VCS v1.0 (OLIVER BERRY FY27).docx

Coast Guard Vessel Coatings Specifications

(VCS)

Coast Guard Vessel Coatings Specifications (VCS v1.0)

1. References and TERMS/DEFINITIONS

REFERENCES

NAVSEA STANDARD ITEM 009-32 web link Coast GuardDrawing No. FL-2804-021 Coast Guard Drawing No. FL-2804-022 American National Standards Institute (ANSI), A118.10, 2019, Standard Specifications for Load Bearing, Bonded, Waterproof Membranes for Thin-set Ceramic Tile and Dimension Stone Installation American National Standards Institute (ANSI), A137.1, 2019 Standard Specification for Ceramic Tile ASTM International (ASTM) F1066, 2018, Tile, Floor, Vinyl Composition ASTM International (ASTM) F1700, 2020, Solid Vinyl Floor Tile Federal Specification (Fed Spec) DDD-C-95, Mar 1972, Carpets and Rugs, Wool, Nylon, Acrylic, Modacrylic MIL-A-21016, Jul 2019, Adhesive, Resilient Deck Covering MIL-A-24456, Jun 1979, Adhesive for Plastic-Vibration Damping Tile MIL-A-46106, Jun 1992, Adhesive-Sealants, Silicone, RTV, One-Component MIL-PRF-32584, Aug 2017, Deck Covering Materials, Monolithic MIL-PRF-23236, Aug 2009, Coating Systems for Ship Structures MIL-PRF-24647, Jan 2018, Paint System, Anticorrosive and Antifouling, Ship Hull MIL-PRF-24667, Mar 2018, Coating system, Non-Skid, for Roll or Spray Application MIL-DTL-15562, May 1996, Matting or Sheet, Floor Covering Insulating for High Voltage Requirements MIL-PRF-3135, Sep 2008, Deck Covering Underlay Materials MIL-PRF-32170, Jun 2006, Deck Tiles, Wear-Resistant MIL-STD-1623, Jan 2015, Fire Performance Requirements and Approved Specifications for Interior Finish Materials and Furnishings Society of Automotive Engineers (SAE) Aerospace Material Specification AMS-S-8802, 2019, Sealing Compound, Temperature-Resistant, Integral Fuel Tanks and Fuel Cell Cavities, High-Adhesion Tile Council of North America (TCNA), 2020, Handbook for Ceramic, Glass, and Stone Tile Installation The Society for Protective Coatings (SSPC) Surface Preparation Specification No.11 (SSPC-SP 11), 2012, Power Tool Cleaning to Bare Meta

Terms and Definitions

The CoatingSysName is defined in Section 2 AUTHORIZED COATING SYSTEMS, and maps to one or more CoatingSpecName(s). The CoatingSysName describes the number of coats required to complete the system and which CoatingSpecName(s) are authorized for use.

Each CoatingSpecName is defined in Section 3. COATINGS SPECIFICATIONS AND PRE-APPROVED PRODUCTS. A CoatingSpecName will map a coating specification to one or more pre-approved coating brand names that meet the specification that maps to the CoatingSpecName.

PRESERVATION PLAN

All corners/edges, weld joints, etc. of a surface must be STRIPE COATed.

For multi-coat systems with inorganic zinc as the primer coat, apply the STRIPE COAT following the mist coat application, using the same coating used for the mist coat applied to the top of the zinc primer coat.

At a minimum, and in general, a STRIPE COAT must be applied after the primer coat (or the first appropriate coat), but subsequent STRIPE COATs may be applied to achieve proper, uniform coating thickness across all surfaces.

2. Authorized Coating Systems AND PRE-APPROVED PRODUCTS

SECTION 2 - COATING SYSTEM TABLE OF CONTENTS

Coating systems are classified by System X.X Type, X.X.X Class, CoatingSysName. “Type” refers to typical surfaces/uses. “Class” refers to salient-characteristic/specific-surface, or conforms to underlying MIL SPEC/QPL. CoatingSysName maps to a complete description of the coating system.

