ARFQ DEP2500000018-Attachment 3D - Revised Final O&M Manual-4 (2).pdf
PDF 29 MB Posted
- Attached to
- OER - VIENNA PCE SUPERFUND SITE
- Solicitation number
- ARFQ-0313-DEP2500000018-1
- Issued by
- Upshur County, West Virginia
About this file
This document is an Attachment 3D - Revised Final O&M Manual for ARFQ DEP2500000018, a state contract opportunity issued by the West Virginia Department of Environmental Protection. The manual provides operations and maintenance requirements for the management of a waste storage and disposal facility. It outlines the facility's design, operations, inspections, monitoring, and maintenance procedures. The manual covers the responsibilities and qualifications of facility personnel, as well as training and recordkeeping requirements. Additionally, it addresses procedures for handling various waste streams, managing leachate and stormwater, and implementing emergency and contingency plans.
The pricing and funding details for this contract are not included in this technical operations manual. However, the manual indicates that the facility must comply with all applicable state and federal regulations regarding the storage, transportation, and disposal of the specified waste materials.
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P‐1
Appendix P Supervisory Controls and Data Acquisition
Integrated Display Computers
Performance and Standard Models
Performance Models Performance models are equipped with the latest technology features designed to meet the most demanding integrated display computing needs.
Experience • high computing performance with a Core Duo 1.2GHz processor and 1GB DDR2 memory (expandable up to 4GB).
Conveniently access your applications through the • lockable front accessible
USB 2.0 port (aluminum bezel only).
A • fl ush bezel design reduces the build-up of debris around the display.
Expansion options• are available through a PCI slot and ability to add PCI express or additional PCI through an accessory kit.
Help reduce maintenance time with • easily accessible hard disk drives, memory and PCI slots.
Utilize a • stainless steel bezel option to fulfi ll NEMA 4X requirements.
Standard Models Standard models provide essential features you need at the right value for most visual interface and basic information applications.
Experience • high computing performance with a Celeron M 1.06GHz processor and 512MB DDR2 memory (expandable up to 4GB).
Help reduce maintenance time with • easily accessible hard disk drives and memory.
Eliminate all moving parts by combining a solid state option with the • fanless design for a highly robust integrated display computer.
Bulletin 6181F/6181P
1200P, 1500P, 1700P Your application is only as reliable as the computer that runs it. When you choose Rockwell Automation® Integrated Display Computers, you benefi t from the same quality and reliability you have come to expect from Allen-Bradley® products. You can depend on the Rockwell Automation Industrial Computers products – the open computing platform of our Integrated Architecture – to keep your operations running in today’s harsh industrial environments and well into the future.
We have expanded our off ering so you can choose the most cost-eff ective options – matched to your application and reliability requirements.
Take advantage of:
Options that keep pace with the • latest technology.
Options that incorporate the • features you need in the platform most suited for your application.
Options backed by industry leading, • global sales and support.
Choose between our performance and standard integrated display off ering of computers. These rugged industrial platforms combine a fanless design with increased temperature specifi cations and powerful computing performance.
Robustness is also enhanced through reduction in cables and connectors, industrial component selections, and the usage of ultra low voltage processors. Choose between our 6181P which incorporates 24 hour 7 days a week rated continuous duty hard disk drive or our 6181F “mission critical” solid state drive model. Available in 12", 15" and 17" display sizes with resistive touchscreen options.
Performance
Standard
PRODUCT PROFILE
RSVIEW32
VERSATILE AND SCALABLE HMI FOR
MONITORING AND CONTROL
Monitoring and controlling automation machines and processes demands versatility and the scalability to connect to a host of open technologies. RSView®32™ is an integrated Human Machine Interface for monitoring and controlling automation machines and processes. Its versatility shows with seamless integration to other Rockwell Software and Microsoft products as well as third-party applications. Language substitution and capabilities in English, Chinese, French, German, Italian, Japanese, Portuguese, Korean, and Spanish create further versatility satisfying users in global regions.
INTEGRATION FROM THE MACHINE TO THE
PRODUCTION LINE TO THE ENTIRE PLANT
Core functionality provides the versatility to accommodate a range of integration needs. RSView32 is an open system that allows plant floor data to be shared with other manufacturing systems throughout the enterprise. This provides a link to real-time manufacturing information for the enterprise.
Designed for Microsoft® Windows® environments, RSView32 interacts easily with the Rockwell Software integrated product line, Microsoft products, and other third-party offerings.
Users experience a multitude of benefits.
• Language tag substitution giving users the ability to create a spreadsheet of string tag values in different languages and then select the values in a particular language during runtime saving development time.
• Develop an object model to expose portions of its core functionality, allowing RSView32 to interoperate easily with other component-based software products.
• Integrate Microsoft's popular Visual Basic® for Applications (VBA) as a built-in programming language allowing almost unlimited ways to customize your RSView32 projects.
• Support OPC standards as both a server and a client for fast, reliable communications with a wide variety of hardware devices.
• Implement add-on architecture (AOA) technology to expand RSView32’s functionality and integrate new features directly into RSView32’s core.
• Open its graphic displays as OLE containers for ActiveX® controls — with thousands of third-party ActiveX controls to choose from, you can drop ready-made solutions right into your projects.
