Appendix D.pdf

Part # 69445-005 October 2019

Manufactured in the USA

© Copyright 2019 TOSHIBA International Corporation All rights reserved.

4400 SERIES UPS

Battery Cabinets

INSTALLATION AND OPERATION MANUAL

440B SERIES UPS MATCHING BATTERY CABINETS - 288 VDC

4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

Product Use and Warranty Restrictions

The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for usage in specific applications that are outlined in Section 4.1 (Unintended Usage).

NOTICE

PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED

REPRESENTATIVE IN CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS.

The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency concerning installation, operation, or maintenance.

Should further information be required or if problems arise which are not covered sufficiently, contact your Toshiba sales office.

The contents of this instruction manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation UPS Division. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation UPS Division and any statements contained herein DO NOT create new warranties or modify the existing warranty.

Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the UL/CUL listing. Unauthorized modifications can also result in personal injury, loss of life, or destruction of the equipment.

QUALIFIED PERSONNEL ONLY

Only qualified persons are to install, operate, or service this equipment according to all applicable codes and established safety practices. The definition of Qualified Personnel is detailed in Section 2.3

UNINTERRUPTIBLE POWER SYSTEM (UPS)

Please complete the following information and retain for your records.

JOB NUMBER

MODEL NUMBER

SERIAL NUMBER

APPLICATION

SHIPMENT DATE

INSTALLATION DATE

INSPECTED BY

Purpose

This manual provides information on how to safely install your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English customary equivalent.

Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication.

Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.

Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation.

© Copyright 2019 Toshiba International Corporation All rights reserved.

Printed in the U.S.A.

Toshiba Customer Support Center Contact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System (UPS) or ancillary devices.

Toshiba Customer Support Center 8 a.m. to 5 p.m. (CST) - Monday through Friday USA Toll Free Pre-Sales Applicaton Support: (855) 803-7087 Tech/Service Support (877) 867-8773 Tel (713) 466-0277 Fax (713) 466-8773 E-mail – ToshibaUPS@Toshiba.com Web – https://www.toshiba.com/tic/industrial/uninterruptible-power-systems

You may also contact Toshiba by writing to:

TOSHIBA INTERNATIONAL CORPORATION

SOCIAL INFRASTRUCTURE SYSTEMS GROUP

POWER ELECTRONICS DIVISION

13131 West Little York Road Houston, Texas 77041-9990 Attn: UPS Product Manager

For further information on Toshiba products and services, please visit our website at:

www.toshiba.com/tic/industrial/uninterruptible-power-systems i4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

Contents 1 Introduction 2 General Safety Instructions

2.1 Symbols

2.2 Signal Words

2.3 Qualified Personnel

2.4 Factory Authorized Personnel

3 Important Safety Instructions

3.1 Maximum Operating Temperatures

3.2 Battery Safety

4 Safety Precautions

4.1 Disclaimer

4.2 General Maintenance

4.3 Transporting

5 Storage/Operating Environment

5.1 Inspection/Storage

5.2 Storage Environment

5.3 Operating Precautions

6 Unpacking

6.1 General Instructions

6.2 Unpack the 15-30kVA Model UPS (with Casters)

6.3 Unpack the 50-100kVA Model UPS

6.4 Transporting By Forklift

7 Installation

7.1 Installation Precautions

7.2 Battery Cabinet Clearance

7.3 UPS Anchorage - Standard and Seismic

7.4 15-30kVA Battery Cabinet Anchorage - Standard

7.5 50-100kVA Battery Cabinet Anchorage - Standard

8 Battery Cabinet Layout

8.1 Warning Labels

8.2 Battery Cabinet Layout

9 Battery Cabinet Wiring

9.1 Battery Cabinet Wiring Locations

9.2 Battery Cabinet to UPS Wiring

9.3 INSTALLATION SAFETY INSTRUCTION

9.4 Cable Requirements

10 External Layouts/Dimensions

10.1 Dimensional Data

10.2 Electrical Conduit Landing Plate Data

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Appendix A Specifications Appendix B Battery Cabinet Drawings Appendix C Battery Cabinet Runtimes

14400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

1 Introduction This manual provides information on how to safely install and operate your 4400 Series accessory cabinets.

This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

Qualified personnel should read this manual carefully before transporting, installing, and wiring the UPS Battery Cabinets. In addition they have a thorough understanding of the information provided in the chapters titled:

• General Safety Instructions

• Important Safety Instructions

• Safety Precautions

• Installation Precautions

Please read the 4400 Series Operation Manual for important instructions on operating the UPS Battery Cabinet. This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English customary equivalent.

Keep the Installation Manual and the Operation Manual near the UPS for necessary reference.

SAVE THESE INSTRUCTIONS

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2 General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual.

2.1 Symbols

The symbols listed below are used throughout this manual. When symbols are used in this manual they will include important safety information that must be carefully followed.

Safety Alert Symbol indicates that a potential personal injury hazard exists.

Prohibited Symbol indicates DO NOT take action.

Mandatory Symbol indicates that the following instruction is required.

Ground Symbol indicates the location of the equipment grounding conductor.

Electrical - Voltage & Shock Hazard Symbol indicates parts inside may cause electric shock.

Explosion Hazard Symbol indicates parts may explode.

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2.2 Signal Words

The signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and ATTENTION are used in this manual they will include important safety information that must be carefully followed.

2.3 Qualified Personnel

Installation, operation, and maintenance shall be performed by Qualified Personnel Only. A Qualified Person is one who has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).

Qualified Personnel shall:

hazards involved.

• Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and equipment, and clear faults in accordance with established safety practices.

• Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices.

• Be trained in rendering first aid.

For further information on workplace safety visit www.osha.gov.

The word DANGER in capital letters preceded by the safety alert symbol indicates that an imminently hazardous situation exists, and if not avoided will result in loss of life or serious injury to personnel.

The word WARNING in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists, and if not avoided may result in loss of life or serious injury to personnel.

The word CAUTION in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists, and if not avoided may result in minor or moderate injury.

The word NOTICE in capital letters without the safety alert symbol indicates a potentially hazardous situation exists, and if not avoided may result in equipment and property damage.

NOTICE

CAUTION

WARNING

DANGER

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2.4 Factory Authorized Personnel

Factory authorized personnel have been factory trained and certified to install, service, and repair the UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory authorized personnel nearest you.

3 Important Safety Instructions

3.1 Maximum Operating Temperatures

The following contains important instructions that should be followed during the installation, operation, and maintenance of the 4300 Series UPS Battery cabinets.

The maximum operating ambient temperature for the 4300 Series Battery Cabinets are as follows:

• 440B (Battery Cabinet) – 90 °F (32 °C).

If the 4400 System is exposed to the same ambient temperature as the DC backup supply the maximum operating ambient temperature is:

• DC backup: 90 °F (32 °C). Table 3.2 lists the nominal battery voltage.

TABLE 3.2 UPS NOMINAL BATTERY VOLTAGE

Capacity Nominal Voltage Float Voltage

All 288 Vdc 324 V

CAUTION

Misuse of this equipment could result in personal injury and/or equipment damage.

In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may come from the use of this equipment.

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3.2 Battery Safety

The following contains important instructions that should be followed during the installation, operation, and maintenance of the 4400 Series UPS Battery Cabinets.

A battery can present a risk of electrical shock and high short circuit current.

To be performed by Qualified Personnel only.

Contact with any part of a grounded battery can result in electrical shock.

The likelihood of shock will be reduced if such grounds are removed prior to installation or maintenance.

INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ

CONSERVER CES INSTRUCTIONS Cette notice contient des instructions importantes concernant la sécurté

ATTENTION Un battery puet présenter un risque de choc électrique, de brûlure par transfert d’ énergie.

ATTENTION L’élimination des batteries est règlementèe. Consultar les codes locaux à cet effet

DANGER

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4 Safety Precautions

4.1 Unintended Usage

DANGER

Never use the UPS system in any of the following applications:

a. Medical Operation Room Equipment

b. Life Support Equipment

c. Fire Prevention or Suppression Equipment

Use of the UPS system in any of the above applications will result in serious personal injury or death.

WARNING

Always read all applicable regulations and standards for the specific application of the UPS system.

Special precautions must be undertaken when the UPS system is used in the following applications:

a. Nuclear Power Plants

b. Communications Equipment

c. Transportation Equipment

Always consult highly trained and qualified technicians in these applications.

Improper use of the UPS system in any of the above applications may result in serious personal injury or death.

4.2 Disclaimer

IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT

OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS

EQUIPMENT. ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN

PERSONAL INJURIES, DEATH OR DESTRUCTION OF THE UPS.

TOSHIBA RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY

PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. TOSHIBA DOES NOT

ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR UPS

DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR

THE RIGHTS OF OTHERS.

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4.3 General Maintenance

WARNING

DO NOT remove the rear/side panels, or any sheet metal not designed to be removed.

Removing rear/side panels may result in electric shock, burns, personal injuries or UPS failure.

Keep the area around the UPS clean.

Use a non-metal vacuum cleaner to clean the UPS.

Only factory authorized personnel should perform internal general maintenance on the UPS and battery cabinets.

Contact the authorized Toshiba Customer Support Center or an authorized Toshiba representative for information on proper disposal of UPS and battery cabinet components.

It is illegal to dispose of certain components without conforming to environmental regulations for industrial/commercial waste.

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4.4 Transporting

The battery cabinet may be packed in a crate for extra protection during transportation. Avoid impact or vibration against the battery cabinet during transportation. DO NOT expose the battery cabinet directly to water.

WARNING

DO NOT tilt the battery cabinet more than 10° from upright position.

Tilting the battery cabinet more than 10° may cause crushing, trapping or other personal injuries.

CAUTION

DO NOT transport, move, store, or place the battery cabinet on its sides.

Excessive force applied from heavy components inside may damage the battery cabinet.

Avoid vibration or shock exceeding 0.5 g.

Failing to observe this precaution may cause damage to the battery cabinet.

DO NOT allow the battery cabinet to suffer shock or impact when unpacking.

Tools used to remove packaging materials may cause damage to the battery cabinet.

DO NOT install the battery cabinet where water may fall on it.

Water may cause electrical shock, personal injury or battery cabinet failure.

DO NOT push or pull on the sides of the packaging or the battery cabinet to move it. Always use a crane, forklift, or pallet jack for transporting and positioning the battery cabinet.

Pushing/pulling on the sides of the unit to move it may result in damage to the battery cabinet.

94400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

5 Storage/Operating Environment

5.1 Inspection/Storage

Inspection Upon receipt of the battery cabinet, an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material.

Unpacking Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping, keep all original crating and packing materials for return to the shipping agent.

NOTE: The factory warranty does not apply to damage incurred during shipping!

Ensure that the rated capacity and the model number specified on the nameplate conform to the order specifications.

Storage During periods of non-use, the following guidelines are recommended for storage.

Storage Preparation

1) The 440B battery cabinet should be charged for 24 hours to fully charge the batteries.

