36C10F18R0679-A00006006.pdf

PowerFlex® 400 Adjustable Frequency AC Drives for Fan & Pump Applications

Technical Data

Product Description

Providing users with easy installation in mechanical fan and pump systems, the Allen-Bradley PowerFlex® 400 AC drive offers a wide range of built-in features allowing for seamless building system integration. Available in power ratings of 3.0- 350HP @ 480VAC and 3.0-50HP @ 240V AC, the PowerFlex 400 is designed to meet global OEM, contractor and end-user demands for flexibility, space savings and ease-of-use. The PowerFlex 400 is a cost-effective solution for speed control in variable torque fan and pump applications.

Table of Contents

Description Page

PowerFlex 400 Standard Product Product Overview

Packaging I/O Operator Keypad and Programming Communications PC Programming Software

Application Features Configurable Keypad Hand-Off-Auto Functions Connectivity to Building Fire and Life Safety Systems Proportional, Integral, Differential Control Loop

Product Selection Guide Catalog Number Explanation PowerFlex 400 Standard Drives User Installed Options

Installation Considerations Power Wiring Power Terminal Block Control Wiring

Specifications Drive Specifications Parameter List Approximate Dimensions

PowerFlex 400 Packaged Product Packaged Product Overview

Description Main Input Disconnect / Circuit Breaker 3 Contactor Full Feature Bypass with Disconnect / Circuit Breaker37 3 Contactor Basic Bypass with Disconnect

Product Selection Guide Catalog Number Explanation PowerFlex 400 NEMA/UL Type 1 Enclosure (Position d = A) . . 39 Factory Installed Options For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Product Overview Packaging

• IP20, NEMA/UL Type 1 - For conventional mounting inside or outside a control cabinet in a 45°C (113°F) ambient.

• Flange Type - Frame C ratings through 15 kW (20 HP) @ 380- 480V AC and 7.5 kW (10 HP) @ 200-240V AC allow for mounting heatsink through back of an enclosure, thus removing a large portion of the heat inside a cabinet. The backside is rated IP66, NEMA/UL Type 4X/12 for both indoor and outdoor use.

• Installation flexibility is enhanced by the UL Plenum rating allowing for direct mounting in an air handling system.

I/O

• Three (3) semi-programmable and four (4) fully programmable digital inputs provide application versatility.

• Two (2) programmable form C relay outputs and one (1) opto output can be used to indicate various drive or motor conditions.

• Two (2) analog outputs are DIP Switch selectable for either voltage (0-10V) or current (0-20 mA). These scalable, 10-bit outputs are suitable for metering or as a speed reference for another drive.

• Two (2) analog inputs (one unipolar and one bipolar) are DIP switch selectable for either voltage or current. One input is isolated from the rest of the drive I/O.

• Six (6) programmable form A relay outputs are available via user installed Auxiliary Relay Board (Frames D through H only).

Operator Keypad and Programming

• Integral keypad features 2 line, 16 character LCD display.

• LED indicators provide system configuration and fault status.

• Configurable Hand/Off/Auto function buttons.

• Digital increase/decrease speed control.

• Parameter names are displayed as text.

• Parameters are grouped into files based upon function, making programming fast and easy.

Function Loss

Run/FWD

Software Enable

Digital Common

Digital Input 1 (Purge)

Digital Input 2 (Local)

Digital Input 3 (Clear Fault)

Digital Input 4 (Comm Port)

Digital Common

Opto Common

+ 24VDC

+ 10VDC

Analog Input #1

Analog Common #1

Analog Output #1 (Frequency 0-10V)

Analog Output #2 (Output Current 0-10V)

Analog Input #2

Analog Common #2

Opto Output (At Frequency)

RJ-45 Shield

#1 Relay N.O. (Ready/Fault)

#1 Relay Common

#1 Relay N.C.

#2 Relay N.O. (Motor Running)

#2 Relay Common

#2 Relay N.C.

R

R

R

R

R

R

AO

10V 20M A

AO

10V 20M A

AI1

10V 20M

A

AI2

10V 20M A

SN

K

SR

C

C ontrol Board

H and Auto

Purge

Interlocks

Auto Start

Freeze/Fire Stats

Speed R

ef. Input

Product Overview Communications

• Supports Drive Serial Interface (DSI) communication modules (DeviceNet™, EtherNet/IP™, PROFIBUS™ DP, LonWorks®, BACnet®) and accessories.

• Embedded Modbus RTU, P1-FLN and Metasys N2 protocols are parameter selectable and require no additional hardware or software.

• Integral RS485 communications can be used for programming from a PC. It can also be used in a multi-drop network configuration. A serial converter module provides connectivity to any controller with a DF1 port.

PC Programming Software

Through the use of a Serial Converter Module and DriveExplorer™ or DriveTools™ SP software, programming can be greatly simplified.

DriveExplorer Software

• View and modify drive and adapter parameters in a method similar to the file management capability of Microsoft Windows Explorer.

• Operate the drive via an on-screen Control Bar, which is a tool that allows you to start, stop, and change the speed reference of the drive.

• Save, restore and print parameter information.

• Compare current parameters with factory defaults or previously saved parameter values.

• Edit, upload and download parameters.

DriveTools SP Software

• Online and offline programming capability.

• In-grid and dialog-based parameter editing.

• Immediate visual indication of drive and communication status when viewing online drive.

• Integrated HTML Help architecture.

Connected Components Workbench Software (CCW)

• Online and offline programming capability.

• Operate the drive via an on-screen Control Bar, which is a tool that allows you to start, stop, and change the speed reference of the drive.

• Save, restore, and print parameter information.