• Utilize a Security Wizard registry which grants “non-administrators” with more authority to use RSView32 and its add-on components.
• Single (point-to-point) and fully networked connections and can be configured to communicate on multiple networks simultaneously.
RSVIEW32: FEATURES RICH IN VERSATILITY
Get started quickly with RSView32 point-and-click access to its editors and many of its functions. An intuitive folder system makes it easy to organize project files. To switch between the development and runtime systems, you simply click the tabs in the convenient Project Manager.
POWERFUL GRAPHICS EDITOR
Design high-level graphics for even the most complex application using the RSView32 drawing environment. You can also use graphic files from other drawing software, such as AutoCAD®, CorelDRAW®, and PhotoShop®. And you can add animations to vector-based graphic objects.
GRAPHIC IMPORT/EXPORT WIZARD
The Graphics Import/Export Wizard in RSView32 lets you export complete graphic displays as XML (Extensible Markup Language) files. You can edit the elements and attributes you need for your graphic displays using an external programming tool or XML editor and then import the file back into RSView32 to modify the existing graphic objects or create a new display.
CUSTOMIZE THE LOOK OF GRAPHIC DISPLAYS
RSView32 offers a full set of display setup features, including background color, highlight color, input field text and fill colors, scaling, window size and position, security code, and startup and shutdown commands. You can also set default values so that all graphic displays in a project share similar characteristics.
Use any of the standard Windows colors for objects in graphic displays, or create your own custom colors. To draw an operator’s attention to an object at runtime, animate the object to change color as its value changes, using up to 16 different color options.
COMPREHENSIVE ALARMS EDITOR
RSView32 offers a complete, flexible alarm system. Display alarm messages on the screen, in an alarm log viewer, or export the .DBF alarm log data to any ODBC-compliant database program.
RSView32 alarm monitoring allows you to:
• Monitor up to 40,000 tags for alarms.
• Define up to eight severity levels to distinguish alarms visually and audibly.
• Define up to eight alarm thresholds with different levels of alarm severity to indicate an alarm's importance. Attract attention to high-priority alarms with blinking colors in the alarm summary.
• Add user-defined remarks to the alarm log description field.
• Tie alarm thresholds to tags to provide dynamic threshold values that change with a process.
• Filter alarm summaries to display only those alarms you need to monitor.
• Associate a macro with an alarm to provide custom handling.
For example, open a display that contains instructions on how to correct the alarm condition.
• Set up global alarm monitoring. Operators can acknowledge an alarm at one station and have it recognized at all stations.
• Notify a programmable controller that RSView32 has recorded an alarm.
FULL-FEATURED DATA LOG EDITOR
Data logging records specific tag values under conditions defined by up to 400 different log models. Data is stored in .DBF format and can be displayed in trends, archived for future processing or analysis, and displayed or analyzed using third-party software, such as Microsoft Excel, Crystal Reports®, FoxPro®, and RSTrend™. ODBC database support lets you log RSView32 tag data to an ODBC-compliant database, such as Microsoft SQL Server, Oracle® or SyBase®. You can still view the data graphically in a trend. You can specify a secondary path for all logged data. If the primary path becomes full or unavailable, RSView32 can automatically switch to the secondary path without losing any data. RSView32 automatically detects when the primary path is restored. When the primary path is available, data can be merged data from the secondary path back to the primary path so that you retain all of your data in one location.
SOPHISTICATED LOGIC AND CONTROL EDITOR
RSView32 offers derived tags, event control, expressions, macros, and embedded Visual Basic® for Applications. Use these powerful options to customize and automate your RSView32 projects.
SECURITY FEATURES
Secure RSView32 at the Project Level RSView32 provides 16 levels of security to safeguard your system at the project level. Assign levels of security to commands, macros, HMI tags, graphic displays, and OLE verb control. Assigning combinations of security levels to individuals or to groups of users allows different users access to different sets of features.
A Security Wizard registry within the RSView32 tools allows you to grant non-administrators with more authority to use RSView32 and its add-on components.
Secure RSView32 at the System Level At the system level, lock users into your RSView32 application so they cannot exit to the Windows operating system during runtime. Enabling Windows security synchronizes the user account list to the user list of one domain controller, providing a means for centralizing security management and allowing users a single logon. Launching RSView32 automatically logs a Windows user into RSView32. Changing the RSView32 password also changes the Windows user password.
CUSTOMIZE AND EXTEND RSVIEW32
Customize Projects with Startup Preferences Use startup preferences to customize how a project looks and operates at runtime. Specify which graphic to display first, which window elements to display, and whether to disable or enable certain accelerator key sequences. You can also specify which subsystems to start automatically, including alarms, data logging, derived tags, and event detector.
Fully Integrated VBA Programming Language Microsoft Visual Basic for Applications (VBA) is fully integrated in the RSView32 core product. With the VBA integrated development environment, you can create, test, and debug VBA subroutines, and then run the subroutines from within RSView32.
By writing VBA code that interacts with the extensive Object Model of RSView32, you can manipulate RSView32 programmatically, extend its functionality, and automate processes.
