Att (6) AE2100D3_OEM_SB.xlsx

XLSX spreadsheet 18 KB Posted

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KC-130J Depot-Level Engine Repair: Draft Solicitation
Solicitation number
N00019-20-RFPREQ-PMA-207-0367
Issued by

About this file

This draft solicitation seeks proposals for depot-level repair and storage of KC-130J Quick Engine Change Assemblies. The Naval Air Systems Command is requesting services to conduct repair and buildup of Rolls-Royce AE2100D3 turboprop engines and Lockheed Martin Quick Engine Change Kits. The solicitation also includes survey and repair of radiologically exposed assemblies and storage of assemblies and components. Interested offerors are invited to submit questions on the draft solicitation by March 17th and may request one-on-one sessions on March 22nd to discuss the requirement. The final solicitation release date was not specified. This draft solicitation provides an opportunity for industry feedback to inform the final solicitation.

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QA Govt Reponses (042121).xlsx XLSX spreadsheet
QA Govt Reponses (033121).xlsx XLSX spreadsheet
Att L-3 Proposed Repair BOM.xlsx XLSX spreadsheet
Appendix F Template.pdf PDF
Eng_Rpr_CDRLS.pdf PDF
Att (8) NAVAIR_AE2100D3 Action Items.xlsx XLSX spreadsheet
Appendix K Template.pdf PDF
Att L-7 Vol 5 P-1 Price.xlsx XLSX spreadsheet
Appendix I Template.pdf PDF
Attachment (14) C-130 Engine Repair Mission Essential CS.docx DOCX document
Att L-2 Vol 3 T-1 CRM_20210217.xlsx XLSX spreadsheet
Appendix J Template.pdf PDF
Att L-1 Vol 1 ES Tables_20210217.xlsx XLSX spreadsheet
Att L-6 Vol 4 PP-1 PP Cont Data.xlsx XLSX spreadsheet
Attachment (1) Engine Repair PWS.docx DOCX document
Appendix C Template.pdf PDF
Att L-5 Vol 4 PPQ.docx DOCX document
Att (2) GFP List.xlsx XLSX spreadsheet
Att L-4 Vol 3 T-2 SBPCD.docx DOCX document
Att (3) RADCON Plan.pdf PDF
Att (7)_NAVAIR Depot Metrics.xlsx XLSX spreadsheet
Att (4) CSI List.xlsx XLSX spreadsheet
N0001921R0014 Engine Repair Draft.docx DOCX document
Appendix D Template.pdf PDF
Appendix G Template.pdf PDF
Appendix H Template.pdf PDF
Appendix E Template.pdf PDF
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Text version