• Edit, upload, and download parameters.

• Immediate visual indication of drive and communication status when viewing online drive.

Application Features Configurable Keypad Hand-Off-Auto Functions

Parameter P042 [Auto Mode] defines the operating configuration of the control keys.

Hand-Off-Auto Configuration

Hand Mode: Start command and speed reference come from the integral keypad. Auto key switches control from Hand mode to Auto mode in a bumpless transfer as long as there is an active run command.

Auto Mode: Start command is defined by P036 [Start Source] (keypad, terminal block, comm port) and speed reference is defined by P038 [Speed Reference] (analog inputs, preset frequency, comm port). Start/Hand key switches control and speed reference to the integral keypad in a bumpless transfer.

Local/Remote Configuration

Local Mode: Start command and speed reference come from the integral keypad. Auto key stops the drive and the drive switches to Remote mode.

Remote Mode:Start command is defined by P036 [Start Source] and speed reference is defined by P038 [Speed Reference]. Auto key stops the drive and the drive switches to Local mode.

Auto/Manual Configuration

Manual Mode:Start command is defined by P036 [Start Source] and the speed reference comes from the integral keypad.

Auto key toggles frequency control to Auto mode in a bumpless transfer.

Auto Mode: Start command is defined by P036 [Start Source] and speed reference is defined by P038 [Speed Reference]. Auto key switches frequency control to the integral keypad in a bumpless transfer.

Connectivity to Building Fire and Life Safety Systems

Purge

The PowerFlex 400 drive has an input which can be wired to a fire control panel or other fire/life safety systems allowing control of the drive to be overridden. A purge input will start the drive at a programmable purge speed regardless of the selected start source. Purge can occur and is operational at any time whether the drive is running or stopped. A purge command will take precedence over a stop command from the comm port/network and over a “SW Enable” command from the terminal block.

Fire/Freeze Status

The PowerFlex 400 drive can be tied into fire alarm systems or interlocked with cooling coils via a “Function Loss” input on the drive. Upon opening of the input, the drive will immediately coast to a stop if running and issue a fault. The drive will only be allowed to restart once the alarm state is cleared and the drive fault is reset.

Application Features Proportional, Integral, Differential Control Loop

The PowerFlex 400 has a built-in PID (Proportional, Integral, Differential) control loop. The PID loop is used to maintain a process variable, such as pressure or flow, at a desired set point. The PID loop works by subtracting the PID feedback from a reference and generating an error value. The PID loop reacts to the error, based on the PID gains, and outputs a frequency to try to reduce the error value to zero.

Damper Control

The PowerFlex 400 allows damper control logic to be imbedded within the drive reducing cost associated with external control hardware and software. A system Run command can be wired directly into one of the drive inputs. Relay outputs can be used to energize the damper to either open or close. A damper limit switch can be wired back to the drive providing indication that the damper is in the proper position and that it is safe for the drive to run at commanded speed.

Return Fan

Supply Fan

Air Flow

Air Flow

Room Room Room

Heating

Cooling P

PID Feedback = Pressure Transducer Signal

PID Reference = Desired Static Pressure

Outside Air Damper

Exhaust Air Damper

Recirculation Damper

Dampers

P

PID Feedback = Pressure Transducer SignalPID Reference = Output Frequency from Supply VFD

Supply Fan

Air Flow

Damper Limit Switch

Damper Position Command System Run Command

Outside Air Damper

Product Selection Guide Auxiliary Motor Control

The PowerFlex 400 has a built in Auxiliary Motor Control feature. This feature allows operation of up to three (3) line-started motors in addition to the motor controlled directly by the PowerFlex 400 drive. System output can vary from 0% (auxiliary motors off and drive-controlled motor at zero speed) to 400% (3 auxiliary motors and drive-controlled motor at full speed). When Auxiliary Motor Control is enabled, the internal PID controller in the PowerFlex 400 uses a reference and feedback signal to adjust the speed of the drive controlled motor such that the feedback signal follows the reference signal. When demand exceeds the first motors capacity, the PowerFlex 400 Auxiliary Motor Control automatically starts an auxiliary motor. The speed of the drive controlled motor is reduced to account for the auxiliary motors additional output to the system. If demand continues to increase, the PowerFlex Auxiliary Motor Control starts additional motors using the same process. When demand decreases, an auxiliary motor is stopped and the PowerFlex Auxiliary Motor Control increases the speed of the drive controlled motor to account for lost system output. A Motor Interlock input identifies motors that are out of service and causes them to skipped over to the next available motor.

An AutoSwap function also can be used which allows equal wear to be placed on each motor by periodically swapping the drive controlled and auxiliary motors. Each motor in the system will over time be connected to the PowerFlex 400 drive and also directly to the AC line. During an AutoSwap, the motor directly connected to the PowerFlex 400 drive is stopped and the contactor is opened. The contactor of the next motor that will be controlled by the PowerFlex 400 drive is opened if running across the AC line. A contactor is closed connecting this motor directly to the PowerFlex 400 drive and is started.

An additional motor is line started if required.

PID Reference

PID Feedback

Three-Phase Power

M2L

M1 M2

M2L

PID Reference

PID Feedback

Three-Phase Power

One External Motor without AutoSwap

One External Motor with AutoSwap

M1D

M1 M2

M2DM1D M2L

M1L

M2D

M2L

M1L

Catalog Number Explanation

Position Number

1-3 4 5 6-8 9 10 11 12

22C – D 038 A 1 0 3 a b c d e f g a Drive

Code Type

22C PowerFlex 400 b Voltage Rating

Code Voltage Ph.