OPC (OLE for Process Control) RSView32 can function as both a native OPC client and OPC server. As an OPC server, RSView32 can serve data up to other applications. As an OPC client, RSView32 can communicate with a variety of devices and networks that cover all of your equipment, not just the Allen-Bradley devices.
Customize RSView32 Core Features with Add-on Architecture Add-on Architecture technology expands the functionality of RSView32 by integrating new software components directly into its core. Customize the RSView32 feature set by installing only those components you need.
ADDITIONAL RSVIEW32 FEATURES
FACTORYTALK VIEW LOGVIEWER
The FactoryTalk View LogViewer tool is an ActiveX control for displaying Datalog, Alarm Log, or Activity Log data in a grid format. It allows you to modify filter settings, select log type, display fields, data sort order and time span, or to indicate a specific time. The LogViewer ActiveX is installed as part of the core RSView32 tools.
UPDATE PROJECTS ONLINE
RSView32 saves you time with online changes that don't require you to shut down your process. Edit graphic displays online, and the changes will take effect the next time you open the display. When you add or edit tags online, the changes take effect immediately.
ORGANIZE TAGS IN FOLDERS
RSView32 uses a convenient, intuitive folder structure to organize tags. For example, you might group all tags for Tank1 in one folder and tags for Tank2 in another folder. Browse for tags anywhere within RSView32 or from within VBA.
REUSE TAG DATABASES
RSView32 can reuse the same tags created in a PLC application.
Simply open the tag browser and point and click to select the tags. Import an individual tag or groups of tags from an Allen- Bradley® PLC, SLC, or ControlLogix® database.
RSVIEW32 EXTENSIONS
At no additional charge, you can install the following RSView32 Add-ons based on your needs:
RSVIEW32 RECIPEPRO
RSView32 RecipePro provides enhanced recipe management capability that allows you to configure multiple recipe project files in each RSView32 project and easily transfer process data requests to and from your automation equipment.
RSVIEW32 TRENDX
TrendX is an ActiveX control that integrates with RSView32 to provide real-time and historical trending from RSView32 data logs. TrendX offers extensive, flexible runtime control. Add up to 100 pens on the fly, toggle between isolated and overlapping trend lines, specify unique open configurations, and plot one variable against another. Compare data by overlaying multiple trend snapshots, click-and-drag to reposition overlays, and click-and-drag to zoom in and pan through trend data.
Publication VW32-PP002B-EN-P – August 2007 — Supersedes VW32-TD001B-EN-P – October 2005 Copyright © 2007 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
RSVIEW32 SPC
This Add-on offers an integrated Statistical Process Control solution that provides real-time SPC analysis. SPC provides statistical methods for analyzing and controlling the variation of a process. Controlling a process is essential for producing quality products.
RSLADDER
RSLadder is an ActiveX control that displays ladder logic for the Allen-Bradley SLC™ 500 and PLC-5® families of processors.
RSVIEW32 MESSENGER
RSView32 Messenger announces alarms and simple reports through pagers, faxes, email, telephones, cell phones, or even locally on your computer using a sound card. With its scheduling mroftalPsecivreSklaTyrotcaF klaTyrotcaFehT ® rofsnoitacilppaneewtebytilanommocdnaytilibareporetniroirepusselbanetahtserutaefnommocfotesderahsasitI.eulavsreviledmroftalPsecivreS rofnoitadnuofdilosasedivorpmroftalPsecivreSklaTyrotcaFehT.stnemtsevnignitsixefoefilehtgnidnetxeelihw,stsocgniniartdnasnoitarepo,gnireenignedecuder .erutufehtrofhtapadnayadot noitavitcA yrotceriD ytiruceS scitsongaiD tiduA ataDeviL &smralA stnevE
23weiVSR capabilities, you can accommodate holidays, weekends, and business trips. Pager setup can be modified during runtime. We continue to offer this to suit the needs of installed applications.
Future applications will utilize Win-911.
FACTORYTALK SERVICES PLATFORM
The FactoryTalk® Services Platform is the foundation of the Rockwell Automation Integrated Architecture. It provides a set of common features that enables you to realize value when applying more than one Integrated Architecture product in an application.
The FactoryTalk Services Platform is a scalable, modular solution; its consistent activation procedures, common address book, centralized authentication and access control, and uniform diagnostics can help reduce costs and extend the lifecycle of your existing investments.
GET ANSWERS FAST
When you purchase RSView32, you receive both industry-leading software and award-winning global support. Use the MySupport feature to personalize our Support Services Web site for your needs. MySupport can send you regular email messages with links to the latest technical notes and software updates for RSView32 and other products. To register, visit http:// support.rockwellautomation.com.
GET MORE INFORMATION
For ordering information, contact your local Rockwell Automation sales office or Allen-Bradley distributor. Or learn more by visiting http://rockwellsoftware.com.
Allen-Bradley, ControlLogix, FactoryTalk, PLC, Rockwell Software, Rockwell Automation, RSTrend, and SLC are trademarks or registered trademarks of Rockwell Automation, Inc.
All other trademarks are the property of their respective owners.
PRODUCT PROFILE
RSLogix™ 500 RSLogix programming products are designed to help increase your productivity
RSLOGIX 500
Supporting the Allen-Bradley SLC™ 500 and MicroLogix™ families of controllers, RSLogix 500 programming software helps you maximize performance, save project development time, and improve productivity with an industry-leading user interface.