2.1 Exterior Grade Systems

2.2 Submersion Grade Systems

2.3 Tank and Void Interior Grade Systems

2.4 Interior Grade Bulkhead and Overhead Systems

2.5 Interior Grade Deck Systems

2.6 Bilge Systems

2.7 Special Surface Systems

2.8 Metal Repair and High Strength Coatings

2.8 Metal Repair and High Strength Coatings

PRESERVATION PLAN INSTRUCTIONS

1. Get the “CoatingSysName” (e.g. PolySLXN2b, and “Color Scheme” from the SOW for the specified surface.

2. Find the corresponding CoatingSysName from the “CoatingSysName” column (second column).

The corresponding row will completely describe each coat in the coating system (# of coats, specification for each required coat, pre-approved brands for each coat, miscellaneous notes and requirements, etc..

3. Get a pre-approved brands list for each coat from the “Brands” column on the right side of that row.

Pre-approved brands may be listed in a hyperlinked NAVSEA QPL (click on that), a “CG PRE-APPROVED” list of pre-approved brands, or a combination of both.

HOW TO USE THE NAVSEA QPL

Find the specified SPEC (Type/Class/Grade/etc) in the CoatingSysName row.

Click the link to the corresponding NAVSEA QPL.

The corresponding webpage will launch with links to each (Type/Class/Grade/etc)

Click the webpage link that corresponds to the (Type/Class/Grade/etc) specified for that coat in VCS. The pre-appoved list of coating brands will appear.

HOW TO USE THE CG PRE-APPROVED & PROHIBITED BRAND LISTS

Coast Guard Pre-Approved brands may be listed. These may add to, or delete, from NAVSEA QPL lists (i.e. take precident above NAVSEA lists). In this case below, even though Interfine 979 appears on the NAVSEA QPL it is not approved for use in this coating system. Interfine 2700 does not appear on the NAVSEA QPL but is pre-approved for use in this coating system.

4. Develop a coating system that meets the specification, using pre-approved coatings if practicable; record in the Preservation Plan.

Each coating system must be obtained from a single manufacturer to ensure the individual components are compatible and to maximize performance (unless otherwise specified in the SOW or referenced Paint Schedule DWG).

Log the coating system brand (and all other) information into the preservation plan form provided. A different contractor-created form may be used as long as all fields are included/completed. In addition, provide all source documents (e.g. F-718s, product data sheets, etc.) with the preservation plan.

5. Coatings must be applied in accordance with the coating’s manufacturer’s instructions (e.g., commercial product data sheets, F-718 product data sheets if available, etc.) unless otherwise specified herein or in the work item.

2.1 Exterior Grade Systems

2.1.1 Polysiloxane Systems

International

1. Interfine 2700

STRIP COAT

1. Polysiloxane.

Applications - ?????Foam Filled Collars??

Substrate - ?????

International

STRIP COAT

International

1. Polysiloxane

2. Polysiloxane Applications - ?????

Substrate - Aluminum, FRP/FRE (fiberglass) Mist Coat - A Mist Coat may be required below the first coat of primer to prime the substrate, to ensure adhesion of the first coat, when this system is used on 1) anchor chain, 2) a roughened or porous FRP/FRE surface

STRIP COAT

International

1. General Purpose Epoxy

This is a general purpose epoxy primer, top-coated with polysiloxane.

Applications - General aluminum exterior surfaces.

Substrate - Aluminum

International

1. International Interzinc 22HS (QH5067H) [Do not use Reddish Gray (QH5055H)]

PPG

1. Dimetcote 9H Sherwin-Williams

1. Sherwin-Williams Zinc Clad II Plus

STRIP COAT

International

Inorganic Zinc (MIST)

1. General Purpose Epoxy

2. Polysiloxane INORGANIC ZINC SPECIFICATION - A self-curing, solvent-based inorganic zinc-rich primer for use on properly prepared steel surfaces. This high-solids, VOC-compliant, inorganic zinc-rich primer protects steel galvanically and halts sub-film corrosion. When damaged, it continues to protect the underlying steel by cathodic protection. It will withstand severe weather conditions and aggressive exposures. This primer may be top-coated or used without topcoat, for instance, on buoy decks. An equivalent coating to the products specified herein must meet the following criteria:

1. Although optimal relative humidity may be higher, the coating must be able to cure at a relative humidity down to 50%.