Att. 6 OEM Service Bulletins

NumberDescription
AE 2100D3-72-005New Compressor Stages 1-5 Borescope Plug
AE 2100D3-72-0061st stage compressor wheel retrofit
AE 2100D3-72-007New 11th and 12th Stage Compressor Wheels and 9th - 13th Stage Compressor Vanes
AE 2100D3-72-011Replace the Bearing-Outer-Race Locking Key
AE 2100D3-72-012Replace the 6th- and 7th-Stage Compressor Wheels
AE 2100D3-72-013Introduction of New 8th-14th-Stage Compressor Blades and Wheels
AE 2100D3-72-014Rework the Accessory Gearbox Housing Assembly
AE 2100D3-72-015Aluminum Actuator Ring Clevis
AE 2100D3-72-016New Gas-Generator Case Baffle Assembly
AE 2100D3-72-017Revised Balance Procedure
AE 2100D3-72-018New 1st-Stage Gas Generator Turbine Wheel Assembly
AE 2100D3-72-019New Turbine 3rd-Stage Vane-and-Seal Assembly
AE 2100D3-72-020New 1st- and 2nd-Stage Turbine Wheels
AE 2100D3-72-0211st-Stage Gas-Generator Turbine Vanes
AE 2100D3-72-022New 4th-Stage Turbine Blades
AE 2100D3-72-023Inspection and Installation of Air Sensing Tip on Air Inlet Housing
AE 2100D3-72-026Life-Limited Torquemeter Shafts
AE 2100D3-72-029Turbine Rotor Assemblies Identification Markings
AE 2100D3-72-031Introduction of Turbine 1st-Stage Vane-and-Support Assembly
AE 2100D3-72-035Additional Testing Requirements
AE 2100D3-72-036Type Certified Identification Plates
AE 2100D3-72-039New 6th- thru 14th-Stage Compressor Vanes
AE 2100D3-72-041New Metal Cover Plate for the Diffuser
AE 2100D3-72-042New Front Sump Hardware
AE 2100D3-72-045Modify the Rear Engine-Mount Bracket
AE 2100D3-72-048Compressor-Rotor-Replace the Self-Locking Bearing Nut (23039898)
AE 2100D3-72-050PGB Drain Plug
AE 2100D3-72-051Change the Routing/Clamping of the Electrical Harnesses
AE 2100D3-72-054PGB Strut-Fitting Eccentric Pins
AE 2100D3-72-056Gearbox-Drive Bearing Housing
AE 2100D3-72-057New 3rd-Stage Turbine Blades
AE 2100D3-72-059Replace the Threaded Oil Nozzle in the Gearbox-Mounted Accessory Drive
AE 2100D3-72-061Power Turbine Rotor Assembly Identification Markings
AE 2100D3-72-063Rework the GMAD Housing
AE 2100D3-72-064Remove the NO. 2 - Bearing Front-Sump Impeller
AE 2100D3-72-065Gas-Generator Case-and-Vane Assembly
AE 2100D3-72-067Rear Engine-Mount Bracket
AE 2100D3-72-068New 1st--Stage Compressor Wheel Assembly
AE 2100D3-72-070Compressor-Air-Inlet-Housing Dowel Pin
AE 2100D3-72-073New Compressor-to-Turbine Shaft and Liner with Locking Spiral Retaining Ring
AE 2100D3-72-074New Center-Sump Housing Assembly and Center-Sump Forward Stationary Seal
AE 2100D3-72-076New Position for the PGB Grounding Straps
AE 2100D3-72-080New Anti-Ice-Manifold Support Bracket
AE 2100D3-72-082Chem-Milled Diffuser
AE 2100D3-72-086New 1st-Stage Turbine Blade Tracks and Gasifier Turbine Inner Casing
AE 2100D3-72-088Inspect the Gearbox-Mounted Accessory Drive (GMAD)
AE 2100D3-72-089New Propeller Gearbox Planet Oil-Supply-Tube Assembly
AE 2100D3-72-091Rework the Compressor-to-Turbine Shaft
AE 2100D3-A-72-0981st-to-2nd Stage Turbine Spacer Life Limit Change
AE 2100D3-72-0991st- thru 5th-Stage Compressor Inner-Ring Segment End Gap
AE 2100D3-72-102No. 6 Carbon Seal Assembly with Steel Sleeve
AE 2100D3-72-105New No. 2 Ball Bearing (23066402)
AE 2100D3-72-107Front-Sump Housing Assembly - Rework
AE 2100D3-72-110New Compressor Vane Assembly Nuts
AE 2100D3-72-125New Center-Sump Housing
AE 2100D3-A-72-1301st thru 4th Stage Turbine Wheels - Life Limit Decrease
AE 2100D3-72-140Replace the Split Inner-Race Ball Bearing
AE 2100D3-72-143PGB-to-Power Section Strut Assembly - Repair
AE 2100D3-72-145New 2nd-Stage Gas-Generator Turbine Blade Track (23070945)