Developed to operate on Microsoft Windows® 2000 or later operating systems, RSLogix offers reliable communications, powerful functionality, and superior diagnostics. RSLogix 500 offers:
• Flexible, easy-to-use editors
• Diagnostic and troubleshooting tools
• Powerful, timesaving features and functionality
• Convenient and easy maintenance across hardware platforms
PRODUCT PROFILE
FEATURES
• Drag-and-drop editing
• Point-and-click I/O configuration
• Symbolic programming
• Custom display monitor
• Search and replace
• Shared user interface and feature set
• Compare
• Consolidated project view
• Flexible ladder editor
• Dependable and flexible communications
• Powerful database editor
• Auto-address wizard
• Ladder view options
• Tabbed status displays
• ASCII editor
• Optional keyboard-driven navigation
• Comprehensive Help system
• FactoryTalk® Activation for activating your software
• FactoryTalk® Security (optional) for access and authorization security
BENEFITS
RSLogix programming products are designed to help increase your productivity.
FLEXIBLE, EASY-TO-USE EDITORS
• Flexible program editors allow you to create application programs without worrying about getting the syntax correct.
The Project Verifier builds a list of errors that you can navigate to make corrections at your convenience.
• Powerful run-time editing features permit modifications of your application program while the process is still operating.
The Test Edits feature allows you to test the operation of your modification before it becomes a permanent part of the application program.
• Drag-and-drop editing gives you the ability to move or copy instructions from rung to rung within a project or from rungs in one subroutine or project to another, or move and copy data table elements from one data file to another. In addition, you can move program elements between the RSLogix 5, RSLogix 500, and RSLogix 5000 programming packages.
DIAGNOSTIC AND TROUBLESHOOTING TOOLS
When troubleshooting and application, quick and accurate information is critical. RSLogix 500 is designed to make troubleshooting complex problems easier than ever before.
Advanced Diagnotics A powerful searching tool, Advanced Diagnostics allows you to quickly locate the specific area in your project that is causing a problem. Using page titles in your ladder logic, Advanced Diagnostics locates output instructions in a particular section of your logic, then jumps to the rung associated with each output.
Diagnosing the interaction between output instructions becomes easy and efficient by viewing them at the same time.
Custom Data Monitors Each application project you create can have its own Custom Data Monitor (CDM) that can be configured to simultaneously examine the status of different data types (bits, timers, counters, inputs, outputs).
Multiple Data Views Program files in RSLogix 500 can be viewed as multiple ladder logic files in a tabbed window, in individual windows for each program file, or in any combination of the two.
Application logic can also be viewed simultaneously with the Address/Symbol Database, multiple data table monitors, or Custom Data Monitor s. Status bit settings specific to your application (such as Scan Time, Math Register, and Interrupts) can be easily reviewed with tabbed Status displays.
Compare Compare enables you to find differences between two application programs. This utility detects inserted, deleted, moved, and modified ladder rungs and differences in data table content and size. This function also offers various configurations: online vs. offline, offline vs. online, and online vs. online. When comparing, you can choose to:
• View by exception
• Detect relay ladder logic (RLL) differences
• Detect data table differences
You can view the differences graphically in a side-by-side view or as a report.
Cross-Reference Using this online tool, you can easily move to the rung or instruction you desire by clicking on the referenced item in the cross-reference view.
Histogram Use this tool to view information about how data values change over time. If you frequently log certain data, you can save the histogram configuration as part of your RSLogix 500 project and load it whenever you need to view the data.
Trend Use this tool to view information about multiple data values over time. Save the trend as part of your RSLogix 500 project and run it whenever you need to view the data, debug your project, or troubleshoot a particular section of code.
POWERFUL, TIMESAVING FEATURES
AND FUNCTIONALITY
Compatibility Projects developed with DOS programming packages from Rockwell Software – A.I. Series, 6200 Series, APS, and MPS – can be moved to the RSLogix environment simply by opening the existing project with the appropriate RSLogix package.
Conversely, it is just as easy to move a project developed with RSLogix to any of the DOS programming packages.
Context Menus Context Menus for common software tools are quickly accessible by right-clicking on addresses, symbols, instructions, rungs, or other application objects. This convenience provides you with all the necessary functionality to accomplish a task within a single menu, saving you the aggravation of remembering the placement of functionality options in the menu bar.
Key Board Based Editing If you prefer to develop and navigate with the keyboard rather than the mouse, RSLogix 500 supports 35 Dot (Portal) Commands.
Auto-Address Wizard The Auto-Address Wizard significantly speeds you through the creation of rungs and reduces keying errors. As you type an address, a list of symbols and data file types pop up and matches the text you have entered. You can select a symbol or data file type from the list.
If you select a data file type, the wizard leads you through creating an address using the next available data file element.
If you don’t want to select from the pop-up list, you can simply enter your own address. The Auto-Address Wizard functions much like IntelliSense™ by providing:
• Current symbols matching the characters entered
• Next available element in an existing data file of the characters entered
• Next available element in a new data file of the characters entered
Extensive Online Help If you do not understand an RSLogix function or have a question concerning a processor instruction, you can access the comprehensive online Help system and PLC instruction reference. The Help system even includes step-by-step instructions to lead you through many common activities.
