Septum Chamber Weldment Drawing.pdf
PDF 1014 KB Posted
- Attached to
- Septum Cham Weld & Field Free Tube Assy
- Solicitation number
- 4-B138-Q-00576-00
- Issued by
-
Department of Energy Office of Science
About this file
This document is a set of engineering drawings for a septum chamber weldment and related field free tube assembly. The drawings provide detailed technical specifications and manufacturing requirements for the components, which are intended for use in an Ultra High Vacuum (UHV) system as part of the Advanced Photon Source Upgrade (APS-U) Project. Key details include:
The septum chamber weldment consists of a 316L stainless steel tube body, flanges, and transition spacers. Manufacturing requirements include specific machining processes, surface finish, and cleanliness standards to meet UHV compatibility. The drawings also specify nickel-boron plating for the assembly. Related drawings are provided for the 4.5" CF flanges and 2.75" CF flange used in the assembly.
The drawings do not contain any procurement or solicitation details. This appears to be an engineering design package rather than a full federal contract opportunity document.
View the file
Other files
| File | Type | Posted |
|---|---|---|
| APPENDIX D-8-C.pdf | ||
| Appendix A-71COM-13-FEB-2023 (002).pdf | ||
| Septum FFT Drawing Package.pdf.pdf | ||
| Pulsed_Septum_FFT_AD_SOW.docx | DOCX document | |
| Pulsed_Septum_Inconel_AD_SOW.docx | DOCX document | |
| APS Upgrade Project Quality Assurance.pdf | ||
| Reps Certs ANL 70A.doc | DOC document | |
| APS Upgrade Project ANL-407.pdf |
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Text version
8 7 6 5 4 3 2 1
E
D
C
B
A
E
D
C
B
A
8 7 6 5 4 3 2 1
(�n� )69.1
( )22.0
( )1638.9
( )28.0
90.0�$�
(�n� )113.5
A
REVISIONS
DATEAPPROVEDBYDESCRIPTIONREVZONE
10/10/22NBHWSEE ECN 0342601
PARTS LIST / BILL OF MATERIALS
QTYMATERIAL / SPEC.NOMENCLATURE OR DESCRIPTIONREVDRAWING / PART NUMBERITEM
1SEE PARTS LISTFIELD FREE TUBE BODY WELDMENT01A508-1431101
1316LN SSTCF FLANGE NON-ROT 4.5" MACHINED00A508-1431202
1SEE PARTS LISTFIELD FREE FLANGE US00A508-1431223
SHEET 1 OF 1CAGE CODE
0HRH5
DO NOT SCALE
DRAWINGSCALE: 1:2ERELEASEDkg4
01A508-143100
RELEASE LEVEL:APPROX.WT: 3.2
ANGULAR
±0.5°
SURFACE ROUGHNESS
BTSMECHDWGAPSUSEE PARTS LISTX.XX ± 0.13
REV.MODEL NAMELOC IDSYS IDDOC TYP IDPROJ IDSIZEMATERIAL:X.X ± 0.8
FIELD FREE TUBE ASSEMBLY WELDMENTE
05=MAY-22BRIAN M RUSTHOVENX. ± 2
DOC TITLE:DATEAPPROVER:
BOOSTER TRANSPORT LINE (HORIZONTAL)
ACCELERATOR
STORAGE RING
INJECTOR SEPTUM05-MAY-22MARK JASKI DIMS IN [] ARE REF ONLY
TOLERANCES
SKT.DES.DATEGROUP LEADER/PROJECT LEADER/CAM:mm
ALL DIMENSIONS ARE:
205-MAY-22JIE LIU
UNLESS OTHERWISE SPECIFIED
DRW VERDATERESPONSIBLE ENGINEER:
205-MAY-22DANIEL PASHOLK
SHARP EDGES .03" [0.765mm]
MAX. SURFACE TEXTURE IN
ACCORDANCE WITH LATEST ASME
B46.1-2002 DIMENSIONING AND
TOLERANCING IN ACCORDANCE
WITH LATEST ASME Y14.5M-2009
MDL VER.DATECHECKER:
ADVANCED PHOTON SOURCE
15-Dec-21HEATH WAYMAN
DATEDESIGNER:
15-Dec-21DINO KARAS
THIS DRAWING IS THE PROPERTY OFDATEDRAFTER:
NOTES:
1) THIS COMPONENT IS INTENDED FOR USE IN AN ULTRA HIGH VACUUM (UHV) SYSTEM.
