Septum Chamber Weldment Drawing.pdf

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Attached to
Septum Cham Weld & Field Free Tube Assy
Solicitation number
4-B138-Q-00576-00
Issued by

About this file

This document is a set of engineering drawings for a septum chamber weldment and related field free tube assembly. The drawings provide detailed technical specifications and manufacturing requirements for the components, which are intended for use in an Ultra High Vacuum (UHV) system as part of the Advanced Photon Source Upgrade (APS-U) Project. Key details include:

The septum chamber weldment consists of a 316L stainless steel tube body, flanges, and transition spacers. Manufacturing requirements include specific machining processes, surface finish, and cleanliness standards to meet UHV compatibility. The drawings also specify nickel-boron plating for the assembly. Related drawings are provided for the 4.5" CF flanges and 2.75" CF flange used in the assembly.

The drawings do not contain any procurement or solicitation details. This appears to be an engineering design package rather than a full federal contract opportunity document.

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Other files

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APPENDIX D-8-C.pdf PDF
Appendix A-71COM-13-FEB-2023 (002).pdf PDF
Septum FFT Drawing Package.pdf.pdf PDF
Pulsed_Septum_FFT_AD_SOW.docx DOCX document
Pulsed_Septum_Inconel_AD_SOW.docx DOCX document
APS Upgrade Project Quality Assurance.pdf PDF
Reps Certs ANL 70A.doc DOC document
APS Upgrade Project ANL-407.pdf PDF

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Text version

8 7 6 5 4 3 2 1

E

D

C

B

A

E

D

C

B

A

8 7 6 5 4 3 2 1

(�n� )69.1

( )22.0

( )1638.9

( )28.0

90.0�$�

(�n� )113.5

A

REVISIONS

DATEAPPROVEDBYDESCRIPTIONREVZONE

10/10/22NBHWSEE ECN 0342601

PARTS LIST / BILL OF MATERIALS

QTYMATERIAL / SPEC.NOMENCLATURE OR DESCRIPTIONREVDRAWING / PART NUMBERITEM

1SEE PARTS LISTFIELD FREE TUBE BODY WELDMENT01A508-1431101

1316LN SSTCF FLANGE NON-ROT 4.5" MACHINED00A508-1431202

1SEE PARTS LISTFIELD FREE FLANGE US00A508-1431223

SHEET 1 OF 1CAGE CODE

0HRH5

DO NOT SCALE

DRAWINGSCALE: 1:2ERELEASEDkg4

01A508-143100

RELEASE LEVEL:APPROX.WT: 3.2

ANGULAR

±0.5°

SURFACE ROUGHNESS

BTSMECHDWGAPSUSEE PARTS LISTX.XX ± 0.13

REV.MODEL NAMELOC IDSYS IDDOC TYP IDPROJ IDSIZEMATERIAL:X.X ± 0.8

FIELD FREE TUBE ASSEMBLY WELDMENTE

05=MAY-22BRIAN M RUSTHOVENX. ± 2

DOC TITLE:DATEAPPROVER:

BOOSTER TRANSPORT LINE (HORIZONTAL)

ACCELERATOR

STORAGE RING

INJECTOR SEPTUM05-MAY-22MARK JASKI DIMS IN [] ARE REF ONLY

TOLERANCES

SKT.DES.DATEGROUP LEADER/PROJECT LEADER/CAM:mm

ALL DIMENSIONS ARE:

205-MAY-22JIE LIU

UNLESS OTHERWISE SPECIFIED

DRW VERDATERESPONSIBLE ENGINEER:

205-MAY-22DANIEL PASHOLK

SHARP EDGES .03" [0.765mm]

MAX. SURFACE TEXTURE IN

ACCORDANCE WITH LATEST ASME

B46.1-2002 DIMENSIONING AND

TOLERANCING IN ACCORDANCE

WITH LATEST ASME Y14.5M-2009

MDL VER.DATECHECKER:

ADVANCED PHOTON SOURCE

15-Dec-21HEATH WAYMAN

DATEDESIGNER:

15-Dec-21DINO KARAS

THIS DRAWING IS THE PROPERTY OFDATEDRAFTER:

NOTES:

1) THIS COMPONENT IS INTENDED FOR USE IN AN ULTRA HIGH VACUUM (UHV) SYSTEM.