SYSTEM REQUIREMENTS
• Intel Pentium®-based processor
• Microsoft Windows 2000 or later
• 32 MB of RAM (64 MB recommended)
• 50 MB of free hard disk space (or more based on application requirements)
• 16-color VGA Graphics Adapter, 640 x 480 or greater resolution (256-color 800 x 600 optimal)
SLC 500 fixed controller, 5/01, 5/02, or MicroLogix 1000 16 MB
SLC 5/03, 5/04, 5/05 8KB,
12KB, 16KB, 24KB, 32KB or MicroLogix 1100, 1200 or 1500 32 MB
SLC 5/03, 5/04, or 5/05 64KB 64MB
RSLogix 500
Optional RAM Requirements RAM
Function Starter Standard Pro Editor Drag-and-drop Editing X X X Drag-and-drop Data Table Data X X X Drag-and-drop Between Projects X X X ASCII Editor (Rung) X X X Search X X X Replace X X X Replace w/ descriptors X X X Cut/ Copy/ Paste (C/C/P) X X X Data Table Usage X X Library Utility X X Indexed Library Load X X “Quick Key” Editing X X Automatic Addressing X X Intellisense-style Address Wizard X X User Workspace X X X Instruction Pallette X X X Portal "Dot" Commands X X X Intelligent Goto X X X Project Backup Span Volume X X X Secondary Save Path X X X Network Configuration (RSNetworx for Cnet, Dnet, ENet included)
X
User Annotation Symbol (20 char.) X X X Parent/Child Symbol X X X Address/ Instruction Description (5x20 char.) X X X Parent/Child Address Description X X X Rung Comment (64K char. ) X X X Rung Comment Association (File:Rung Output Address)
X X X
Page Title (1x80 char.) X X X Microsoft Excel as database editor X Diagnostics / Troubleshooting Program Compare X X Data Table Compare X X I/O Configuration Compare X Channel Configuration Compare X Compare Visualization • • Custom Data Monitor X X Diagnostic Graphical Monitor - Animated Mgraphics (Gauge, Chart, Button, Chart)
X
Recipe Viewer X Timing Chart/ Histogram X X Advanced Diagnostics X X Emulation Monitoring (RSEmulate included) † X
Function Starter Standard Pro
Online Monitor Program Execution Monitor X X X Data Table Monitor X X X Embedded Online Cross-reference X X Reporting Program Report X X X Program Report w/ Embedded Cross-reference X X Cross-reference Report X X X Data Table Contents Report X X X Database Content Report X X System Configuration Report X X X PID Configuration Report X X X MSG Configuration Report X X X Custom Data Monitor Report X X Recipe Monitor Report X “Smart” I/O Configuration Report X X X Margins/ Header/ Footer X X X Custom Title Page X X X Automation Author Microsoft VBA scripts X Execute Microsoft VBA scripts X X X Keyboard Macros (Shareware) X X X Security Workstation User Security X X X User Security Server (Add-On) X X X User Security Client (requires Security Server) X X X User Assistance Copy Protection X X X Online Instruction Set Help X X X Online User Reference Manual X X X Online Context Help X X X Custom User-authored Help X X X Processor Support SLC 5/03, /04, /05 Ser. C X X X
SLC 5/01, 5/02, 5/03, 5/04, 5/05 X X X
SLC L20, L30, L40 X X X
MicroLogix 1500 X X X MicroLogix 1200 X X X MicroLogix 1100 W/Analog X X X MicroLogix 1000 Ser. A, B, C, D - W/ Analog X X X Special Processor Features Online Editing # X X “Smart” I/O Card Configuration Form X X X
RSLogix 500 Version 8.x Software Packages RSLogix 500 Version 8.x Software Packages
# MicroLogix 1100 and later
• On-Line report † Add-on X Included
Publication LG500-PP001B-EN-E – April 2008 Copyright ©2008 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
All trademarks not belonging to Rockwell Automation are property of their respective companies.
RSLogix 500, SLC 500 and MicroLogix are trademarks of Rockwell Automation, Inc.
Allen-Bradley and FactoryTalk are registered trademarks of Rockwell Automation, Inc.
SLC™ 500
PROGRAMMABLE
CONTROLLERS
RIGHT FOR TODAY.
READY FOR TOMORROW.
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POWERFUL FLEXIBLE
SLC 500. A SOLID INVESTMENT. TODAY. TOMORROW.
When it comes to flexibility and power, the
Allen-Bradley® SLCTM 500 family from Rockwell
Automation® is a proven solution of small logic controllers. Designed with smaller to mid-sized automation applications in mind, the SLC 500 provides powerful, reliable performance without requiring customers to pay for the unused capacity and features of a full-size programmable logic controller.
The SLC 500 was one of the first full-featured, small controllers on the market, and it remains the gold standard in small logic controllers more than a decade after its introduction. It’s a rugged chassis-based platform, which means you can configure exactly the stand-alone or distributed system you need for dependable control of your application.
In fact, the SLC 500 provides cost-efficient, reliable control in hundreds of thousands of applications around the world — everything from amusement park rides and microbreweries to pharmaceutical and food processes.