2) Stop the battery charger.

3) Place both 440B Main Circuit Breaker switches in the “OFF” position.

Storage Conditions

• For best results, store the battery cabinet in the original shipping container and place on a wood or metal pallet

• Storage temperature range: 32 to 104 °F (0 to 40 °C)

• The optimum storage temperature is 70 °F (21 °C). A higher ambient temperature will require recharging batteries more frequently during storage

Avoid the following storage locations:

• Locations that are subject to extreme temperature changes or high humidity

• Locations that are subject to high levels of dust or metal particles

• Locations that are subject to excessive vibration

• Inclined floor surfaces

5.2 Storage Environment

Observe the following when storing the battery cabinets.

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TABLE 9.1 - UPS STORAGE/OPERATING ENVIRONMENT STANDARDS

Item Environment standard Storage Location Indoors

Ambient Temperature Minimum storage temperature: 32 °F (0 °C) Maximum storage temperature: 104 °F (40 °C)

Relative Humidity The relative humidity must be between 30 and 90% and without condensation due to temperature changes.

Altitude This equipment is rated for installations up to 3240 ft. (1000 m) above sea level. Consult with the factory to determine the derating factor for installations above 3240 ft. (1000 m).

Dust Dust must not exceed normal atmospheric levels and must not include conductive/corrosive particles, silicone or oils.

Flammable Gas

No flammable and/or explosive gas.

Hydrogen sulfide (H2S) Less than or equal to 0.0001 PPM

Sulfurous acid gas (SO2) Less than or equal to 0.05 PPM

Chlorine gas (Cl2) Less than or equal to 0.002 PPM

Ammonia gas (NH3) Less than or equal to 0.1 PPM

Nitrous acid gas (NO2) Less than or equal to 0.02 PPM

Nitrous oxides (NOx) Less than or equal to 0.02 PPM Ozone (O3) Less than or equal to 0.002 PPM

Hydrochloric acid mist (HCl) Less than or equal to 0.1 mg/m3

5.3 Operating Precautions

Initial startup/commissioning of the battery cabinet should be performed by factory authorized personnel.

1) The battery cabinet should not be powered up until the entire operation manual has been read. Follow Lockout/Tag Out procedures.

2) The voltage of the input power source must be within the rated input voltage range. The input frequency range must be within the rated input frequency range.

3) The battery cabinet should not be used with a load that has a rated input that is greater than the rated output of the UPS.

4) If using the battery cabinet to provide power to motors that require high starting current or with motors that require a long starting time, call Toshiba support for guidance in over sizing the UPS for locked-rotor current.

5) DO NOT insert metal objects or combustible materials in the ventilation slots of the battery cabinet.

6) DO NOT place, hang, or paste any objects on the exterior surfaces of the battery cabinet.

7) DO NOT attempt to disassemble, modify, or repair the battery cabinet. Call your Toshiba sales representative for repair information.

8) Turn the power on only after installing ALL of the covers.

9) DO NOT remove any covers of the battery cabinet when power is on.

114400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

10) If the battery cabinet should emit smoke or an unusual odor or sound, turn the power off immediately.

11) Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel.

6 Unpacking

6.1 General Instructions

Unpack the UPS indoors on a paved floor. The UPS should be as close as possible to its final location.

Allow enough space for forklift operations to unpack the UPS from the packing crate. Then remove the crate. Properly dispose of the crate.

Points to observe:

uncrating.

should be removed by factory authorized personnel. Packing materials should be disposed by the appropriate means.

• Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative.

• Retain the packing rails for offloading the UPS from the shipping pallet, and for final UPS installation.

6.2 Unpack the 15-30kVA Model UPS (with Casters)

NOTE: The 4400 UPS is equipped with casters and leveling feet. It is attached to the shipping pal-let by two unloading rails that double as floor anchors during final placement of the UPS.

CAUTION

TOP HEAVY EQUIPMENT. THIS EQUIPMENT WILL TIP OVER EASILY

UNTIL FIXED IN PLACE.

Lift and move carefully, and only with adequate equipment and trained personnel. IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH.

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Carefully inspect the UPS for shipping damage. Units shipped within North America and NAFTA are shrink wrapped.

FIGURE 6.1 – UNSHIPPING 15-30KVA BATTERY CABINET

1. Remove shrink wrap.

2. Unbolt the rails from both the unit and the shipping pallet.

3. Place the rails on the front of the pallet.

4. Attach the rails as shown to the front of the pallet.

5 Use the four 1/2 x 3” bolts to secure the rails to the shipping pallet.

6. Place the tie brackets in the slots at the upper and lower ends of the ramps.

7 SLOWLY roll the unit down the ramp.

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6.3 Unpack the 50-100kVA Model UPS

The 4400 50-100kVA Battery Cabinet has a C-Channel skid base. The skids are bolted to the shipping pallet to secure the UPS during shipping. Follow the directions below to unship the 50-100 kVA BAttery Cabinet.

CAUTION

TOP HEAVY EQUIPMENT. THIS EQUIPMENT WILL TIP OVER EASILY

UNTIL FIXED IN PLACE.

Lift and move carefully, and only with adequate equipment and trained personnel. IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH.

Carefully inspect the UPS for shipping damage. Units shipped within North America and NAFTA are shrink wrapped.

