Attachment 0010 Cable Assembly Drawings Final.pdf

PDF 739 KB Posted

Attached to
Improved Environmental Control Units (9K/18K/36K IECU’s)
Solicitation number
W911QY24R0007
Issued by

About this file

This document contains cable assembly drawings for the Improved Environmental Control Units (IECU) 5000, 5100, 5200, and 5300 series. The drawings provide detailed specifications for the cable assemblies, including part numbers, materials, dimensions, and testing requirements.

The related federal contract opportunity is for the development, procurement, and fielding of a new generation of small IECUs to replace legacy Environmental Control Units (ECUs). The government plans to award a hybrid, single award indefinite-delivery/indefinite-quantity (IDIQ) contract with firm-fixed-price (FFP), fixed-price economic price adjustment (FP-EPA) and a small percentage of cost reimbursable contract line items. The anticipated ordering period is 10 years. The solicitation is being issued by the Department of the Army Materiel Command Army Contracting Command Aberdeen Proving Ground.

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B08 Solicitation W911QY-24-R-0007 Amendment 0007 04SEPT2024.pdf PDF
B08 Solicitation W911QY-24-R-0007 Amendment 0007 Conformed 04SEPT2024.pdf PDF
B08 Solicitation W911QY-24-R-0007 Amendment 0006 Conformed 30AUG2024.pdf PDF
B08 SAM updated Solicitation Amendment 0006 30Aug2024.pdf PDF
B08 Solicitation W911QY-24-R-0007 Amendment 0005 Conformed.pdf PDF
B08 Solicitation W911QY-24-R-0007 Amendment 0005 28AUG.pdf PDF
B08 Solicitation W911QY-24-R-0007 Amendment 0004 27AUG.pdf PDF
B08 Solicitation W911QY-24-R-0007 Amendment 0003 20AUG.pdf PDF
B08 Solicitation W911QY-24-R-0007 Amendment 0003 Conformed 20AUG.pdf PDF
B08 Solicitation W911QY-24-R-0007 Amendment 0002 Conformed 15AUG.pdf PDF
Attachment 0007 Cost Price Workbook Final.xlsx XLSX spreadsheet
CDRLs A001 - 043 IECU Amnd 0002 Aug 16.zip ZIP file
B08 Att 0003 Integrated Product Support SOW Final.pdf PDF
B08 Att 0005 Spare Parts for Contract Award.pdf PDF
B08 Solicitation Att 0009 Past Performance Assessment Questionnaire.pdf PDF
B08 Solicitation Att 0006 Small Business Subcontracting Worksheet.xlsx XLSX spreadsheet
B08 Solicitation W911QY-24-R-0007 Amendment 0002 15AUG.pdf PDF
CDRLs A001 - 043 IECU Amnd 0002.zip ZIP file
B08 Solicitation W911QY-24-R-0007 Amendment 0002 Conformed 15AUG.pdf PDF
B08 Soliciatation W911QY24R0007 IECU (1).pdf PDF
B08 Solicitation W911QY-24-R-0007 Amendment 0001Conformed.pdf PDF
B08 Solicitation W911QY-24-R-0007 Amendment 0001.pdf PDF
Exhibit A CDRLs.zip ZIP file
Att 0009 Past Performance Assessment Questionnaire.pdf PDF
Attachment 0003 Integrated Product Support SOW Final.pdf PDF
B08 Soliciatation W911QY24R0007 IECU.pdf PDF
Attachment 0002 Interface Standard MIL-STD-1408D (2 Apr 2009) Final.pdf PDF
Attachment 0006 Small Business Subcontracting Goals Worksheet.xlsx XLSX spreadsheet
Attachment 0007 Cost Price Workbook Final.xlsx XLSX spreadsheet
Attachment 0008 Past Performance Information Final.pdf PDF
Attachment 0004 List of Acronyms Final.pdf PDF
Attachment 0009 Past Performance Assessment Questionnaire Final.docx DOCX document
Exhibit A CDRLs.zip ZIP file
Attachment 0001 Performance Purchase Description.pdf PDF
Attachment 0005 Spare parts pricing Final.xlsx XLSX spreadsheet
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Text version