2) MACHINING SHALL EITHER BE DONE DRY, USING WATER, OR USING A WATER SOLUBLE COOLANT.
USE OF MACHINING FLUIDS CONTAINING SILICONE, SULFUR, PHOSPHORUS, HALOGENS, ANIMAL FATS, OR HIGH MOLECULAR WEIGHT ORGANIC COMPOUNDS, SUCH AS NAPTHA, PHENOL, ETC, ARE STRICTLY PROHIBITED. IT SHALL BE ENSURED THAT THE MACHINING FLUID IS NOT CONTAMINATED BY THE DISTRIBUTION SYSTEM OR OTHERWISE. CIMTECH 10-610TFB IS ONE EXAMPLE OF AN ACCEPTABLE
GENERAL-PURPOSE MACHINING FLUID.
3) PROTECT ALL FLANGE KNIFE-EDGES AND SEALING SURFACES. ANY NICKS OR SCRATCHES TO A KNIFE-EDGE
OR SEALING SURFACE WILL RENDER THE ASSEMBLY UNACCEPTABLE.
4) GRINDING AND POLISHING WITH RESIN-BONDED WHEELS, ROUGE, EMERY CLOTH, CROCUS CLOTH, OR SIMILAR ABRASIVES ARE PROHIBITED AS THESE MAY RESULT IN CONTAMINATION OF THE PART.
ALL GRINDING AND POLISHING PROCEDURES MUST BE REVIEWED BY APS-U.
5) LEAK CHECK: ALL JOINTS SHALL HAVE NO DETECTABLE LEAKS AT A SENSITIVITY OF 1
-10
TORR-L/SEC OF HELIUM.
6) CLEAN FOR 1
TORR SERVICE. PARTS MUST BE CLEAN PRIOR TO WELDING.
SECTION A-A
SEE DETAIL A
SEE DETAIL B
DETAIL A
SCALE 2:1
SHARP
ALL AROUND
(RF SEALING EDGE)
DETAIL B
SCALE 2:1
SECTION B-B
1.6
THIRD ANGLE
PROJECTION
FULL PENETRATION / VACUUM TIGHT ��
VACUUM TIGHT ��
FOR CONSTRUCTION
8 7 6 5 4 3 2 1
E
D
C
B
A
E
D
C
B
A
8 7 6 5 4 3 2 1
R13614 500
170.07
R1.0 0.2 R1.0 0.2
22.94 22.89
( )12.05
24.00 22.94 22.89
1625.22
( )1581.49
3X 28.00
18.70
0.79 +0.20
15.50
MASK ENDS AND NICKEL-BORON PLATE TO THIS DIMENSION INSIDE AND OUT (SEE NOTE 5)
3X 22.00
5.00 +1.00
1.05
25.03
( )26.05
A
REVISIONS
DATEAPPROVEDBYDESCRIPTIONREVZONE
10/10/22NBHWSEE ECN 0342601
PARTS LIST / BILL OF MATERIALS
QTYMATERIAL / SPEC.NOMENCLATURE OR DESCRIPTIONREVDRAWING / PART NUMBERITEM
1316L SSTUS TRANSITION SPACER00A508-1431011
1316L SSTDS TRANSITION SPACER00A508-1431022
1A519 CD SEAMLESS TUBEFIELD FREE TUBE BODY WELDMENT01A508-1431103
SHEET 1 OF 1CAGE CODE
0HRH5
DO NOT SCALE
DRAWINGSCALE: 1:2ERELEASEDkg3
01A508-143110
REV.MODEL NAMELOC IDSYS IDDOC TYP IDPROJ IDSIZEMATERIAL:X.X ± 0.8
FIELD FREE TUBE BODY WELDMENTE
05-MAY-22BRIAN M RUSTHOVENX. ± 2
DOC TITLE:DATEAPPROVER:
BOOSTER TRANSPORT LINE (HORIZONTAL)
ACCELERATOR
STORAGE RING
INJECTOR SEPTUM05-MAY-22MARK JASKI DIMS IN [] ARE REF ONLY
205-MAY-22JIE LIU
UNLESS OTHERWISE SPECIFIED
DRW VERDATERESPONSIBLE ENGINEER:
205-MAY-22DANIEL PASHOLK
SHARP EDGES .03" [0.765mm]
MAX. SURFACE TEXTURE IN
ACCORDANCE WITH LATEST ASME
B46.1-2002 DIMENSIONING AND
TOLERANCING IN ACCORDANCE
WITH LATEST ASME Y14.5M-2009
MDL VER.DATECHECKER:
ADVANCED PHOTON SOURCE
16-Dec-21HEATH WAYMAN
DATEDESIGNER:
16-Dec-21DINO KARAS
THIS DRAWING IS THE PROPERTY OFDATEDRAFTER:
NOTES:
1) * NO PHYSICAL DRAWING EXISTS.