FIGURE 6.2 – UNSHIPPING 50-100KVA BATTERY CABINET

1. Remove shrink wrap.

2. Unbolt the UPS base from the shipping pallet.

3. Use a forklift to lift the UPS off the shipping pallet.

4. Put down the UPS and remove the pallet.

5. Use a forklift or pallet jack to transport the UPS to it’s installation location. See Section 6.4.

1 3

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6.4 Transporting By Forklift

Refer to Appendix A Specifications.

Verify forklift maximum load capacity and ensure that the forks are long enough to properly support the UPS. Insert the forks into the space shown in Figure 6.3. Spaces for side fork entry are provided in the battery cabinet C-channel base.

DO NOT tilt the battery cabinet when lifting and/or transporting. Minimize the impact when lowering the battery cabinet to the floor.

440B Battery Cabinet: Side View - Fork Ac-cess Dimensions in Channel Base

Insert the forks here

FIGURE 6.3 - TRANSPORTING BY FORKLIFT

7 in. 7 in.14.7 in. 2 in.

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CAUTION

Install the battery cabinet in a controlled environment.

Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions.

See Table 5.1 - UPS Installation Environment Standards

DO NOT tilt the battery cabinet more than 10° from upright position.

Tilting the battery cabinet more than 10° may cause crushing, trapping or other personal injuries and cause physical damage to internal components.

WARNING

Keep the SPECIFIED CLEARANCE around the UPS.

Inadequate space around the UPS makes it difficult to perform maintenance/ inspections, will lead to insufficient ventilation, and/or cause malfunctions.

Install anchor bolts to secure the UPS to the installation floor.

The UPS may fall during an earthquake if the anchor bolts are not installed and secured.

Only factory authorized personnel should relocate, modify, or replace parts in the battery cabinet after initial installation.

Electrical shock, injury or battery cabinet failure may occur if non-authorized technicians attempt to modify or relocate the UPS.

Please contact Toshiba Customer Support Center if you plan to move or make modifications to the UPS

7 Installation

7.1 Installation Precautions

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7.2 Battery Cabinet Clearance

Maintain the indicated clearance during installation. See Figure 7.1. Ensure that the front and top air vents are NOT blocked.

FIGURE 7.1 CLEARANCE FOR BATTERY CABINET USING LEVELING FEET

Side Clearance 15-100kVA: 0 in (0 mm)

Front 44 in

(1118 mm)

Top 16 in (406 mm)

Back Clearance 15-100kVA: 0 in (0 mm)

Front 44 in

(1118 mm)

Top 16 in (406 mm)

FIGURE 7.2 CLEARANCE FOR SEISMIC INSTALLATIONS

Side Clearance 15-100kVA: 0 in (0 mm)

Back Clearance 15-100kVA: 0 in (0 mm)

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7.3 UPS Anchorage - Standard and Seismic

The 15-30kVA battery cabinet battery cabinet comes with casters and leveling feet. The 50-100kVA battery cabinet comes with Angle Bracket skids.

The leveling feet allow the 15-30kVA battery cabinets to be rolled into place, then the leveling feet extended to remove weight from the casters to ensure the battery cabinet remains stationary.

The 50-100kVA battery cabinets can be bolted directly to the floor via the Angle Bracket skids on the base.

Seismic Installations For additional stability, an optional Seismic Kit is available for each cabinet model (P/N 440300SEISMICKIT for the 15-30kVA, P/N 440500SEISMICKIT for the 50kVA, P/N 440800SEISMICKIT for the 80/100kVA).

This kit enables the UPS system to conform to the OSHPD seismic certification requirements. See the 4400 Seismic Kit Installation Instructions, P/N 94016, for details.

Anchorage Bolts Install the anchor bolts to secure the UPS on the floor. See Figure 7.3 for anchor bolt installation detail.

Use 5/8” (16 mm) diameter anchor bolts. There are 0.7” (17.9 mm) diameter holes provided in the UPS base. See Figure 7.3 and 7.5 for the hole locations and dimensions.

4 x 5/8 in (16 mm) diam-eter bolt holes

4 bolt holes (Side View)

FIGURE 7.3 50-100KVA BC ANCHOR BOLT INSTALLATION DETAIL

Anchor Bolt

80/100kVA Skids

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7.4 15-30kVA Battery Cabinet Anchorage - Standard Place the UPS in the final installation location.

Extend the threaded leveling feet until all weight has been removed from the casters and the UPS is level.

FIGURE 7.4 – FOOTPRINT FOR 15-30 KVA BATTERY

CABINET USING LOAD LEVELING FEET

.2 in (9 m m

20.12 in (511 mm)

Front

Leveling Feet

Leveling Feet

DETAIL - Load Leveling Foot

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7.5 50-100kVA Battery Cabinet Anchorage - Standard Install the anchor bolts per Section 7.3 in the pattern shown in Figure 7.5.

Secure the UPS Angle Bracket skids to the floor with the anchor bolts..

Back

Front

4 x 0.703 in Dia. (17.9 mm)

.7 in

(7

.5 m m

27.1 in (689 mm)

50-100kVA ANCHORAGE SPACING

FIGURE 7.5 ANCHORAGE HOLE LOCATIONS – 50-100KVA BATTERY CABINET

Angle Bracket Skids

80/100 kVA FOOTPRINT - BOTTOM VIEW

2.0 in (51 mm)

2.5 in (64 mm)

FRONT

.7 in

(7 m m

27.1 in (689 mm)

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8 Battery Cabinet Layout

8.1 Warning Labels

The battery cabinet warning labels are shown below.

NOTICE

Make sure all the warning labels are installed in the appropriate locations.

If a label is missing or illegible, contact Toshiba Customer Support Center or an authorized representative.