12345678

A

B

C

D D

C

B

A

REVISION HISTORY

SHT - ZONE REV DESCRIPTION DATE APPROVED

- PRELIMINARY RELEASE 18 DEC 19 MDC

ALL SHEETS ARE REV -

CABLE ASSEMBLY,

IECU 5000, POWER

MDC 18 DEC 2019

A1-48493D -

SCALE: NONE SHEET 1 OF 2

NOTE: WORKMANSHIP SHALL FOLLOW GUIDELINE 9 OF

MIL-HDBK-454. THIS HANDBOOK IS FOR GUIDANCE ONLY.

NOTE: ENGINEERING DATA PROVIDED ON THIS DRAWING SHALL BE

SUFFICIENT TO FABRICATE THE ITEM. ALTERNATE METHODS OF

FABRICATION ARE PERMITTED, PROVIDED THAT THE PERFORMANCE

DATA AND DESIGN REQUIREMENTS ARE MET TO SATISFY THE DESIGN

OF THE END-ITEM.

PARTS LIST

FIND

NO.

-2

QTY

-1

QTY

CAGE

NO.

PART NO. OR

IDENTIFYING NO.

NOMENCLATURE OR

DESCRIPTION

SPECIFICATION NOTE

1 1 1 0U583 MS3456W18-11S

CONNECTOR, ELECTRICAL

SAE AS34561A

2 N/A 1 0U583 M85049/10-27W

BACKSHELL, STRAIGHT

SAE AS85049/10C

3 1 N/A 0U583 M85049/8-13W

BACKSHELL, 90 DEGREE

SAE AS85049/8C

4 A/R A/R 81774 02725.85.01

CABLE, 12 AWG, 3 COND, CAROLPRENE

JACKET, EPDM INSULATION, 90° F

5 A/R A/R 0U583 M23053/5-109-9

INSULATION SLEEVING, 0.750", WHITE

SAE AMS-DTL-23053/5A 3

6 A/R A/R 0U583 M23053/5-106-9

INSULATION SLEEVING, 0.250", WHITE

SAE AMS-DTL-23053/5A 3

MDC 18 DEC 2019

BK 18 DEC 2019

11 Hap Arnold

Boulevard

Tobyhanna, PA 18466

T

OBYHANNA

ARMY

DEPOT

EXCELLENCE

IN

ELECTRONICS

UNLESS OTHERWISE SPECIFIED

DIM ARE IN INCHES

TOL ANGLE ± 1°

2 PL ± .13 / 3 PL ± .125

INTERPRET DIM AND TOL PER

ASME Y14.5-2009

TOLERANCES SHALL BE NON-CUMULATIVE

DEPARTMENT OF THE UNITED STATES ARMY

TOBYHANNA ARMY DEPOT

TOBYHANNA, PA 18466

DATE

ENGINEER

THIRD ANGLE PROJECTION DRAWN

CHECKED

CUSTOMER DATE SIZE CAGE CODE DWG NO. REV

APPROVED

D 14850

NEXT ASSY USED ON

APPLICATION

CAGE CODE NAME AND ADDRESS

81774

GENERAL CABLE CORP.

4 TESSENEER DR.

HIGHLAND HEIGHTS, KY 41076-9167

NOTES:

1. INTERPRET DRAWING IN ACCORDANCE WITH ANSI Y14.100 AND Y14.5M FOR DIMENSIONS AND TOLERANCES.

2. CABLE ASSEMBLY SHALL BE FABRICATED USING IPC/WHMA-A-620 AS A GUIDANCE TO MEET THE OVERALL

REQUIREMENTS.

3. IDENTIFICATION BANDS:

3.1. BAND MARKINGS SHALL BE IN ACCORDANCE WITH MIL-STD-130N. BAND MARKINGS CHARACTERS SHALL BE

STANDARD GOTHIC TYPE OR EQUIVALENT. HEIGHT SHALL BE IN ACCORDANCE WITH AS5942, WHEN HEAT SHRINK

IS FULLY RECOVERED.