2) MACHINING SHALL EITHER BE DONE DRY, USING WATER, OR USING A WATER SOLUBLE COOLANT.

USE OF MACHINING FLUIDS CONTAINING SILICONE, SULFUR, PHOSPHORUS, HALOGENS, ANIMAL FATS, OR HIGH MOLECULAR WEIGHT ORGANIC COMPOUNDS, SUCH AS NAPTHA, PHENOL, ETC, ARE STRICTLY PROHIBITED. IT SHALL BE ENSURED THAT THE MACHINING FLUID IS NOT CONTAMINATED BY THE DISTRIBUTION SYSTEM OR OTHERWISE. CIMTECH 10-610TFB IS ONE EXAMPLE OF AN ACCEPTABLE

GENERAL-PURPOSE MACHINING FLUID.

3) PROTECT ALL FLANGE KNIFE-EDGES AND SEALING SURFACES. ANY NICKS OR SCRATCHES TO A KNIFE-EDGE

OR SEALING SURFACE WILL RENDER THE ASSEMBLY UNACCEPTABLE.

4) GRINDING AND POLISHING WITH RESIN-BONDED WHEELS, ROUGE, EMERY CLOTH, CROCUS CLOTH, OR SIMILAR ABRASIVES ARE PROHIBITED AS THESE MAY RESULT IN CONTAMINATION OF THE PART.

ALL GRINDING AND POLISHING PROCEDURES MUST BE REVIEWED BY APS-U.

5) LEAK CHECK: ALL JOINTS SHALL HAVE NO DETECTABLE LEAKS AT A SENSITIVITY OF 1

-10

TORR-L/SEC OF HELIUM.

6) CLEAN FOR 1

TORR SERVICE. PARTS MUST BE CLEAN PRIOR TO WELDING.

SECTION A-A

SEE DETAIL A

SEE DETAIL B

DETAIL A

SCALE 2:1

SHARP

ALL AROUND

(RF SEALING EDGE)

DETAIL B

SCALE 2:1

SECTION B-B

1.6

THIRD ANGLE

PROJECTION

FULL PENETRATION / VACUUM TIGHT ��

VACUUM TIGHT ��

FOR CONSTRUCTION

8 7 6 5 4 3 2 1

E

D

C

B

A

E

D

C

B

A

8 7 6 5 4 3 2 1

R13614 500

170.07

R1.0 0.2 R1.0 0.2

22.94 22.89

( )12.05

24.00 22.94 22.89

1625.22

( )1581.49

3X 28.00

18.70

0.79 +0.20

15.50

MASK ENDS AND NICKEL-BORON PLATE TO THIS DIMENSION INSIDE AND OUT (SEE NOTE 5)

3X 22.00

5.00 +1.00

1.05

25.03

( )26.05

A

REVISIONS

DATEAPPROVEDBYDESCRIPTIONREVZONE

10/10/22NBHWSEE ECN 0342601

PARTS LIST / BILL OF MATERIALS

QTYMATERIAL / SPEC.NOMENCLATURE OR DESCRIPTIONREVDRAWING / PART NUMBERITEM

1316L SSTUS TRANSITION SPACER00A508-1431011

1316L SSTDS TRANSITION SPACER00A508-1431022

1A519 CD SEAMLESS TUBEFIELD FREE TUBE BODY WELDMENT01A508-1431103

SHEET 1 OF 1CAGE CODE

0HRH5

DO NOT SCALE

DRAWINGSCALE: 1:2ERELEASEDkg3

01A508-143110

REV.MODEL NAMELOC IDSYS IDDOC TYP IDPROJ IDSIZEMATERIAL:X.X ± 0.8

FIELD FREE TUBE BODY WELDMENTE

05-MAY-22BRIAN M RUSTHOVENX. ± 2

DOC TITLE:DATEAPPROVER:

BOOSTER TRANSPORT LINE (HORIZONTAL)

ACCELERATOR

STORAGE RING

INJECTOR SEPTUM05-MAY-22MARK JASKI DIMS IN [] ARE REF ONLY

205-MAY-22JIE LIU

UNLESS OTHERWISE SPECIFIED

DRW VERDATERESPONSIBLE ENGINEER:

205-MAY-22DANIEL PASHOLK

SHARP EDGES .03" [0.765mm]

MAX. SURFACE TEXTURE IN

ACCORDANCE WITH LATEST ASME

B46.1-2002 DIMENSIONING AND

TOLERANCING IN ACCORDANCE

WITH LATEST ASME Y14.5M-2009

MDL VER.DATECHECKER:

ADVANCED PHOTON SOURCE

16-Dec-21HEATH WAYMAN

DATEDESIGNER:

16-Dec-21DINO KARAS

THIS DRAWING IS THE PROPERTY OFDATEDRAFTER:

NOTES:

1) * NO PHYSICAL DRAWING EXISTS.

2) THIS COMPONENT IS INTENDED FOR USE IN AN ULTRA HIGH VACUUM (UHV) SYSTEM.

3) START WELDMENT WITH LARGER OD AND SMALLER ID COMPONENTS. MACHINE AFTER WELDING.

4) MACHINING SHALL EITHER BE DONE DRY, USING WATER, OR USING A WATER SOLUBLE COOLANT.

USE OF MACHINING FLUIDS CONTAINING SILICONE, SULFUR, PHOSPHORUS, HALOGENS, ANIMAL FATS, OR HIGH MOLECULAR WEIGHT ORGANIC COMPOUNDS, SUCH AS NAPTHA, PHENOL, ETC, ARE STRICTLY PROHIBITED. IT SHALL BE ENSURED THAT THE MACHINING FLUID IS NOT CONTAMINATED BY THE DISTRIBUTION SYSTEM OR OTHERWISE. CIMTECH 10-610TFB IS ONE EXAMPLE OF AN ACCEPTABLE

GENERAL-PURPOSE MACHINING FLUID.

5) GRINDING AND POLISHING WITH RESIN-BONDED WHEELS, ROUGE, EMERY CLOTH, CROCUS CLOTH, OR SIMILAR ABRASIVES ARE PROHIBITED AS THESE MAY RESULT IN CONTAMINATION OF THE PART.

ALL GRINDING AND POLISHING PROCEDURES MUST BE REVIEWED BY APS-U.

6) LEAK CHECK: ALL JOINTS SHALL HAVE NO DETECTABLE LEAKS AT A SENSITIVITY OF 1

TORR-L/SEC OF HELIUM.

7) CLEAN FOR 1E-10 TORR SERVICE. PARTS MUST BE CLEAN PRIOR TO WELDING.

8) NICKEL BORON PLATING TO BE DONE AFTER FINAL MACHINING. MASK AND NICKEL-BORON PLATE ASSEMBLY INSIDE AND OUT TO THE DIMENSIONS SHOWN. PLATING TO BE 0.05MM TO 0.13MM THICK. PLATING PROCESS MUST

BE REVIEWED AND APPROVED OF BY APS-U.

SEE DETAIL A

SEE DETAIL B

SECTION A-A

SEE DETAIL C

DETAIL C

SCALE 4:1

45�$� X .76

1 2

DETAIL B

SCALE 4:1

45�$� X .76

DETAIL A

SCALE 4:1

1.6

THIRD ANGLE

PROJECTION

VENDOR "UCT COATINGS, INC."

