36C10F18R0679-A00006008.pdf
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- Solicitation number
- 36C10F18R0679
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This document is a technical bulletin outlining KleanLine dry gas filters for natural gas pipelines. It provides specifications for various filter models, including pilot filters, inline threaded filters, 2" KLM filters, and model KL filters up to 12" in size. Filter models range from those suitable for residential and commercial applications up to large volume industrial meter sets. Material specifications, pressure ratings, connection types, element sizes, differential pressure performance curves and capacities in SCFH are detailed for each model. Instructions are provided for filter installation, maintenance, and element replacement. The related federal contract opportunity is for a boiler burner replacement project at the VA Southern Nevada Healthcare System with a solicitation number of 36C10F18R0679 and contract number of VA-18-00139275.
36C10F18R0679 A00006 4 - Gas Filters - 15622.2.3.D.pdf
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KleanLine® Dry Gas Filters
Technical Bulletin
KleanLine Filters 02 Elster Meter Services
General Information All natural gas pipelines have some degree of contamination present. Dust, dirt, rust, pipe scale, welding slag and valve grease are potential sources of problems for regulators and meters.
Pilot Filters The Pilot Filter was designed to protect the pilots of pilot loaded regulators.
However, their steel construction allows them to be used in any application up to 1,000 PSIG and come with a standard 5 micron element. Pilot filters are available in either 1/4" x 90° or 1/4" x 180° connections.
Inline Threaded Filters Ideal for residential and commercial applications, KleanLine Threaded Filters will protect regulator and meter sets from the debris found in distribution piping systems. This protection can add years to meter life as well as protect the regulator from debris that can foul orifices and impair lockup. The cast iron design of the Threaded Filter allows use in applications up to 160 PSIG and is equipped with a filter element which will remove particles as small as 5 microns. They are available in 3/4", 1", 1-1/2" or 2" NPT sizes.
2" Model KLM Filters Elster American Meter’s 2" Model KLM Miniature Filter was designed to be used in low to mid-range flow applications where a strainer is too coarse and your budget does not allow for a standard full-filter housing.
The 2" KLM KleanLine Filter is available with female or male-threaded, ANSI 150 Flanged or Socket-Weld connections.
This filter is an excellent choice where limited space is provided for the complete meter/regulation set.
Model KL Filters The Model KL Filter all steel construction was designed to meet the demands of large volume industrial meter sets or distribution regulator stations where the pipeline MAOP can range from 175 psi
The Elster KleanLine® Dry Gas Filters are designed to remove particles from dry gases without substantial pressure loss and are available in threaded or flanged connections.
Maintenance Upright Model KL filters come standard with upstream and downstream pressure taps and an optional differential pressure gauge (Figure 1) for determining the pressure drop across the filter. Upon installing the filter, a start-up differential pressure should be recorded for comparison during later station visits.
The differential pressure needed to collapse a filter element is 25 PSID.
Good engineering practice suggests that the element be changed at half its collapsible differential.
Test Installation for Capacity Tables The capacity tables on pages 7 through 15 for KleanLine Filters are based on .60 specific gravity and are shown in SCFH and SCMH using a 10 micron element.
The differential pressure listed in the capacity tables is taken from line taps as shown in the diagram to include the pressure drop created by the filter body and represent start-up conditions using a clean filter element.
Filter Closures
Model
Pressure
PSIG
PSIG
PSIG
PSIG
KLM-2 SH – – –
KL-2 SH SH BF (TKO) BF (TKO)
KL-3 SH SH BF (TKO) BF (TKO)
KL-4 SH SH BF (TKO) BF (TKO)
KL-6 SH SH BF (TKO) BFD (TKO)
KL-8 BFD BFD BFD BFD
KL-10 BFD BFD BFHD BFHD
KL-12 BFD BFD BFHD BFHD
A
A Optional 0-30 PSID Differential Gauge
SH = Quick Opening Swing Bolt BF = Blind Flange BFD = Blind Flange with Manual Lifting Davit Assist BFHD = Blind Flange with Hydraulically Assisted Davit (TKO) = Optional Threaded Knock-Off Closure
Figure 1
A
A Upstream Tap
B Pressure Gauge
C Differential Gauge
D 5 Pipe Diameters
B
C
D D
A to 1,480 psi. The standard filter element can remove particles to 10 microns with either 5 or 25 micron elements available as options. Flanged filters range in sizes from 2" through 12" with raised face flanges.
KleanLine Filters 04 Elster Meter Services
Differential Pressure
3/4" NPT 1" NPT 1-1/2" NPT 2" NPT
1" W.C. 462 543 2600 3350
2" W.C. 652 766 3670 4230
0.25 PSIG Inlet Pressure - Capacity (SCFH)
Inline Threaded Filter - Capacity Performance
Size Lbs. A B Size of
Element No.