3.2. BAND SHALL EXTEND PROPORTIONALLY BEYOND LETTERING ON FRONT AND REAR OF MARKINGS.

3.3. MARK FN 5 & 6 WITH THE INFORMATION LISTED IN THE DESCRIPTION BLOCK ON SHEET TWO.

3.4. INSERT APPLICABLE DASH CONDITION.

3.5. ENTER MANUFACTURER'S CODE IDENTIFICATION NUMBER (CAGE CODE) IN ACCORDANCE WITH MIL-STD-130N.

4. THE COMPLETED CABLE HARNESS SHALL MEET THE FOLLOWING TEST REQUIREMENTS PER MIL-C-3885 IN ORDER

SPECIFIED:

4.1. END TO END CONTINUITY OF LESS THAN 3 OHMS.

4.2. INSULATION RESISTANCE OF NOT LESS THAN 100 MEGAOHMS AS TESTED IN ACCORDANCE WITH METHOD 302, TEST CONDITION B, OF MILS-STD-202G FOR A DURATION OF AT LEAST ONE SECOND.

4.3. DIELECTRIC WITHSTANDING VOLTAGE TEST IN ACCORDANCE WITH METHOD 301 OF MIL-STD-202G AT A

POTENTIAL OF 500 VOLTS FOR A DURATION NOT TO EXCEED FIVE SECONDS.

5. VENDOR ITEM; IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY HEREON IS NOT TO BE CONSTRUED AS A

GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY AS A SOURCE OF SUPPLY FOR THE ITEM(S).

*** DISTRIBUTION STATEMENT A: APPROVED FOR PUBLIC RELEASE:

DISTRIBUTION UNLIMITED.***

B

A A

A

90°

B A A

114.00 ± 3.00

6.00 ± 0.50

5X

114.00 ± 3.00

1.00 ± 0.25

2X

2.00 ± 0.25

CABLE ASSEMBLY

CABLE ASSEMBLY

-1

P1

P1

-2

SECTION A-A

3X

DESCRIPTION BLOCK

MARKING A MARKING B MARKING C MARKING D MARKING E

CABLE ASSY, IECU 5000, PWR

14850 ASSY A1-48493D-(SEE NOTE 3.4)

MFR (SEE NOTE 3.5)

P1

IECU 5000

120VAC NEUTRAL GROUND

WIRE DIAGRAM

P1

BLACK

A

D

E

WHITE

GREEN

120VAC

NEUTRAL

GROUND

1.00 ± 0.25

2X

6.00 ± 0.50

3X

A

2.00 ± 0.25

3X

E

D

C

3X

3.00 ± 0.25

3X

E

D

C

3X

3.00 ± 0.25

3X

12345678

A

B

C

D D

C

B

A

SIZE CAGE CODE DWG NO. REV

D 14850 A1-48493D -

SCALE: NONE SHEET 2 OF 2

B

C

D D

C

B

A

REVISION HISTORY

SHT - ZONE REV DESCRIPTION DATE APPROVED

- PRELIMINARY RELEASE 18 DEC 19 MDC

ALL SHEETS ARE REV -

CABLE ASSEMBLY,

IECU 5100, POWER

MDC 18 DEC 2019

A1-48494D -

SCALE: NONE SHEET 1 OF 2

NOTE: WORKMANSHIP SHALL FOLLOW GUIDELINE 9 OF

MIL-HDBK-454. THIS HANDBOOK IS FOR GUIDANCE ONLY.

NOTE: ENGINEERING DATA PROVIDED ON THIS DRAWING SHALL BE

SUFFICIENT TO FABRICATE THE ITEM. ALTERNATE METHODS OF

FABRICATION ARE PERMITTED, PROVIDED THAT THE PERFORMANCE

DATA AND DESIGN REQUIREMENTS ARE MET TO SATISFY THE DESIGN

OF THE END-ITEM.

PARTS LIST

FIND

NO.

-2

QTY

-1

QTY

CAGE

NO.

PART NO. OR

IDENTIFYING NO.