3300 SW 42ND AVENUE

PALM CITY, FL 34990

772-872-7120

SOURCE OR EQUIVALENT1

01 01

FULL PENETRATION / VACUUM TIGHT ��

FULL PENETRATION / VACUUM TIGHT �

FOR CONSTRUCTION

A

B

4 2 13

C

4 2 13

A

B

C

THRU

MACHINED TO FORM BEAM TUBE

OD PART NUMBER A508-142101

15.00

21.1906 +0.1000

THRU-23.0923.00

(�n� )15.70

R0.60

13.19

( )24.00 0.50

R0.60

0.35

0.50

0.50

4.05

( )17.3

(�n� )113.5

50.80

31.75

25.40

15.88 1.77

28.58

�x�10.000 x 90.000�$�

6.401 0.013

REVISIONS

DATEAPPROVEDBYDESCRIPTIONREVZONE

PARTS LIST / BILL OF MATERIALS

QTYMATERIAL / SPEC.NOMENCLATURE OR DESCRIPTIONREVDRAWING / PART NUMBERITEM

1316LN SSTCF FLANGE NON-ROT 4.5" INITIAL MACHINE00A508-1431211

SHEET 1 OF 1CAGE CODE

0HRH5

DO NOT SCALE

DRAWINGSCALE: 1:1CRELEASEDkg1

00A508-143120

BTSMECHDWGAPSU316LN SSTX.XX ± 0.13

REV.MODEL NAMELOC IDSYS IDDOC TYP IDPROJ IDSIZEMATERIAL:X.X ± 0.8

CF FLANGE NON-ROT 4.5" MACHINEDE

BRIAN M RUSTHOVENX. ± 2

DOC TITLE:DATEAPPROVER:

BOOSTER TRANSPORT LINE (HORIZONTAL)

ACCELERATOR

STORAGE RING

INJECTOR SEPTUMMARK JASKI DIMS IN [] ARE REF ONLY

17JIE LIU

UNLESS OTHERWISE SPECIFIED

DRW VERDATERESPONSIBLE ENGINEER:

32DANIEL PASHOLK

SHARP EDGES .03" [0.765mm]

MAX. SURFACE TEXTURE IN

ACCORDANCE WITH LATEST ASME

B46.1-2002 DIMENSIONING AND

TOLERANCING IN ACCORDANCE

WITH LATEST ASME Y14.5M-2009

MDL VER.DATECHECKER:

ADVANCED PHOTON SOURCE

22-Jul-21HEATH WAYMAN

DATEDESIGNER:

22-Jul-21DINO KARAS

THIS DRAWING IS THE PROPERTY OFDATEDRAFTER:

NOTES:

1) THIS COMPONENT IS INTENDED FOR USE IN AN ULTRA HIGH VACUUM (UHV) SYSTEM.

2) MACHINING SHALL EITHER BE DONE DRY, USING WATER, OR USING A WATER SOLUBLE COOLANT.

USE OF MACHINING FLUIDS CONTAINING SILICONE, SULFUR, PHOSPHORUS, HALOGENS, ANIMAL FATS, OR HIGH MOLECULAR WEIGHT ORGANIC COMPOUNDS, SUCH AS NAPTHA, PHENOL, ETC, ARE STRICTLY PROHIBITED. IT SHALL BE ENSURED THAT THE MACHINING FLUID IS NOT CONTAMINATED BY THE DISTRIBUTION SYSTEM OR OTHERWISE. CIMTECH 10-610TFB IS ONE EXAMPLE OF AN ACCEPTABLE

GENERAL-PURPOSE MACHINING FLUID.

3) GRINDING AND POLISHING WITH RESIN-BONDED WHEELS, ROUGE, EMERY CLOTH, CROCUS CLOTH, OR SIMILAR ABRASIVES ARE PROHIBITED AS THESE MAY RESULT IN CONTAMINATION OF THE

PART. ALL GRINDING AND POLISHING PROCEDURES MUST BE REVIEWED BY APS-U.

4) PROTECT ALL FLANGE KNIFE-EDGES AND SEALING SURFACES DURING MACHINING. ANY NICKS OR SCRATCHES TO A KNIFE-EDGE OR SEALING SURFACE WILL RENDER THE PART UNACCEPTABLE.

5) SCRIBE A LINE ACROSS THE CENTER OF THE FLANGE. SCRIBE DEPTH TO BE 0.08MM DEEP.

