Example of an accepable hinge -- brand name or equal.pdf

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C (Clear Anodized) • D (Dark Bronze Anodized) • G (Gold Anodized) • SN (Satin Nickel Anodized) BL (Black Anodized) and PW (Painted White) are special finishes available upon request.

Short Leaf Flush Short Leaf Inset

Standard

• Designed for use with doors which range between 1-3/4" to 2-1/4".

• Designed for bifold applications to keep the faces of the doors flush

(not illustrated).

• Designed for use with doors which range between 1-3/4" to 2-1/4".

• Designed for use with hollow metal frames where the inset conforms to

S.D.I. specifications for aligning doors and frames.

Full-Mortise Hinges

_FM

AVAILABLE FINISHES:

BL, C, D, G, PW, SN

_FM_SLF

AVAILABLE FINISHES:

BL, C, D, G, PW, SN

_FM_SLI

AVAILABLE FINISHES:

BL, C, D, G, PW, SN

• Full-Mortise units are designed mainly for new door applications, and are applied to conceal both leaves.

Full-Mortise Fasteners:

All fasteners are #12-24 x 7/16" FHUC, Type C, threadforming.

a. Standard Duty Hinges - 16 required for each leaf.

b. Heavy Duty Hinges - 20 required for each leaf.

c. Wood Screws - on request (specify on order).

FM mounted in closed position.

FM Door Clearances (all)

Certain door and frame conditions may require an extra 1/32"-1/16" clearance. Excessive clearance on fire rated assemblies may violate the requirements of NFPA 80.

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AVAILABLE FINISHES FOR PRODUCTS SHOWN ON THIS PAGE (see General Information section for finish chart)

FMSLF mounted in closed position. FMSLI mounted in closed position.

Full-Mortise Hinges

b. Heavy Duty Hinges - 20 required for each leaf.

Short Leaf Flush

Standard

VENTURA , CA USA

PH. 800.283.9988

MEMPHIS, TN USA

PH. 800.824.3018

VANCOUVER, BC CANADA

PH. 877.535.7888

TORONTO, ON CANADA

PH. 866.243.981616 PH-4

* Electrical Modifications Options Code Additional Length of Concealed Current Cable Leads Adjustable Concealed Magnetic Monitoring CM Power Transfer - Prep Only PT

The new options allow variable degrees of service to be performed at the specific locations of the current carrying cables by installing a serviceable/removable hinge which includes a removable module (SER), or installing a hinge with a pivoting accessible feature (ACC).

• Both options (SER & ACC) are available in 4 Wire (CC4), 8 Wire (CC8), 12 Wire (CC12) and 16 Wire (CC16) variants.

• Available on FM, FS, HS, KFM, SLF & SLI Models.

New Options for Electrically Modified Continuous Geared Hinges

Serviceable/Removable (SER) Module The hinge is furnished to be installed in three sections allowing the current carrying cable to be serviced or replaced without removing the door from the frame. Additionally, the SER option allows the current carrying cables to be safely stored or delivered to the electrician or security contractor prior to the installation of the electrified hardware, eliminating the necessity of the electrician or security contractor being present when the doors are being hung.

PRODUCT NUMBERING EXAMPLE: CFM83HD x CC4-SER

Electrically Modified Continuous Geared Hinges

Accessible (ACC) Feature The hinge is furnished to be installed in a single section with the leafs modified to pivot at the location of the current carrying cable and allow access to the cables and connected wiring.

PRODUCT NUMBERING EXAMPLE: CFM83HD x CC4-ACC

Concealed Magnetic Monitoring (CM) Concealed magnetic monitoring is also available with the SER and ACC options. Magnetic monitor is supplied with monitor and an adjustable magnet.

PRODUCT NUMBERING EXAMPLE: CFM83HD x CM-SER CFM83HD x CM-ACC

Electrical Modifications

• Pemko has vastly improved the cycle performance of the electrically modified hinge. Performance testing has shown that 1,250,000 cycles can now be achieved using Pemko's exclusive bonded 4 or 8 conductor flat cable. Each 4 and 8 conductor cable is capable of carrying 4 amps @ 24 volts with a 16 amp in rush current for 300 milliseconds. The electrical prep is provided with a 4 amp in-line fuse to protect the cable from any overload or surge in power. When ordering, please use the "shorthand code" shown in the chart (below right). For example, if you require a Clear Anodized standard Full-Mortise hinge at 83" with Concealed Current transfer - 4-wire, modified 36-1/4" from the top, right hand, you would order a CFM83 with CC4 at 36-1/4" from top - RH.

Customer Information Needed:

• Specify handing and prep location if other than Pemko standard.