NOMENCLATURE OR

DESCRIPTION

SPECIFICATION NOTE

1 1 1 0U583 MS3456W18-11S

CONNECTOR, ELECTRICAL

SAE AS34561A

2 N/A 1 0U583 M85049/10-27W

BACKSHELL, STRAIGHT

SAE AS85049/10C

3 1 N/A 0U583 M85049/8-13W

BACKSHELL, 90 DEGREE

SAE AS85049/8C

4 A/R A/R 81774 02725.85.01

CABLE, 12 AWG, 3 COND, CAROLPRENE

JACKET, EPDM INSULATION, 90° F

5 A/R A/R 0U583 M23053/5-109-9

INSULATION SLEEVING, 0.750", WHITE

SAE AMS-DTL-23053/5A 3

6 A/R A/R 0U583 M23053/5-106-9

INSULATION SLEEVING, 0.250", WHITE

SAE AMS-DTL-23053/5A 3

7 A/R A/R 0U583 M23053/5-106-2

INSULATION SLEEVING, 0.250", RED

SAE AMS-DTL-23053/5A 4

MDC 18 DEC 2019

BK 18 DEC 2019

11 Hap Arnold

Boulevard

Tobyhanna, PA 18466

T

OBYHANNA

ARMY

DEPOT

EXCELLENCE

IN

ELECTRONICS

UNLESS OTHERWISE SPECIFIED

DIM ARE IN INCHES

TOL ANGLE ± 1°

2 PL ± .13 / 3 PL ± .125

INTERPRET DIM AND TOL PER

ASME Y14.5-2009

TOLERANCES SHALL BE NON-CUMULATIVE

DEPARTMENT OF THE UNITED STATES ARMY

TOBYHANNA ARMY DEPOT

TOBYHANNA, PA 18466

DATE

ENGINEER

THIRD ANGLE PROJECTION DRAWN

CHECKED

CUSTOMER DATE SIZE CAGE CODE DWG NO. REV

APPROVED

D 14850

NEXT ASSY USED ON

APPLICATION

CAGE CODE NAME AND ADDRESS

81774

GENERAL CABLE CORP.

4 TESSENEER DR.

HIGHLAND HEIGHTS, KY 41076-9167

NOTES:

1. INTERPRET DRAWING IN ACCORDANCE WITH ANSI Y14.100 AND Y14.5M FOR DIMENSIONS AND TOLERANCES.

2. CABLE ASSEMBLY SHALL BE FABRICATED USING IPC/WHMA-A-620 AS A GUIDANCE TO MEET THE OVERALL

REQUIREMENTS.

3. A TRIANGLE SYMBOL INDICATES: SEE NOTE NUMBER.

4. AT THE CABLE BREAKOUT, COVER THE WHITE CONDUCTOR WITH RED INSULATION SLEEVING (FN 7).

5. IDENTIFICATION BANDS:

5.1. BAND MARKINGS SHALL BE IN ACCORDANCE WITH MIL-STD-130N. BAND MARKINGS CHARACTERS SHALL BE

STANDARD GOTHIC TYPE OR EQUIVALENT. HEIGHT SHALL BE IN ACCORDANCE WITH AS5942, WHEN HEAT SHRINK

IS FULLY RECOVERED.

5.2. BAND SHALL EXTEND PROPORTIONALLY BEYOND LETTERING ON FRONT AND REAR OF MARKINGS.

5.3. MARK FN 5 & 6 WITH THE INFORMATION LISTED IN THE DESCRIPTION BLOCK ON SHEET TWO.

5.4. INSERT APPLICABLE DASH CONDITION.

5.5. ENTER MANUFACTURER'S CODE IDENTIFICATION NUMBER (CAGE CODE) IN ACCORDANCE WITH MIL-STD-130N.

6. THE COMPLETED CABLE HARNESS SHALL MEET THE FOLLOWING TEST REQUIREMENTS PER MIL-C-3885 IN ORDER

SPECIFIED:

6.1. END TO END CONTINUITY OF LESS THAN 3 OHMS.

6.2. INSULATION RESISTANCE OF NOT LESS THAN 100 MEGAOHMS AS TESTED IN ACCORDANCE WITH METHOD 302, TEST CONDITION B, OF MILS-STD-202G FOR A DURATION OF AT LEAST ONE SECOND.