FIGURE 7.1 WARNING LABELS

MATERIAL - VINYL OR POLYESTER

TEMPERATURE - MINUS 20 TO 100 deg. C

ADHESIVE - V23 OR EQUIV.

MUST RESIST OIL SOLVENTS

ALL MATERIALS USED MUST

BE UL RECOGNIZED

DANGER AREA BACKGROUND COLOR: ANSI DANGER RED

DANGER AREA TEXT COLOR: ANSI WHITE

TEXT AREA BACKGROUND COLOR: ANSI WHITE

TEXT AREA TEXT COLOR: ANSI BLACK

CORNER RADIUS: VENDOR STANDARD

PN 40759

Risk of electrical shock.

Do not touch uninsulated battery terminal.

0.75"

2.00"

Live terminals on batteries.

DANGER

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL

CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED

TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

TITLE: SCALE:

DRAWING NO.:

ECN DATE BY

DRAWN: CHECKED: APPROVED:

DANGER LABEL

PLP

40759

2=1VB 3-10-94

REV: 0

13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.

WLM 12-18-12 WLM 12-12

MATERIAL - VINYL OR POLYESTER

TEMPERATURE - MINUS 20 TO 100 deg. C

ADHESIVE - L-344 OR EQUIV.

MUST RESIST OIL SOLVENTS

ALL MATERIALS USED MUST

BE UL RECOGNIZED

DANGER AREA BACKGROUND COLOR: ANSI DANGER RED

DANGER AREA TEXT COLOR: ANSI WHITE

TEXT AREA BACKGROUND COLOR: ANSI WHITE

TEXT AREA TEXT COLOR: ANSI BLACK

CORNER RADIUS: VENDOR STANDARD

PN 90637

Risque de choc électrique.

Ne pas toucher de borne de batterie non isolée.

0.75"

2.00"

Bornes de batteries sous tension.

DANGER

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL

CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED

TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

TITLE: SCALE:

DRAWING NO.:

ECN DATE BY

DRAWN: CHECKED: APPROVED:

DANGER LABEL

PLP-FRENCH

90637

2=1JEE-10-14-13

REV: 0

13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.

WLM 11-13WLM 11-13

DANGER

TENSION DC

Tension DC fournie par des batteries est encore présente après que le matériel a été éteint et mis hors linge.

Tout contact accidentel avec des composants sous tension peut causer des blessures et la mort.

Débrancher toutes les sources DC avant d´effectuer des réparations ou des tests dans ce compartiment.

MATERIAL - VINYL OR POLYESTER

TEMPERATURE - MINUS 20 TO 100 deg. C

ADHESIVE - L-344 OR EQUIV.

MUST RESIST OIL SOLVENTS

ALL MATERIALS USED MUST

BE UL RECOGNIZED

WARNING AREA BACKGROUND COLOR: ANSI DANGER RED

WARNING AREA TEXT COLOR: ANSI WHITE

TEXT AREA BACKGROUND COLOR: ANSI WHITE

TEXT AREA TEXT COLOR: ANSI BLACK

CORNER RADIUS: VENDOR STANDARD

0.00

WARNING AREA

TEXT AREA

.0

.0

1.625

90632

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL

CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED

TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

TITLE: SCALE:

DRAWING NO.:

ECN DATE BY

DRAWN: CHECKED: APPROVED:

DANGER LABEL

DC VOLTAGE-FRENCH

90632

FULLJEE 10-14-13

REV: 0

13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.

WLM 11-13WLM 11-13

DANGER

DC VOLTAGE

DC Voltage supplied by batteries is still present after equipment has been turned off and taken off line.

Accidental contact with live parts can cause personal injury and death.

Disconnect all DC Sources before performing any service or testing in this compartment.

MATERIAL - VINYL OR POLYESTER

TEMPERATURE - MINUS 20 TO 100 deg. C

ADHESIVE - V23 OR EQUIV.

MUST RESIST OIL SOLVENTS

ALL MATERIALS USED MUST

BE UL RECOGNIZED

WARNING AREA BACKGROUND COLOR: ANSI DANGER RED

WARNING AREA TEXT COLOR: ANSI WHITE

TEXT AREA BACKGROUND COLOR: ANSI WHITE

TEXT AREA TEXT COLOR: ANSI BLACK

CORNER RADIUS: VENDOR STANDARD

0.00

WARNING AREA

TEXT AREA

.0

.0

1.50

43784

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL

CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED

TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

TITLE: SCALE:

DRAWING NO.:

ECN DATE BY

DRAWN: CHECKED: APPROVED:

DANGER LABEL

DC VOLTAGE

43784

FULLRCM 4-11-96

REV: 0

13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.

TF 6-1-07 TF 6-1-07

English Language Langue Française

214400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

FIGURE 8.1 (CONT.) WARNING LABELS

EN CAS D UTILISATION EN ATMOSPHERE CONTROLEE.'

AVERTISSEMENT

CONSULTER LA NOTICE TECHNIQUE.

WARNING - Risk of electric shock

DO NOT REMOVE COVER. NO USER SERVICEABLE PARTS

INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.

HAZARDOUS LIVE PARTS INSIDE THIS UPS ARE ENERGIZED

FROM THE BATTERY SUPPLY EVEN WHEN THE INPUT AC POWER

IS DISCONNECTED.

CAPACITORS STORE HAZARDOUS ENERGY. DO NOT REMOVE

COVER UNTIL 5 MINUTES AFTER DISCONNECTING ALL SOURCES

OF SUPPLY.