B 240V ac 3

D 480V ac 3 c1 Rating

200…240V Input

Code Amps kW (Hp) Frame

012 12 2.2 (3.0) C

017 17.5 3.7 (5.0) C

024 24 5.5 (7.5) C

033 33 7.5 (10) C

049 49 11 (15) D

065 65 15 (20) D

075 75 18.5 (25) D

090 90 22 (30) D

120 120 30 (40) E

145 145 37 (50) E c2 Rating

380…480V Input

Code Amps kW (Hp) Frame

6P0 6.0 2.2 (3.0) C

010 10.5 4.0 (5.0) C

012 12 5.5 (7.5) C

017 17 7.5 (10) C

022 22 11 (15) C

030 30 15 (20) C

038 38 18.5 (25) D

045 45.5 22 (30) D

060 60 30 (40) D

072 72 37 (50) E

088 88 45 (60) E

105 105 55 (75) E

142 142 75 (100) E

170 170 90 (125) F

208 208 110 (150) F

260 260 132 (200) G

310 310 160 (250) G

370 370 200 (300) H

460 460 250 (350) H d Enclosure

Code Enclosure

N Panel Mount - IP20, NEMA/UL Type Open

A Panel Mount - IP30, NEMA/UL Type 1

F Flange Mount - IP20, NEMA/UL Type Open ‡

Frame C drives only available with IP20, NEMA/UL Type Open enclosure. Field installed conversion kit available to achieve IP30, NEMA/UL Type 1 rating.

Frame D, E and F drives only available with IP30, NEMA/UL Type 1 enclosure.

‡ Frame C drives only.

e

HIM

Code Interface Module

1 Fixed Keypad f Emission Class

Code Rating

0 Not Filtered g Version

Code Version

3 RS485

PowerFlex 400 Standard Drives

200-240V AC, Three Phase Drives

380-480V AC, Three Phase Drives

➊ IP30, NEMA/UL Type 1 can be achieved for panel mount drives with top cover and optional conduit box kit installed. Field installed conversion kit specified under User Installed Options.

➋ Drive terminals are sized according to UL. Depending on operating ambient and wire used, some local or national codes may require a larger wire size than what the power terminals can accept. Multiple conductors, 90°C wire, and/or lugs may be required. Refer to the PowerFlex 400 User Manual for details on terminal block wire ranges.

➌ 11 and 15 kW (15 and 20 HP) Frame C flange mount drives require external DC series bus inductor.

Drive Ratings

Rating

Catalog Number kW HP Output Current ➋

Frame Size Panel Mount Flange Mount

2.2 3.0 12A C IP20, NEMA/UL Open Type ➊ 22C-B012N103 22C-B012F103

3.7 5.0 17.5A C IP20, NEMA/UL Open Type ➊ 22C-B017N103 22C-B017F103

5.5 7.5 24A C IP20, NEMA/UL Open Type ➊ 22C-B024N103 22C-B024F103

7.5 10 33A C IP20, NEMA/UL Open Type ➊ 22C-B033N103 22C-B033F103 11 15 49A D IP30, NEMA/UL Type 1 22C-B049A103 – 15 20 65A D IP30, NEMA/UL Type 1 22C-B065A103 –

18.5 25 75A D IP30, NEMA/UL Type 1 22C-B075A103 – 22 30 90A D IP30, NEMA/UL Type 1 22C-B090A103 – 30 40 120A E IP30, NEMA/UL Type 1 22C-B120A103 – 37 50 145A E IP30, NEMA/UL Type 1 22C-B145A103 –

Drive Ratings

Rating

Catalog Number kW HP Output Current ➋

Frame Size Panel Mount Flange Mount

2.2 3.0 6.0A C IP20, NEMA/UL Open Type ➊ 22C-D6P0N103 22C-D6P0F103

4.0 5.0 10.5A C IP20, NEMA/UL Open Type ➊ 22C-D010N103 22C-D010F103

5.5 7.5 12A C IP20, NEMA/UL Open Type ➊ 22C-D012N103 22C-D012F103

7.5 10 17A C IP20, NEMA/UL Open Type ➊ 22C-D017N103 22C-D017F103 11 15 22A C IP20, NEMA/UL Open Type ➊ 22C-D022N103 22C-D022F103 ➌ 15 20 30A C IP20, NEMA/UL Open Type ➊ 22C-D030N103 22C-D030F103 ➌

18.5 25 38A D IP30, NEMA/UL Type 1 22C-D038A103 – 22 30 45.5A D IP30, NEMA/UL Type 1 22C-D045A103 – 30 40 60A D IP30, NEMA/UL Type 1 22C-D060A103 – 37 50 72A E IP30, NEMA/UL Type 1 22C-D072A103 – 45 60 88A E IP30, NEMA/UL Type 1 22C-D088A103 – 55 75 105A E IP30, NEMA/UL Type 1 22C-D105A103 – 75 100 142A E IP30, NEMA/UL Type 1 22C-D142A103 – 90 125 170A F IP30, NEMA/UL Type 1 22C-D170A103 – 110 150 208A F IP30, NEMA/UL Type 1 22C-D208A103 – 132 200 260A G IP30, NEMA/UL Type 1 22C-D260A103 – 160 250 310A G IP30, NEMA/UL Type 1 22C-D310A103 – 200 300 370A H IP30, NEMA/UL Type 1 22C-D370A103 – 250 350 460A H IP30, NEMA/UL Type 1 22C-D460A103 –

User Installed Options

IP30, NEMA/UL Type 1 Conversion Kit

Human Interface Module Option Kits and Accessories

PC Programming Software

➊ See www.ab.com/drive/ for support devices.