6.3. DIELECTRIC WITHSTANDING VOLTAGE TEST IN ACCORDANCE WITH METHOD 301 OF MIL-STD-202G AT A

POTENTIAL OF 500 VOLTS FOR A DURATION NOT TO EXCEED FIVE SECONDS.

7. VENDOR ITEM; IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY HEREON IS NOT TO BE CONSTRUED AS A

GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY AS A SOURCE OF SUPPLY FOR THE ITEM(S).

A

90°

B A A

114.00 ± 3.00

6.00 ± 0.50

5X

114.00 ± 3.00

1.00 ± 0.25

2X

2.00 ± 0.25

CABLE ASSEMBLY

CABLE ASSEMBLY

-1

P1

P1

-2

SECTION A-A

3X

DESCRIPTION BLOCK

MARKING A MARKING B MARKING C MARKING D MARKING E

CABLE ASSY, IECU 5100, PWR

14850 ASSY A1-48494D-(SEE NOTE 5.4)

MFR (SEE NOTE 5.5)

P1

IECU 5100

230VAC

L1

230VAC

L2

GROUND

WIRE DIAGRAM

P1

BLACK

A

B

E

WHITE (RED)

GREEN

230VAC - L1

230VAC - L2

GROUND

1.00 ± 0.25

2X

6.00 ± 0.50

3X

A

2.00 ± 0.25

3X

7 4

E

D

C

3X

3.00 ± 0.25

3X

7 4

E

D

C

3X

3.00 ± 0.25

3X

12345678

A

B

C

D D

C

B

A

SIZE CAGE CODE DWG NO. REV

D 14850 A1-48494D -

B

C

D D

C

B

A

REVISION HISTORY

SHT - ZONE REV DESCRIPTION DATE APPROVED

- PRELIMINARY RELEASE 18 DEC 19 MDC

ALL SHEETS ARE REV -

CABLE ASSEMBLY,

IECU 5200, POWER

MDC 18 DEC 2019

A1-48495D -

SCALE: NONE SHEET 1 OF 2

NOTE: WORKMANSHIP SHALL FOLLOW GUIDELINE 9 OF

MIL-HDBK-454. THIS HANDBOOK IS FOR GUIDANCE ONLY.

NOTE: ENGINEERING DATA PROVIDED ON THIS DRAWING SHALL BE

SUFFICIENT TO FABRICATE THE ITEM. ALTERNATE METHODS OF

FABRICATION ARE PERMITTED, PROVIDED THAT THE PERFORMANCE

DATA AND DESIGN REQUIREMENTS ARE MET TO SATISFY THE DESIGN

OF THE END-ITEM.

PARTS LIST

FIND

NO.

-2

QTY

-1

QTY

CAGE

NO.

PART NO. OR

IDENTIFYING NO.