Required Part No.
5 Micron
Seal Washers
3/4" 2 6" 1-15/16" 1-1/4" x 3-5/8" 1 73355G001 70019P090
1" 4 9" 2-15/16" 1-1/4" x 6-3/16" 1 73355G002 70019P015
1-1/2" 18-1/2 15" 3-7/8" 2-1/2" x 11-5/32" 1 73355G004 13147P005
2" 19 15" 3-7/8" 2-1/2" x 11-5/32" 1 73355G004 13147P005
Technical Data
B
A
Capacities based upon natural gas with a specific gravity of 0.6
Differential Pressure
3/4" NPT 1" NPT 1-1/2" NPT 2" NPT
1" W.C. 543 640 3040 3910
2" W.C. 668 785 3760 4850
5" W.C. 1050 1240 5920 7640
10" W.C. 1480 1740 8340 10,800
1 PSIG Inlet Pressure - Capacity (SCFH)
Differential Pressure
3/4" NPT 1" NPT 1-1/2" NPT 2" NPT
1" W.C. 605 713 3390 4370
2" W.C. 792 933 4430 5710
5" W.C. 1180 1390 6640 8560
10" W.C. 1670 1960 9360 12,100
20" W.C. 2330 2740 13,100 16,900
1 PSID 2730 3200 15,300 19,800
5 PSIG Inlet Pressure - Capacity (SCFH) Differential Pressure
3/4" NPT 1" NPT 1-1/2" NPT 2" NPT
1" W.C. 675 795 3770 4870
2" W.C. 883 1040 4940 6370
5" W.C. 1320 1560 7840 9590
10" W.C. 1870 2190 10,500 13,500
20" W.C. 2620 3080 14,700 19,000
1 PSID 3070 3600 17,300 22,200
10 PSIG Inlet Pressure - Capacity (SCFH)
Differential Pressure
3/4" NPT 1" NPT 1-1/2" NPT 2" NPT
1" W.C. 794 936 4440 5730
2" W.C. 1040 1230 5810 7500
5" W.C. 1640 1930 9150 11,800
10" W.C. 2220 2600 12,500 16,100
20" W.C. 3120 3670 17,600 22,600
1 PSID 3660 4300 20,600 26,500
3 PSID 6140 7210 34,600 44,500
20 PSIG Inlet Pressure - Capacity (SCFH) Differential Pressure
3/4" NPT 1" NPT 1-1/2" NPT 2" NPT
1" W.C. 897 1060 5020 6470
2" W.C. 1170 1380 6560 8460
5" W.C. 1850 2180 10,300 13,300
10" W.C. 2520 2960 14,200 18,300
20" W.C. 3550 4170 20,000 25,700
1 PSID 4160 4890 23,400 30,200
3 PSID 7040 8280 39,600 51,100
30 PSIG Inlet Pressure - Capacity (SCFH) slohmann Oval slohmann Oval slohmann Oval slohmann Oval slohmann Oval slohmann Oval slohmann Oval
KleanLine Filters 08 Elster Meter Services
Model KL Filter - Capacity Performance
0.25 and 2 PSIG Inlet Pressure Model KL Filter Capacities (MSCFH)
Differential Pressure (Line Taps)
Filter Size (0.25 PSIG Inlet Pressure) Filter Size (2 PSIG Inlet Pressure)
2" 3" 4" 6" 8" 10" 12" 2" 3" 4" 6" 8" 10" 12"
0.5" W.C. 4 7 12 27 57 84 116 4 8 12 29 60 95 130 1" W.C. 5 10 17 39 68 125 170 6 11 18 41 71 135 188 5" W.C. 12 23 37 86 78 — — 13 24 39 91 120 270 378 10" W.C. — — — — — — — 18 34 55 128 210 380 532 20" W.C. — — — — — — — 25 48 77 179 — 540 —
1 PSID — — — — — — — 29 56 90 209 — — —
2 PSID — — — — — — — — — — — — — —
3 PSID — — — — — — — — — — — — — —
4 PSID — — — — — — — — — — — — — —
5 PSID — — — — — — — — — — — — — —
5 and 10 PSIG Inlet Pressure Model KL Filter Capacities (MSCFH)
Differential Pressure (Line Taps)
