Atch_2__APPENDIX_A_PAUL_DOUGLAS_CENTER.pdf

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Indiana Dunes National Park-HVAC Preventative Main
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140P6326Q0035
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This document is a comprehensive HVAC design and control specification package for the Paul H. Douglas Environmental and Learning Center at Indiana Dunes National Lakeshore. The file includes detailed equipment schedules, piping and floor plans, electrical schematics, control wiring diagrams, and operational sequences for a facility's heating, cooling, and ventilation systems. The facility utilizes six air handling units (AHU-1 through AHU-6) manufactured by AAON Coil Products with Schneider Electric and Toshiba controls, supplemented by two Lochinvar boilers (KBN400 series), an AAON air-cooled chiller, and multiple Bell & Gossett pumps for heating and chilled water distribution. Equipment is distributed across lower-level mechanical rooms and dispersed locations throughout the facility, with control integration managed through Schneider Electric automation servers and NEMA enclosures.

The control sequences specify single-zone variable air volume operation with occupied/unoccupied scheduling through the building automation system, cooling maintained at 55°F discharge air temperature and heating at 95°F. Heating water system operation includes lead-lag boiler control with load sharing, activated when outdoor air temperature drops below 65°F, with supply temperature reset linearly from 110°F at 60°F outdoor air to 160°F at 30°F outdoor air. The chilled water system operates independently when outdoor air temperature exceeds 55°F with 45°F supply temperature setpoint, utilizing lead-lag pump rotation every seven days for balanced runtime. Safety protocols mandate manual reset of all tripped devices, low-temperature limit switches shut down supply fans, and fire alarm contacts trigger emergency shutdown. The specification also includes detailed valve schedules, window switch wiring for six zones, boiler cascade wiring controls, and comprehensive DDC alarm generation requirements for equipment status mismatches.

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Line Item Equipment Tag Equipment Type Manufacturer Model Serial No. Location Controls Manufacturer BAS Platform Version

VFD OR CONTROL

Manufacturer Model Notes

1 AHU-1 AIR HANDLING UNIT AAON COIL PRODUCTS V3-DRB-8-0-28FC-12F 201803-CJWD03051 LOWER LEVEL SCHNEIDER ELECTRIC 02:F01:01.513 MNB-1000 1. AIRFLOW - 3600 CFM 2.

VARIABLE FREQUENCY DRIVE CONTROL FOR SUPPLY FAN.

2 AHU-2 AIR HANDLING UNIT AAON COIL PRODUCTS V3-BRB-8-0-28FC-12H 201803-CJWB03052 LOWER LEVEL SCHNEIDER ELECTRIC 02:F01:01.513 MNB-1000 1. AIRFLOW - 1600 CFM 2.

VARIABLE FREQUENCY DRIVE CONTROL FOR SUPPLY FAN.

3 AHU-3 AIR HANDLING UNIT AAON COIL PRODUCTS V3-BRB-8-0-28HC-12H 201803-CJWB03053 LOWER LEVEL SCHNEIDER ELECTRIC 02:F01:01.513 MNB-1000 1. AIRFLOW - 1450 CFM 2.

VARIABLE FREQUENCY DRIVE CONTROL FOR SUPPLY FAN.

4 AHU-4 AIR HANDLING UNIT AAON COIL PRODUCTS V3-BRB-8-0-23HC-12H 201803-CJWB03054 MECH ROOM SCHNEIDER ELECTRIC 02:F01:01.513 MNB-1000 1. AIRFLOW - 900 CFM 2.

VARIABLE FREQUENCY DRIVE CONTROL FOR SUPPLY FAN.

5 AHU-5 AIR HANDLING UNIT AAON COIL PRODUCTS V3-BRB-8-0-26HC-12H 201803-CJWB03055 LOWER LEVEL SCHNEIDER ELECTRIC 02:F01:01.513 MNB-1000 1. AIRFLOW - 900 CFM 2.

VARIABLE FREQUENCY DRIVE CONTROL FOR SUPPLY FAN.