AE 2100D3-72-151New Torquemeter Shaft
AE 2100D3-A-72-152Power Unit Accessory Drive Housing - Rework
AE 2100D3-72-153New 1st-Stage Gas-Generator Turbine Blades
AE 2100D3-72-1564th-Stage Power Turbine Wheel - Shot Peening
AE 2100D3-72-1573rd-Stage Power Turbine Wheel - Shot Peening
AE 2100D3-72-158New Effusion-Cooled Combustion Liner Assembly
AE 2100D3-72-159New 4th and 5th-Stage Inner Ring Segment Assemblies
AE 2100D3-72-160New 2nd-Stage Gas-Generator Turbine Blade (23072136)
AE 2100D3-72-162New 3rd-Stage Power Turbine 2-Span and 5-Span Coverplates
AE 2100D3-A-72-166Power Unit Accessory Drive Assembly - Inspect for Debris
AE 2100D3-72-167New No. 4 Carbon Seal (23070366 or 23071880)
AE 2100D3-72-168New #4 Teflon Seal
AE 2100D3-72-171Propeller Gearbox - New Pinion Bearing Oil Jet Nozzle (23064423)
AE 2100D3-72-172New High Pressure Thrust Bearing Retainer Assembly (23073145)
AE 2100D3-72-174New Inlet Housing Hub Flowpath Extension (23073167)
AE 2100D3-72-178New 1st Stage GG Turbine Blade w/AMFSN Anti-Fret Coating
AE 2100D3-A-72-179Acid Etch Inspection of 2nd Stage GG Turbine Wheel
AE 2100D3-72-180Remove the 2nd-Stage Gas-Generator Turbine Wheel Balance Weights
AE 2100D3-72-181New Compressor-Rear Air Seal (23073881)
AE 2100D3-72-184New Teflon (Omniseal) Seals
AE 2100D3-72-185New Teflon Seal (23073975)
AE2100D3-A-72-187Duplicate Serial Numbers
AE 2100D3-72-188New No. 5 Carbon Seal (23073831)
AE 2100D3-72-1903rd-Stage Power Turbine Blade Inspection
AE 2100D3-72-192Inspect Torquemeter
AE 2100D3-72-195New 1st-Stage Compressor Blade Rear Retainer
AE 2100D3-72-198No. 6 Carbon Seal Assembly Test
AE 2100D3-72-199New No. 4 Bearing Spanner Nut (23074208)
AE 2100D3-72-201Change Turbine Vibration Sensor Location
AE 2100D3-72-204Install the 2nd-Stage Gas-Generator Turbine Wheel Balance Weights (23038853)
AE 2100D3-72-207New Power Turbine Shaft Plug (23073072)
AE 2100D3-72-208New Center Sump Forward Stationary Seal (23075589)
AE 2100D3-72-214New Center-Sump Rear Stationary Seal
AE 2100D3-72-215New Teflon Seal for Front Sump
AE 2100D3-72-218Torquemeter Calibration
AE 2100D3-72-220New Compressor Case Assembly with XPT blade Track Coating- Rework
AE 2100D3-72-221No. 4 Ball Bearing Inspection
AE 2100D3-72-2221st Stage Turbine Vane, Rail Hole Cooling
AE 2100D3-72-2231st Stage Gas Generator Turbine Blade-Rework
AE 2100D3-72-228New Compressor Rotor Assembly
AE 2100D3-72-230New Gas-Generator-Turbine Inner Case Assembly (23078168)
AE 2100D3-72-235Propeller Shaft Radi Inspection
AE 2100D3-72-237New Front Sump Oil Transfer Tube Assembly (23079312)
AE 2100D3-72-238Power Unit Accessory Drive-Bevel Spur Starter-Drive-Gearshaft- Rework
AE 2100D3-72-239Bevel Pinion Gearbox - Rework
AE 2100D3-72-2404th Stage Turbine Vane and Seal - Baffle Removal
AE 2100D3-72-241New Glass-Peened 1st-Stage Compressor Blade (23079367)
AE 2100D3-72-243Propeller Gearbox - Missing Pinion Gear Oil Baffle Bolt
AE 2100D3-72-244New 2nd-Stage Gas-Generator Turbine Single Crystal Blade (23079108)
AE2100D3-72-245Examine Forward Flange of Propeller Gearbox Housing
AE 2100D3-A-72-249Cone Shaft Assembly - Life Limit Decrease
AE 2100D3-72-259Change Position of PGB Strut Grounding Straps
AE 2100D3-72-261Propeller Gearbox - Pinion Gearshaft Bearing Journal Inspection
AE2100D3-72-266Air Distribution Ring Chamfer Dimensional Inspection
AE2100D3-72-267Center Sump Housing Nuts With Lower Torque Value (23087278-09)
AE 2100D3-72-270New Igniter Lead Support Bracket Assembly (23089348)
AE 2100D3-A-72-272Decreased in Declared Life of GG Turbine Wheels