NOMENCLATURE OR

DESCRIPTION

SPECIFICATION NOTE

1 1 1 0U583 MS3456W18-11S

CONNECTOR, ELECTRICAL

SAE AS34561A

2 N/A 1 0U583 M85049/10-27W

BACKSHELL, STRAIGHT

SAE AS85049/10C

3 1 N/A 0U583 M85049/8-14W

BACKSHELL, 90 DEGREE

SAE AS85049/8C

4 A/R A/R 81774 09205.35.01

CABLE, 12 AWG, 5 COND, CAROLPRENE

JACKET, EPDM INSULATION, 90° F

5 A/R A/R 0U583 M23053/5-110-9

INSULATION SLEEVING, 1.00", WHITE

SAE AMS-DTL-23053/5A 3

6 A/R A/R 0U583 M23053/5-106-9

INSULATION SLEEVING, 0.250", WHITE

SAE AMS-DTL-23053/5A 3

MDC 18 DEC 2019

BK 18 DEC 2019

11 Hap Arnold

Boulevard

Tobyhanna, PA 18466

T

OBYHANNA

ARMY

DEPOT

EXCELLENCE

IN

ELECTRONICS

UNLESS OTHERWISE SPECIFIED

DIM ARE IN INCHES

TOL ANGLE ± 1°

2 PL ± .13 / 3 PL ± .125

INTERPRET DIM AND TOL PER

ASME Y14.5-2009

TOLERANCES SHALL BE NON-CUMULATIVE

DEPARTMENT OF THE UNITED STATES ARMY

TOBYHANNA ARMY DEPOT

TOBYHANNA, PA 18466

DATE

ENGINEER

THIRD ANGLE PROJECTION DRAWN

CHECKED

CUSTOMER DATE SIZE CAGE CODE DWG NO. REV

APPROVED

D 14850

NEXT ASSY USED ON

APPLICATION

CAGE CODE NAME AND ADDRESS

81774

GENERAL CABLE CORP.

4 TESSENEER DR.

HIGHLAND HEIGHTS, KY 41076-9167

NOTES:

1. INTERPRET DRAWING IN ACCORDANCE WITH ANSI Y14.100 AND Y14.5M FOR DIMENSIONS AND TOLERANCES.

2. CABLE ASSEMBLY SHALL BE FABRICATED USING IPC/WHMA-A-620 AS A GUIDANCE TO MEET THE OVERALL

REQUIREMENTS.

3. IDENTIFICATION BANDS:

3.1. BAND MARKINGS SHALL BE IN ACCORDANCE WITH MIL-STD-130N. BAND MARKINGS CHARACTERS SHALL BE

STANDARD GOTHIC TYPE OR EQUIVALENT. HEIGHT SHALL BE IN ACCORDANCE WITH AS5942, WHEN HEAT SHRINK

IS FULLY RECOVERED.

3.2. BAND SHALL EXTEND PROPORTIONALLY BEYOND LETTERING ON FRONT AND REAR OF MARKINGS.

3.3. MARK FN 5 & 6 WITH THE INFORMATION LISTED IN THE DESCRIPTION BLOCK ON SHEET TWO.

3.4. INSERT APPLICABLE DASH CONDITION.

3.5. ENTER MANUFACTURER'S CODE IDENTIFICATION NUMBER (CAGE CODE) IN ACCORDANCE WITH MIL-STD-130N.

4. THE COMPLETED CABLE HARNESS SHALL MEET THE FOLLOWING TEST REQUIREMENTS PER MIL-C-3885 IN ORDER

SPECIFIED:

4.1. END TO END CONTINUITY OF LESS THAN 3 OHMS.

4.2. INSULATION RESISTANCE OF NOT LESS THAN 100 MEGAOHMS AS TESTED IN ACCORDANCE WITH METHOD 302, TEST CONDITION B, OF MILS-STD-202G FOR A DURATION OF AT LEAST ONE SECOND.

4.3. DIELECTRIC WITHSTANDING VOLTAGE TEST IN ACCORDANCE WITH METHOD 301 OF MIL-STD-202G AT A

POTENTIAL OF 500 VOLTS FOR A DURATION NOT TO EXCEED FIVE SECONDS.

5. VENDOR ITEM; IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY HEREON IS NOT TO BE CONSTRUED AS A

GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY AS A SOURCE OF SUPPLY FOR THE ITEM(S).

A

90°

B

G

E

F

C

D

A A

114.00 ± 3.00

6.00 ± 0.50

5X

114.00 ± 3.00

1.00 ± 0.25

2X

2.00 ± 0.25

CABLE ASSEMBLY

CABLE ASSEMBLY

5X

-1

P1

P1

-2

SECTION A-A

3X

DESCRIPTION BLOCK

MARKING A MARKING B MARKING C MARKING D MARKING E MARKING F MARKING G

CABLE ASSY, IECU 5200, PWR

14850 ASSY A1-48495D-(SEE NOTE 3.4)

MFR (SEE NOTE 3.5)

P1

IECU 5200

208VAC

L1

208VAC

L2

208VAC

L3

NEUTRAL GROUND

WIRE DIAGRAM

P1

BLACK

A

B

C

E

RED

WHITE

ORANGE

GREEN

D

208VAC - L1

208VAC - L2

208VAC - L3

GROUND

NEUTRAL

1.00 ± 0.25

2X

3.00 ±0.25

5X

6.00 ± 0.50

5X

A

2.00 ± 0.25

3X

G

E

F

C

D

5X

3.00 ±0.25

5X

12345678

A

B

C

D D

C

B

A

SIZE CAGE CODE DWG NO. REV

D 14850 A1-48495D -

B

C

D D

C

B

A

REVISION HISTORY

SHT - ZONE REV DESCRIPTION DATE APPROVED

- PRELIMINARY RELEASE 18 DEC 19 MDC

1-B2 A

CHANGED PART NUMBER OF FIND NUMBER 2.