6 AHU-6 AIR HANDLING UNIT AAON COIL PRODUCTS V3-BRB-8-0-28FC-12H 201803-CJWB03056 LOWER LEVEL SCHNEIDER ELECTRIC 02:F01:01.513 MNB-1000 1. AIRFLOW - 900 CFM 2.

VARIABLE FREQUENCY DRIVE CONTROL FOR SUPPLY FAN.

7 ACC-1 AIR COOLED CHILLER AAON COIL PRODUCTS CFA-040-D-A-8-GCOOK 201803-CNCU04266 OUTSIDE UNIT

1. CHILLER WITH FACTORY INSTALLED WATER FLOW SWITCH.

2. CHILLER WITH INLET STRAINER AT HEAT EXCHANGER EVAPORATOR.

3. CHILLER WITH REPLACEABLE CORE FILTER-DRIER.

8 EVAP EVAPORATOR AAON COIL PRODUCTS M2H005R1AB0CX M2H005R1AB0CX MECH ROOM

9 AS-1 AIR SEPARATOR BELL & GOSSETT CRS-3F NA MECH ROOM

10 AS-2 AIR SEPARATOR BELL & GOSSETT CRS-3F NA MECH ROOM

11 BLR-1 BOILER LOCHINVAR KBN400 1749 108390888 MECH ROOM

12 BLR-2 BOILER LOCHINVAR KBN400 1749 108390890 MECH ROOM

13 ST-1 CHILLED WATER BUFFER TANK CEMLINE V120CWB NA MECH ROOM

14 ET-1 EXPANSION TANK BELL & GOSSETT B-165LA NA MECH ROOM

15 ET-2 EXPANSION TANK BELL & GOSSETT B-50LA NA MECH ROOM

16 P-1 HEATING WATER SYSTEM / END SUCTION BELL & GOSSETT SA9182531 FAS878216 129181648 MECH ROOM TOSHIBA Q9+2035IER5

17 P-2 HEATING WATER SYSTEM / END SUCTION BELL & GOSSETT SA9182531 FAS878216 129181652 MECH ROOM TOSHIBA Q9+2035IER5

18 P-3 BOILER PRIMARY / INLINE BELL & GOSSETT SERIES H-60 MECH ROOM TOSHIBA Q9+2035IER5

19 P-4 BOILER PRIMARY / INLINE BELL & GOSSETT SERIES H-60 MECH ROOM TOSHIBA Q9+2035IER5

20 P-5 CHILLED WATER SYSTEM / END SUCTION BELL & GOSSETT SA9182531 FAS878217 129181859 MECH ROOM TOSHIBA Q9+2035IER5

21 P-6 CHILLED WATER SYSTEM / END SUCTION BELL & GOSSETT SA9182531 FAS878217 129181930 MECH ROOM TOSHIBA Q9+2035IER5

22 EF-3 FAN COOK DB-8 NA MECH ROOM 1. AIRFLOW - 500 CFM

APPENDIX A1: FACILITY: PAUL H. DOUGLAS ENVIRONMENTAL AND LEARNING CENTER

1. PREMIUM EFFICIENCY MOTOR COMPATIBLE WITH VARIABLE

FREQUENCY DRIVE.

1. COMPACT CONDENSING BOILER WITH SEALED COMBUSTION

CHAMBER, STAINLESS STEEL BURNERS, ASME HEAT EXCHANGER, 160

PSI WORKING PRESSURE, ASME PRESSURE RELIEF VALVE, FLOW

SWITCH.

2. MANUFACTURER CONTROLS WITH CASCADING SEQUENCER FOR

MULTIPLE BOILERS AND INTEGRATION WITH BUILDING AUTOMATION

SYSTEM.

3. MODULATING BURNER WITH 3.6:1 TURNDOWN.

4. PUMP RELAY WITH DELAY, TEMPERATURE AND PRESSURE GAUGE.

5. LOW WATER CUT-OFF WITH MANUAL RESET AND TEST.

1. VERTICAL CARBON STEEL DIAPHRAGM TYPE EXPANSION TANK.

2. ASME SECTION VIII DIVISION I DESIGN AND CONSTRUCTION.

3. 125PSI MAXIMUM WORKING PRESSURE.

