AL-1801-5702A ACL Acceptance Criteria List of the New 5.3.2.1 and 5.3.2.2 M1 Mirrors.pdf

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Beamline M1 Mirrors
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AM202505-13
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This document is an Acceptance Criteria List (ACL) for two M1 Mirrors (part numbers AL-1788-5220 and AL-1789-9198) for the Advanced Light Source Upgrade (ALS-U) Beamline 5.3.2.1 and 5.3.2.2 projects. The document, released on May 6, 2025, with Revision A, provides a comprehensive verification and testing requirements checklist for the mirrors, with a "Very High" level of care.

The verification process includes multiple stages of documentation and delivery checks, such as reviewing the Factory Acceptance Test Plan (FATP), verifying documentation packages, inspecting shipping plans, and conducting Onsite Acceptance Tests (OSAT). Key verification points include ensuring shipping containers are undamaged, optical surfaces are pristine, and non-contact optical metrology confirms that the optics meet all specified requirements. The document is part of the Lawrence Berkeley National Laboratory's quality assurance process for the ALS-U project, which aims to significantly enhance the brightness and coherent light capabilities of the existing Advanced Light Source facility.

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ACL Acceptance Criteria List of the New 5.3.2.1 and

5.3.2.2 M1 Mirrors

Release Date: May 6 2025 10:44:26 AM PDT

Document Number: AL-1801-5702 Revision: A

Document Status: Released

Document Type: ACCEPTANCE CRITERIA LIST (ACL)

Category Code: AL6102

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Downloaded by: Windchill Watermarker

AL-1801-5702 Rev. A Doc. Status: Released Page 2 of 6

Advanced Light Source Lawrence Berkeley National Laboratory

All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.

Printed hard copies of this document are for reference only.

TABLE OF CONTENTS

1 Revision History

2 Approvals

3 Abbreviations and Acronyms

4 Authorizing Document

5 Reference

6 Acceptance Criteria Listing Form

1 REVISION HISTORY

Rev. CM Number Description of Change A Baseline

2 APPROVALS

The following individual(s) shall review this document:

Reviewer Project Role Dean Kurilich ALS 2.0 Beamline Engineer Christopher Huschke ALS 2.0 Beamline Engineer Arnaud Allezy ALS 2.0 Chief Engineer The following individual(s) reviewed this document:

Reviewed By : dkurilich,chuschke,APAllezy

The following individual(s) shall approve this document:

Approver Project Role Daniele Cocco ALS 2.0 Optical Scientist The following individual(s) approved this document:

Approved By :

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3 ABBREVIATIONS AND ACRONYMS

ACL Acceptance Criteria List ALS-U Advanced Light Source Upgrade CAM Control Account Manager FAT Factory Acceptance Test FATP Factory Acceptance Test Plan FATR Factory Acceptance Test Report IDBL Insertion Device Beamline LBNL Lawrence Berkeley National Laboratory NCR Non-Conformance Report OSAT Onsite Acceptance Test QA Quality Assurance RE Responsible Engineer SN Serial Number TBD To Be Determined UHV Ultra-High Vacuum VLS Variable Line Spacing WBS Work Breakdown Structure WC # Windchill Number XROL LBNL X-Ray Optics Lab

4 AUTHORIZING DOCUMENT

LBNL QA Plan PUB 3111: https://commons.lbl.gov/display/rpm2/Quality+Assurance+Policy

LBNL ALS-U Quality Assurance Plan, AL-1024-3173, https://dcc.lbl.gov/download.php?filename=AL-

1024-3173A.pdf

5 REFERENCE

AL-1778-6137, Technical Specification of the ALS-U M1 Mirrors for BL5321 and BL5322

AL-1782-0333, SOW for Manufacturing of the M1 Mirrors for ALS-U BL 5.3.2.1, 5.3.2.2, 6.3.2, 11.3.2 ci al ly R el ea se d to th e

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https://commons.lbl.gov/display/rpm2/Quality+Assurance+Policy

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6 ACCEPTANCE CRITERIA LISTING FORM

Level of Care : ☐ Very High ☐ High ☐ Medium ☐ Low

Prepared by: Group: ALS 2.0

Email: Location:

Phone: Date:

Part Name:

BL 5.3.2.1 M1 MIRROR, ALS-U and BL 5.3.2.2 M1

MIRROR, ALS-U Quantity: 2

Part Number: AL-1788-5220, AL-1789-9198 S/N (if applicable)

NCR Reviewers

Additional Remarks:

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Verification and Testing Requirements

ITE

M

NO.

REQ ID /

DCC doc #

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or WITNESSED

VERIFYING

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

01. AL-1782-0333

Receipt of the FATP:

FATP is comprehensive and satisfies the primary objectives

NCR #: PASS ☐ FAIL ☐

INITIALS DATE

02. AL-1782-0333

Receipt of the final documentation package:

Documentation related to all control points made available

03. AL-1782-0333

package:

Deviation request forms attached with the supporting LBNL approval

04. AL-1782-0333

package:

NCR attached with the supporting plan and schedule for resolution of all actions dictated by LBNL

055. AL-1778-6137

package:

FAT results (inspection reports) include a sufficient level of details, presented in a comprehensible way, and satisfy the primary objectives

06. AL-1778-6137

package:

Summary of FAT results shows that the optic meets all requirements ci al ly R el ea se d to th e

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07. AL-1782-0333

package:

Shipping plan includes a sufficient level of details, presented in a comprehensible way, and meet requirements

RE

PASS ☐ FAIL ☐

08. N/A

Delivery:

Shipping container not damaged and external soft-adhesive shock indicators not triggered

Technician

(UHV)

09. N/A

Air-tight box not damaged

10. N/A

Optical surface not in contact with any materials and optic not damaged

11. N/A

Successful OSAT (non-contact optical metrology) shows that the optic meets all requirements, and test results are consistent with the FATR, or anomalies are understood

Optical

Scientist

(XROL)

12. N/A

Milestone: OSAT completed

All scope items delivered, proceed with

Subcontract closeout

RE

13. N/A Transfer to clean optics storage as applicable.

RE

Use continuation sheet if needed.

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