2) THIS COMPONENT IS INTENDED FOR USE IN AN ULTRA HIGH VACUUM (UHV) SYSTEM.
3) START WELDMENT WITH LARGER OD AND SMALLER ID COMPONENTS. MACHINE AFTER WELDING.
4) MACHINING SHALL EITHER BE DONE DRY, USING WATER, OR USING A WATER SOLUBLE COOLANT.
USE OF MACHINING FLUIDS CONTAINING SILICONE, SULFUR, PHOSPHORUS, HALOGENS, ANIMAL FATS, OR HIGH MOLECULAR WEIGHT ORGANIC COMPOUNDS, SUCH AS NAPTHA, PHENOL, ETC, ARE STRICTLY PROHIBITED. IT SHALL BE ENSURED THAT THE MACHINING FLUID IS NOT CONTAMINATED BY THE DISTRIBUTION SYSTEM OR OTHERWISE. CIMTECH 10-610TFB IS ONE EXAMPLE OF AN ACCEPTABLE
GENERAL-PURPOSE MACHINING FLUID.
5) GRINDING AND POLISHING WITH RESIN-BONDED WHEELS, ROUGE, EMERY CLOTH, CROCUS CLOTH, OR SIMILAR ABRASIVES ARE PROHIBITED AS THESE MAY RESULT IN CONTAMINATION OF THE PART.
ALL GRINDING AND POLISHING PROCEDURES MUST BE REVIEWED BY APS-U.
6) LEAK CHECK: ALL JOINTS SHALL HAVE NO DETECTABLE LEAKS AT A SENSITIVITY OF 1
TORR-L/SEC OF HELIUM.
7) CLEAN FOR 1E-10 TORR SERVICE. PARTS MUST BE CLEAN PRIOR TO WELDING.
8) NICKEL BORON PLATING TO BE DONE AFTER FINAL MACHINING. MASK AND NICKEL-BORON PLATE ASSEMBLY INSIDE AND OUT TO THE DIMENSIONS SHOWN. PLATING TO BE 0.05MM TO 0.13MM THICK. PLATING PROCESS MUST
BE REVIEWED AND APPROVED OF BY APS-U.
SEE DETAIL A
SEE DETAIL B
SECTION A-A
SEE DETAIL C
DETAIL C
SCALE 4:1
45�$� X .76
1 2
DETAIL B
SCALE 4:1
45�$� X .76
DETAIL A
SCALE 4:1
1.6
THIRD ANGLE
PROJECTION
VENDOR "UCT COATINGS, INC."