4. 240 DEG. F MAXIMUM WORKING TEMPERATURE.

1. VORTEX 'F' TYPE AIR SEPARATOR WITH STRAINER.

2. CARBON STEEL CONSTRUCTION WITH NPT CONNECTIONS.

3. 125PSI MAXIMUM WORKING PRESSURE.

4. 375 DEG. F MAXIMUM WORKING TEMPERATURE.

5. ASME CODE SECTION VIII, DIV. 1 - U STAMPED.

SEQUENCE OF OPERATION

AIR HANDLING UNIT DDC CONTROL SEQUENCE

SCHEDULE: OCCUPIED/UNOCCUPIED AS SCHEDULED THROUGH THE BUILDING

AUTOMATION SYSTEM.

OCCUPIED MODE OPERATION

THE AHU SHALL OPERATE IN A SINGLE ZONE VARIABLE AIR VOLUME SEQUENCE

AS REQUIRED TO MAINTAIN SPACE TEMPERATURE SET POINTS.

THE SUPPLY FAN SHALL BE COMMANDED ON AND MODULATE TO MAINTAIN A

SLIGHTLY POSITIVE ROOM PRESSURE AND MEET ZONE VENTILATION DEMANDS (AT

A MINIMUM). THE OUTDOOR AIR DAMPER SHALL BE OPEN.

COOLING MODE: ON A CALL FOR COOLING, THE SUPPLY FAN SPEED MODULATES FROM

MINIMUM TO MAXIMUM SPEED TO MAINTAIN SPACE TEMPERATURE SETPOINT, THE

COOLING VALVE MODULATES TO MAINTAIN 55 DEG_F DISCHARGE AIR TEMPERATURE,

AND THE HEATING VALVE REMAINS FULLY CLOSED. TO ENABLE COOLING MODE THE

CHILLER MUST BE ENABLED AND THE WINDOW SENSORS MUST ALL BE CLOSED PRIOR

TO ENABLING COOLING MODE.

HEATING MODE: ON A CALL FOR HEAT, THE SUPPLY FAN SPEED MODULATES FROM

MIMIMUM TO MAXIMUM SPEED TO MAINTAIN SPACE TEMPERATURE SETPOINT, THE

HEATING VALVE MODULATES TO MAINTAIN 95 DEG_F (ADJ) DISCHARGE AIR TEMPERATURE

AND THE COOLING VALVE REMAINS FULLY CLOSED. TO ENABLE HEATING MODE THE

BOILERS MUST BE ENABLED AND LOOP PUMP STATUS SET TO 'RUN'. ENABLE HEATING

MODE REGARDLESS OF WINDOW SENSOR POSITION.

DEHUMIDIFICATION CONTROL: WHEN THE SPACE RELATIVE HUMIDITY EXCEEDS 60%,

THE CHILLER IS ENABLED, AND WINDOW SENSORS ARE CLOSED. THE SUPPLY FAN

SHALL ENABLE AND RAMP TO FULL SPEED, THE COOLING VALVE SHALL MODULATE TO

MAINTAIN 55 DEG_F DISCHARGE AIR TEMPERATURE. THE BOILER SYSTEM SHALL BE

ENABLED AND THE HEATING VALVE SHALL MODULATE TO MAINTAIN SPACE

TEMPERATURE AND PREVENT OVER-COOLING OF THE SPACE.

UNOCCUPIED MODE OPERATION

WHEN THE SPACE TEMPERATURE IS BETWEEN THE UNOCCUPIED HEATING AND

COOLING SETPOINTS, THE SUPPLY FAN SHALL CYCLE OFF, THE OUTDOOR AIR DAMPER

SHALL CLOSE, AND THE HEATING VALVE AND COOLING VALVE SHALL CLOSE.

