Attachment 0010a.13 – R031 Black Router--FMECA.xlsx

XLSX spreadsheet 95 KB Posted

Attached to
RFP for Integrated Battle Command System (IBCS) LRIP/FRP
Solicitation number
W31P4Q-20-R-0015
Issued by

About this file

This document contains a Failure Modes and Effects Criticality Analysis (FMECA) for the R031 Black Router component of the Integrated Battle Command System (IBCS).

The FMECA identifies 14 potential failure modes for the R031 Black Router, including failures of the Ethernet connector ports, internal power supply, power connectors, and processor. It analyzes the effects of each failure mode at the component, next higher system, and end item levels. It also evaluates the criticality and severity of each failure mode based on criteria like safety impact, detection method, and ability to reconfigure or implement workarounds. The analysis concludes that with redundancies in the overall IBCS system, the severity classifications of the failure modes can be reduced from Category I to Category III-1R. The FMECA is provided as an attachment to Solicitation Number W31P4Q-20-R-0015, which is a request for proposals for the IBCS Low Rate Initial Production/Full Rate Production segment. This segment involves producing IBCS hardware in accordance with supplied specifications and managing any engineering changes, with questions due by December 10, 2020.

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Pivot Table

W31P4Q-20-R-0015
ATTACHMENT 0010a.13
TAB 1 OF 4
R031-Black Router
Row LabelsCount of Failure Mode Description
Category IEthernet connector port fails open80.5714285714
Ethernet connector port fails open8Internal Failure40.2857142857
Internal Failure4Power connector fails open ckt10.0714285714
Power connector fails open ckt1Power connector fails short ckt10.0714285714
Power connector fails short ckt1Grand Total141
Grand Total14

Total Ethernet connector port fails open Internal Failure Power connector fails open ckt Power connector fails short ckt Category I 8 4 1 1

Prelim Analysis

W31P4Q-20-R-0015
ATTACHMENT 0010a.13
TAB 2 OF 4
PRELIMINARY ANALYSIS:Parent LRU:R031-Black Router
TCS Tactical Router, Mil-Spec
Mission Phase-Operational Mode:All Phases
Cr = ∑Cm =7.70E-04
Failure ModesCount of
Failure ModesSeverity
ClassificationsCount of

Seveverity Classification Failure Modes Sum of Cm Count of Failure Modes

Ethernet connector port fails open857.14%Category I14Ethernet connector port fails open6.01E-048
Internal Failure428.57%Ethernet connector port fails open8Internal Failure1.50E-044
Power connector fails open ckt17.14%Internal Failure4Power connector fails open ckt9.39E-061
Power connector fails short ckt17.14%Power connector fails open ckt1Power connector fails short ckt9.39E-061
Grand Total14Power connector fails short ckt1Grand Total7.70E-0414
Grand Total14

Cat I and II

W31P4Q-20-R-0015
ATTACHMENT 0010a.13
TAB 3 OF 4
Parent LRU:R031-Black Router
TCS Tactical Router, Mil-Spec
Mission Phase-Operational Mode:All Phases
FPMH:1.825
t:72hr
Cr = ∑Cm =7.70E-04
Modified Cr =3.85E-05
Due to the EOC Redundancy the Severity Classifications can be reduced Severity Classification III-1R
Failure Effect atFailure Detection MethodCompemsating Provisions
ID#Component
(SRU)FunctionFailure Mode DescriptionFailure CauseLocal Failure EffectsNext Higher Level Failure EffectsMajor End Item Failure EffectsSafety
ConsiderationSafety
ImpactOperator ObservationVisual IndicatorC-Bit
CapabilitiesSeverity
ClassificationAlternate Design
ModificationsModified Severity
ClassificationββmodαλPCmMod Cm
1261Router internal power supplyReceives 28VDC input power and provides power to the internal router circuitsInternal FailureHardware FailureNo power to the Relay Black RouterLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.28571.83E-063.75E-051.88E-06
1262Router internal power supplyReceives 28VDC input power and provides power to the internal router circuitsInternal FailureHardware FailureNo power to the Relay Black Router, the Relay Network Enclosure "ALT MEDIA" circuit breaker will tripLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.28571.83E-063.75E-051.88E-06
1263Router internal power supplyReceives 28VDC input power and provides power to the internal router circuitsInternal FailureHardware FailureNo power to the Relay Black RouterLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.28571.83E-063.75E-051.88E-06
1264Router ProcessorPerforms Black Router Processing functionsInternal FailureHardware FailureLoss of all Black Router functionsLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.28571.83E-063.75E-051.88E-06
1265Power connectorReceives 28VDC input power from the IFCN Relay PDUPower connector fails open cktHardware FailureNo power to the Relay Black RouterLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.07141.83E-069.39E-064.69E-07
1266Power connectorReceives 28VDC input power from the IFCN Relay PDUPower connector fails short cktHardware FailureNo power to the Relay Black Router, the Relay Network Enclosure "ALT MEDIA" circuit breaker will tripLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.07141.83E-069.39E-064.69E-07
1267FE 0/0 connectorEthernet interface to the Relay BPU LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay BPULoss of communications between the EOC and the IFCN Relay red-side devices for an "Over-the-Air" connectionLoss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Over-the-Air" connection. Loss of BPU Status for an EOC connected to the Relay using an "Alternate Media" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1268FE 0/0 connectorEthernet interface to the Relay BPU LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay BPULoss of communications between the EOC and the IFCN Relay red-side devices for an "Over-the-Air" connectionLoss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Over-the-Air" connection. Loss of BPU Status for an EOC connected to the Relay using an "Alternate Media" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1269FE 0/1 connectorEthernet interface to the Relay KG-250X LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay KG-250XLoss of communications between the EOC and the IFCN Relay red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1270FE 0/1 connectorEthernet interface to the Relay KG-250X LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay KG-250XLoss of communications between the EOC and the IFCN Relay red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1271FE 0/2 connectorEthernet interface to the Relay Media Converter Module-1A22 LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay Media Converter Module (Ref-1A22)Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1272FE 0/2 connectorEthernet interface to the Relay Media Converter Module-1A22 LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay Media Converter Module (Ref-1A22)Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1273FE 0/3 connectorEthernet interface to the Relay Media Converter Module-1A23 LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay Media Converter Module (Ref-1A23)Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1274FE 0/3 connectorEthernet interface to the Relay Media Converter Module-1A23 LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay Media Converter Module (Ref-1A23)Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06