Filter Size (5 PSIG Inlet Pressure) Filter Size (10 PSIG Inlet Pressure)
2" 3" 4" 6" 8" 10" 12" 2" 3" 4" 6" 8" 10" 12"
0.5" W.C. 4 8 13 31 64 105 147 5 9 15 35 75 130 182 1" W.C. 6 12 19 44 76 145 203 7 13 21 50 108 184 257 5" W.C. 14 26 42 99 160 350 490 15 30 48 111 245 410 574 10" W.C. 19 37 60 140 250 505 707 21 42 67 156 346 580 812 20" W.C. 27 52 84 195 360 725 1000 30 58 94 220 490 840 1170
1 PSID 31 61 98 228 490 910 — 35 68 110 257 561 957 1350
2 PSID 43 83 135 314 — — — 49 95 152 356 802 1360 1800
3 PSID 51 99 160 374 — — — 58 113 182 426 1000 1610 —
4 PSID 57 111 179 419 — — — 66 128 206 480 — — —
5 PSID — — — — — — — 72 139 224 524 — — —
20 and 30 PSIG Inlet Pressure Model KL Filter Capacities (MSCFH)
Differential Pressure (Line Taps)
Filter Size (20 PSIG Inlet Pressure) Filter Size (30 PSIG Inlet Pressure)
2" 3" 4" 6" 8" 10" 12" 2" 3" 4" 6" 8" 10" 12"
0.5" W.C. 6 11 18 42 86 150 210 7 13 20 47 103 164 230 1" W.C. 8 16 25 59 120 215 301 9 18 29 67 144 248 347 5" W.C. 18 35 56 132 280 480 672 21 40 64 150 331 570 798 10" W.C. 26 49 80 186 410 680 952 29 56 90 211 480 830 1160 20" W.C. 36 69 112 261 570 970 1370 41 79 127 297 680 1200 1680
1 PSID 42 81 131 306 705 1052 1850 48 93 149 349 841 1360 2160
2 PSID 59 113 183 427 930 1600 2200 67 130 209 488 1140 1880 2630
3 PSID 71 137 221 515 1160 2000 2800 81 157 253 590 1400 2300 3200
4 PSID 80 155 251 585 1300 2300 — 92 179 288 673 1600 2650 3700
5 PSID 88 171 276 643 — — — 102 198 319 744 1800 2980 4200
40 and 50 PSIG Inlet Pressure Model KL Filter Capacities (MSCFH)
Differential Pressure (Line Taps)
Filter Size (40 PSIG Inlet Pressure) Filter Size (50 PSIG Inlet Pressure)
2" 3" 4" 6" 8" 10" 12" 2" 3" 4" 6" 8" 10" 12"
0.5" W.C. 7 14 22 52 112 170 238 8 15 24 57 121 178 249 1" W.C. 10 20 32 74 157 269 377 11 21 35 81 170 290 406 5" W.C. 23 44 71 166 363 620 868 25 48 77 180 393 680 952 10" W.C. 32 62 100 234 522 920 1280 35 68 109 254 560 1000 1400 20" W.C. 45 88 141 329 740 1350 1890 49 95 154 359 790 1500 2100
1 PSID 53 103 166 387 970 1580 2280 58 112 180 421 1100 1900 2400
2 PSID 74 144 232 542 1230 2000 2800 81 157 253 591 1300 2450 3430
3 PSID 90 175 282 657 1520 2500 3500 99 191 308 718 1620 2700 3780
4 PSID 103 200 322 752 1750 2800 3920 113 218 352 822 1871 3100 4340
5 PSID 114 221 356 832 1920 3250 4550 125 242 391 912 2090 3500 4900
Capacities based upon natural gas with a specific gravity of 0.6 slohmann Oval slohmann Oval slohmann Oval slohmann Oval slohmann Oval slohmann Oval slohmann Oval slohmann Oval slohmann Oval slohmann Oval
KleanLine Filters 14 Elster Meter Services
Model Number
Connection Size
Dimensions
Max. Working Pressure
175/275 740 1480
B C D F Shipping Weights (lbs.)