BATTERY BACK-UP TIME, WHICH WAS FACTORY-SET AT A

PREDETERMINED LEVEL, DECREASES GRADUALLY BETWEEN

SERVICE PERIODS. THE BATTERIES SHOULD BE REPLACED

EVERY THREE YEARS AFTER THE LAST SERVICING, THE DATE

OF WHICH IS WRITTEN ON THE ID PLATE LOCATED ON THE

REAR SIDE OF THE UPS UNIT, OR IN THE BOX BELOW.

DATE OF LAST BATTERY CHARGE:

PN 41750

4.00

4.00

PRINT - BLACK

MATERIAL - UL APPROVED - 3M 7883

ADHESIVE - UL APPROVED - L-344 OR EQUIV.

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, INSTALL

IN A TEMPERATURE AND HUMIDITY CONTROLLED INDOOR

AREA FREE OF CONDUCTIVE CONTAMINANTS.

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL

CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED

TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

TITLE: SCALE:

DRAWING NO.:

ECN DATE BY

DRAWN: CHECKED: APPROVED:

CAUTION LABEL

10-18KVA UPS

41750

3=2TF 9-8-94

REV: 2

13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.

ECO 77296 07-09 ZIR

ECO 87846 10-13 JEE

WLM 01-14WLM 01-14

WARNING AREA

TEXT AREA

DANGER

Des tensions dangereuses sont utilisées dans l´opération de cet appareil et pourraient causer des blessures graves ou des pertes de vie.

Les mesures de sécurité suivantes doivent être observées pour réduire le risque de blessure ou de mort.

TENSIONS DANGEREUSES

Seulement des techniciens qualifiés et familiarisés avec ce matériel, ainsi que la documentation fournie avec elle, devraient être autorisés à installer et à utiliser cet équipement.

L´installation de l´équipement électrique doit être effectuée selon les normes électriques reconnues par les organismes nationaux ou provinciaux accrédités. Une bonne mise à la terre et un calibre de câble approprié doivent être installés pour un fonctionnement sécuritaire.

Pendant le fonctionnement, maintenir tous les couvercles en place et les portes de l´armoire fermées.

Lors des inspections visuelles et d´entretien, si possible, vérifier que l´UPS soit éteinte et que l´alimentation AC est éteninte et verrouillée.

Si des mesures sur l´appareil sous tension doivent être effectuées, ne toucher à aucun point de connexion électrique. Retirer tous les bijoux des poignets et des doigts.

S´assurer que l´équipement de test est en bon êtat de fonctionnement.

.Lors des opérations de maintenance, l´opérateur doit se tenir sur une surface isolée non reliée à la mise à la terre.

Suivre attentivement les consignes de sécurité indiquées dans le manuel d´opération et respecter tous les avis de danger, les avertissements et les mises en garde. 90638

MATERIAL - VINYL OR POLYESTER

TEMPERATURE - MINUS 20 TO 100 deg. C

ADHESIVE - L-344 OR EQUIV.

MUST RESIST OIL SOLVENTS

ALL MATERIALS USED MUST

BE UL RECOGNIZED

WARNING AREA BACKGROUND COLOR: ANSI DANGER RED

WARNING AREA TEXT COLOR: ANSI WHITE

TEXT AREA BACKGROUND COLOR: ANSI WHITE

TEXT AREA TEXT COLOR: ANSI BLACK

CORNER RADIUS: VENDOR STANDARD

0.00

.0

.7

4.75

L´UPS et l´armoire de batterie auront des tensions dangereuses présentes même après avoir coupé l´alimentation AC.

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL

CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED

TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

TITLE: SCALE:

DRAWING NO.:

ECN DATE BY

DRAWN: CHECKED: APPROVED:

DANGER LABEL

GENERAL - UPS-FRENCH

90638

FULLJEE 10-14-13

REV: 0

13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.

WLM 11-13WLM 11-13

WARNING AREA

TEXT AREA

DANGER

Hazardous voltages are used in the operation of this equipment and could cause severe personal injury or loss of life.

The following precautions should be observed to reduce the risk of injury or death.

HAZARDOUS VOLTAGES

Only qualified technicians familiar with this equipment and the information supplied with it should be permitted to install and operate this equipment.

Installation of electrical equipment must be done in accordance with National Electrical Code and any other state or local codes. Proper grounding and conductor sizing must be installed for safe operation.

During operation, keep all covers in place and cabinet doors shut.

When performing visual inspections and maintenance, if possible, be sure the UPS is turned off and the incoming AC feed is turned off and locked out.

If it is necessary to make measurements with the power on, do not touch any electrical connection points. Remove all jewelry from wrists and fingers. Make sure test equipment is in good, safe operating condition.

While servicing, stand on some type of insulation, and be sure not to be grounded.

Follow the safety instructions given in the equipment manual carefully and observe all danger, warning and caution notices.

40308

MATERIAL - VINYL OR POLYESTER

TEMPERATURE - MINUS 20 TO 100 deg. C

ADHESIVE - L-344 OR EQUIV.

MUST RESIST OIL SOLVENTS

ALL MATERIALS USED MUST

BE UL RECOGNIZED

WARNING AREA BACKGROUND COLOR: ANSI DANGER RED

WARNING AREA TEXT COLOR: ANSI WHITE

TEXT AREA BACKGROUND COLOR: ANSI WHITE

TEXT AREA TEXT COLOR: ANSI BLACK

CORNER RADIUS: VENDOR STANDARD

0.00

.0

.7

4.50

The UPS and Battery Cabinet will have hazardous voltages present even after the AC feed is turned off.