Spare Parts

Other Options

Description Drive Frame Catalog Number IP30, NEMA/UL Type 1 Kit Description: Field installed kit. Converts drive to IP30, NEMA/UL Type 1 enclosure. Includes conduit box with mounting screws and plastic top panel.

C 22-JBAC

IP30, NEMA/UL Type 1 Kit with Communication Option Description: Field installed kit. Converts drive to IP30, NEMA/UL Type 1 enclosure. Includes communication option conduit box with mounting screws and plastic top panel.

C 22-JBCC

Description Catalog Number Remote Human Interface Module (HIM) – Panel Mount Description: LCD Display, Remote Panel Mount, Digital Speed Control, CopyCat capable, IP66, NEMA/UL Type 4X/12) indoor use only, Includes 2.0 meter cable.

Note: Remote HIM display and keypad are different than PowerFlex 400 integral keypad. See the PowerFlex 400 User Manual for details.

22-HIM-C2S

Remote Human Interface Module (HIM) – Handheld Description: LCD Display, Remote Handheld, Digital Speed Control, Full Numeric Keypad, CopyCat capable, IP30, NEMA/UL Type 1), Includes 1.0 meter cable, Panel Mount with optional Bezel Kit.

Note: Remote HIM display and keypad are different than PowerFlex 400 integral keypad. See the PowerFlex 400 User Manual for details.

22-HIM-A3

Bezel Kit Description: Panel Mount for LCD Display, Remote Handheld unit, IP30, NEMA/UL Type 1).

22-HIM-B1

DSI HIM Cable Description: DSI HIM to RJ45 cable.

1.0 Meter (3.3 Feet)

2.9 Meter (9.51 Feet)

22-HIM-H10

22-HIM-H30

Item Description Catalog Number

DriveTools SP Software “Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley drives and communications adapters online and offline.

Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP.

9303-4DTE01ENE

DriveExplorer Software “Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley drives and communications adapters online and offline.

Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP. ➊

9306-4EXP01ENE

Connected Components Workbench Software

“Windows” based software package for programming and configuring Allen-Bradley drives and other Rockwell Automation products.

Compatibility: Windows XP, Windows Vista, and Windows 7.

http:// ab.rockwellautomation.

com/programmable-controllers/connected-components-workbench-software

Description Catalog Number

PowerFlex 400 Fan Replacement Kit Description: (1) Fan, 3-10 HP @ 200-240V AC and 3-10 HP @ 380-480V AC

SK-U1-FAN1-C1

PowerFlex 400 Fan Replacement Kit Description: (1) Fan, 15-20 HP @ 380-480V AC

SK-U1-FAN1-C2

Description Catalog Number Auxiliary Relay Board Description: Field installed kit. Expands drive output capabilities.

AK-U9-RLB1

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives http://ab.rockwellautomation.com/programmable-controllers/connected-components-workbench-software http://ab.rockwellautomation.com/programmable-controllers/connected-components-workbench-software

Communication Option Kits

➊ If IP30, MENA/UL Type 1 is required, must also order 22-JBCC (Frame C drives only).

Description Catalog No.

Serial Converter Module (RS485 to RS232) Description: Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software.

Includes: DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD.

22-SCM-232

Serial Cable Description: 2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9-pin sub-miniature D female connector to connect a computer.

1203-SFC

Null Cable Converter Description: For use when connecting the serial converter to DriveExplorer on a handheld PC.

1203-SNM

DSI Cable Description: 2.0 meter RJ45 to RJ45 cable, male to male connectors.

22-RJ45CBL-C20

Splitter Cable Description: RJ45 one to two port splitter cable.

AK-U0-RJ45-SC1

Terminating Resistors Description: RJ45 120 Ohm resistors (2 pieces)

AK-U0-RJ45-TR1

Terminal Block Description: RJ45 two position terminal block (5 pieces)

AK-U0-RJ45-TB2P

BACnet® MS/TP RS-485 Communication Adapter Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).

22-COMM-B

ControlNet™ Communication Adapter Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).

22-COMM-C

DeviceNet Communication Adapter Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).

22-COMM-D

EtherNet/IP™ Communication Adapter Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).

22-COMM-E

LonWorks™ Communication Adapter Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).

22-COMM-L

PROFIBUS™ DP Communication Adapter Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).

22-COMM-P

External DSI Communications Kit Description: External mounting kit for 22-COMM communication options

22-XCOMM-DC-BASE

External Comms Power Supply Description: Optional 100-240V ac Power Supply for External DSI Communications Kit

20-XCOMM-AC-PS1

Communication Adapter Cover Description: Houses the Communication Adapter for Frame C drives.

Note: This cover adds 25 mm (0.98 in.) to the overall depth of the drive and is only required for Frame C PowerFlex 400 drives.

22C-CCC ➊

Serial Flash Firmware Kit Description: Use a PC to update drive firmware.