3300 SW 42ND AVENUE
PALM CITY, FL 34990
772-872-7120
SOURCE OR EQUIVALENT1
01 01
FULL PENETRATION / VACUUM TIGHT ��
FULL PENETRATION / VACUUM TIGHT �
FOR CONSTRUCTION
A
B
4 2 13
C
4 2 13
A
B
C
THRU
MACHINED TO FORM BEAM TUBE
OD PART NUMBER A508-142101
15.00
21.1906 +0.1000
THRU-23.0923.00
(�n� )15.70
R0.60
13.19
( )24.00 0.50
R0.60
0.35
0.50
0.50
4.05
( )17.3
(�n� )113.5
50.80
31.75
25.40
15.88 1.77
28.58
�x�10.000 x 90.000�$�
6.401 0.013
REVISIONS
DATEAPPROVEDBYDESCRIPTIONREVZONE
PARTS LIST / BILL OF MATERIALS
QTYMATERIAL / SPEC.NOMENCLATURE OR DESCRIPTIONREVDRAWING / PART NUMBERITEM
1316LN SSTCF FLANGE NON-ROT 4.5" INITIAL MACHINE00A508-1431211
SHEET 1 OF 1CAGE CODE
0HRH5
DO NOT SCALE
DRAWINGSCALE: 1:1CRELEASEDkg1
00A508-143120
BTSMECHDWGAPSU316LN SSTX.XX ± 0.13
REV.MODEL NAMELOC IDSYS IDDOC TYP IDPROJ IDSIZEMATERIAL:X.X ± 0.8
CF FLANGE NON-ROT 4.5" MACHINEDE
BRIAN M RUSTHOVENX. ± 2
DOC TITLE:DATEAPPROVER:
BOOSTER TRANSPORT LINE (HORIZONTAL)
ACCELERATOR
STORAGE RING
INJECTOR SEPTUMMARK JASKI DIMS IN [] ARE REF ONLY
17JIE LIU
UNLESS OTHERWISE SPECIFIED
DRW VERDATERESPONSIBLE ENGINEER:
32DANIEL PASHOLK
SHARP EDGES .03" [0.765mm]
MAX. SURFACE TEXTURE IN
ACCORDANCE WITH LATEST ASME
B46.1-2002 DIMENSIONING AND
TOLERANCING IN ACCORDANCE
WITH LATEST ASME Y14.5M-2009
MDL VER.DATECHECKER:
ADVANCED PHOTON SOURCE
22-Jul-21HEATH WAYMAN
DATEDESIGNER:
22-Jul-21DINO KARAS
THIS DRAWING IS THE PROPERTY OFDATEDRAFTER:
NOTES:
1) THIS COMPONENT IS INTENDED FOR USE IN AN ULTRA HIGH VACUUM (UHV) SYSTEM.
2) MACHINING SHALL EITHER BE DONE DRY, USING WATER, OR USING A WATER SOLUBLE COOLANT.
USE OF MACHINING FLUIDS CONTAINING SILICONE, SULFUR, PHOSPHORUS, HALOGENS, ANIMAL FATS, OR HIGH MOLECULAR WEIGHT ORGANIC COMPOUNDS, SUCH AS NAPTHA, PHENOL, ETC, ARE STRICTLY PROHIBITED. IT SHALL BE ENSURED THAT THE MACHINING FLUID IS NOT CONTAMINATED BY THE DISTRIBUTION SYSTEM OR OTHERWISE. CIMTECH 10-610TFB IS ONE EXAMPLE OF AN ACCEPTABLE
GENERAL-PURPOSE MACHINING FLUID.
3) GRINDING AND POLISHING WITH RESIN-BONDED WHEELS, ROUGE, EMERY CLOTH, CROCUS CLOTH, OR SIMILAR ABRASIVES ARE PROHIBITED AS THESE MAY RESULT IN CONTAMINATION OF THE
PART. ALL GRINDING AND POLISHING PROCEDURES MUST BE REVIEWED BY APS-U.
4) PROTECT ALL FLANGE KNIFE-EDGES AND SEALING SURFACES DURING MACHINING. ANY NICKS OR SCRATCHES TO A KNIFE-EDGE OR SEALING SURFACE WILL RENDER THE PART UNACCEPTABLE.
5) SCRIBE A LINE ACROSS THE CENTER OF THE FLANGE. SCRIBE DEPTH TO BE 0.08MM DEEP.