What’s more, we’re constantly looking toward the future of automation, evolving and enhancing the SLC 500 system to stay ahead of our customers’ ever-changing demands. And we offer unmatched support, having trained more than 100,000 satisfied customers in the United States alone. No wonder we have a worldwide installed base of
1.6 million — and growing.
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The Small Controller for Big Applications The Allen-Bradley SLC 500 is Rockwell Automation's small, chassis-based, modular family of programmable controllers and I/O. The smaller size of the SLC means that you can use it in applications where you can't afford the size and overhead of a traditional, full-size programmable logic controller.
And its modular design offers you the flexibility to buy exactly what you need.
But don’t let its diminutive size fool you. The SLC platform has the horsepower to run all of your critical industrial applications. When tight budgets, performance, flexibility and rugged reliability are key, the SLC 500 family is the proven solution you can build on today and tomorrow.
Protecting Your Control Investment Protecting your control investment is equally as important. We are constantly continuing to develop, improve, and expand the SLC 500 platform with enhancements to help minimize downtime, reduce manufacturing costs, and improve operating efficiency for the SLC's ever-growing installed base.
The SLC 500 is a celebrated workhorse in more than just packaging and conveyor applications. Water/Wastewater is another area of the SLC's expertise. Offering daily, 24-hour uninterrupted service, the SLC is a product you can count on.
Meeting Changing Times Head-on The SLC is suited for change. It can be stand alone or networked. It can control a single machine, or it can be distributed throughout a wide area for
SCADA applications. With an SLC running your application, you can easily expand processor capabilities or add I/O as your system grows.
And the SLC platform is continuing to grow, too.
You can be assured that the SLC is positioned for the future. Outstanding performance and continuous development illustrate why the
SLC 500 is a solid investment. The entire SLC 500 family is fully supported by Rockwell Automation and the ongoing innovation of our EncompassTM
Partners program of third-party vendors.
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VERSATILE RELIABLE
SLC 500 PROCESSORS
C A S E H I S T O R Y
Welding Technology Corporation
WTC began partnering with Rockwell Automation in 1994 by incorporating SLC 500 controller systems into its resistance-welding units for automotive production. With the success of its 3,000-spots-per-car welders, WTC recently made the decision to continue integrating the SLCs and associated connectivity modules into its next-generation welders, which will see applications in the automotive, appliance and aerospace production markets.
“As new metals are used in the production of cars, aircraft and other products, we needed a method to control our state-of-the-art welding technology,” said Dave Androvich, vice president of controls at WTC. “The flexibility of SLC 500 controllers and Rockwell Automation’s ongoing support of the platform make it indispensable for high-tech OEMs.”
Range of Capabilities The SLC 500 processors are designed to offer a wide range of choices in memory (from 1K to
64K), chassis options (4, 7, 10, or 13 slot), instruction set, power supplies and built-in network capabilities, so you can tailor your control system to exactly meet your application requirements. These processors have an extensive installed base covering a broad range of applications. And ongoing enhancements ensure that the SLC family will grow with your application.
Processor Options The SLC 500 is an adaptable platform. The family is made up of five processor models: the 5/01, 5/02, 5/03, 5/04, and 5/05. Because of this array of processors, the SLC 500 has the flexibility to control simple machines or a complex process — small or large, these processors have the scalability you need for your diverse applications.
The SLC family demonstrates our commitment to the highest standards of product dependability, technological innovation, and performance. Stability and uncompromising quality are the hallmarks of the SLC 500.
The highly-respected and well-equipped SLC 500 can address high-speed discrete and complex process control applications from a single platform.
This makes it ideal for fast-paced operations like bottling lines and packaging machines. Plus, comprehensive diagnostics simplify troubleshooting throughout your process.
The SLC 5/05 provides optimized performance using
100Mbps Ethernet communications for program upload/download, on-line editing, and data acquisition. Benefit from embedded Web server capabilities, channel-to-channel passthrough, and either a 16K, 32K, or 64K memory size.
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COMPLETE FAST
I/O MODULES
Choose from over 60 modules to control digital, analog, and temperature signals. Numerous specialty modules from Rockwell Automation and third-party partners are also available. With this complete and varied assortment of modules, we can offer you the flexibility and speed you need to configure all your control applications.
Digital I/O Our digital modules offer a broad range of densities. These modules can interface to an assortment of voltage levels, and they are available in several input/output combinations. Designed and tested for industrial applications, these high-quality modules perform well in a variety of harsh industrial conditions.
Analog I/O Our analog modules have excellent accuracy, high resolution, and the choice of input filtering for fast response or high noise immunity. These analog modules are ideal for process control applications because of their inherent precision and ruggedness.
Specialty I/O A variety of modules for specialty applications are available, all of which fit directly into the SLC chassis. Look to our specialty modules for your temperature, high-speed counting, motion and positioning, hydraulic, or press control needs.
Distributed I/O Options A diverse selection of I/O networking options provides connectivity to ControlNetTM, DeviceNetTM, and Remote I/O networks. Use these networks to connect the SLC 500 to Allen-Bradley FLEX
TM
I/O, POINT
TM
I/O and SLC I/O, Rockwell Automation’s world-class I/O products.