AE 2100D3-72-274One-Piece Compressor Rear Stationary Seal (23089859)
AE2100D3-72-275Engine - Inspection of 6th- thru 13th-stage Compressor Wheel Knife Edge Seals
AE 2100D3-A-72-277Engine - 1st Stage GG Turbine Wheels w/Possible Bore Pitting - Life Limit Decrease
AE2100D3-72-278Engine - New No. 7 Seal Heat Shield
AE2100D3-72-279Engine - Shot Peen Repair Limit on Propeller-shaft Adapter Flange
AE2100D3-72-285Engine - No. 4 Ball Bearing Inspection
AE 2100D3-A-72-286Engine - Replace 1st Stage GG Turbine Wheels Potentially Containing Steel Inclusions
AE 2100D3-72-287Propeller Gearbox Main Diaphragm -Tapered Pin Removal
AE2100D3-72-288Engine - Propeller Gearbox - New Pin Retainer Washer
AE2100D3-A-72-290Engine - Decrease in Declared Life Limits of the 3rd/4th Stage Compressor Wheel
AE2100D3-72-292ENGINE - PROPELLER GEARBOX THICKER SPLINE RING (23091873)
AE2100D3-72-293ENGINE -- PROPELLER GEARBOX SUN GEAR LUBE TUBE (23092689)
AE2100D3-72-295ENGINE -- PROPELLER GEARBOX -- NEW SUN GEAR AND PLANET GEAR ASSEMBLY
AE2100D3-72-304ENGINE-FLUORESCENT PENETRANT INSPECTION OF THE PROPELLER SHAFT FLANGED ADAPTER
AE2100D3-72-308ENGINE - 1st STAGE COMPRESSOR INNER RING SEGMENT
AE 2100D3--72--319REWORK OR REPLACE THE INLET GUIDE VANE (IGV)
AE 2100D3-73-003ACTUATION RING--AND--BUTTON ASSEMBLY
AE 2100D3-73-005Fuel Pump and Metering Unit Upgrade
AE 2100D3-73-009Return Fuel Nozzles for Rework
AE 2100D3-73-011Clearance Hole for the Fuel-Flowmeter Support Bracket
AE 2100D3-73-017Replace the Test FCOC Tubes
AE 2100D3-73-020New Fuel-and-Metering Unit (FPMU 106)
AE 2100D3-73-025Introduction of New FCOC Tubes and Support Brackets
AE 2100D3-73-026Engine Fuel and Control - Fuel Pump & Metering Unit Intermediate Drive Shaft Inspection
AE 2100D3-73-027Engine Fuel and Control - Testing the Latching Shut-Off Valve on FPMU 106
AE 2100D3-73-036New FADEC Hardware Assembly
AE 2100D3-A-73-041Engine Fuel and Control - FPMU - Possible Corrosion
AE 2100D3-73-045Replace the Fuel Pump-and-Metering Unit
AE 2100D3-A-73-048Engine Fuel and Control - CVG Actuator Fuel Tube Inspection
AE 2100D3-73-049Replace the Fuel Nozzles
AE 2100D3-73-051New Fuel Nozzle Nuts (23080236)
AE 2100D3-73-052Engine Fuel and Control - Drain Manifold Support Bracket Assembly (23058249)
AE 2100D3-73-053Engine Fuel and Control - Rework FPMU (23063131 or 23076368)
AE 2100D3-73-055Engine Fuel and Control - Replace the Pure Airblast Fuel Nozzles (23080616)
AE2100D3-73-057Engine Fuel and Control - New FADEC Software Version D9
AE 2100D3-73-058New CVG Actuator Extend Fuel Tube (23086066)
AE 2100D3-73-059New Fuel Drain Rail Bracket (23088003)
AE 2100D3-74-002Alternator Stator
AE 2100D3-74-003Replace the Recessed-Electrode Igniter
AE 2100D3-74-005Ignition - Replace the Permanent Magnet Alternator Stator Assembly
AE 2100D3-74-006Replace the Permanent Magnet Alternator Rotor
AE2100D3-74-008Ignition - Change the Routing of the Igniter Leads
AE 2100D3-74-009Replace the Igniter (23084762) with Tungsten Electrode
AE 2100D3-75-002New Actuating-cylinder Mounting Bracket
AE 2100D3-75-003Compressor Variable Geometry (CVG) Clamp Load
AE 2100D3-75-004Replace the Anti-Ice-Air Mid Tube and the Anti-Ice Air Manifold
AE 2100D3-75-005Bleed Valve Adapters Replacement
AE 2100D3-75-008Anti-Icing Manifold Bolts
AE 2100D3-75-010Replace the Anti-Icing Air Valve
AE 2100D3-75-016Compressor Variable-Vane Torquetube Actuation System - Replace the Torquetube
AE 2100D3-75-018New Upper and Lower Accelerator Bleed Valve Adapter Assemblies
AE 2100D3-75-019Replace the Compressor-Acceleration Bleed-Control Valve