Included:

• Flat cable conductor is warranted for five (5) years. Flat plug connectors are included at each leaf for ease of electrical connection.

• Each electrical prep is supplied with one 48" and one 96" 22 AWG cable lead.

• Hinge fuse is included with the above preps.

CC4_S*

4 WIRE

Concealed Current Trans-fer For Full Surface (FS) &

Half Surface (HS) Hinges

CC4*

4 WIRE

Concealed Current

Transfer For Full Mortise (FM) Hinges

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NOTE: Some of the devices sold by various hardware and security manufacturers’ have components inside which act as an in-line current limiting safety mechanism. When these devices are installed, hand-in-hand with Pemko’s CC hinges, the system causes the fuse supplied with the Pemko CC hinge to fail. The solution to this issue is to OMIT the 4 amp in-line fuse supplied by Pemko. The 4 amp fuse should be used on the low voltage side of the power supply between the power supply and the hinge ONLY if there is not a current limiting device already on the low voltage end of the power supply. Do not install fuse if the power supply has one already provided on the low voltage side.

CC8*

8 WIRE

CC12*

12 WIRE

CC8_S*

8 WIRE

CC12_S*

12 WIRE

Electrically Modified Continuous Geared Hinges

Serviceable/Removable (SER) Module www.pemko.comPH-3 15

BHMA Certification Program

This program was developed to establish product classifications through performance testing. Three Grades (1, 2 and 3) of product classifications were established for continuous hinges, with three weight groups (150, 300 and 600) for each grade, Grade 3 being the lowest and Grade 1 being the highest classification. Each classification and weight group has a set of established cycle requirements and wear characteristics, with a minimum for vertical and lateral wear to establish listing under a weight and grade classification, after the set number of cycles is completed.

Maximum Vertical Wear Allowable:

• Grade 3 = 0.105”

• Grade 2 = 0.030”

• Grade 1 = 0.020” Maximum Lateral Wear Allowable:

• All Grades = 0.062”

Cycle requirements range from Grade 3-600 requiring 100,000 cycles through Grade 1-150 requiring 2.5 million cycles.

For more information on certification testing or other product certifica-tion programs, please contact Customer Service.

• Standard Duty Hinges (excluding _RS175 & _RS138) conform to Grade 3-150 and Grade 3-300.

• HD3 Hinges conform to Grade 3-150, Grade 3-300, and Grade 3-600.

Hinge Size Number of Bearings Door Weight Residential Hinges 79" and 83" 7 90 lbs.

Standard 83" and 85" 14 280 lbs.

Duty 95" 16 320 lbs.

Hinges 120" 20 400 lbs.

Heavy 83" and 85" 27 540 lbs.

Duty (HD1 & HD3) 95" 31 620 lbs.

Hinges 120" 39 780 lbs.

• This information pertains to all commercial models.

• Heavier weight can be carried; please contact Customer Service for applications other than those listed in the chart.

• Special hinge reinforcements are not required.

Hollow metal door and frame manufacturers’ standard is acceptable. Removal of hinge reinforcements in the door and frame is not advised.

• Special FirePins™ are only required on 3-Hour (A-Label) assemblies. Please refer to page 27 for illustrations and information regarding the application of Pemko FirePins™.

• All models designated with these symbols (left) are tested and certified by Underwriters Laboratories Inc.® (U.S.A. and Canada) to standards UL10B, UL10C and UBC7.2 (positive pressure) for up to a 3-Hour (A-Label) Fire Listing for all 4'-0" x 10'-0" and 8'-0" x 10'-0" door and frame assemblies. Fire listing certifications apply to all approved hollow metal and wood door assemblies in drywall or masonry wall construction.

UL Fire Labeled 3-Hour A-Label

• HD1 Hinges conform to Grade 2-150, Grade 1-300, and Grade 1-600.

• 1100 Series Hinges conform to Grade 1-150.

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• All hinges are supplied with standard fastener kits as described in the current catalog. Replacement kits / individual fasteners may be purchased separately.

• TEK/TORX fasteners may be purchased separately. Full-mortise hinges require 40 each; half-surface hinges require 20 each; full-surface hinges require 12 each.

• All half-surface and full-surface hinges are supplied with a snap cover for the door leaf. Replacement snap covers may be purchased separately.

• Rain caps may be purchased separately.

Weight Bearing - Per BHMA Standard ANSI/BHMA A156.26-2006

Cycle Requirements - Per BHMA Standard ANSI/BHMA A156.26-2006

Hospital Tip A special modification available for certain hinges which provides an extra bearing at the top of the gear cap, leaving no opening.

A 45° angled cut on the gear cap and leaf covers provides a safe environment for hospitals and correctional facilities.

Hospital Tip