AK-U9-FLSH1

Installation Considerations Input and Output Line Reactors (Loose) 208V, 60 Hz, Three-Phase

240V, 60 Hz, Three-Phase

PowerFlex 400 Ratings Catalog Number kW HP Amps IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) 3% Impedance

2.2 3.0 12 1321-3R12-A 1321-3RA12-A

3.7 5.0 18 1321-3R18-A 1321-3RA18-A

5.5 7.5 25 1321-3R25-A 1321-3RA25-A

7.5 10 35 1321-3R35-A 1321-3RA35-A

11 15 45 1321-3R45-A 1321-3RA45-A

15 20 55 1321-3R55-A 1321-3RA55-A

18.5 25 80 1321-3R80-A 1321-3RA80-A

22 30 80 1321-3R80-A 1321-3RA80-A

30 40 100 1321-3R100-A 1321-3RA100-A

37 50 130 1321-3R130-A 1321-3RA130-A

5% Impedance

2.2 3.0 12 1321-3R12-B 1321-3RA12-B

3.7 5.0 18 1321-3R18-B 1321-3RA18-B

5.5 7.5 25 1321-3R25-B 1321-3RA25-B

7.5 10 35 1321-3R35-B 1321-3RA35-B

11 15 45 1321-3R45-B 1321-3RA45-B

15 20 55 1321-3R55-B 1321-3RA55-B

18.5 25 80 1321-3R80-B 1321-3RA80-B

22 30 80 1321-3R80-B 1321-3RA80-B

30 40 100 1321-3R100-B 1321-3RA100-B

37 50 130 1321-3R130-B 1321-3RA130-B

PowerFlex 400 Ratings Catalog Number kW HP Amps IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) 3% Impedance

2.2 3.0 12 1321-3R12-A 1321-3RA12-A

3.7 5.0 18 1321-3R18-A 1321-3RA18-A

5.5 7.5 25 1321-3R25-A 1321-3RA25-A

7.5 10 35 1321-3R35-A 1321-3RA35-A

11 15 45 1321-3R45-A 1321-3RA45-A

15 20 55 1321-3R55-A 1321-3RA55-A

18.5 25 80 1321-3R80-A 1321-3RA80-A

22 30 80 1321-3R80-A 1321-3RA80-A

30 40 100 1321-3R100-A 1321-3RA100-A

37 50 130 1321-3R130-A 1321-3RA130-A

5% Impedance

2.2 3.0 12 1321-3R12-B 1321-3RA12-B

3.7 5.0 18 1321-3R18-B 1321-3RA18-B

5.5 7.5 25 1321-3R25-B 1321-3RA25-B

7.5 10 35 1321-3R35-B 1321-3RA35-B

11 15 45 1321-3R45-B 1321-3RA45-B

15 20 55 1321-3R55-B 1321-3RA55-B

18.5 25 80 1321-3R80-B 1321-3RA80-B

22 30 80 1321-3R80-B 1321-3RA80-B

30 40 100 1321-3R100-B 1321-3RA100-B

37 50 130 1321-3R130-B 1321-3RA130-B

Input and Output Line Reactors (Loose) 480V, 60 Hz, Three-Phase

DC Series Bus Inductors (Loose) 200-240V, 60 Hz, Three-Phase

380-480V, 60 Hz, Three-Phase

PowerFlex 400 Ratings Catalog Number kW HP Amps IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) 3% Impedance

2.2 3.0 8.0 1321-3R8-C 1321-3RA8-C

4.0 5.0 12 1321-3R12-B 1321-3RA12-B

5.5 7.5 12 1321-3R12-B 1321-3RA12-B

7.5 10 18 1321-3R18-B 1321-3RA18-B

11 15 25 1321-3R25-B 1321-3RA25-B

15 20 35 1321-3R35-B 1321-3RA35-B

18.5 25 35 1321-3R35-B 1321-3RA35-B

22 30 45 1321-3R45-B 1321-3RA45-B

30 40 55 1321-3R55-B 1321-3RA55-B

37 50 80 1321-3R80-B 1321-3RA80-B

45 60 80 1321-3R80-B 1321-3RA80-B

55 75 100 1321-3R100-B 1321-3RA100-B

75 100 130 1321-3R130-B 1321-3RA130-B

90 125 160 1321-3R160-B 1321-3RA160-B

110 150 200 1321-3R200-B 1321-3RA200-B

132 200 250 1321-3RB250-B 1321-3RAB250-B

160 250 320 1321-3RB320-B 1321-3RAB320-B

200 300 400 1321-3RB400-B 1321-3RAB400-B

250 350 500 1321-3R500-B 1321-3RA500-B

5% Impedance

2.2 3.0 8.0 1321-3R8-D 1321-3RA8-D

4.0 5.0 12 1321-3R12-C 1321-3RA12-B

5.5 7.5 12 1321-3R12-C 1321-3RA12-C

7.5 10 18 1321-3R18-C 1321-3RA18-C

11 15 25 1321-3R25-C 1321-3RA25-C

15 20 35 1321-3R35-C 1321-3RA35-C

18.5 25 35 1321-3R35-C 1321-3RA35-C

22 30 45 1321-3R45-C 1321-3RA45-C

30 40 55 1321-3R55-C 1321-3RA55-C

37 50 80 1321-3R80-C 1321-3RA80-C

45 60 80 1321-3R80-C 1321-3RA80-C

55 75 100 1321-3R100-C 1321-3RA100-C

75 100 130 1321-3R130-C 1321-3RA130-C

90 125 160 1321-3R160-C 1321-3RA160-C

110 150 200 1321-3R200-C 1321-3RA200-C

132 200 250 1321-3RB250-C 1321-3RAB250-C

160 250 320 1321-3RB320-C 1321-3RAB320-C

200 300 400 1321-3RB400-C 1321-3RAB400-C

250 350 500 1321-3R500-C 1321-3RA500-C

PowerFlex 400 Ratings Inductance (mH)

Catalog Number kW HP Amps IP00 (NEMA/UL Type Open)

2.2 3.0 12 0.92 1321-DC12-1

3.7 5.0 17.5 0.63 1321-DC18-1

5.5 7.5 24 0.85 1321-DC32-1

7.5 10 33 0.75 1321-DC40-1

PowerFlex 400 Ratings Inductance (mH)

Catalog Number kW HP Amps IP00 (NEMA/UL Type Open)