KLM-2 2" NPT (F) 14 5 5 11 39 — —
KLM-2 2" NPT (M) 14 5 5 11 39 — —
KLM-2 2" Socket-Weld 14 5 5 8 39 — —
KLM-2 2" Flanged 14 5 5 11 47 — —
KL-2 2" Flanged 18 6 12 17 85 260 300
KL-3 3" Flanged 21 7 12 18 95 300 390
KL-4 4" Flanged 28 9 14 20 200 423 682
KL-6 6" Flanged 29 12 20 24 230 478 876
KL-8 8" Flanged 42 14 28 28 745 1,114 1,818
KL-10 10" Flanged 56 18 22 32 1,241 1,901 4,005
KL-12 12" Flanged 51 19 20 40 1,531 3,100 5,100
KleanLine Filter
Configuration
Service Clearance
C
F
D
B
KleanLine® Dimensions
Model Number Pressure Rating Element Size Number Required Part Number
25 mic. element Part Number
10 mic. element "O"-Ring
Part Number Gasket
Part Number
KLM-2 175 4" x 8-1/8" 1 — 78155P041 52939P016 —
KL-2
175 6" x 8-1/2" 1 78155P018 78155P017 52939P001
275 6" x 8-1/2" 1 " " 52939P001
740 6" x 8-1/2" 1 " " 52939P003
1480 6" x 8-1/2" 1 " " 52939P004
KL-3
6" x 8-1/2" 1 78155P018 78155P017 52939P001
6" x 4" 1 78155P020 78155P019
6" x 8-1/2" 1 78155P018 78155P017 52939P001
6" x 4" 1 78155P020 78155P019
6" x 8-1/2"` 1 78155P018 78155P017 52939P003
6" x 4" 1 78155P020 78155P019
6" x 8-1/2"` 1 78155P018 78155P017 52939P004
6" x 4" 1 78155P020 78155P019
KL-4
175 8" x 8-1/2" 2 78155P022 78155P021 52939P002
275 8" x 8-1/2" 2 " " 52939P002
740 8" x 8-1/2" 2 " " 52939P005
1480 8" x 8-1/2" 2 " " 52939P006
KL-6
(prior to 5-2003)
175 8-1/2" x 14-1/2" 1 78155P031 78155P030 52939P002
275 8-1/2" x 14-1/2" 1 " " 52939P002
740 8-1/2" x 14-1/2" 1 " " 52939P005
1480 8-1/2" x 14-1/2" 1 " " 52939P006
KL-6
(after 5-2003)
175 8" x 18" 1 — 78155P042 52939P017
275 8" x 18" 1 — " 52939P017
740 8" x 18" 1 — " 52939P018
1480 8" x 18" 1 — " 52939P019
KL-8
175 10-1/2" x 26" 1 78155P033 78155P032 52939P007
275 10-1/2" x 26" 1 " " 52939P007
740 10-1/2" x 26" 1 " " 52939P008
1480 10-1/2" x 26" 1 " " 52939P009
KL-10
175 15-3/4" x 20-5/8" 2 78155P035 78155P034 52939P010
275 15-3/4" x 20-5/8" 2 " " 52939P010
740 15-3/4" x 20-5/8" 2 " " 52939P011
1480 15-3/4" x 20-5/8" 2 " " 52939P012
KL-12
175 18" x 18" 2 78155P037 78155P036 52939P013
275 18" x 18" 2 " " 52939P013
740 18" x 18" 2 " " 52939P014
1480 18" x 18" 2 " " 52939P015
Model Type Connection Size Connection Type Maximum Working Pressure Element Rating
KL Pilot 1/4" x 90° 1/4" x 180°
NPT(F) 1000 PSIG 5 Micron
KL In-Line
3/4" NPT(F)
1" NPT(F)
1-1/2" NPT(F)
2" NPT(F)
NPT(F) 160 PSIG 5 Micron
KLM Upright 2"
NPT (F), BSP-TR(F)
ANSI 150 Flanged
Socket-Weld
175 PSIG
5 Micron 10 Micron
KL Upright
2" 3" 4" 6" 8" 10" 12"
ANSI 125 Flanged ANSI 150 Flanged ANSI 300 Flanged ANSI 600 Flanged
175 PSIG
275 PSIG
740 PSIG
1480 PSIG
5 Micron 10 Micron 25 Micron
KleanLine® Series Filter Options
How to Order To order an Elster American Meter KleanLine® filter, please specify:
1. Filter Model
2. Connection Size
3. Connection Type
4. Maximum Working Pressure
5. Filter Element Rating
Other Technical Data
• Temperature rating = 180°F.
• 1/4" NPT differential taps are standard for Model KL filters only.
• 1/2" NPT drain and 1/4" vent are standard on all models.
• Housings are built to ASME Sect. Viii, Div. 1 Pressure Vessel Code and "U" or "UM" stamped where applicable.
KleanLine Filters 15 Elster Meter Services
Elster Meter Services 2221 Industrial Road Nebraska City, NE 68410-6889
USA
T +1 402 873 8200 F +1 402 873 7616 www.elster-meterservices.com
© 2008 Elster Meter Services. All rights reserved.
® Registered trademark of Elster Meter Services.
Information contained herein is subject to change without notice. Product specifications may change.
Contact your Elster Meter Services representative for the most current product information. Printed in the United States.
EMS-TB12521.4-EN-P - December 2008 Supersedes SB12521.3
About Elster Group
A world leader in advanced metering infrastructure, integrated metering, and utilization solutions to the gas, electricity and water industries. Elster’s metering and system solutions reflect over 170 years of knowledge and experience in measuring precious resources and energy.
Elster provides solutions and advanced technologies to help utilities more easily, efficiently and reliably obtain and use advanced metering intelligence to improve customer service, enhance operational efficiency, and increase revenues. Elster's AMI solutions enable utilities to cost-effectively generate, deliver, manage, and conserve the life-essential resources of gas, electricity, and water.
Elster has a staff of over 7,500 serving customers globally in North America, Central America, South America, Europe, Asia, Africa and the Middle East.
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