SECTION C-C
SEE DETAIL A
SEE DETAIL B
2X 45�$� X .76
SHARP ALL AROUND
(RF SEALING EDGE)
DETAIL A
SCALE 5:1
DETAIL B
SCALE 5:1
SEE NOTE 5
THIRD ANGLE
PROJECTION
4 2 13
C
4 2 13
A
B
C
16.80
4.91
60.0�$�.2�$�
TYP 2 PLCS
MACHINE AFTER WELDING
1.20 0.10
(�n� )113.5
( )17.3
THRU13.0
13.19
2X
TYP CENTERED
MACHINE AFTER WELDING
6.8 +0.5
REVISIONS
DATEAPPROVEDBYDESCRIPTIONREVZONE
PARTS LIST / BILL OF MATERIALS
QTYMATERIAL / SPEC.NOMENCLATURE OR DESCRIPTIONREVDRAWING / PART NUMBERITEM
1316LN SSTFLANGE CF NON-ROT 4-1/2" OD BLANK0011122101
SHEET 1 OF 1CAGE CODE
0HRH5
DO NOT SCALE
DRAWINGSCALE: 1:1CRELEASEDkg1
00A508-143121
BTSMECHDWGAPSU316LN SSTX.XX ± 0.13
REV.MODEL NAMELOC IDSYS IDDOC TYP IDPROJ IDSIZEMATERIAL:X.X ± 0.8
CF FLANGE NON-ROT 4.5" INITIAL MACHINEE
BRIAN M RUSTHOVENX. ± 2
DOC TITLE:DATEAPPROVER:
BOOSTER TRANSPORT LINE (HORIZONTAL)
ACCELERATOR
STORAGE RING
INJECTOR SEPTUMMARK JASKI DIMS IN [] ARE REF ONLY
16JIE LIU
UNLESS OTHERWISE SPECIFIED
DRW VERDATERESPONSIBLE ENGINEER:
31DANIEL PASHOLK
SHARP EDGES .03" [0.765mm]
MAX. SURFACE TEXTURE IN
ACCORDANCE WITH LATEST ASME
B46.1-2002 DIMENSIONING AND
TOLERANCING IN ACCORDANCE
WITH LATEST ASME Y14.5M-2009
MDL VER.DATECHECKER:
ADVANCED PHOTON SOURCE
22-Jul-21HEATH WAYMAN
DATEDESIGNER:
22-Jul-21DINO KARAS
THIS DRAWING IS THE PROPERTY OFDATEDRAFTER:
SOURCE OR EQUIVALENT
1 VENDOR "MDC VACUUM PRODUCTS"
6460 PARKLAND DRIVE
SARASOTA, FL 34243
800-443-8817
NOTES:
1) INCONEL 625 TO BE BUTTERED IN AS SHOWN. FINAL MACHINING FOR FLANGE
TO BE SHOWN AT HIGHER LEVEL.
2) THIS COMPONENT IS INTENDED FOR USE IN AN ULTRA HIGH VACUUM (UHV) SYSTEM.
3) MACHINING SHALL EITHER BE DONE DRY, USING WATER, OR USING A WATER SOLUBLE COOLANT.
USE OF MACHINING FLUIDS CONTAINING SILICONE, SULFUR, PHOSPHORUS, HALOGENS, ANIMAL FATS, OR HIGH MOLECULAR WEIGHT ORGANIC COMPOUNDS, SUCH AS NAPTHA, PHENOL, ETC, ARE
STRICTLY PROHIBITED. IT SHALL BE ENSURED THAT THE MACHINING FLUID IS NOT
CONTAMINATED BY THE DISTRIBUTION SYSTEM OR OTHERWISE. CIMTECH 10-610TFB
IS ONE EXAMPLE OF AN ACCEPTABLE GENERAL-PURPOSE MACHINING FLUID.
4) GRINDING AND POLISHING WITH RESIN-BONDED WHEELS, ROUGE, EMERY CLOTH, CROCUS
CLOTH, OR SIMILAR ABRASIVES ARE PROHIBITED AS THESE MAY RESULT IN CONTAMINATION
OF THE PART. ALL GRINDING AND POLISHING PROCEDURES MUST BE REVIEWED BY APS-U.