SECTION C-C

SEE DETAIL A

SEE DETAIL B

2X 45�$� X .76

SHARP ALL AROUND

(RF SEALING EDGE)

DETAIL A

SCALE 5:1

DETAIL B

SCALE 5:1

SEE NOTE 5

THIRD ANGLE

PROJECTION

4 2 13

C

4 2 13

A

B

C

16.80

4.91

60.0�$�.2�$�

TYP 2 PLCS

MACHINE AFTER WELDING

1.20 0.10

(�n� )113.5

( )17.3

THRU13.0

13.19

2X

TYP CENTERED

MACHINE AFTER WELDING

6.8 +0.5

REVISIONS

DATEAPPROVEDBYDESCRIPTIONREVZONE

PARTS LIST / BILL OF MATERIALS

QTYMATERIAL / SPEC.NOMENCLATURE OR DESCRIPTIONREVDRAWING / PART NUMBERITEM

1316LN SSTFLANGE CF NON-ROT 4-1/2" OD BLANK0011122101

SHEET 1 OF 1CAGE CODE

0HRH5

DO NOT SCALE

DRAWINGSCALE: 1:1CRELEASEDkg1

00A508-143121

BTSMECHDWGAPSU316LN SSTX.XX ± 0.13

REV.MODEL NAMELOC IDSYS IDDOC TYP IDPROJ IDSIZEMATERIAL:X.X ± 0.8

CF FLANGE NON-ROT 4.5" INITIAL MACHINEE

BRIAN M RUSTHOVENX. ± 2

DOC TITLE:DATEAPPROVER:

BOOSTER TRANSPORT LINE (HORIZONTAL)

ACCELERATOR

STORAGE RING

INJECTOR SEPTUMMARK JASKI DIMS IN [] ARE REF ONLY

16JIE LIU

UNLESS OTHERWISE SPECIFIED

DRW VERDATERESPONSIBLE ENGINEER:

31DANIEL PASHOLK

SHARP EDGES .03" [0.765mm]

MAX. SURFACE TEXTURE IN

ACCORDANCE WITH LATEST ASME

B46.1-2002 DIMENSIONING AND

TOLERANCING IN ACCORDANCE

WITH LATEST ASME Y14.5M-2009

MDL VER.DATECHECKER:

ADVANCED PHOTON SOURCE

22-Jul-21HEATH WAYMAN

DATEDESIGNER:

22-Jul-21DINO KARAS

THIS DRAWING IS THE PROPERTY OFDATEDRAFTER:

SOURCE OR EQUIVALENT

1 VENDOR "MDC VACUUM PRODUCTS"

6460 PARKLAND DRIVE

SARASOTA, FL 34243

800-443-8817

NOTES:

1) INCONEL 625 TO BE BUTTERED IN AS SHOWN. FINAL MACHINING FOR FLANGE

TO BE SHOWN AT HIGHER LEVEL.

2) THIS COMPONENT IS INTENDED FOR USE IN AN ULTRA HIGH VACUUM (UHV) SYSTEM.

3) MACHINING SHALL EITHER BE DONE DRY, USING WATER, OR USING A WATER SOLUBLE COOLANT.

USE OF MACHINING FLUIDS CONTAINING SILICONE, SULFUR, PHOSPHORUS, HALOGENS, ANIMAL FATS, OR HIGH MOLECULAR WEIGHT ORGANIC COMPOUNDS, SUCH AS NAPTHA, PHENOL, ETC, ARE

STRICTLY PROHIBITED. IT SHALL BE ENSURED THAT THE MACHINING FLUID IS NOT

CONTAMINATED BY THE DISTRIBUTION SYSTEM OR OTHERWISE. CIMTECH 10-610TFB

IS ONE EXAMPLE OF AN ACCEPTABLE GENERAL-PURPOSE MACHINING FLUID.

4) GRINDING AND POLISHING WITH RESIN-BONDED WHEELS, ROUGE, EMERY CLOTH, CROCUS

CLOTH, OR SIMILAR ABRASIVES ARE PROHIBITED AS THESE MAY RESULT IN CONTAMINATION

OF THE PART. ALL GRINDING AND POLISHING PROCEDURES MUST BE REVIEWED BY APS-U.