I/O Wiring Systems Connecting to SLC 500 I/O is convenient and easy with Allen-Bradley Interface Modules and Cables.
Our popular Interface Modules (IFMs), Pre-Wired
Cables and Ready-to-Wire Cables replace terminal blocks, saving you 50% of the point-to-point wiring that normally occurs between the controller and its field devices. You gain faster installation, fewer wiring errors, and simplified troubleshooting. Also, our IFMs let you incorporate additional terminations, LED status indicators, and over-current protection.
Configure your system to meet your precise needs. SLC I/O products from Rockwell Automation and third-party partners come in a full range of digital and analog I/O options—all housed in a rugged modular assembly.
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INTEGRATED ACCESSIBLE
COMMUNICATION OPTIONS
Our many control and communication options provide plant-wide solutions that meet your automation and business needs.
Shop-Floor-to-Top-Floor Communications With available built-in Ethernet, the SLC 5/05's integrated Web capabilities let you monitor production data from any computer with a standard
Web browser. The SLC 500 can communicate plant-floor data in data acquisition, supervisory control, program management, statistical quality control, production scheduling, and material tracking applications over an Ethernet network.
Peer-to-Peer Versatility A choice of networking options provides superior connectivity. Every SLC 500 is offered with built-in
DH-485 communications. In addition, you can select an SLC 500 processor that can support
Ethernet, or one that can perform high-speed peer-to-peer communications with built-in
Data Highway PlusTM.
Device-Level Control Our DeviceNet Scanner module lets you connect a single-cable interface to “smart” devices, including sensors, push buttons, motor starters, simple operator interfaces, and drives.
Remote I/O Compatibility Add a Remote I/O (RIO) scanner or adapter module to your SLC system to support digital and block transfer options. Easily access drives, operator interface, and third-party devices, plus the many other RIO-compatible products on your Remote I/O network. Additionally, Remote I/O passthrough simplifies upload or download applications to the
Human Machine Interface (HMI) products, like
PanelViewTM, on your Remote I/O network.
Products like the DF1 Port Splitter (left), USB to DH-485 Interface Converter (center) and Ethernet Network Interface (right) provide multiple connectivity and communication options for your SLC 500-based system.
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SIMPLE PRODUCTIVE
PROGRAMMING OPTIONS
C A S E H I S T O R Y
Instrument Control Systems
“We used to buy full-size controllers for many of our applications, but we’ve seen that SLCs can often do the job at a much more affordable price” says Warren Schimunek, from Minneapolis-based Instrument Control Systems.
As a control systems integrator, many of the company’s water control and wastewater treatment applications involve multiple SLC 500s connected by Data Highway Plus™ or EtherNet/IP™.
The processors control and monitor various sections of the architecture, including pumps, reservoir levels and other key functions. “We’ve been implementing SLCs for more than 10 years, and our customers expect the SLC 500 platform to remain viable.” Schimunek added. “Our municipal customers are the most demanding, with specific requirements for components that will be supported for many years.”
RSLogix™ 500 With its easy-to-use editors, point-and-click configuration, and superior diagnostics and troubleshooting, RSLogix 500 incorporates the latest technologies to help you maximize performance and reduce development time. Its intuitive interface and steadfast reliability translate into overall increased productivity.
Customize your SLC 500 control programs to your specific needs. RSLogix 500 programming software lets you efficiently create, modify, and monitor your application programs for the SLC 500, as well as all
Allen-Bradley MicroLogix™ products. RSLogix 500 makes it simple to standardize on one software package for all of your small controller needs.
RSLogix™ 500 Professional The RSLogix 500 Professional package includes
RSNetWorx™ configuration tools, the RSLinx® Lite communication interface, and RSLogix™ Emulate 500, a high-productivity emulation software that helps you easily test and debug your programs prior to commissioning and startup.
RSLogix 500 Professional has been updated with many enchancements including a Logic Trace feature. Now you can use
Web browser-type navigation buttons to quickly move through your ladder logic history.
Visualization Keep an eye on your SLC-controlled processes with our PanelView and InView™ products. These electronic operator interface devices provide unsurpassed plant-floor control and data monitoring capabilities.
In particular, the flexible PanelView™ Plus is ideal for situations where operators need to observe, control, and display information graphically to quickly understand the status of their application.
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Memory Size (Words)
Backplane Current (mA) at 5V
Backplane Current (mA) at 24V
Digital I/O, Max.
Max. Local Chassis/Slots
On-Board Communications
Optional Memory Module
Programming
Programming Instructions
Typical Scan Time*
Program Scan Hold-up Time After Loss of Power
Bit Execution (XIC)
Clock/Calendar Accuracy
*The scan times are typical for a 1K ladder logic program consisting of simple ladder logic and communication servicing.
Actual scan times depend on your program size, instructions used, and the communication protocol.
Complete Confidence Rockwell Automation’s unique global strategy helps customers achieve a competitive advantage;
provides access to thousands of Rockwell
Automation sales representatives, authorized partners, distributors, and system integrators from around the world; and offers a world-class support network of complete system integration and services. These valuable services include sales and order support, application engineering, installation supervision, system start-up, training, field services, and ongoing product support.