SECTION A-A
THIRD ANGLE
PROJECTION
INCONEL 625
4 2 13
C
4 2 13
A
B
C (�n� )69.1
23.09 23.00
( )12.7
.79 +.00 -.20
22.00 +.05 -.00
24.00
2X R2.0
55.0�$�
44.40
2.50 A
SOURCE OR EQUIVALENT
1 VENDOR "KURT J. LESKER CO."
1925 ROUTE 51
JEFFERSON HILLS, PA 15025
800-245-1656
REVISIONS
DATEAPPROVEDBYDESCRIPTIONREVZONE
PARTS LIST / BILL OF MATERIALS
QTYMATERIAL / SPEC.NOMENCLATURE OR DESCRIPTIONREVDRAWING / PART NUMBERITEM
1316LN SSTFLANGE CF 2.75" OD BLANK METRIC TAP00F0275N000NMLN1
SHEET 1 OF 1CAGE CODE
0HRH5
DO NOT SCALE
DRAWINGSCALE: 2:1CRELEASEDkg0.3
00A508-143122
REV.MODEL NAMELOC IDSYS IDDOC TYP IDPROJ IDSIZEMATERIAL:X.X ± 0.8
FIELD FREE FLANGE USE
BRIAN M RUSTHOVENX. ± 2
DOC TITLE:DATEAPPROVER:
BOOSTER TRANSPORT LINE (HORIZONTAL)
ACCELERATOR
STORAGE RING
INJECTOR SEPTUMMARK JASKI DIMS IN [] ARE REF ONLY
8JIE LIU
UNLESS OTHERWISE SPECIFIED
DRW VERDATERESPONSIBLE ENGINEER:
8DANIEL PASHOLK
SHARP EDGES .03" [0.765mm]
MAX. SURFACE TEXTURE IN
ACCORDANCE WITH LATEST ASME
B46.1-2002 DIMENSIONING AND
TOLERANCING IN ACCORDANCE
WITH LATEST ASME Y14.5M-2009
MDL VER.DATECHECKER:
ADVANCED PHOTON SOURCE
15-Dec-21HEATH WAYMAN
DATEDESIGNER:
15-Dec-21DINO KARAS
THIS DRAWING IS THE PROPERTY OFDATEDRAFTER:
NOTES:
1) THIS COMPONENT IS INTENDED FOR USE IN AN ULTRA HIGH VACUUM (UHV) SYSTEM.
2) MACHINING SHALL EITHER BE DONE DRY, USING WATER, OR USING A WATER SOLUBLE COOLANT.
USE OF MACHINING FLUIDS CONTAINING SILICONE, SULFUR, PHOSPHORUS, HALOGENS, ANIMAL FATS, OR HIGH MOLECULAR WEIGHT ORGANIC COMPOUNDS, SUCH AS NAPTHA, PHENOL, ETC, ARE
STRICTLY PROHIBITED. IT SHALL BE ENSURED THAT THE MACHINING FLUID IS NOT
CONTAMINATED BY THE DISTRIBUTION SYSTEM OR OTHERWISE. CIMTECH 10-610TFB
IS ONE EXAMPLE OF AN ACCEPTABLE GENERAL-PURPOSE MACHINING FLUID.
3) PROTECT ALL FLANGE KNIFE-EDGES AND SEALING SURFACES DURING MACHINING.
ANY NICKS OR SCRATCHES TO A KNIFE-EDGE OR SEALING SURFACE WILL RENDER
THE PART UNACCEPTABLE.
4) GRINDING AND POLISHING WITH RESIN-BONDED WHEELS, ROUGE, EMERY CLOTH, CROCUS
CLOTH, OR SIMILAR ABRASIVES ARE PROHIBITED AS THESE MAY RESULT IN CONTAMINATION
OF THE PART. ALL GRINDING AND POLISHING PROCEDURES MUST BE REVIEWED BY APS-U.
SECTION A-A
SHARP
ALL AROUND
(RF SEALING EDGE)
THIRD ANGLE
PROJECTION
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