2. Other salient characteristics:

a) Color: Gray (Green-Gray is acceptable)

b) Metallic zinc content: 80% minimum by weight in dry film

c) Adhesion (ASTM D4541): 1000 psi min

d) Flexibility: No cracks when bent 180º over a 1-inch mandrel

e) Impact resistance (ASTM D2794): 60 inch-pounds min.

Hempel

1. Hempadur Zinc 17360

PPG

1. Dimetcote 302H Sherwin-Williams

1. Fast Clad Zinc HS International

1. Interzinc 75V

STRIP COAT

International

1. Interfine 2700

PROHIBITED

International Interfine 979 polysiloxane (acrylic) is PROHIBITED in this particular coating system.

1. Zinc Rich Primer

2. General Purpose Epoxy

3. Polysiloxane Applications - When the surface may be subject to mechanical damage affording additional sacrifical protection to the substrate. What distinguishes 3a from 3b, which is better for what?

Substrate - Steel

Hempel

1. Hempadur Zinc 17360

PPG

1. Dimetcote 302H Sherwin-Williams

1. Fast Clad Zinc HS International

1. Interzinc 75V

STRIP COAT

International

1. Interfine 2700

PROHIBITED

International Interfine 979 polysiloxane (acrylic) is PROHIBITED in this particular coating system.

International

1. Interfine 2700

PROHIBITED

International Interfine 979 polysiloxane (acrylic) is PROHIBITED in this particular coating system.

1. Zinc Rich Primer

3. Polysiloxane Applications - When the surface may be subject to mechanical damage affording additional sacrifical protection to the substrate.

Substrate - Steel

STRIP COAT

International

1. Interfine 2700

PROHIBITED

International Interfine 979 polysiloxane (acrylic) is PROHIBITED in this particular coating system.

1. General Purpose Epoxy

3. Polysiloxane.

Applications - ????

Substrate - Steel

2.1.2 Silicone Alkyd Systems

1. Silicone Alkyd Mist Coat - A Mist Coat of epoxy 23236 (Type V or VI, Class 5) may be required below the full coat of silicone alkyd to prime the substrate, to ensure adhesion of the first coat.

1. General Purpose Epoxy

2. Silicone Alkyd

STRIP COAT

1. General Purpose Epoxy

3. Silicone Alkyd

STRIP COAT

1. Inorganic Zinc MIST COAT of General Purpose Epoxy

2. General Purpose Epoxy

3. Silicone Alkyd INORGANIC ZINC SPECIFICATION - A self-curing, solvent-based inorganic zinc-rich primer for use on properly prepared steel surfaces. This high-solids, VOC-compliant, inorganic zinc-rich primer protects steel galvanically and halts sub-film corrosion. When damaged, it continues to protect the underlying steel by cathodic protection. It will withstand severe weather conditions and aggressive exposures. This primer may be top-coated or used without topcoat, for instance, on buoy decks. An equivalent coating to the products specified herein must meet the following criteria:

1. Although optimal relative humidity may be higher, the coating must be able to cure at a relative humidity down to 50%.

2. Other salient characteristics:

a) Color: Gray (Green-Gray is acceptable)

b) Metallic zinc content: 80% minimum by weight in dry film

c) Adhesion (ASTM D4541): 1000 psi min

d) Flexibility: No cracks when bent 180º over a 1-inch mandrel

e) Impact resistance (ASTM D2794): 60 inch-pounds min.

2.1.3 Inorganic Zinc Systems

International

1. Interzinc 22HS (QH5067H) [Do not use Reddish Gray (QH5055H)]

PPG

1. Dimetcote 9H

1. Inorganic Zinc Applications - Generally used on steel surface prone to severe mechanical damage (e.g. buoy decks, chain lockers, sea chests on ice breakers and fresh-water vessels, etc.)