R031 Data

W31P4Q-20-R-0015
ATTACHMENT 0010a.13
TAB 4 OF 4
Parent LRU:R031-Black Router
TCS Tactical Router, Mil-Spec
Mission Phase-Operational Mode:All Phases
FPMH:1.825
t:72hr
Cr = ∑Cm =7.70E-04
Due to the EOC Redundancy the Severity Classifications can be reduced Severity Classification III-1R
Failure Effect atFailure Detection MethodCompemsating Provisions
ID#Component
(SRU)FunctionFailure Mode DescriptionFailure CauseLocal Failure EffectsNext Higher Level Failure EffectsMajor End Item Failure EffectsSafety
ConsiderationSafety
ImpactOperator ObservationVisual IndicatorC-Bit
CapabilitiesSeverity
ClassificationAlternate Design
ModificationsModified Severity
ClassificationββmodαλPCmMod Cm
1261Router internal power supplyReceives 28VDC input power and provides power to the internal router circuitsInternal FailureHardware FailureNo power to the Relay Black RouterLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.28571.83E-063.75E-051.88E-06
1262Router internal power supplyReceives 28VDC input power and provides power to the internal router circuitsInternal FailureHardware FailureNo power to the Relay Black Router, the Relay Network Enclosure "ALT MEDIA" circuit breaker will tripLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.28571.83E-063.75E-051.88E-06
1263Router internal power supplyReceives 28VDC input power and provides power to the internal router circuitsInternal FailureHardware FailureNo power to the Relay Black RouterLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.28571.83E-063.75E-051.88E-06
1264Router ProcessorPerforms Black Router Processing functionsInternal FailureHardware FailureLoss of all Black Router functionsLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.28571.83E-063.75E-051.88E-06
1265Power connectorReceives 28VDC input power from the IFCN Relay PDUPower connector fails open cktHardware FailureNo power to the Relay Black RouterLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.07141.83E-069.39E-064.69E-07
1266Power connectorReceives 28VDC input power from the IFCN Relay PDUPower connector fails short cktHardware FailureNo power to the Relay Black Router, the Relay Network Enclosure "ALT MEDIA" circuit breaker will tripLoss of communications between the IFCN Relay black-side and red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.07141.83E-069.39E-064.69E-07
1267FE 0/0 connectorEthernet interface to the Relay BPU LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay BPULoss of communications between the EOC and the IFCN Relay red-side devices for an "Over-the-Air" connectionLoss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Over-the-Air" connection. Loss of BPU Status for an EOC connected to the Relay using an "Alternate Media" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1268FE 0/0 connectorEthernet interface to the Relay BPU LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay BPULoss of communications between the EOC and the IFCN Relay red-side devices for an "Over-the-Air" connectionLoss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Over-the-Air" connection. Loss of BPU Status for an EOC connected to the Relay using an "Alternate Media" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1269FE 0/1 connectorEthernet interface to the Relay KG-250X LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay KG-250XLoss of communications between the EOC and the IFCN Relay red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1270FE 0/1 connectorEthernet interface to the Relay KG-250X LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay KG-250XLoss of communications between the EOC and the IFCN Relay red-side devicesLoss of IFCN Relay functions and command/control of any User Platforms connected to the RelayN/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1271FE 0/2 connectorEthernet interface to the Relay Media Converter Module-1A22 LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay Media Converter Module (Ref-1A22)Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1272FE 0/2 connectorEthernet interface to the Relay Media Converter Module-1A22 LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay Media Converter Module (Ref-1A22)Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1273FE 0/3 connectorEthernet interface to the Relay Media Converter Module-1A23 LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay Media Converter Module (Ref-1A23)Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06
1274FE 0/3 connectorEthernet interface to the Relay Media Converter Module-1A23 LRUEthernet connector port fails openHardware FailureLoss of the Ethernet interface to the Relay Media Converter Module (Ref-1A23)Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.Loss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AN/ATBDCategory IRelays are RedundantCategory III-1R1.000.050.57141.83E-067.51E-053.75E-06

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