2.2 3.0 6.0 3.68 1321-DC9-2

4.0 5.0 10.5 2.1 1321-DC12-2

5.5 7.5 12 3.75 1321-DC18-4

7.5 10 17 1.75 1321-DC25-4

11 15 22 2.68 1321-DC32-2

15 20 30 2.00 1321-DC40-4

EMC Filters (Loose) 200-240V, 50/60 Hz, Three-Phase

380-480V, 50/60 Hz, Three-Phase

PowerFlex 400 Ratings Catalog Number kW HP Amps

2.2 3.0 12 22-RF034-CS

3.7 5.0 17.5 22-RF034-CS

5.5 7.5 24 22-RF034-CS

7.5 10 33 22-RF034-CS

11 15 49 22-RFD070

15 20 65 22-RFD100

18.5 25 75 22-RFD100

22 30 90 22-RFD150

30 40 120 22-RFD150

37 50 145 22-RFD180

PowerFlex 400 Ratings Catalog Number kW HP Amps

2.2 3.0 6.0 22-RF018-CS

4.0 5.0 10.5 22-RF018-CS

5.5 7.5 12 22-RF018-CS

7.5 10 17 22-RF018-CS

11 15 22 22-RF026-CS

15 20 30 22-RFD036

18.5 25 38 22-RFD050

22 30 45.5 22-RFD050

30 40 60 22-RFD070

37 50 72 22-RFD100

45 60 88 22-RFD100

55 75 105 22-RFD150

75 100 142 22-RFD180

90 125 170 22-RFD208

110 150 208 22-RFD208

132 200 260 22-RFD323

160 250 310 22-RFD480

200 300 370 22-RFD480

250 350 460 22-RFD480

Isolation Transformers (Loose)

208V AC, 3 Phase, 60 Hz Secondary

230V AC, 3 Phase, 60 Hz Secondary

460V AC, 3 Phase, 60 Hz Secondary

PowerFlex 400 Ratings IP32 (NEMA/UL Type 3R) Isolation Transformer kW HP Amps kVA

Catalog Number

208 Volt Primary

2.2 3.0 12 5.0 1321-3TW005-XX

4.0 5.0 17.5 7.5 1321-3TW007-XX

5.5 7.5 24 11 1321-3TW011-XX

7.5 10 33 14 1321-3TW014-XX

11 15 49 20 1321-3TW020-XX

15 20 65 27 1321-3TW027-XX

18.5 25 75 34 1321-3TW034-XX

PowerFlex 400 Ratings IP32 (NEMA/UL Type 3R) Isolation Transformer kW HP Amps kVA

Catalog Number

230 Volt Primary 460 Volt Primary 575 Volt Primary

2.2 3.0 12 5.0 1321-3TW005-AA 1321-3TW005-BA 1321-3TW005-CA

3.7 5.0 17.5 7.5 1321-3TW007-AA 1321-3TW007-BA 1321-3TW007-CA

5.5 7.5 24 11 1321-3TW011-AA 1321-3TW011-BA 1321-3TW011-CA

7.5 10 33 14 1321-3TW014-AA 1321-3TW014-BA 1321-3TW014-CA

11 15 49 20 1321-3TW020-AA 1321-3TW020-BA 1321-3TW020-CA

15 20 65 27 1321-3TW027-AA 1321-3TW027-BA 1321-3TW027-CA

18.5 25 75 34 1321-3TW034-AA 1321-3TW034-BA 1321-3TW034-CA

22 30 90 40 1321-3TW040-AA 1321-3TW040-BA 1321-3TW040-CA

30 40 120 51 1321-3TW051-AA 1321-3TW051-BA 1321-3TW051-CA

37 50 145 63 1321-3TH063-AA 1321-3TH063-BA –

PowerFlex 400 Drive Ratings IP32 (NEMA/UL Type 3R) Isolation Transformer kW HP Amps kVA

Catalog Number

230 Volt Primary 460 Volt Primary 575 Volt Primary

2.2 3.0 6.0 5.0 1321-3TW005-AB 1321-3TW005-BB 1321-3TW005-CB

4.0 5.0 8.7 7.5 1321-3TW007-AB 1321-3TW007-BB 1321-3TW007-CB

5.5 7.5 12 11 1321-3TW011-AB 1321-3TW011-BB 1321-3TW011-CB

7.5 10 17 14 1321-3TW014-AB 1321-3TW014-BB 1321-3TW014-CB

11 15 22 20 1321-3TW020-AB 1321-3TW020-BB 1321-3TW020-CB

15 20 30 27 1321-3TW027-AB 1321-3TW027-BB 1321-3TW027-CB

18.5 25 38 34 1321-3TW034-AB 1321-3TW034-BB 1321-3TW034-CB

22 30 45.5 40 1321-3TW040-AB 1321-3TW040-BB 1321-3TW040-CB

30 40 60 51 1321-3TW051-AB 1321-3TW051-BB 1321-3TW051-CB

37 50 72 63 1321-3TH063-AB 1321-3TH063-BB –

45 60 88 75 1321-3TH075-AB 1321-3TH075-BB –

55 75 105 93 1321-3TH093-AB 1321-3TH093-BB –

75 100 142 118 1321-3TH118-AB 1321-3TH118-BB –

90 125 170 145 1321-3TH145-AB 1321-3TH145-BB –

110 150 208 175 1321-3TH175-AB 1321-3TH175-BB –

132 200 260 200 1321-3TH220-AB 1321-3TH220-BB –

160 250 310 245 1321-3TH275-AB 1321-3TH275-BB –

200 300 370 305 1321-3TH330-AB 1321-3TH330-BB –

250 350 460 390 1321-3TH440-AB 1321-3TH440-BB –

Power Wiring

PowerFlex 400 drives have the following built in protective features to help simplify installation.