Substrate - Steel INORGANIC ZINC SPECIFICATION - A self-curing, solvent-based inorganic zinc-rich primer for use on properly prepared steel surfaces. This high-solids, VOC-compliant, inorganic zinc-rich primer protects steel galvanically and halts sub-film corrosion. When damaged, it continues to protect the underlying steel by cathodic protection. It will withstand severe weather conditions and aggressive exposures. This primer may be top-coated or used without topcoat, for instance, on buoy decks. An equivalent coating to the products specified herein must meet the following criteria:

1. Although optimal relative humidity may be higher, the coating must be able to cure at a relative humidity down to 50%.

2. Other salient characteristics:

a) Color: Gray (Green-Gray is acceptable)

b) Metallic zinc content: 80% minimum by weight in dry film

c) Adhesion (ASTM D4541): 1000 psi min

d) Flexibility: No cracks when bent 180º over a 1-inch mandrel

e) Impact resistance (ASTM D2794): 60 inch-pounds min.

2.1.4 Roll-On Weather Deck Systems

NAVSEA QPLs specify complete systems by manufacturer.

STRIP COAT

This is the MIL-PRF-24667, TY I or TY V, Comp G system, one of the two coatings systems that can be used on “Helo Ops Decks” but may be used on any “Weather Deck”.

Colored top coats for VLA, markings, safety lines, etc. must also conform to 24667C (TY I or V, Comp G) Top-coat Coloring.

STRIP COAT

This is the MIL-PRF-24667, TY VIII, Comp G system, one of the two coatings systems that can be used on “Helo Ops Decks” but may be used on any “Weather Deck”.

Colored top coats for VLA, markings, safety lines, etc. must also conform to 24667C (TY VIII, Comp G) Top-coat Coloring.

STRIP COAT

This is the MIL-PRF-24667, TY I III, Comp G system, one of the two coatings systems that can be used on any non-Helo-Ops “Weather Deck”, that has a “flexible membrane” mid-coat.

Colored top coats for VLA, markings, safety lines, etc. must also conform to 24667C (TY I or V, Comp G) Top-coat Coloring.

STRIP COAT

This is the MIL-PRF-24667, TY I or V or VIII, Comp G system, one of the two coatings systems that can be used on any non-Helo-Ops “Weather Deck”.

Colored top coats for VLA, markings, safety lines, etc. must also conform to 24667C (TY I or V, Comp G) Top-coat Coloring.

2.1.5 Non-Skid Stickers

STICKER APPLICATION - These are stickers applied to the top of an appropriate “Exterior Grade System”, or may be applied to a bare steel or aluminum deck, pending system specified in the SOW These are ways these stickers may be specified in an SOW… “bare metal - NonSkidSticker1” “PolySLXN3a- NonSkidSticker1” “PolySLXN3c - NonSkidSticker1”

2.1.6 Broadcast Grit for Non-Skid

GRIT APPLICATION - Spread #8-16 garnet or inert abrasive grit over the last epoxy mid-coat while still wet. Let dry for 8 hours, sweep off the excess, then apply the topcoat.

To retain non-skid properties, apply as little topcoat as possible to still achieve complete color coverage.

A thin coat of General Purpose Epoxy 23236 (Type V or VI, Class 5) may be applied to the surface after the grit has been applied, prior to applying the topcoat, to aid in obtaining full color coverage.

BroadcastGrit1 will be specified for use in one of the following 3 ways:

1. “PolySLXN2c- BroadcastGrit1”

2. “PolySLXN3a- BroadcastGrit1”

3. “PolySLXN3c -BroadcastGrit1”

2.2 Submersion Grade Systems

2.2.1 Ice Breaker Underwater Body Systems

Hempel

1. Hempadur Multi-Strength GF 3587A International

1. Intershield 163, Inerta 160 (ERA163/ERA 160)

PPG

1. Sigma Sigmashield 1200 Sherwin Williams

1. Seaguard Flake Filled Epoxy

>235' ICEBREAKER ANTI-ABRASION COATING SPECIFICATION - A coating with unusually high resistance to abrasion that is intended for use on the bow and forward portions of polar icebreaker hulls. It will have low adhesion to ice and low frictional resistance. An equivalent coating to the products specified herein must meet the following criteria:

1. Proven record (at least three years) of usage as an underwater coating for polar icebreakers.

2. Can operate in temperatures as low as -60°F.

3. Abrasion resistant, anticorrosive epoxy, with a minimum of 90% solids.

4. Available in a minimum of two colors, black and red.

5. Applicable in a single coat with a total thickness greater than 30 mils mean dry film thickness.

6. Other salient characteristics:

a) Abrasion resistance, Taber (ASTM D4060, 1 kg, CS-17 wheel): 50 mg weight loss max.

b) Adhesion, Elcometer (ASTM D4541): 1000 psi min.

c) Kinetic friction coefficient with ice less than 0.03 at velocities ranging from 10 to 25 cm/s

Hempel

1. Hempadur Multi-Strength GF 3587A International

1. Intershield 163, Inerta 160 (ERA163/ERA 160) Sherwin Williams

1. Seaguard Flake Filled Epoxy

<235' ICEBREAKER ANTI-ABRASION COATING SPECIFICATION - A coating with extremely highresistance to abrasion that is intended for use on the bow and forward portions of ice breaking capable hulls and is suitable for use in salt and fresh water. An equivalent coating to the products specified herein must meet the following criteria:

1. Must be listed on Lloyds’ Register Recognised Abrasion Resistant Ice Coatings.

2. Abrasion resistant, anticorrosive epoxy, with a minimum of 85% solids.

3. Available in black and red.

4. Applicable in a single coat, with a total dry film thickness of 16-20 mils.

5. Must be able to apply MIL-PRF-24647 Type II ablative copper antifoulant by using a tie coat of MIL-PRF-24647 Type II anti-corrosive epoxy.

a) The tie coat must be a MIL-PRF-24647 anti-corrosive epoxy.

b) All components (anti-abrasion epoxy/epoxy tie coat/ablative copper antifoulant) must be from the same manufacturer.

2.2.2 Copper Ablative Underwater Body Systems

24627 Type II Systems

1. Anti-corrosive epoxy

STRIP COAT

1. Anti-corrosive epoxy

2. Anti-corrosive epoxy

STRIP COAT

1. Anti-corrosive epoxy (AC)

2. Anti-foulant (AF)

3. Anti-foulant (AF)

STRIP COAT

1. Anti-corrosive epoxy (AC)

2. Anti-foulant (AF)

3. Anti-foulant (AF)

4. Anti-foulant (AF)

STRIP COAT

BOOT-TOP - Add one additional coat of AF to the boot top area.

1. Anti-corrosive epoxy (AC)

2. Anti-corrosive epoxy (AC)

3. Anti-foulant (AF)

4. Anti-foulant (AF) 4a. BOOT-TOP (AF)

STRIP COAT

BOOT-TOP - Add one additional coat of AF to the boot top area.

1. Anti-corrosive epoxy (AC)

2. Anti-foulant (AF)

3. Anti-foulant (AF)

4. Anti-foulant (AF)

5. Anti-foulant (AF) 5a. BOOT-TOP (AF)

STRIP COAT

1. Anti-corrosive epoxy (AC)

2. Anti-corrosive epoxy (AC)

3. Anti-foulant (AF)

4. Anti-foulant (AF)

5. Anti-foulant (AF)

STRIP COAT

1. Anti-corrosive epoxy (AC)

3. Anti-foulant (AF)

4. Anti-foulant (AF)

5. Anti-foulant (AF) 5a. BOOT-TOP (AF) 5b. BOOT-TOP (AF)

2.2.3 Non-Copper Ablative Underwater Body Systems

STRIP COAT

1. Anti-corrosive epoxy (AC)

3. Anti-foulant (AF)

4. Anti-foulant (AF)

5. Anti-foulant (AF)

STRIP COAT

1. Anti-corrosive epoxy (AC)

3. Anti-foulant (AF)

4. Anti-foulant (AF)

5. Anti-foulant (AF) 5a. BOOT-TOP (AF) 5b. BOOT-TOP (AF)

2.2.4 Foul-Release Coating Systems

International

1. Intergard 264

2. Intershield 300HS

STRIPE COAT

International

1. Intergard 264

2. Intershield 300HS

International

1. Intersleek 731

International

1. Intersleek 1100

NOTES: Refer to “Application Guidelines, Underwater Hull Foul Release”, available from International, when preparing a PRESERVATION PLAN for this system.