ON A RISE IN SPACE TEMPERATURE ABOVE THE UNOCCUPIED COOLING SETPOINT,

THE SUPPLY FAN SHALL MODULATE TO FULL SPEED, THE COOLING VALVE SHALL

MODULATE TO MAINTAIN A 55 DEG_F DISCHARGE AIR TEMPERATURE, AND THE

OUTDOOR AIR DAMPER SHALL REMAIN CLOSED. WHEN THE UNOCCUPIED SPACE

TEMPERATURE SETPOINT IS SATISFIED THE UNIT SHALL RETURN TO THE

UNOCCUPIED/OFF MODE.

ON A DROP IN SPACE TEMPERATURE BELOW THE UNOCCUPIED HEATING SETPOINT,

THE SUPPLY FAN SHALL MODUALTE TO FULL SPEED, THE HEATING VALVE SHALL

MODULATE TO MAINTAIN 95 DEG_F (ADJ) DISCHARGE AIR TEMPERATURE, AND THE

OUTDOOR AIR DAMPER SHALL REMAIN CLOSED. WHEN THE UNOCCUPIED SPACE

TEMPERATURE SETPOINT IS SATISFIED THE UNIT SHALL RETURN TO THE

UNOCCUPIED/OFF MODE.

SAFETIES

ALL SAFETY DEVICES ARE MANUAL RESET; THE DEVICE THAT HAS TRIPPED MUST BE

MANUALLY RESET BEFORE RESTARTING THE UNIT. IF A TEMPERATURE LOW LIMIT SWITCH

SENSES TEMPERATURE BELOW SETPOINT THE SUPPLY FAN SHALL BE SHUTDOWN. IF A

FIRE ALARM SHUTDOWN CONTACT IS PROVIDED, THE SUPPLY FAN SHALL BE

SHUTDOWN

WHEN THE UNIT IS SHUTDOWN BY EITHER A STOP COMMAND OR SYSTEM SAFETY THE

UNIT SHALL BE SET AS FOLLOWS:

• SUPPLY FAN SHALL BE OFF

• SUPPLY FAN VFD SHALL BE COMMANDED TO 0%

• OUTSIDE AIR DAMPER SHALL CLOSE

• HEATING VALVE SHALL CLOSE

• COOLING VALVE SHALL CLOSE

HEATING WATER SYSTEM DDC CONTROL SEQUENCE

SCHEDULE: THE HEATING WATER SYSTEM SHALL BE ENABLED WHEN THE OUTSIDE

AIR TEMPERATURE DROPS BELOW 65 DEG_F (ADJ). SEE PUMP CONTROL FOR

ADDITIONAL ITEMS.

PUMP CONTROL

ONE LEAD HOT WATER PUMP SHALL AUTOMATICALLY START WHEN THE HEATING

WATER SYSTEM IS ENABLED. WHEN THE OUTSIDE AIR TEMPERATURE RISES ABOVE

THE SETPOINT PLUS A DIFFERENTIAL OF 2 DEG_F, THE HOT WATER

PUMPS SHALL TURN OFF. WHEN ENABLED THE LEAD PUMP SHALL START AND

RUN CONTINUOUSLY TO MAINTAIN FLOW IN THE SYSTEM. THE PUMP SHALL

MODULATE TO MAINTAIN SYSTEM DIFFERENTIAL PRESSURE SETPOINT (ADJ). IF

FOR ANY REASON EITHER PUMP STATUS DOES NOT MATCH ITS COMMANDED

VALUE AN ALARM SHALL BE GENERATED. THE LAG PUMP SHALL START IF THE

LEAD PUMP IS IN ALARM. WHENEVER THE SYSTEM IS COMMANDED OFF, THE

PUMP SHALL RUN FOR A PERIOD OF TIME TO DISSIPATE THE HEAT IN THE

SYSTEM. THE LEAD PUMP SHALL ROTATE TO THE LAG PUMP EVERY SEVEN (7)

DAYS OF CONTINUOUS OPERATION TO BALANCE THE RUNTIME ON BOTH PUMPS.

BOILER CONTROL

THE BOILER CONTROL SEQUENCE SHALL BEGIN WHEN ONE OF THE HEATING WATER

PUMPS HAS A STATUS OF 'ON'. THE BOILER WITH THE LOWEST OPERATING TIME SHALL BE

THE LEAD BOILER. WHEN A BOILER ENABLE COMMAND IS SENT, THE BOILER SHALL FIRE.