AE2100D3-75-020Air - Inspect the Torquetube Assembly (23069629)
AE2100D3-75-021Air - Inspect the Torquetube Assembly (23053118)
AE 2100D3-A-75-022Engine - Anti-Ice Valve Part Number Verification
AE2100D3-75-023Air - Compressor Variable Geometry Inspection Using the Turnbuckle Length
AE2100D3-75-024Air - Compressor Variable Geometry Turnbuckle Inspection
AE 2100D3-75-026New Compressor Variable Geometry Actuator (23079713)
AE 2100D3-75-028New Bracket Assy & Rail Support for Anti-Ice Air Valve
AE 2100D3-75-029New CVG Actuating Cylinder Mounting Bracket (23084046)
AE 2100D3-76-003New FADEC B Harness
AE 2100D3-76-006Torquing and Wrapping Electrical Connections with Self-Bonding Electrical Tape
AE 2100D3-76-008New EMS Wiring Harness
AE 2100D3-76-009Revised Harness Clamping Near the Aft Anti-Ice Air Tube
AE 2100D3-76-010Reverse the FADEC A and B Wiring Harness Connections to the CIP Sensors
AE 2100D3-76-011Revised Harness Clamping
AE 2100D3-76-012Revised Harness Clamping
AE 2100D3-76-013Revised Harness Wiring
AE 2100D3-76-014Change the Routing of the Wiring Harnesses - Chafing Prevention
AE 2100D3-76-015Torque and Tape the Vibration Sensor Connectors
AE 2100D3-76-017Engine Wiring Harness Chaffing - Forward Right Propeller Gearbox Strut Location
AE 2100D3-76-018Wrap the PGB Oil Pressure Sensor Electrical Connection with Self- Bonding Silicone Tape
AE 2100D3-76-019FADEC B Wiring Harness Chafing on FCOC Oil Outlet Flange
AE 2100D3-76-020Change the Routing of the PMA Lead of the FADEC A Wiring Harness
AE 2100D3-76-021Clamping Hardware of Engine Wiring Harnesses and Aircraft Structure Interference
AE 2100D3-76-022Clearance between Auxiliary Feather Pump and GMAD Magnetic Indicating Plug EMS Harness
AE2100D3-76-025Engine Controls - Permanent Identification of the Engine Monitoring System (EMS) Harness (23089869)
AE 2100D3-76-026Engine Controls - EMS Wiring Harness Chafing on Center Sump Scavenge Tube
AE 2100D3-77-001New Np Pickup Sensor, Support, and Spacer for the NP Harness
AE 2100D3-77-005New Compressor Vibration (CVIB) Sensor Adapter
AE 2100D3-77-008New Power Turbine Pickup (NP) Wiring Harness and Sensor
AE 2100D3-77-009Engine Indicating - Examine the Vibration Sensors
AE 2100D3-77-010Engine Indicating - Replace the Suspect Thermocouple Wiring Harness
AE 2100D3-77-012Rear Pump to Aft Sump Pressure Oil Tube and FADEC A Thermocuple Wiring Harness Inspection and Clamping
AE 2100D3-77-014Engine Indicating - PGB Vibration (GVIB) Harness Routing & Support Bracket
AE 2100D3-78-002New Exhaust Tailcone
AE 2100D3-79-004Propeller Gearbox Oil Pressure Switch Attach Bolts
AE 2100D3-79-005Replace the PGB Absolute-oil-pressure Sensor
AE 2100D3-79-007Install the New Pressure Switch Adapter
AE 2100D3-79-011New Power section Low-oil-pressure Switch Sensor
AE 2100D3-79-016Pressure and Scavenge Filter Assembly
AE 2100D3-79-017New Power Section Lube and Scavenge Pump
AE 2100D3-79-019New PGB Oil Scavenge Hose
AE2100D3-79-026Oil - Pressure Oil Impending Bypass Electrical Indicator Inspection
AE2100D3-79-028Oil - Inspection of the Magnetic Indicating Plug
AE 2100D3-79-029Increased-Diameter Center-Sump-To-Accessory Gearbox Vent Tubes (23080466 & 23080467)
AE 2100D3-79-031Filter, Scavenge Pressure Unit, Scavenge Bypass Valve Replacement
AE2100D3-79-033Oil - OCU Scavenge Bypass Valve Inspection
AE 2100D3-80-003Starter Control Valve Clamp
AE 2100D3-80-005Install/Replace the Air Turbine Starter

&"-,Bold"&12Attachment 6 Approved OEM Service Bulletins Solicitation: N0001921R0014

18 NOV 2020

&P of &N

File details come from the government source that posted it. Updated .