Foul-Release Coating System SPECIFICATION - A nontoxic coating for boat hulls that resists attachment of fouling. The coating has a low-energy surface, and its primary mechanism for releasing fouling does not rely on dissolving, polishing, eroding, or reducing in thickness. An equivalent coating to the products specifiedherein must meet the following criteria:

1. The coating, applied and cured as directed by the manufacturer, must be allowed to foul for 30 days in subtropical waters. When exposed to flowing seawater at 18 knots for 30 minutes, the coating must release at least 80% of the settled fouling. The area covered by residual fouling must be measured and recorded. This cycle must be repeated six times. At the conclusion of each cleaning, the area covered by residual fouling must not be greater than at aFny previous cleaning.

2. Have received EPA concurrence that registration is not required.

3. Easily cleaned by low pressure washing (<1000 psi) or by light wiping with sponges or soft cloth.

2.2.5 High Turblent Coatings

Hempel

1. Hempadur MultiStrength 35530 Jotun

1. Marathon

PPG

1. Amercoat 238

2. Amerlock 400 International

1. Intershield 803

2. Interzone 1000 Somay

1. Hycote 151 Epoxy

2. Hycote 165 Epoxy

APPLICATION: These are coatings that may be substituted for a submerged system’s Anti-Corrosive (AC) coats when increased resistance against high-turbulance is desired. Below is an example of how this will be specified in an SOW.

CoatingSysName: CA5 (2AC 3AF) swap HghTrblntAC This means to apply the specified copper ablative system, but use coats of a High Turbulent Coating specified above in lieu of the AC coats specified for the subject coating system.

HIGH TURBLENT COATING SPECIFICATION - A coating that resists removal under turbulent conditions which is used as a topcoat to protect against cavitation erosion on appendages of the underwater body of ships, especially structures aft of the propeller such as the rudder, struts and fins. An equivalent coating to the products specified herein must meet the following criteria:

1. Proven record (a minimum of three years) of use as a coating system for high turbulent/cavitation-prone surfaces.

2. Other salient characteristics: a) Maximum rate of cavitation erosion (modified ASTM G32): 40 micrometers/hour b) Nominal incubation time (modified ASTM G32): 30 minutes minimum

2.3 Tank and Void Interior Grade Systems

2.3.1 General Tank/Void Systems

STRIP COAT

NOTE: May be used in the following tanks/voids: Sewage & Gray Water, Fuel/Oil, Ballast, Accessable Voids

2.3.2 Grey Water, Sewage, and CHT Tank Systems

This system requires abrasive blasting (e.g. SSPC-SP10, etc.)

STRIP COAT

1. Ultra-high solids epoxy. Dedicated chemical holding (ship sewage/waste) tanks.

2. Ultra-high solids epoxy. Dedicated chemical holding (ship sewage/waste) tanks.

This system requires abrasive blasting (e.g. SSPC-SP10, etc.)

2.3.3 Inaccessable Void Systems

1. High solids. Water displacing. Soft film. (SOLVENT CUTBACK, FLOCOAT)

2.3.4 Fuel/Oil Tank Systems

1. Ultra-high solids epoxy, one coat, for fuel tanks

STRIP COAT

1. Ultra-high solids epoxy for fuel tanks

2. Ultra-high solids epoxy for fuel tanks

2.3.5 Ballast Tank Systems

STRIP COAT

STRIP COAT

2.3.6 Potable Water Tank Systems

STRIP COAT

2.4 Interior Grade Bulkhead and Overhead Systems

2.4.1 Bulkhead and Overhead Systems

STRIP COAT

STRIP COAT

NPC

1. MIL-DTL-24607

PPG

1. Amercoat 8905 International

1. Interlac 537V

1. N41-150 Series

2.5 Interior Grade Deck Systems

2.5.1 Interior Painted Deck Systems

Used as a primer applied beneath a poured wet deck coating system that will subsequently be applied above; this system is not to be used alone.

