AL-1791-5257 Rev G.pdf
PDF 316 KB Posted
- Attached to
- ALS-U BPM Jumper Cables - Brackets
- Solicitation number
- AM202604-13
- Issued by
-
Department of Energy
About this file
This is a technical engineering drawing for a PTC Support Bracket manufactured by Ernest Orlando Lawrence Berkeley National Laboratory (LBNL) for the Advanced Light Source storage ring project.
The drawing (AL-1791-5257, Revision G) specifies a bracket component machined from aluminum 5052-H32 material with an estimated mass of 0.149 kilograms. The bracket features precise dimensions in millimeters with tolerances of ±1.0 for single decimals, ±0.5 for double decimals, and ±0.2 for triple decimals. Key design specifications include four R4 rounded corners, five M4×0.7-6H threaded holes, two M6×1-6H threaded holes, and various dimensional requirements ranging from 6.00mm to 198mm across the component. The drawing requires specific surface finishing to 1.6 micrometers or better on all machined surfaces per ASME Y14.36M standards, edge breaking between 0.25–0.75mm chamfer or radius, and removal of all burrs and weld splatter. The component must be bagged and tagged with the drawing number, revision letter, manufacturer CAGE code, and part serial number per EG-1002-1955 and SAE AS478-35D. The drawing was released April 2, 2026, and reflects a design change increasing bracket height and rearranging hole positions.
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Other files
| File | Type | Posted |
|---|---|---|
| UPDATED - AL-1856-3588B.pdf | ||
| STEP FILES - SR ARC RAFT DIAGNOSTISC(1).zip | ZIP file | |
| Sample Subcontract - 7864777.docx | DOCX document | |
| Past Performance Reference Information Form.docx | DOCX document | |
| AL-1809-0433 Rev C.pdf | ||
| AL-1809-0424 Rev E.pdf | ||
| Price Proposal Schedule Attachment B.xlsx | XLSX spreadsheet | |
| AL-1887-8364 Rev A.pdf | ||
| AL-1856-3588 Rev A.pdf | ||
| AL-1880-8281 Rev B.pdf | ||
| AL-1834-5302 Rev D.pdf | ||
| AL-1827-8073 Rev D.pdf | ||
| Rep-Cert Form - BPM Brackets.docx | DOCX document | |
| AL-1881-8087 Rev C - SOW.pdf | ||
| AL-1856-3584 Rev B.pdf | ||
| AL-1827-8092 Rev C.pdf | ||
| RFQ - Brackets BPM Jumper Cable.docx | DOCX document | |
| AL-1884-5021 Rev B - ACL.pdf | ||
| AL-1863-8575 Rev C.pdf | ||
| AL-1834-5301 Rev C.pdf | ||
| AL-1799-0821 Rev D.pdf | ||
| AL-1834-6726 Rev C.pdf | ||
| AL-1871-5458 Rev B.pdf |
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Text version
7 6
6 5
5 4
4 3
3 2
B
A
D D
C C
A
C R E O
P a r a m e t r i c
>>>LBNL:DRAWING:FORMAT:001<<<
RIGHT
RIGHT
LEFT
LEFT
4X R4
27.00 +0.80 -0.05
5X 11.11 +0.40 -0.05
12.4
0.0
26.1
46.7
63.8
77.6
5X 7.8
32.00
2X 6.00
9.0
STK3.26
5X 7.0
15.0
6.60 +0.40 -0.05
110.00 02X 128175.9198
2X 24.00
6.15
3X 45.00
83.85
86.17
4X R4
27.0
63.0
2X 20.00
D W G
N O
R E V
S H
A L
G
THIS DRAWING IS THE PROPERTY OF ERNEST ORLANDO LAWRENCE BERKELEY NATIONAL LABORATORY (LBNL) AND ANYTHING PRODUCED FROM THESE DRAWINGS IS SUBJECT TO LBNL'S INTELLECTUAL PROPERTY RIGHTS. THIS DRAWING IS LOANED ON A CONFIDENTIAL BASIS SUBJECT TO RETURN ON DEMAND AND NOTHING HEREIN MAY BE REPRODUCED, USED OR DISCLOSED
IN WHOLE OR PART WITHOUT PRIOR WRITTEN PERMISSION OF LBNL.
Apr 2 2026 8:52:05 AM PDTRELEASED AT ccsunRELEASED BY
Apr 2 2026 8:50:53 AM PDTCHECKED AT grlyall,dgudkovCHECKED BY
Li, DennisAUTHOR
INCREASED BRACKET HEIGHT AND REARRANGED HOLES
CHANGE DESCRIPTION (SEE LBNL PDM FOR REV HISTORY)
ERNEST ORLANDO LAWRENCE
BERKELEY NATIONAL LABORATORY
UNIVERSITY OF CALIFORNIA
PROJECT NAME UNLESS OTHERWISE SPECIFIED
ADVANCED LIGHT SOURCE
ESTIMATED MASS
0.149 KG
TOLERANCE
X.�#�1.0 .X�#�0.5 .XX�#�0.2
FRACTIONS: �#� -/--
ANGLES: �#�1.0
MACH. SURFS.: 3.2um or better
REFERENCE
-THREADS ARE CLASS G or H
-BREAK EDGES 0.5 MAX, ON
MACHINED WORK
-REMOVE BURRS, WELD SPLATTER
& LOOSE SCALE
ALS-U - STORAGE RING
DRAWING UNITSDRW REF DOC
mm-kg-s EG-1000-0923
PRE-STAGING - DESIGNTHIRD ANGLE SCALE
PTC SUPPORT BRACKET1:1.5
PRINT NOT TO SCALE
REV ITEM NUMBERLIFECYCLE STATECATEGORY CODE SHEETSHEET SIZE
GAL-1791-5257ReleasedAL75401 OF 1D
ITEM WEIGHT: 0.149 SURFACE TREATMENT: NA
NOTES:MAT 1: ALUM_5052-H32
NOTES:
101. ALL DIMENSIONS ARE IN MILLIMETERS (mm) AND VALUES ARE IN
SI UNITS. DIMENSIONS AND VALUES IN BRACKETS ARE U.S.
CUSTOMARY UNITS (inch) CONVERTED FROM MILLIMETERS / SI
UNITS.
102. APPLICABLE STANDARDS AND SPECIFICATIONS:
ASME Y14.5M-2009, DIMENSIONING AND TOLERANCING
ASME Y14.38, ABBREVIATIONS AND ACRONYMS
ASME Y14.36M, SURFACE TEXTURE SYMBOLS
ANSI/ AWS A2.4, STANDARD SYMBOLS FOR WELDING
103. 1.6 [63] FINISH ALL MACHINED SURFACES PER ASME Y14.36M,
SURFACE TEXTURE.
104. REMOVE ALL BURRS AND BREAK EDGES 0.25 [.010]
TO 0.75 [.030] CHAMFER OR RADIUS. RADII
MUST MAKE A SMOOTH TRANSITION WITH ADJACENT SURFACES.
106. BAG AND TAG PART WITH DRAWING NUMBER, REVISION LETTER,
MANUFACTURER CAGE CODE, AND PART SERIAL NUMBER IF APPLICABLE
PER EG-1002-1955 AND PER SAE AS478-35D.
SEE DETAIL A
3X M4X0.7 - 6H THRU
2 X M6X1 - 6H THRU
DETAIL A
SCALE 2:1
3 PLACES
2X FULL R
GGGGG
G
| Sheet 1 |
| Views |
| new_view_2 |
| new_view_3 |
| top_4 |
| RIGHT |
| LEFT |
| A |
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