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL

CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED

TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

TITLE: SCALE:

DRAWING NO.:

ECN DATE BY

DRAWN: CHECKED: APPROVED:

DANGER LABEL

GENERAL - UPS

40308

FULLJK 12-29-93

REV: 1

13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.

87840 10-13 JE

WLM 11-13WLM 11-13

English Language Langue Française

22 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

BE REPRODUCED, USED OR DISCLOSED TO OTHERS

TOSHIBA INTERNATIONAL CORPORATION AND SHALL NOT

APPROVED BY DATE

CHECKED BY

DRAWN BY: DATE

DATE

DRAWING NO.

13131 WEST LITTLE YORK ROAD, HOUSTON, TX, 77041 U.S.A.

TITLE: SCALE

OFSH.

ORDER NO.

TOSHIBA INTERNATIONAL CORPORATIONTOSHIBA INTERNATIONAL CORPORATIONECN# 63201 12-99 BC

1"=1"

1 1

49455

DISK: PRT

REV: 3

E3 2.4-8kVA UPS WARNING LABEL SHEET

MATERIAL - POLYESTER

TEMPERATURE - MINUS 20 TO 100 deg. C

ADHESIVE - L-334 OR EQUIV.

MUST RESIST OIL SOLVENTS

ALL MATERIALS USED MUST

BE UL RECOGNIZED

WARNING AREA BACKGROUND COLOR: ANSI WARNING ORANGE

WARNING AREA TEXT COLOR: ANSI BLACK

TEXT AREA BACKGROUND COLOR: ANSI WHITE

TEXT AREA TEXT COLOR: ANSI BLACK

----- INDICATES KISS CUT

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

CRITICAL FUSE SIZING

Incorrect fuse replacement size may result in fire or inadequate equipment protection.

Replace only with same type and rating of fuse.

WARNING

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

WARNING

This unit contains sealed lead acid batteries.

Lack of preventative maintenance could result in batteries exploding and emitting gasses and/or flame. Annual preventative maintenance must be performed by an authorized, trained technician.

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

CRITICAL FUSE SIZING

Incorrect fuse replacement size may result in fire or inadequate equipment protection.

Replace only with same type and rating of fuse.

CRITICAL FUSE SIZING

Incorrect fuse replacement size may result in fire or inadequate equipment protection.

Replace only with same type and rating of fuse.

CRITICAL FUSE SIZING

Incorrect fuse replacement size may result in fire or inadequate equipment protection.

Replace only with same type and rating of fuse.

CRITICAL FUSE SIZING

Incorrect fuse replacement size may result in fire or inadequate equipment protection.

Replace only with same type and rating of fuse.

CRITICAL FUSE SIZING

Incorrect fuse replacement size may result in fire or inadequate equipment protection.

Replace only with same type and rating of fuse.

CRITICAL FUSE SIZING

Incorrect fuse replacement size may result in fire or inadequate equipment protection.

Replace only with same type and rating of fuse.

.1

C R

IT

IC

A L

F U

S E

S

IZ

IN

G

In c o rr e c t fu s e r e p la c e m e n t s iz e m a y r e s u lt i n f ir e o r in a d e q u a te e q u ip m e n t p ro te c ti o n

R e p la c e o n ly w it h s a m e t y p e a n d r a ti n g o f fu s e

W A

R N

IN

G

C R

IT

IC

A L

F U

S E

S

IZ

IN

G

In c o rr e c t fu s e r e p la c e m e n t s iz e m a y r e s u lt i n f ir e o r in a d e q u a te e q u ip m e n t p ro te c ti o n

R e p la c e o n ly w it h s a m e t y p e a n d r a ti n g o f fu s e

W A

R N

IN

G

C R

IT

IC

A L

F U

S E

S

IZ

IN

G

In c o rr e c t fu s e r e p la c e m e n t s iz e m a y r e s u lt i n f ir e o r in a d e q u a te e q u ip m e n t p ro te c ti o n

R e p la c e o n ly w it h s a m e t y p e a n d r a ti n g o f fu s e

W A

R N

IN

G

10.40"

ECO 73600 04-07 AMB

MUST BE RoHS COMPLIANT

ECO 87822 10-13 JEE

WLM 10/4/13

BC 12-8-99

WLM 10/4/13

Label P/N 49455

FIGURE 8.1 (CONT.) WARNING LABELS

UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.

THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF

BE REPRODUCED, USED OR DISCLOSED TO OTHERS

TOSHIBA INTERNATIONAL CORPORATION AND SHALL NOT

APPROVED BY DATE

CHECKED BY

DRAWN BY: DATE

DATE

DRAWING NO.

13131 WEST LITTLE YORK ROAD, HOUSTON, TX, 77041 U.S.A.

TITLE: SCALE

OFSH.

ORDER NO.

TOSHIBA INTERNATIONAL CORPORATIONTOSHIBA INTERNATIONAL CORPORATION 69883

1”= 2”

1 1

DISK: PRT

REV: 0

LABEL SHEET BATTERY CABINET

Date

Battery Weight

Battery Terminal Torque Spec

PELIGRO

ALTO

VOLTAJE

ATENCION

RIESGO DE

DESCARGA

ELÉCTRICA

NO TOQUE TERMINAL SIN

AISLAMIENTO DE LA BATERIA

DANGER

HAUTE

TENSION

CAUTION

RISQUE

DÉCHARGE

ÉLECTRIQUE

NE TOUCHEZ PAS LES

RACCORDEMENTS DE BATTERIE

AVEC AUCUNE ISOLATION

DANGER

HIGH

VOLTAGE

WARNING

REFER TO INSTRUCTION MANUAL FOR

WIRE SIZE AND TIGHTENING TORQUE

USE COPPER 75 CONDUCTORS ONLY!° C min.