THE LEAD BOILER SHALL TURN ON AND MODULATE TO MAINTAIN THE HEATING WATER

SUPPLY TEMPERATURE SETPOINT. THE LAG BOILER SHALL TURN ON AND MODULATE IF

THE SYSTEM LOAD REQUIRES THE SECOND BOILER OR THE BOILER LOAD SHARING

CONTROLS COMMANDS THE SECOND BOILER ON FOR IMPROVED SYSTEM EFFICIENCY.

THE BOILERS SAFETIES CIRCUIT SHALL BE MONITORED AND THE SYSTEM WILL REPORT A

GENERAL ALARM CONDITION IF A SAFETY IS TRIPPED. A MANUAL RESET OF THE

BOILER SAFETY WILL BE REQUIRED BEFORE THE BOILER WILL BE RESTARTED.

HEATING WATER SYSTEM MINIMUM FLOW

MINIMUM SYSTEM FLOW SHALL BE SET VIA A 2-WAY BYPASS VALVE NEAR THE END OF

THE LONGEST PIPING RUN. THE PUMP VFD SHALL MODULATE ITS SPEED TO MAINTAIN

THE SYSTEM DIFFERENTIAL PRESSURE. IF THE PUMP SPEED IS AT THE DESIGN

MIMIMUM SYSTEM FLOW AND THE SYSTEM DIFFERENTIAL PRESSURE RISES ABOVE

SETPOINT, THE BYPASS VALVE SHALL MODULATE OPEN TO MAINTAIN MIMIMUM

SYSTEM FLOW.

BOILER FLOW IS MAINTAINED BY THE BOILERS INDIVIDUAL PRIMARY LOOP PUMP.

HOT WATER RESET SCHEDULE

THE HEATING WATER SUPPLY TEMPERATURE SHALL BE RESET IN A LINEAR MANNER

BASED ON OUTDOOR AIR TEMPERATURE. WHEN THE OUTDOOR AIR TEMPERATURE IS 60

DEG_F (ADJ.) THE HEATING WATER SUPPLY TEMPERATURE WILL BE 110 DEG_F. WHEN THE

OUTDOOR AIR TEMPERATURE IS 30 DEG_F (ADJ.) THE HEATING WATER

SUPPLY TEMPERATURE SETPOINT WILL BE 160 DEG_F.

CHILLED WATER SYSTEM DDC CONTROL SEQUENCE

SCHEDULE: THE CHILLED WATER SYSTEM SHALL BE ENABLED WHEN THE OUTSIDE

AIR TEMPERATURE IS ABOVE 55 DEG_F (ADJ.).

PUMP CONTROL

ONE LEAD CHILLED WATER PUMP SHALL AUTOMATICALLY START WHEN THE CHILLED

WATER SYSTEM IS ENABLED. WHEN ENABLED THE LEAD PUMP SHALL START AND RUN

CONTINOUSLY TO MAINTAIN FLOW IN THE SYSTEM. IF FOR ANY REASON EITHER PUMP

STATUS DOES NOT MATCH ITS COMMANDED VALUE AN ALARM SHALL BE GENERATED. THE

LAG PUMP SHALL START IF THE LEAD PUMP IS AN ALARM. WHENEVER THE SYSTEM IS

COMMANDED OFF, THE PUMP SHALL RUN FOR A PERIOD OF TIME TO DISSIPATE THE HEAT

IN THE SYSETM. THE LEAD PUMP SHALL ROTATE TO THE LAG PUMP EVERY SEVEN (7) DAYS

OF CONTINOUS OPERATION TO BALANCE THE RUNTIME ON BOTH PUMPS.

