AL-1800-6442A ACL_ Acceptance Criteria List of the New 6.3.2 and 11.3.2 M1 Mirrors.pdf

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Beamline M1 Mirrors
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This document is an Acceptance Criteria List (ACL) for the New 6.3.2 and 11.3.2 M1 Mirrors for the Advanced Light Source Upgrade (ALS-U) project at Lawrence Berkeley National Laboratory. The document provides detailed verification and testing requirements for two mirror components (Part Numbers AL-0164-0330 and AL-0164-0347), with a total quantity of two mirrors. The ACL outlines 13 specific verification items that must be assessed during the manufacturing and delivery process, including requirements for factory acceptance test plans (FATP), documentation review, shipping, delivery conditions, and optical metrology testing.

The verification process encompasses multiple stages, from initial documentation review to final delivery and storage. Key verification entities include the Responsible Engineer (RE), Ultra-High Vacuum (UHV) Technicians, and an Optical Scientist from the X-Ray Optics Lab (XROL). Each verification item requires a Pass/Fail assessment, with spaces for initials and dates. The document is part of the quality assurance process for the ALS-U project, which aims to significantly upgrade the existing Advanced Light Source by improving soft x-ray coherent flux and beam brightness by up to 100-1000 times.

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ACL: Acceptance Criteria List of the New 6.3.2 and

11.3.2 M1 Mirrors

Dean Kurilich

Release Date: May 6 2025 10:44:26 AM PDT

Document Number: AL-1800-6442 Revision: A

Document Status: Released

Document Type: QUALITY ASSURANCE

Category Code: AL6000

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AL-1800-6442 Rev. A Doc. Status: Released Page 2 of 6

Advanced Light Source Lawrence Berkeley National Laboratory

All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.

Printed hard copies of this document are for reference only.

TABLE OF CONTENTS

1 Revision History

2 Approvals

3 Abbreviations and Acronyms

4 Authorizing Document

5 Reference

6 Acceptance Criteria Listing Form

1 REVISION HISTORY

Rev. CM Number Description of Change A Baseline

2 APPROVALS

The following individual(s) shall review this document:

Reviewer Project Role Dean Kurilich ALS 2.0 Beamline Engineer Chris Huschke ALS 2.0 Beamline Engineer Arnaud Allezy ALS 2.0 Chief Engineer The following individual(s) reviewed this document:

Reviewed By : dkurilich,chuschke,APAllezy

The following individual(s) shall approve this document:

Approver Project Role Daniele Cocco ALS 2.0 Optical Scientist The following individual(s) approved this document:

Approved By :

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3 ABBREVIATIONS AND ACRONYMS

ACL Acceptance Criteria List ALS-U Advanced Light Source Upgrade CAM Control Account Manager FAT Factory Acceptance Test FATP Factory Acceptance Test Plan FATR Factory Acceptance Test Report IDBL Insertion Device Beamline LBNL Lawrence Berkeley National Laboratory NCR Non-Conformance Report OSAT Onsite Acceptance Test QA Quality Assurance RE Responsible Engineer SN Serial Number TBD To Be Determined UHV Ultra-High Vacuum VLS Variable Line Spacing WBS Work Breakdown Structure WC # Windchill Number XROL LBNL X-Ray Optics Lab

4 AUTHORIZING DOCUMENT

LBNL QA Plan PUB 3111: https://commons.lbl.gov/display/rpm2/Quality+Assurance+Policy

LBNL ALS-U Quality Assurance Plan, AL-1024-3173, https://dcc.lbl.gov/download.php?filename=AL-

1024-3173A.pdf

5 REFERENCE

AL-1777-2365, Technical Specification of the ALS-U M1 Mirrors for BL632 and BL1132

AL-1782-0333, SOW for Manufacturing of the M1 Mirrors for ALS-U BL 5.3.2.1, 5.3.2.2, 6.3.2, 11.3.2 ci al ly R el ea se d to th e

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6 ACCEPTANCE CRITERIA LISTING FORM

Level of Care : ☐ Very High ☐ High ☐ Medium ☐ Low

Prepared by: Group: ALS 2.0

Email: Location:

Phone: Date:

Part Name:

BL 11.3.2 M1 MIRROR, ALS-U and BL 6.3.2 M1

MIRROR, ALS-U Quantity: 2

Part Number: AL-0164-0330, AL-0164-0347 S/N (if applicable)

NCR Reviewers

Additional Remarks:

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Verification and Testing Requirements

ITEM

NO.

REQ ID /

DCC doc

CHARACTERISTIC OR TEST TO BE

CONDUCTED, VERIFIED or WITNESSED

VERIFYING

ENTITY

NonConformance

Report # if NCR exists

PASS / FAIL

DATE

VERIFICATION REPORT/

INSPECTION DATA

01.

AL-1782-

Receipt of the FATP:

FATP is comprehensive and satisfies the primary objectives

NCR #: PASS ☐ FAIL ☐

INITIALS DATE

02.

AL-1782-

Receipt of the final documentation package:

Documentation related to all control points made available

03.

Receipt of the final documentation package:

Deviation request forms attached with the supporting LBNL approval

04.

Receipt of the final documentation package:

NCR attached with the supporting plan and schedule for resolution of all actions dictated by LBNL

055.

AL-1777-

Receipt of the final documentation package:

FAT results (inspection reports) include a sufficient level of details, presented in a comprehensible way, and satisfy the primary objectives

06.

AL-1777-

Receipt of the final documentation package:

Summary of FAT results shows that the optic meets all requirements ci al ly R el ea se d to th e

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07.

Receipt of the final documentation package:

Shipping plan includes a sufficient level of details, presented in a comprehensible way, and meet requirements

RE

PASS ☐ FAIL ☐

08. N/A

Delivery:

Shipping container not damaged and external soft-adhesive shock indicators not triggered

Technician

(UHV)

09. N/A

Air-tight box not damaged

10. N/A

Optical surface not in contact with any materials and optic not damaged

11. N/A

Successful OSAT (non-contact optical metrology) shows that the optic meets all requirements, and test results are consistent with the FATR, or anomalies are understood

Optical

Scientist

(XROL)

12. N/A

Milestone: OSAT completed

All scope items delivered, proceed with

Subcontract closeout

RE

13. N/A Transfer to clean optics storage as applicable.

RE

Use continuation sheet if needed.

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