Attachment 0010a.16 – R034 Media Converter Power Supply-FMECA.xlsx

XLSX spreadsheet 45 KB Posted

Attached to
RFP for Integrated Battle Command System (IBCS) LRIP/FRP Federal contract opportunity
Solicitation number
W31P4Q-20-R-0015
Issued by
Department of the Army Materiel Command Contracting Command Redstone Arsenal

About this file

This document contains an attachment to a federal solicitation for the Integrated Battle Command System (IBCS) Low Rate Initial Production/Full Rate Production segment.

The attachment provides a Failure Modes, Effects and Criticality Analysis (FMECA) for the R034 Media Converter Power Supply component of IBCS. It details three potential failure modes for the power supply: an open or short in the input power circuit, or failure of the output power. For each failure mode, the analysis describes the local, next higher system level, and end item effects. It also provides severity classifications, detection methods, and notes that compensating provisions exist due to redundancy. The federal solicitation seeks production of IBCS hardware in accordance with supplied technical data packages and specifications. It is issued by the Department of the Army Materiel Command Contracting Command located at Redstone Arsenal. Questions regarding the solicitation are due by December 10, 2020 at 4pm Central Time.

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Attachment 0010e.11 – E149 – Table 5 Assembly-FMECA.xlsx XLSX spreadsheet
Attachment 0010f - IBCS - 243-003 HW FMECA Results redacted.docx DOCX document
Attachment 0011- Cost Report and Plan.pdf PDF
Attachment 0013d - IBCS-A301-003 Vol III Program of Instruction_redacted.pdf PDF
Attachment 0013h - D-IBCS-0472_Adv_IDD_redacted.pdf PDF
Attachment 0021 - Delivery Order 0001 Statement of Work - 24 Nov 2020.docx DOCX document
Attachment 0022 - Preliminary Class I ECP Candidates.v2.docx DOCX document
Attachment 0022a.1.c - ALH-211130 00 CABLE ASSEMBLY CASS.pdf PDF
Attachment 0022a.1.g - PL-ALH-209032 00 CABLE ASSEMBLY C.pdf PDF
Attachment 0022c - IFCN Relay NEA Rev 4.docx DOCX document
Attachment 0030 - POAMImportTemplate RM Standard.xlsm.xlsx XLSX spreadsheet
EXHIBIT A - CONTRACT DATA ITEM REQUIREMENTS LIST (CDRL) - 24NOV2020.pdf PDF
Exhibit C- IBCS DSL - 24NOV2020.docx DOCX document
Attachment 0002 - AIAMD System of Systems (SoS)(MIS-PRF-56500).pdf PDF
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Attachment 0004d - Operator Procedures For IFMC GSIL.docx DOCX document
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Attachment 0012 - Risk Management Plan.pdf PDF
Show all 50

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Pivot Table

W31P4Q-20-R-0015
ATTACHMENT 0010a.16
TAB 1 of 4
R034-Media Converter Power Supply
Row LabelsSum of CmCount of Failure Mode Description
Power Supply Input (Open)2.40E-041
Power Supply Input (Short)2.40E-041
Power Supply Output Fails2.40E-041
Grand Total7.20E-043

Prelim Analysis

W31P4Q-20-R-0015
ATTACHMENT 0010a.16
TAB 2 of 4
PRELIMINARY ANALYSIS:Parent LRU:R034-Media Converter Power Supply
Media Converter Power Supply
Mission Phase-Operational Mode:DC-DC Power Supply
Cr = ∑Cm =7.20E-04
Failure ModesCount of
Failure ModesSeverity
ClassificationsCount of

Seveverity Classification Failure Modes Sum of Cm Count of Failure Modes

Power Supply Input (Open)133.33%Category I3Power Supply Input (Open)2.40E-041
Power Supply Input (Short)133.33%Power Supply Input (Open)1Power Supply Input (Short)2.40E-041
Power Supply Output Fails133.33%Power Supply Input (Short)1Power Supply Output Fails2.40E-041
Grand Total3Power Supply Output Fails1Grand Total7.20E-043
Grand Total3