• Ground fault protection while starting and running ensures reliable operation

• Electronic motor overload protection increases motor life

• 6kV transient protection provides increased robustness for 380-480V system voltages

There are many other factors that must be considered for optimal performance in any given application. The block diagram below highlights the primary installation considerations. Consult the PowerFlex 400 User Manual, Publication 22C-UM001… available online at www.ab.com/manuals/dr, for detailed recommendations on input power conditioning, CE conformance (EMC filtering), FCC Compliance, reflected wave protection, motor cable types and motor cable distances.

Block Diagram

Branch Circuit Protective Devices – See Specifications on page 21

Class 10 Overload Protection – Provided by the PowerFlex drive

Line (EMC) Filter – See page 14

Motor – See publication MOTORS-CA001...

Motor Cable Type and Length Recommendations – (Consult the appropriate User Manual)

Integral Keypad

Input Power Conditioning – See Input and Output Line Reactors on page 12

Reflected Wave Protection – (Consult the appropriate User Manual)

Power Terminal Block – (Inside Cover)

Power Terminal Block

Terminal Block Specifications

➊ Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside this range, lugs may be used.

Name Frame Description Wire Size Range ➊ Recommended Torque

Maximum Minimum

Power Terminal Block C All power terminals 8.4 mm2 (8 AWG) 1.3 mm2 (16 AWG) 3.7 N-m (33 lb.-in.)

D All power terminals 33.6 mm2 (2 AWG) 8.4 mm2 (8 AWG) 5.1 N-m (45 lb.-in.)

E 480V 37-45 kW

(50-60 HP)

All power terminals 33.6 mm2 (2 AWG) 3.5 mm2 (12 AWG) 5.6 N-m (49.5 lb.-in.)

E 240V 30-37 kW

(40-50 HP)

480V 55-75 kW

(75-100 HP)

All power terminals 107.2 mm2 (4/0 AWG) 53.5 mm2 (1/0 AWG) 19.5 N-m (173 lb.-in.)

F All power terminals 152.5 mm2 (300 MCM) 85.0 mm2 (3/0 AWG) 19.5 N-m (173 lb.-in.)

G All power terminals 152.5 mm2 (300 MCM) 85.0 mm2 (3/0 AWG) 29.4 N-m (260 lb.-in.)

H All power terminals 253.0 mm2 (500 MCM) 127.0 mm2 (250 MCM) 40.0 N-m (354 lb.-in.)

I/O Terminal Block All Signal and control connections 1.3 mm2 (16 AWG) 0.13 mm2 (26 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)

Terminal (1) Description R/L1, S/L2, T/L3 3-Phase Input U/T1 To Motor U/T1

Switch any two motor leads to change forward direction.

V/T2 To Motor V/T2 W/T3 To Motor W/T3

P2, P1 DC Bus Inductor Connection Drives are shipped with a jumper between Terminals P2 and P1. Remove this jumper only when a DC Bus Inductor will be connected. Drive will not power up without a jumper or inductor connected.

DC–, DC+ DC Bus Connection (Frame C and H Drives) P2, DC– DC Bus Connection (Frame D, E, F and G Drives) BR+, BR– Not Used

Safety Ground - PE

(1) Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive.

Frame C Frame D

R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3

R/L1 S/L2 T/L3 U/T1 V/T2W/T3 P2 P1

BR–BR+DC+DC–

Frame E: 480V, 37-45kW (50-60HP)

R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3

R/L1 S/L2 T/L3 P1 P2 DC– U/T1V/T2 W/T3

Frame F

R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3

Frame E: 240V, 30-37kW (40-50HP) 480V, 55-75kW (75-100HP)

Frame G

Frame H

R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3

R/L1 S/L2 T/L3 DC–DC+ U/T1 V/T2 W/T3

Control Wiring

• The control logic is 24V DC and can be set for either Sink or Source control via a DIP switch setting.

• Control terminal screws are sized for a conventional blade screw driver.

• I/O Terminals 1, 2 and 3 are semi-programmable and dedicated for Stop, Start, Reverse, and SW Enable inputs.

These I/O Terminals can be programmed for 2- or 3-Wire operation to meet application requirements.

• I/O Terminals 5, 6, 7 and 8 are fully programmable and provide added flexibility. Programmable functions include Local

Control, Second Accel/Decel, Clear Fault, Preset Frequencies, RS485 Control, Auxiliary Fault, and Purge.

• Speed can be controlled via (2) analog inputs. Both inputs can be configured for either voltage or current and can be used for applications such as PID. Voltage input can be programmed for bipolar operation.

• The drive is shipped with a jumper installed between I/O Terminals 01 and 11. This jumper can be removed when using

I/O Terminal 01 as a Stop or Enable input.

Digital Common

Digital Common

Digital Input 1

Digital Input 2

Digital Input 3

Stop/ Function Loss

Start/Run FWD

Direction/Run REV

Digital Input 4

Opto Common

R1

R2

R3

#1 Relay N.O.

#1 Relay Common

#1 Relay N.C.

+24V DC Source

+10V DC Source

Analog Input 1 (AI1)

Analog Common 1

Analog Output 2 (AO2)

Analog Output 1 (AO1)

Analog Input 2 (AI2)

Analog Common 2

Opto Output

RS485 Shield

+24V

+10V

R4

R5

R6

#2 Relay N.O.

#2 Relay Common

#2 Relay N.C.

Typical SNK Wiring

Typical SRC Wiring

RS485

(DSI)

Enable Jumper

30V DC

50mA Non-inductive

Common

24V

ENBL

Pot must be 1-10k ohm 2 Watt Min.