CHILLER CONTROL

THE CHILLER CONTROL SEQUENCE SHALL BEGIN WHEN ONE OF THE CHILLED WATER

PUMPS HAS A STATUS OF 'ON'. WHEN A MINIMUM PRESSURE DIFFERENCE (FLOW) IS

ESTABLISHED AT THE CHILLER HEAT EXCHANGER, THE CHILLER SHALL BE ENABLED. ONCE

ENABLED, THE CHILLER SEQUENCE CONTROLLED INDEPENDENTLY BY ITS FACTORY

INSTALLED CONTROLLER. THE CONTROLLER SHALL CYCLE THE UNIT BASED ON CHILLED

WATER RETURN TEMPERATURE. WHEN RUNNING, THE CHILLER SHALL MODULATE TO

MAINTAIN THE CHILLED WATER SUPPLY TEMPERATURE SETPOINT. THE CHILLER SAFETIES

CIRCUIT SHALL BE MONITORED AND THE SYSTEM WILL REPORT A GENERAL ALARM

CONDITION IF A SAFETY CONDITION IS INDICATED.

CHILLED WATER SYSTEM TEMPERATURE SETPOINTS

CHILLED WATER SUPPLY TEMPERATURE SHALL BE 45 DEG_F (ADJ.)

CHILLED WATER SYSTEM MINIMUM FLOW

MINIMUM CHILLER FLOW SHALL BE MAINTAINED VIA A 2-WAY BYPASS VALVE NEAR

AHU-1. THE PUMP VFD SHALL MODULATE ITS SPEED TO MAINTAIN THE SYSTEM

DIFFERENTIAL PRESSURE. IF THE PUMP SPEED IS AT THE DESIGN MIMIMUM CHILLER

FLOW AND THE SYSTEM DIFFERENTIAL PRESSURE RISES ABOVE SETPOINT, THE

BYPASS VALVE SHALL MODULATE OPEN TO MAINTAIN MIMIMUM SYSTEM FLOW.

UNIT HEATER AND FIN TUBE DDC CONTROL SEQUENCE

SCHEDULE: OCCUPIED/UNOCCUPIED AS SCHEDULED THROUGH THE BUILDING

AUTOMATION SYSTEM

OCCUPIED MODE OPERATION

HEATING MODE: ON A CALL FOR HEAT THE FAN SHALL ENERGIZE AND THE HEATING

VALVE OPEN TO HEAT THE SPACE TEMPERATURE TO SETPOINT. WHEN THE SPACE

TEMPERATURE RISES TO SETPOINT THE HEATING VALVE SHALL CLOSED AND THE FAN

BE DE-ENERGIZED.

FIN TUBE OPERATION

ON A CALL FOR HEAT THE VALVE SHALL OPEN TO MAINTAIN SPACE TEMPERATURE SET

POINT. WHEN SPACE TEMPERATURE IS REACHED THE VALVE SHALL CLOSE.

UNOCCUPIED MODE OPERATION

HEATERS SHALL CYLCE THE SAME AS THE OCCUPIED MODE, BUT AT A LOWER

SETPOINT.

SPACE TEMPERATURE SETPOINTS

OCCUPIED SETPOINTS: UNOCCUPIED SETPOINTS:

HEATING - 68 DEG_F (ADJ.) HEATING - 55 DEG_F (ADJ.)

EXHAUST FAN DDC CONTROL SEQUENCE

SCHEDULE: ALWAYS 'OCCUPIED' THROUGH BUILDING AUTOMATION SYSTEM.

OCCUPIED MODE OPERATION

THE MOTORIZED BACKDRAFT DAMPER SHALL OPEN, THE FAN SHALL ENERGIZE AND RUN

CONTINUOUSLY.

UNOCCUPIED MODE OPERATION

DURING UNOCCUPIED PERIODS, THE MOTORIZED BACKDRAFT DAMPER SHALL CLOSE

100% AND THE FAN SHALL DE-ENERGIZE.

DDC ALARMS

IF THE FAN STATUS DOES NOT MATCH THE COMMANDED VALUE, AN ALARM SHALL BE

GENERATED.

Appendix A.1 PDELC Equipment
APPENDIX A.2 PDELC As-Built Drawings
APPENDIX A.3 PDELC BCT 17-080 As-Built
APPENDIX A.4 PDELC Sequence of Operation

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