneous LED indication

Hardware Failure

Loss of LED brightness

No Effect

N/A

TBD

Category IV

EOCs are Redundant

Category IV

0.00

2.07E-01

9.26E-06

0.00E+00

1951

LEDs

Erroneous LED indication

Hardware Failure

Loss of LED

Erroneous indication

Possible delay in starting a mission

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

2.07E-01

9.26E-06

6.90E-06

1952

LEDs

Open

Hardware Failure

Loss of LED

Erroneous indication

Possible delay in starting a mission

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

1.03E-01

9.26E-06

3.45E-06

1953

LEDs

Erroneous LED indication

Hardware Failure

Loss of LED

Erroneous indication

Possible delay in starting a mission

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

2.07E-01

9.26E-06

6.90E-06

1954

LEDs

Erroneous LED indication

Hardware Failure

Loss of LED

Erroneous indication

Possible delay in starting a mission

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

2.07E-01

9.26E-06

6.90E-06

1955

LEDs

Erroneous LED indication

Hardware Failure

Loss of LED

Erroneous indication

Possible delay in starting a mission

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

2.07E-01

9.26E-06

6.90E-06

1956

LEDs

Erroneous LED indication

Hardware Failure

Loss of LED

Erroneous indication

Possible delay in starting a mission

N/A

TBD

Category III

EOCs are Redundant

Category III

0.05

2.07E-01

9.26E-06

6.90E-06

1957

SIPR DATA

Open

Hardware Failure

No data throughput

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

OB-420-80

TBD

Category III

EOCs are Redundant

Category III

0.05

1.03E-01

9.26E-06

3.45E-06

1958

SIPR DATA

Electrical Overstress

Hardware Failure

Possible loss of data throughput

Possible Loss of WIN-T Red Data

Possible Degraded Mission due to loss of External Sensor Data

N/A

OB-420-80

TBD

Category III

EOCs are Redundant

Category III

0.05

3.45E-02

9.26E-06

1.15E-06

1959

SIPR DATA

Data bit error

Software error (design defect)

Spurious data transmitted

Possible Loss of WIN-T Red Data

Possible Degraded Mission due to loss of External Sensor Data

N/A

OB-420-80

TBD

Category III

EOCs are Redundant

Category III

0.05

6.90E-02

9.26E-06

2.30E-06

1960

SIPR DATA

Short

Hardware Failure

Unreadable data streaming

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

OB-420-80

TBD

Category III

EOCs are Redundant

Category III

0.05

1.03E-01

9.26E-06

3.45E-06

1961

SIPR DATA

Data bit error

Hardware Failure

Unreadable data streaming

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

OB-420-80

TBD

Category III

EOCs are Redundant

Category III

0.05

6.90E-02

9.26E-06

2.30E-06

1962

SIPR DATA

Data word failure

Software error (design defect)

Unreadable data streaming

Loss of WIN-T Red Data

Degraded Mission due to loss of External Sensor Data

N/A

OB-420-80

TBD

Category III

EOCs are Redundant

Category III

0.05

3.45E-02

9.26E-06

1.15E-06

Sheet1

File details come from the government source that posted it. Updated Nov 25, 2020.