FT/LB

CAUTION

RISK OF

ELECTRIC

SHOCK

DO NOT TOUCH UNINSULATED

BATTERY TERMINAL

TURN OFF CABINET MCCB

PRIOR TO SERVICING BATTERIES

.5

.5

6.00"

2.00"

.5

.0

4.00"

Cut line

C u t li n e

NOTE:

MATERIAL: 2-3 MIL VINYL OR POLYESTER

ADHESIVE: L-23 OR EQUIVALENT - 2 mil. minimum

TEMPERATURE: -20 TO 100 C

O

ALL MATERIALS USED MUST BE UL & RoHS RECOGNIZED

DANGER AREA BACKGROUND COLOR: ANSI RED

DANGER AREA TEXT COLOR: ANSI WHITE

WARNING AREA BACKGROUND COLOR: ANSI WARNING ORANGE

WARNING AREA TEXT COLOR: ANSI BLACK

CAUTION AREA BACKGROUND COLOR: ANSI CAUTION YELLOW

CAUTION AREA TEXT COLOR: ANSI BLACK

TEXT BACKGROUND COLOR: ANSI WHITE

TEXT AREA TEXT COLOR: ANSI BLACK

CUT LOCATION

Cut line

Battery Type

ZIR 06/26/13

WLM 06/26/13

WLM 06/25/13

Label P/N 69883

English FrançaiseEspañol

234400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

8.2 Battery Cabinet Layout

No. Part

1 TB2 - Control wiring 2 MCCB - Battery Cabinet

Breaker 3 Ground Bus

+ MCCB Positive Lug, Battery Cabinet DC Out

– MCCB Negative Lug, Battery Cabinet DC Out

4 Anderson Connectors for Battery String Discon-nect (1 set per shelf)

5 Battery Retention Strap 6 Batteries 7 Side access panels in expansion band 8 Bottom conduit landing plate in expansioin band 9 Top conduit landing plate in expansion band.

(All cabinets are O’Brien Black (Textured))

NOTE: BC shown with dead-front and door removed.

FIGURE 8.2 BATTERY CABINET

LAYOUT - 15-30KVA

6 77

24 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

No. Part 1 TB2 - Control wiring 2 MCCB - Battery Cabinet

Breaker 3 Ground Bus

+ To MCCB Positive Lug Battery Cabinet DC Out

– To MCCB Negative Lug, Battery Cabinet DC Out

4 Anderson Connectors for Battery String Discon-nect (1 set per shelf)

5 Battery Retention Strap 6 Batteries 7 Side access panels in expansion band 8 Bottom conduit landing plate in expansion band 9 Top conduit landing plate in expansion band.

(All cabinets are O’Brien Black (Textured))

NOTE: BC shown with dead-front and door removed.

FIGURE 8.3 BATTERY CABINET

LAYOUT - 50-100KVA

254400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

9 Battery Cabinet Wiring

9.1 Battery Cabinet Wiring Locations

FIGURE 9.1 CABLING CONNECTIONS - 15-30KVA BATTERY CABINET

FIGURE 9.2 CABLING CONNECTIONS - 50-100KVA BATTERY CABINET

TB2

TB2

MCCB1

26 4400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

9.2 Battery Cabinet to UPS Wiring

Figure 9.3 shows the cabling connections between the 4400 Battery cabinet and the corresponding 4400 Series UPS.

FIGURE 9.3 440B DC AND CONTROL CABLE CONNECTIONS TO 4400 SERIES UPS

H1 H2 H3

N

L1 L2 L3

GND

N

GND

M

AI

N

IN

PU

T

M

AI

N O

U

TP

U T

4400 Series UPS 15-30kVA

TB1

UPS Power Input

440B 15-30kVA Battery Cabinet

(Battery Shunt Trip & Aux 1)

MCCB1

(Battery Cabinet Circuit Breaker)

TB2

1 2 7 8

TB3

15 16 7 8

Output Cables

440B 50-100kVA Battery Cabinet4400 Series UPS - 50-100kVA

(Battery Shunt Trip & Aux 1)

(Battery Cabinet Power Terminals)MAIN OUTPUTMAIN INPUT

H1 H2 H3 L2 L3 NL1 +N H1 H2 H3 N

BYPASS INPUT+

TB1 TB4

UPS

Power Input/

Output Cables

TB2

1 2 7 8

TB3

15 16 7 8

274400 Series UPS Battery Cabinet Installation and Operation Manual – 69445-005

9.3 INSTALLATION SAFETY INSTRUCTION

DANGER

HAZARDOUS VOLTAGES MAY EXIST.

• Verify all power is removed from the UPS and power cables prior connecting the power cables to the Battery Cabinet and UPS terminals.

• Verify the Battery Cabinet MCCB is OPEN and there is no voltage on the +

/ – output terminals before connecting the power cables between the UPS and Battery Cabinet.

The Toshiba Battery Cabinet (440B) comes with a single circuit breaker across a single string of twenty-four (24) 12V VRLA Batteries, delivering a nominal 288VDC. The 6 batteries on each shelf are connected in series, and each shelf is connected to the next with Anderson Connectors. The Battery Cabinet ships with these connectors disconnected.

CAUTION

• Connect the power cables between the UPS and the Battery Cabinet MCCB1/

Terminals before connecting the inter-shelf Anderson Connectors.

• Verify the…