AL-1856-3588 Rev A.pdf

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ALS-U BPM Jumper Cables - Brackets
Solicitation number
AM202604-13
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About this file

This is a technical engineering drawing for a cable interface bracket component. The document is a detailed mechanical drawing (Drawing Number AL-1856-3588, Revision A) produced by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source (ALS) Storage Ring project, specifically for a synchrotron radiation (SR) beam position monitor (BPM) cable interface bracket. The drawing was released on January 16, 2026, and is classified as pre-staging design.

The bracket is manufactured from aluminum 5052-H32 material with an estimated mass of 0.015 kilograms. Key specifications include multiple precision-machined holes and mounting features with tight tolerances (X.#±0.5 mm, .X#±0.2 mm, .XX#±0.05 mm), four Ø8.00 mm holes with ±0.13 mm tolerance, four R2 mm radii, and specific dimensional requirements including 2X 36.0 mm, 2X 48.0 mm, and 2X 6.60 mm (+0.40/-0.05 mm) features. The drawing specifies surface finishes of 1.6 micrometers or better on machined surfaces per ASME Y14.36M standards, edge breaking of 0.25-0.75 mm chamfers or radii, and removal of all burrs and weld splatter. Permanent marking requirements per LBNL standard EG-1002-1955 and SAE AS478 2D2 standards are specified, including drawing number, revision letter, part serial number, and A, B, C, D letter designations. The drawing is subject to LBNL's intellectual property rights and is loaned on a confidential basis.

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Text version

D

C

A

A

B

C

D

4 3 2 1 C R E O

P a r a m e t r i c

>>>LBNL:DRAWING:FORMAT:001<<<

2X 36.0

2X 48.0

11.00

17.0 33.09.0 25.0

20.0 +0.2 -0.2

STK2.59

4X �n�8.00 +0.13 0

4X R2

2X 6.60 +0.40 -0.05

2X 13.0

D W G

N O

R E V

S H

A L

A

THIS DRAWING IS THE PROPERTY OF ERNEST ORLANDO LAWRENCE BERKELEY NATIONAL LABORATORY (LBNL) AND ANYTHING PRODUCED FROM THESE DRAWINGS IS SUBJECT TO LBNL'S INTELLECTUAL PROPERTY RIGHTS. THIS DRAWING IS LOANED ON A CONFIDENTIAL BASIS SUBJECT TO RETURN ON DEMAND AND NOTHING HEREIN MAY BE REPRODUCED, USED OR DISCLOSED

IN WHOLE OR PART WITHOUT PRIOR WRITTEN PERMISSION OF LBNL.

Jan 16 2026 11:34:50 AM PSTRELEASED AT dgudkovRELEASED BY

Jan 16 2026 11:29:18 AM PSTCHECKED AT grlyall,pbloemhard,tcui,ccsunCHECKED BY

Li, DennisAUTHOR

BASELINE RELEASE

CHANGE DESCRIPTION (SEE LBNL PDM FOR REV HISTORY)

ERNEST ORLANDO LAWRENCE

BERKELEY NATIONAL LABORATORY

UNIVERSITY OF CALIFORNIA

PROJECT NAME UNLESS OTHERWISE SPECIFIED

ADVANCED LIGHT SOURCE

ESTIMATED MASS

0.015 KG

TOLERANCE

X.�#�0.5 .X�#�0.2 .XX�#�0.05

FRACTIONS: �#� -/--

ANGLES: �#�1.0

MACH. SURFS.: 3.2um or better

REFERENCE

-THREADS ARE CLASS G or H

-BREAK EDGES 0.5 MAX, ON

MACHINED WORK

-REMOVE BURRS, WELD SPLATTER

& LOOSE SCALE

ALS-U - STORAGE RING

DRAWING UNITSDRW REF DOC

mm-kg-s EG-1000-0923

PRE-STAGING - DESIGNTHIRD ANGLE SCALE

SR, BPM CABLE INTERFACE BRKT2:1

PRINT NOT TO SCALE

REV ITEM NUMBERLIFECYCLE STATECATEGORY CODE SHEETSHEET SIZE

AAL-1856-3588ReleasedAL75401 OF 1C

ITEM WEIGHT: 0.015 SURFACE TREATMENT: NA

NOTES:MAT 1: ALUM_5052-H32

NOTES:MAT 2: AL 5052-H32 - LBNL Standard

NOTES:

101. ALL DIMENSIONS ARE IN MILLIMETERS (mm) AND VALUES ARE IN

SI UNITS. DIMENSIONS AND VALUES IN BRACKETS ARE U.S.

CUSTOMARY UNITS (inch) CONVERTED FROM MILLIMETERS / SI

UNITS.

102. APPLICABLE STANDARDS AND SPECIFICATIONS:

ASME Y14.5M-2009, DIMENSIONING AND TOLERANCING

ASME Y14.38, ABBREVIATIONS AND ACRONYMS

ASME Y14.36M, SURFACE TEXTURE SYMBOLS

ANSI/ AWS A2.4, STANDARD SYMBOLS FOR WELDING

103. 1.6 [63] FINISH ALL MACHINED SURFACES PER ASME Y14.36M,

SURFACE TEXTURE.

104. REMOVE ALL BURRS AND BREAK EDGES 0.25 [.010]

TO 0.75 [.030] CHAMFER OR RADIUS. RADII

MUST MAKE A SMOOTH TRANSITION WITH ADJACENT SURFACES.

105. PERMANENTLY MARK PART PER EG-1002-1955

AND SAE AS478 2D2 WITH DRAWING

NUMBER, REVISION LETTER, AND PART SERIAL NUMBER IF APPLICABLE,

APPROXIMATELY WHERE SHOWN IN 3 [.125] HIGH CHARACTERS.

909. PERMANENTLY MARK PART PER EG-1002-1955

AND SAE AS478 2D2 WITH A, B, C, D LETTERS,

APPROXIMATELY WHERE SHOWN IN 3 [.125] HIGH CHARACTERS.

O ffi ci al ly R el ea se d

To th e

LB

N L

D oc um en t C on tr ol

C en te r

Re le as ed

: J an ua ry

6t h, D C

C A ut h

K ey

: B G

9F 6N

PP

A

D

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