SECTION A-A

THIRD ANGLE

PROJECTION

INCONEL 625

4 2 13

C

4 2 13

A

B

C (�n� )69.1

23.09 23.00

( )12.7

.79 +.00 -.20

22.00 +.05 -.00

24.00

2X R2.0

55.0�$�

44.40

2.50 A

SOURCE OR EQUIVALENT

1 VENDOR "KURT J. LESKER CO."

1925 ROUTE 51

JEFFERSON HILLS, PA 15025

800-245-1656

REVISIONS

DATEAPPROVEDBYDESCRIPTIONREVZONE

PARTS LIST / BILL OF MATERIALS

QTYMATERIAL / SPEC.NOMENCLATURE OR DESCRIPTIONREVDRAWING / PART NUMBERITEM

1316LN SSTFLANGE CF 2.75" OD BLANK METRIC TAP00F0275N000NMLN1

SHEET 1 OF 1CAGE CODE

0HRH5

DO NOT SCALE

DRAWINGSCALE: 2:1CRELEASEDkg0.3

00A508-143122

REV.MODEL NAMELOC IDSYS IDDOC TYP IDPROJ IDSIZEMATERIAL:X.X ± 0.8

FIELD FREE FLANGE USE

BRIAN M RUSTHOVENX. ± 2

DOC TITLE:DATEAPPROVER:

BOOSTER TRANSPORT LINE (HORIZONTAL)

ACCELERATOR

STORAGE RING

INJECTOR SEPTUMMARK JASKI DIMS IN [] ARE REF ONLY

8JIE LIU

UNLESS OTHERWISE SPECIFIED

DRW VERDATERESPONSIBLE ENGINEER:

8DANIEL PASHOLK

SHARP EDGES .03" [0.765mm]

MAX. SURFACE TEXTURE IN

ACCORDANCE WITH LATEST ASME

B46.1-2002 DIMENSIONING AND

TOLERANCING IN ACCORDANCE

WITH LATEST ASME Y14.5M-2009

MDL VER.DATECHECKER:

ADVANCED PHOTON SOURCE

15-Dec-21HEATH WAYMAN

DATEDESIGNER:

15-Dec-21DINO KARAS

THIS DRAWING IS THE PROPERTY OFDATEDRAFTER:

NOTES:

1) THIS COMPONENT IS INTENDED FOR USE IN AN ULTRA HIGH VACUUM (UHV) SYSTEM.

2) MACHINING SHALL EITHER BE DONE DRY, USING WATER, OR USING A WATER SOLUBLE COOLANT.

USE OF MACHINING FLUIDS CONTAINING SILICONE, SULFUR, PHOSPHORUS, HALOGENS, ANIMAL FATS, OR HIGH MOLECULAR WEIGHT ORGANIC COMPOUNDS, SUCH AS NAPTHA, PHENOL, ETC, ARE

STRICTLY PROHIBITED. IT SHALL BE ENSURED THAT THE MACHINING FLUID IS NOT

CONTAMINATED BY THE DISTRIBUTION SYSTEM OR OTHERWISE. CIMTECH 10-610TFB

IS ONE EXAMPLE OF AN ACCEPTABLE GENERAL-PURPOSE MACHINING FLUID.

3) PROTECT ALL FLANGE KNIFE-EDGES AND SEALING SURFACES DURING MACHINING.

ANY NICKS OR SCRATCHES TO A KNIFE-EDGE OR SEALING SURFACE WILL RENDER

THE PART UNACCEPTABLE.

4) GRINDING AND POLISHING WITH RESIN-BONDED WHEELS, ROUGE, EMERY CLOTH, CROCUS

CLOTH, OR SIMILAR ABRASIVES ARE PROHIBITED AS THESE MAY RESULT IN CONTAMINATION

OF THE PART. ALL GRINDING AND POLISHING PROCEDURES MUST BE REVIEWED BY APS-U.

SECTION A-A

SHARP

ALL AROUND

(RF SEALING EDGE)

THIRD ANGLE

PROJECTION

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