International

1. International Interzinc 22HS (QH5067H) [Do not use Reddish Gray (QH5055H)]

PPG

1. Dimetcote 9H

Used to coat the underside and edges of portable deckplates.

The unpainted top of the portable deck plate should be coated with lube oil weekly, wiping off the excess.

INORGANIC ZINC SPECIFICATION - A self-curing, solvent-based inorganic zinc-rich primer for use on properly prepared steel surfaces. This high-solids, VOC-compliant, inorganic zinc-rich primer protects steel galvanically and halts sub-film corrosion. When damaged, it continues to protect the underlying steel by cathodic protection. It will withstand severe weather conditions and aggressive exposures. This primer may be top-coated or used without topcoat, for instance, on buoy decks. An equivalent coating to the products specified herein must meet the following criteria:

1. Although optimal relative humidity may be higher, the coating must be able to cure at a relative humidity down to 50%.

2. Other salient characteristics:

a) Color: Gray (Green-Gray is acceptable)

b) Metallic zinc content: 80% minimum by weight in dry film

c) Adhesion (ASTM D4541): 1000 psi min

d) Flexibility: No cracks when bent 180º over a 1-inch mandrel

e) Impact resistance (ASTM D2794): 60 inch-pounds min.

STRIP COAT

1. General Purpose Epoxy

SOW may require renewal of existing non-skid stickers; will specify “CoatingSysName: DCK2 renew each NonSkidSticker1” or eq.

2.5.2 Interior Poured Deck Systems

23236 (Type V or VI, Class 5 or 7) Go to QPL-23236 for pre-approved brands by the classification to the left.

MIL-PRF-3135 (Type III** or IV, Class 2) (for new installs or complete renewals) Or MIL-PRF-3135 (Type I, Class 2) (for repairs of existing systems) Go to QPL-3135 for pre-approved brands by the classification to the left.

ANSI A118.10

See below.

24613 (Type I, Class 1) Go to QPL-24613 for pre-approved brands by the classification to the left.

WATERPROOF MEMBRANE SPECIFICATIONS - Waterproof membrane must be certified by the manufacturer to be compatible with both the underlayment and the installed deck covering. The membrane must be one continuous barrier covering the entire deck, including the cove base 4 inches up each vertical surface and must be installed in accordance with the manufacturer’s instruction.

Go to QPL-23236 for pre-approved brands by the classification to the left.

MIL-PRF-3135 (Type III** or IV, Class 2) (for new installs or complete renewals) Or

Go to QPL-3135 for pre-approved brands by the classification to the left.

See below.

24613 (Type I, Class 2) Go to QPL-24613 for pre-approved brands by the classification to the left.

WATERPROOF MEMBRANE SPECIFICATIONS - Waterproof membrane must be certified by the manufacturer to be compatible with both the underlayment and the installed deck covering. The membrane must be one continuous barrier covering the entire deck, including the cove base 4 inches up each vertical surface and must be installed in accordance with the manufacturer’s instruction.

Go to QPL-23236 for pre-approved brands by the classification to the left.

MIL-PRF-3135 (Type III** or IV, Class 2) (for new installs or complete renewals) Or

Go to QPL-3135 for pre-approved brands by the classification to the left.

See below.

24613 (Type I, Class 3) Go to QPL-24613 for pre-approved brands by the classification to the left.

WATERPROOF MEMBRANE SPECIFICATIONS - Waterproof membrane must be certified by the manufacturer to be compatible with both the underlayment and the installed deck covering. The membrane must be one continuous barrier covering the entire deck, including the cove base 4 inches up each vertical surface and must be installed in accordance with the manufacturer’s instruction.

Go to QPL-23236 for pre-approved brands by the classification to the left.

MIL-PRF-3135 (Type III** or IV, Class 2) (for new installs or complete renewals) Or

Go to QPL-3135 for pre-approved brands by the classification to the left.

See below.

24613 (Type III, Class 3) Go to QPL-24613 for pre-approved brands by the classification to the left.

WATERPROOF MEMBRANE SPECIFICATIONS - Waterproof membrane must be certified by the manufacturer to be compatible with both the underlayment and the installed deck covering. The membrane must be one continuous barrier covering the entire deck, including the cove base 4 inches up each vertical surface and must be installed in accordance with the manufacturer’s instruction.