Cat I and II

W31P4Q-20-R-0015
ATTACHMENT 0010a.16
TAB 3 of 4
Parent LRU:R034-Media Converter Power Supply
Compoment:Media Converter Power Supply
DC-DC Power Supply
Mission Phase-Operational Mode:All Phases
FPMH:4.483
t:72hr
Cr = ∑Cm =3.23E-04
Due to the EOC Redundancy the Severity Classifications can be reduced Severity Classification III-1R
Failure Effect atFailure Detection MethodCompemsating Provisions
ID#FunctionFailure Mode DescriptionFailure CauseLocal Failure EffectsNext Higher Level Failure EffectsMajor End Item Failure EffectsSafety
ConsiderationSafety
ImpactOperator ObservationVisual IndicatorC-Bit
CapabilitiesSeverity
ClassificationAlternate Design
ModificationsAlternate Design
Modified βββmodαλPCmMod Cm
1295Receives 28VDC input power and provides 5VDC output power to the Relay Media Converters (1A22 & 1A23)Power Supply Input (Open)Hardware FailureThe Media Converter Power Supply will not provide 5VDC power to the Alternate Media Interface Media ConvertersLoss of the IFCN Relay Alternate Media interface functionLoss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AVI-630-20 (Relay Media Converter Power Supply Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.334.48E-061.08E-045.38E-06
1296Receives 28VDC input power and provides 5VDC output power to the Relay Media Converters (1A22 & 1A23)Power Supply Input (Short)Hardware FailureNo power to the Relay Black Router, the Relay Network Enclosure "ALT MEDIA" circuit breaker will tripLoss of the IFCN Relay Alternate Media interface functionLoss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.334.48E-061.08E-045.38E-06
1297Receives 28VDC input power and provides 5VDC output power to the Relay Media Converters (1A22 & 1A23)Power Supply Output FailsHardware FailureThe Media Converter Power Supply will not provide 5VDC power to the Alternate Media Interface Media ConvertersLoss of the IFCN Relay Alternate Media interface functionLoss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AVI-630-20 (Relay Media Converter Power Supply Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.334.48E-061.08E-045.38E-06

R034 Data

W31P4Q-20-R-0015
ATTACHMENT 0010a.16
TAB 4 of 4
Parent LRU:R034-Media Converter Power Supply
Compoment:Media Converter Power Supply
DC-DC Power Supply
Mission Phase-Operational Mode:All Phases
FPMH:10.000
t:72hr
Cr = ∑Cm =7.20E-04
Modified Cr =3.60E-05
Due to the EOC Redundancy the Severity Classifications can be reduced Severity Classification III-1R
Failure Effect atFailure Detection MethodCompemsating Provisions
ID#FunctionFailure Mode DescriptionFailure CauseLocal Failure EffectsNext Higher Level Failure EffectsMajor End Item Failure EffectsSafety
ConsiderationSafety
ImpactOperator ObservationVisual IndicatorC-Bit
CapabilitiesSeverity
ClassificationAlternate Design
ModificationsModified Severity
ClassificationββmodαλPCmMod Cm
1295Receives 28VDC input power and provides 5VDC output power to the Relay Media Converters (1A22 & 1A23)Power Supply Input (Open)Hardware FailureThe Media Converter Power Supply will not provide 5VDC power to the Alternate Media Interface Media ConvertersLoss of the IFCN Relay Alternate Media interface functionLoss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AVI-630-20 (Relay Media Converter Power Supply Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.331.00E-052.40E-041.20E-05
1296Receives 28VDC input power and provides 5VDC output power to the Relay Media Converters (1A22 & 1A23)Power Supply Input (Short)Hardware FailureNo power to the Relay Black Router, the Relay Network Enclosure "ALT MEDIA" circuit breaker will tripLoss of the IFCN Relay Alternate Media interface functionLoss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AVI-630-01 (Relay Black Router Power Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.331.00E-052.40E-041.20E-05
1297Receives 28VDC input power and provides 5VDC output power to the Relay Media Converters (1A22 & 1A23)Power Supply Output FailsHardware FailureThe Media Converter Power Supply will not provide 5VDC power to the Alternate Media Interface Media ConvertersLoss of the IFCN Relay Alternate Media interface functionLoss of IFCN Relay functions and command/control of any User Platforms for an EOC connected to the Relay using an "Alternate Media" connection. No impact if the EOC is connected to the Relay using an "Over-the-Air" connection.N/AN/AN/AVI-630-20 (Relay Media Converter Power Supply Indicator Fault)TBDCategory IRelays are RedundantCategory III-1R1.000.050.331.00E-052.40E-041.20E-05

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