ADDED FIND NUMBER 7.

04 AUG 20 MDC

ALL SHEETS ARE REV A

CABLE ASSEMBLY,

IECU 5300, POWER

MDC 18 DEC 2019

A1-48496D A

SCALE: NONE SHEET 1 OF 2

NOTE: WORKMANSHIP SHALL FOLLOW GUIDELINE 9 OF

MIL-HDBK-454. THIS HANDBOOK IS FOR GUIDANCE ONLY.

NOTE: ENGINEERING DATA PROVIDED ON THIS DRAWING SHALL BE

SUFFICIENT TO FABRICATE THE ITEM. ALTERNATE METHODS OF

FABRICATION ARE PERMITTED, PROVIDED THAT THE PERFORMANCE

DATA AND DESIGN REQUIREMENTS ARE MET TO SATISFY THE DESIGN

OF THE END-ITEM.

PARTS LIST

FIND

NO.

-2

QTY

-1

QTY

CAGE

NO.

PART NO. OR

IDENTIFYING NO.

NOMENCLATURE OR

DESCRIPTION

SPECIFICATION NOTE

1 N/A 1 0U583 MS3106A24-79S

CONNECTOR, ELECTRICAL, STRAIGHT

SAE AS31061B 3

2 1 N/A 0U583 MS3108E24-79S

CONNECTOR, ELECTRICAL, 90 DEGREE

SAE AS31081A 3

3 1 N/A 0U583 M85049/42-16DW

BACKSHELL, STRAIN RELIEF

SAE AS85049/42C

4 A/R A/R 81774 98267.35.01

CABLE, 8 AWG, 5 COND, CAROLPRENE

JACKET, EPDM INSULATION, 90° F

5 A/R A/R 0U583 M23053/5-110-9

INSULATION SLEEVING, 1.00", WHITE

SAE AMS-DTL-23053/5A 4

6 A/R A/R 0U583 M23053/5-107-9

INSULATION SLEEVING, 0.375", WHITE

SAE AMS-DTL-23053/5A 4

7 N/A 1 0U583 M85049/11-51W

BACKSHELL, STRAIN RELIEF

SAE AS85049/11D

MDC 18 DEC 2019

BK 18 DEC 2019

11 Hap Arnold

Boulevard

Tobyhanna, PA 18466

T

OBYHANNA

ARMY

DEPOT

EXCELLENCE

IN

ELECTRONICS

UNLESS OTHERWISE SPECIFIED

DIM ARE IN INCHES

TOL ANGLE ± 1°

2 PL ± .13 / 3 PL ± .125

INTERPRET DIM AND TOL PER

ASME Y14.5-2009

TOLERANCES SHALL BE NON-CUMULATIVE

DEPARTMENT OF THE UNITED STATES ARMY

TOBYHANNA ARMY DEPOT

TOBYHANNA, PA 18466

DATE

ENGINEER

THIRD ANGLE PROJECTION DRAWN

CHECKED

CUSTOMER DATE SIZE CAGE CODE DWG NO. REV

APPROVED

D 14850

NEXT ASSY USED ON

APPLICATION

CAGE CODE NAME AND ADDRESS

81774

GENERAL CABLE CORP.

4 TESSENEER DR.

HIGHLAND HEIGHTS, KY 41076-9167

NOTES:

1. INTERPRET DRAWING IN ACCORDANCE WITH ANSI Y14.100 AND Y14.5M FOR DIMENSIONS AND TOLERANCES.

2. CABLE ASSEMBLY SHALL BE FABRICATED USING IPC/WHMA-A-620 AS A GUIDANCE TO MEET THE OVERALL

REQUIREMENTS.