SLC 500 Controllers Specifications
Specification SLC 5/01 SLC 5/02 SLC 5/03 SLC 5/04 SLC 5/05
1K 4K 4K 8K 16K 16K 32K 64K 16K 32K 64K
350 mA 500 mA 1000 mA 1000 mA
105 mA 175 mA 0 mA 0 mA
7880 8192
3/30
DH-485 Slave DH-485 DH-485 and RS-232 DH+ and RS-232 10/100 Mbps Ethernet and RS-232
EEPROM Flash EEPROM
RSLogix 500
52 71 107
8 ms/K 4.8 ms/K 1 ms/K 0.9 ms/K
20 ms…3 s (dependent on power supply loading)
4 μs 2.4 μs 0.44 μs 0.37 μs
N/A ±54 seconds/month @ +25 °C (+77 °F), ±81 seconds/month @ +60 °C (+140°F)
Catalog Number 1747- L511 L514 L524 L531 L532 L541 L542 L543 L551 L552 L553
For support information:
http://support.rockwellautomation.com/
For SLC 500 information:
http://www.ab.com/plclogic/slc/
All trademarks and registered trademarks are property of Rockwell Automation, Inc.
Publication 1747-BR017B-EN-P – March 2006 Copyright © 2006 Rockwell Automation, Inc. All rights reserved. Printed in U.S.A.
Supercedes Publication 1747-BR017A-EN-P – August 2004
1747-BR017B-EN-P_3.06.qxd 1/24/07 8:19 AM Page 8
Integrated Display Computer Specifi cations For up-to-date specifi cations, accessories, drivers, manuals and service information, visit www.ab.com/industrialcomputers.
Publication 6181FP-PP001A-EN-P – November 2008 Copyright ©2008 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Supersedes Publication 6181P-PP001K-EN-P – January 2008 and 6181F-PP001C-EN-P – December 2007
Description
Performance Standard 1200P* 1500P 1700P 1200P 1500P 1700P
Industrial computer with fl at panel display Industrial computer with fl at panel display
Display Type & Size 12.1" color TFT 15" color TFT 17" color TFT 12.1" color TFT 15" color TFT 17" color TFT
Resolution 800 x 600 1024 x 768 1280 x 1024 800 x 600 1024 x 768 1280 x 1024
Touchscreen Option Resistive anti-glare Resistive anti-glare
Bezel Types Aluminum Aluminum and Stainless Steel Aluminum
System Components
Expansion Slots
2 half-length PCI †, 1 compact fl ash
1 half-length PCI †, 1 compact fl ash
1 half-length PCI †, 1 compact fl ash N/A
Processor Types Core Duo 1.2 GHz Celeron M 1.06 MHz
RAM 1 GB DDR2 512 MB DDR2
Hard Drive 40 GB (rotating media) or
8 GB compact fl ash (solid state)
40 GB (rotating media) or
8 GB compact fl ash (solid state)
Removable Media DVD-RW N/A
I/O
2 PS/2 (keyboard/mouse), 4 USB 2.0 (rear accessible), 1 USB 2.0 (front accessible
Aluminum bezel only), 2 10/100/1000 Ethernet, 1 parallel port, 2 serial ports, 1 DVI-I, audio in/out and microphone
4 USB 2.0, 2 10/100/1000 Ethernet, 1 serial port, audio in/out and microphone
Operating Systems Windows XP Windows XP
Electrical and
Environmental
Power Requirements
90-264V AC, autoranging; 47-63 Hz
18-32V DC option 90-264V AC, autoranging; 47-63 Hz
Operating Temp 0-55º C (32-131º F) 0-55º C (32-131º F) 0-50º C (32-122º F) 0-50º C (32-122º F)
Vibration-Operating 1.0 g (rotating media) 1.5 g (SSD) 1.0 g (rotating media) 1.5 g (SSD)
Shock Operating 15 g 15 g
Certifi cations UL listed, CE marked, C-tick cULus listed, CE marked, C-tick
Ratings NEMA 1/12/4/4X (stainless), IP66 NEMA 1/12/4, IP66
Mounting Options Panel mount Panel mount
Dimensions Overall
(H x W x D)
279 x 349.3 x 132 mm
(11 x 13.75 x 5.20")
309 x 410 x 109 mm
(12.17 x 16.14 x 4.29")
356 x 452 x 110 mm
(14 x 17.80 x 4.33")
279 x 349.3 x 103 mm
(11 x 13.75 x 4")
309 x 410 x 103 mm
(12.17 x 16.14 x 4")
356 x 452 x 103 mm
(14 x 17.80 x 4")
New Features A Audio Line In/Out and Microphone
B Two 10/100/1000 Ethernet Ports
C Four USB 2.0 Ports
D RS232 Port
E Power Switch
F PCI Expansion
G DVI-I
H Hot Swappable Compact Flash
I PS2
J Parallel Port
Performance Standard
A
GH
F
CD
E
B J
I
A
CD
E B
* Non-display version of Performance 1200P available.
† Accessory kit available for PCI or PCI express expansion.
Allen-Bradley and Rockwell Automation are trademarks of Rockwell Automation Inc.
Q‐1
Appendix Q Air Compressors
File details come from the government source that posted it. Updated .