2.5.3 Interior Ceramic Tile Deck Systems

Go to QPL-23236 for pre-approved brands by the classification to the left.

MIL-PRF-3135 (Type III** or IV, Class 2) (for new installs or complete renewals) Or

Go to QPL-3135 for pre-approved brands by the classification to the left.

See below.

ANSI A137.1

Most major ceramic tile manufacturers provide acceptable products that meet the requirements of ANSI A137.1

WATERPROOF MEMBRANE SPECIFICATIONS - Waterproof membrane must be certified by the manufacturer to be compatible with both the underlayment and the installed deck covering. The membrane must be one continuous barrier covering the entire deck, including the cove base 4 inches up each vertical surface and must be installed in accordance with the manufacturer’s instruction.

Go to QPL-23236 for pre-approved brands by the classification to the left.

MIL-PRF-3135 (Type III** or IV, Class 2) (for new installs or complete renewals) Or

Go to QPL-3135 for pre-approved brands by the classification to the left.

See below.

ANSI A137.1

Most major ceramic tile manufacturers provide acceptable products that meet the requirements of ANSI A137.1

WATERPROOF MEMBRANE SPECIFICATIONS - Waterproof membrane must be certified by the manufacturer to be compatible with both the underlayment and the installed deck covering. The membrane must be one continuous barrier covering the entire deck, including the cove base 4 inches up each vertical surface and must be installed in accordance with the manufacturer’s instruction.

2.5.4 Interior Fire-Retardant Deck Tile Covering Systems

MIL-A-21016

or Laytex Adhesive (wet/damp areas)

MIL-A-24456

Any mfg’s product with evidence of meeting the specification.

Any mfg’s product with evidence of meeting the specification.

or Vinyl Tile (ASTM F1700) Any mfg’s product with evidence of meeting the specification.

FIRE RESISTANCE - Tile must meet fire performance requirements in MIL-STD 1623.

EDGE SEALER - Use a silicone sealer (MIL-A-46106, Type I) or polysulfide sealant (SAE-AMS-S-8802, Type 2, Class B), to waterproof all seams against bulkheads, stationary furniture, pipes, and other deck fittings. Where weld lines (beads) prevent deck covering from butting tightly against structure, use a suitable caulking compound in place of tile adhesive; paint the caulking to blend with the deck covering or bulkhead (after the caulking compound has skinned over).

SOLID EDGING STRIP- Where an exposed edge fails to butt up against a fitting or bulkhead, install a 1-inch x 0.08-inch stainless steel or brass strip, or a vinyl bevel-edged strip, screwed or cemented to the deck to protect the edge.

PROPER DECK ADHESION - Immediately after the deck covering has been cemented to the deck, a 150-pound sectional roller must be rolled over the deck covering (or eq.) to facilitate proper adhesion.

MIL-A-24456

Any mfg’s product with evidence of meeting the specification.

(MIL-PRF-32170, Type I, Class 1) Any mfg’s product with evidence of meeting the specification.

FIRE RESISTANCE - Tile must meet fire performance requirements in MIL-STD 1623.

EDGE/SEAM SEALER - Use a silicone sealer (MIL-A-46106, Type I) or polysulfide sealant (SAE-AMS-S-8802, Type 2, Class B), to waterproof all seams against bulkheads, stationary furniture, pipes, and other deck fittings. Where weld lines (beads) prevent deck covering from butting tightly against structure, use a suitable caulking compound in place of tile adhesive; paint the caulking to blend with the deck covering or bulkhead (after the caulking compound has skinned over).

SOLID EDGING STRIP- Where an exposed edge fails to butt up against a fitting or bulkhead, install a 1-inch x 0.08-inch stainless steel or brass strip, or a vinyl bevel-edged strip, screwed or cemented to the deck to protect the edge.

PROPER DECK ADHESION - Immediately after the deck covering has been cemented to the deck, a 150-pound sectional roller must be rolled over the deck covering (or eq.) to facilitate proper adhesion.

2.5.5 Interior Rubber (Fatigue Reducing) Deck Tile Covering Systems