AL-1800-6442A ACL_ Acceptance Criteria List of the New 6.3.2 and 11.3.2 M1 Mirrors.pdf
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About this file
This document is an Acceptance Criteria List (ACL) for the New 6.3.2 and 11.3.2 M1 Mirrors for the Advanced Light Source Upgrade (ALS-U) project at Lawrence Berkeley National Laboratory. The document provides detailed verification and testing requirements for two mirror components (Part Numbers AL-0164-0330 and AL-0164-0347), with a total quantity of two mirrors. The ACL outlines 13 specific verification items that must be assessed during the manufacturing and delivery process, including requirements for factory acceptance test plans (FATP), documentation review, shipping, delivery conditions, and optical metrology testing.
The verification process encompasses multiple stages, from initial documentation review to final delivery and storage. Key verification entities include the Responsible Engineer (RE), Ultra-High Vacuum (UHV) Technicians, and an Optical Scientist from the X-Ray Optics Lab (XROL). Each verification item requires a Pass/Fail assessment, with spaces for initials and dates. The document is part of the quality assurance process for the ALS-U project, which aims to significantly upgrade the existing Advanced Light Source by improving soft x-ray coherent flux and beam brightness by up to 100-1000 times.
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ACL: Acceptance Criteria List of the New 6.3.2 and
11.3.2 M1 Mirrors
Dean Kurilich
Release Date: May 6 2025 10:44:26 AM PDT
Document Number: AL-1800-6442 Revision: A
Document Status: Released
Document Type: QUALITY ASSURANCE
Category Code: AL6000
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Advanced Light Source Lawrence Berkeley National Laboratory
All officially released LBNL documents are watermarked and contain LBNL Document Control Center release information in the lower-left corner of the document's pages.
Printed hard copies of this document are for reference only.
TABLE OF CONTENTS
1 Revision History
2 Approvals
3 Abbreviations and Acronyms
4 Authorizing Document
5 Reference
6 Acceptance Criteria Listing Form
1 REVISION HISTORY
Rev. CM Number Description of Change A Baseline
2 APPROVALS
The following individual(s) shall review this document:
Reviewer Project Role Dean Kurilich ALS 2.0 Beamline Engineer Chris Huschke ALS 2.0 Beamline Engineer Arnaud Allezy ALS 2.0 Chief Engineer The following individual(s) reviewed this document:
Reviewed By : dkurilich,chuschke,APAllezy
The following individual(s) shall approve this document:
Approver Project Role Daniele Cocco ALS 2.0 Optical Scientist The following individual(s) approved this document:
Approved By :
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3 ABBREVIATIONS AND ACRONYMS
ACL Acceptance Criteria List ALS-U Advanced Light Source Upgrade CAM Control Account Manager FAT Factory Acceptance Test FATP Factory Acceptance Test Plan FATR Factory Acceptance Test Report IDBL Insertion Device Beamline LBNL Lawrence Berkeley National Laboratory NCR Non-Conformance Report OSAT Onsite Acceptance Test QA Quality Assurance RE Responsible Engineer SN Serial Number TBD To Be Determined UHV Ultra-High Vacuum VLS Variable Line Spacing WBS Work Breakdown Structure WC # Windchill Number XROL LBNL X-Ray Optics Lab
4 AUTHORIZING DOCUMENT
LBNL QA Plan PUB 3111: https://commons.lbl.gov/display/rpm2/Quality+Assurance+Policy
LBNL ALS-U Quality Assurance Plan, AL-1024-3173, https://dcc.lbl.gov/download.php?filename=AL-
1024-3173A.pdf
5 REFERENCE
AL-1777-2365, Technical Specification of the ALS-U M1 Mirrors for BL632 and BL1132
AL-1782-0333, SOW for Manufacturing of the M1 Mirrors for ALS-U BL 5.3.2.1, 5.3.2.2, 6.3.2, 11.3.2 ci al ly R el ea se d to th e
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6 ACCEPTANCE CRITERIA LISTING FORM
Level of Care : ☐ Very High ☐ High ☐ Medium ☐ Low
Prepared by: Group: ALS 2.0
Email: Location:
Phone: Date:
Part Name:
BL 11.3.2 M1 MIRROR, ALS-U and BL 6.3.2 M1
MIRROR, ALS-U Quantity: 2
Part Number: AL-0164-0330, AL-0164-0347 S/N (if applicable)
NCR Reviewers
Additional Remarks:
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Verification and Testing Requirements
ITEM
NO.
REQ ID /
DCC doc
CHARACTERISTIC OR TEST TO BE
CONDUCTED, VERIFIED or WITNESSED
VERIFYING
ENTITY
NonConformance
Report # if NCR exists
PASS / FAIL
DATE
VERIFICATION REPORT/
INSPECTION DATA
01.
AL-1782-
Receipt of the FATP:
FATP is comprehensive and satisfies the primary objectives
NCR #: PASS ☐ FAIL ☐
INITIALS DATE
02.
AL-1782-
Receipt of the final documentation package:
Documentation related to all control points made available
03.
Receipt of the final documentation package:
Deviation request forms attached with the supporting LBNL approval
04.
Receipt of the final documentation package:
NCR attached with the supporting plan and schedule for resolution of all actions dictated by LBNL
055.
AL-1777-
Receipt of the final documentation package:
FAT results (inspection reports) include a sufficient level of details, presented in a comprehensible way, and satisfy the primary objectives
06.
AL-1777-
Receipt of the final documentation package:
Summary of FAT results shows that the optic meets all requirements ci al ly R el ea se d to th e
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07.
Receipt of the final documentation package:
Shipping plan includes a sufficient level of details, presented in a comprehensible way, and meet requirements
RE
PASS ☐ FAIL ☐
08. N/A
Delivery:
Shipping container not damaged and external soft-adhesive shock indicators not triggered
Technician
(UHV)
09. N/A
Air-tight box not damaged
10. N/A
Optical surface not in contact with any materials and optic not damaged
11. N/A
Successful OSAT (non-contact optical metrology) shows that the optic meets all requirements, and test results are consistent with the FATR, or anomalies are understood
Optical
Scientist
(XROL)
12. N/A
Milestone: OSAT completed
All scope items delivered, proceed with
Subcontract closeout
RE
13. N/A Transfer to clean optics storage as applicable.
RE
Use continuation sheet if needed.
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