3. SOLDERING PRACTICES SHALL BE IN ACCORDANCE WITH IPC/EIA J-STD-001.

4. IDENTIFICATION BANDS:

4.1. BAND MARKINGS SHALL BE IN ACCORDANCE WITH MIL-STD-130N. BAND MARKINGS CHARACTERS SHALL BE

STANDARD GOTHIC TYPE OR EQUIVALENT. HEIGHT SHALL BE IN ACCORDANCE WITH AS5942, WHEN HEAT SHRINK

IS FULLY RECOVERED.

4.2. BAND SHALL EXTEND PROPORTIONALLY BEYOND LETTERING ON FRONT AND REAR OF MARKINGS.

4.3. MARK FN 5 & 6 WITH THE INFORMATION LISTED IN THE DESCRIPTION BLOCK ON SHEET TWO.

4.4. INSERT APPLICABLE DASH CONDITION.

4.5. ENTER MANUFACTURER'S CODE IDENTIFICATION NUMBER (CAGE CODE) IN ACCORDANCE WITH MIL-STD-130N.

5. THE COMPLETED CABLE HARNESS SHALL MEET THE FOLLOWING TEST REQUIREMENTS PER MIL-C-3885 IN ORDER

SPECIFIED:

5.1. END TO END CONTINUITY OF LESS THAN 3 OHMS.

5.2. INSULATION RESISTANCE OF NOT LESS THAN 100 MEGAOHMS AS TESTED IN ACCORDANCE WITH METHOD 302, TEST CONDITION B, OF MILS-STD-202G FOR A DURATION OF AT LEAST ONE SECOND.

5.3. DIELECTRIC WITHSTANDING VOLTAGE TEST IN ACCORDANCE WITH METHOD 301 OF MIL-STD-202G AT A

POTENTIAL OF 500 VOLTS FOR A DURATION NOT TO EXCEED FIVE SECONDS.

6. VENDOR ITEM; IDENTIFICATION OF THE SUGGESTED SOURCE(S) OF SUPPLY HEREON IS NOT TO BE CONSTRUED AS A

GUARANTEE OF PRESENT OR CONTINUED AVAILABILITY AS A SOURCE OF SUPPLY FOR THE ITEM(S).

A

90°

B A A

114.00 ± 3.00

6.00 ± 0.50

5X

114.00 ± 3.00

1.00 ± 0.25

2X

2.00 ± 0.25

CABLE ASSEMBLY

CABLE ASSEMBLY

-1

P1

P1

-2

SECTION A-A

3X

DESCRIPTION BLOCK

MARKING A MARKING B MARKING C MARKING D MARKING E MARKING F MARKING G

CABLE ASSY, IECU 5300, PWR

14850 ASSY A1-48496D-(SEE NOTE 4.4)

MFR (SEE NOTE 4.5)

P1

IECU 5300

208VAC

L1

208VAC

L2

208VAC

L3

NEUTRAL GROUND

WIRE DIAGRAM

P1

BLACK

A

B

C

E

RED

WHITE

ORANGE

GREEN

D

208VAC - L1

208VAC - L2

208VAC - L3

GROUND

NEUTRAL

1.00 ± 0.25

2X

6.00 ± 0.50

5X

A

2.00 ± 0.25

3X

G

E

F

C

D

5X

3.00 ±0.25

5X

G

E

F

C

D

5X

3.00 ±0.25

5X

12345678

A

B

C

D D

C

B

A

SIZE CAGE CODE DWG NO. REV

D 14850 A1-48496D A

A1-48493D
Sheets and Views
A1-48493D-SHEET 1
A1-48493D-SHEET 2
A1-48494D
Sheets and Views
A1-48494D-SHEET 1
A1-48494D-SHEET 2
A1-48495D
Sheets and Views
A1-48495D-SHEET 1
A1-48495D-SHEET 2
A1-48496D
Sheets and Views
A1-48496D-SHEET 1
A1-48496D-SHEET 2

File details come from the government source that posted it. Updated .