SRCSNK

SNK

SRC

Earth Referenced Frames D & E

0-10V

0-20mA

0-10V

0-20mA

0-10V 0-20mA

1 of 7 Digital Input Circuits

10V 20MA

AO1

10V 20MA

AO2

10V 20MA

AI1

10V 20MA

AI2

Isolated

Control I/O Terminal Designations

➊ Refer to the PowerFlex 400 User Manual, publication 22C-UM001…, for Important information regarding Stop commands and the [Digital Inx Sel] Purge option.

No. Signal Default Description Param.

01 Stop /

Function Loss Coast Factory installed jumper or a normally closed input must be present for the drive to start.

Program with P036 [Start Source].

P036

02 Start/Run FWD – HAND Mode: Command comes from Integral Keypad. AUTO Mode: I/O Terminal 02 is active.

Program with P036 [Start Source].

P036, P037

03 Direction/Run REV Rev Disabled To enable reverse operation, program with A166 [Reverse Disable].

Program with P036 [Start Source].

P036, P037, A166

04 Digital Common – For digital inputs. Tied to I/O Terminal 09.

Electronically isolated with digital inputs from analog I/O and opto output.

05 Digital Input 1 Purge ➊ Program with T051 [Digital In1 Sel]. T051 06 Digital Input 2 Local Program with T052 [Digital In2 Sel]. T052 07 Digital Input 3 Clear Fault Program with T053 [Digital In3 Sel]. T053 08 Digital Input 4 Comm Port Program with T054 [Digital In4 Sel]. T054 09 Digital Common – For digital inputs. Tied to I/O Terminal 04.

Electronically isolated with digital inputs from analog I/O and opto output.

10 Opto Common – For opto-coupled outputs. Electronically isolated with opto output from analog I/O and digital inputs.

11 +24V DC – Drive supplied power for digital inputs.

Referenced to Digital Common. Max. Output: 100mA.

12 +10V DC – Drive supplied power for 0-10V external potentiometer.

Referenced to Analog Common. Max. Output: 15mA.

P038

13 Analog Input 1 0-10V External 0-10V (unipolar), 0-20mA or 4-20mA input supply or potentiometer wiper. Default input is 0-10V.

For current (mA) input, set AI1 DIP Switch to 20mA. Program with T069 [Analog In 1 Sel].

Input Impedance:100k ohm (Voltage Mode)

250 ohm (Current Mode)

T069, T070, T071, T072

14 Analog Common 1 – Common for Analog Input 1 and Analog Output 1 and 2. Electrically isolated from digital I/O and opto output.

15 Analog Output 1 OutFreq 0-10 Default analog output is 0-10V.

For current (mA) value, set AO1 DIP Switch to 20mA. Program with T082 [Analog Out1 Sel].

Maximum Load:4-20mA = 525 ohm (10.5V)

0-10V = 1k ohm (10mA)

P038, T051- T054, A152

16 Analog Output 2 OutCurr 0-10 Default analog output is 0-10V.

For a current (mA) value, set AO2 DIP Switch to 20mA. Program with T085 [Analog Out2 Sel].

Maximum Load:4-20mA = 525 ohm (10.5V)

0-10V = 1k ohm (10mA)

T082, T084, T085, T086, T087

17 Analog Input 2 0-10V Optically isolated external 0-10V (unipolar), ±10V (bipolar), 0-20mA or 4-20mA input supply or potentiometer wiper. Default input is 0-10V.

For current (mA) input, set AI2 DIP Switch to 20mA. Program with T073 [Analog In 2 Sel].

Input Impedance:100k ohm (Voltage Mode)

250 ohm (Current Mode)

T073, T074, T075, T076

18 Analog Common 2 – For Analog Input 2. Electronically isolated from digital I/O and opto output. With Analog Input 2, provides one fully isolated analog input channel.

19 Opto Output At Frequency Program with T065 [Opto Out Sel]. T065, T066, T068

20 RS485 (DSI) Shield – Terminal connected to Safety Ground - PE when using the RS485 (DSI) Communication Port.

No. Signal Default Description Param.

R1 #1 Relay N.O. Ready/Fault Normally open contact for No. 1 output relay. T055 R2 #1 Relay Common – Common for output relay.

R3 #1 Relay N.C. Ready/Fault Normally closed contact for No. 1 output relay. T055 R4 #2 Relay N.O. Motor Running Normally open contact for No. 2 output relay. T060 R5 #2 Relay Common – Common for output relay.

R6 #2 Relay N.C. Motor Running Normally closed contact for No. 2 output relay. T060

Selection DIP Switches:

Analog Input (AI1 & AI2) Analog Output (AO1 & AO2)

0-10V Sets analog output to either voltage or current.

Settings must match: AI1 & T069 [Analog In 1 Sel]

AI2 & T073 [Analog In 2 Sel] AO1 & T082 [Analog Out1 Sel] AO2 & T085 [Analog Out2 Sel]

Sink/Source DIP Switch Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.

Specifications User Installed Relay Board Terminal Designations No. Signal Default Description Param.

3A #3 Relay N.O. Ready/Fault Normally open contact for Number 3 Output Relay R221 3B #3 Relay Common – Common for Number 3 Output Relay 4A #4 Relay N.O. Ready/Fault Normally open contact for Number 4 Output Relay R224 4B #4 Relay Common – Common for Number 4 Output Relay 5A #5 Relay N.O. Ready/Fault Normally open contact for Number 5 Output Relay R227 5B #5 Relay Common – Common for Number 5 Output Relay 6A #6 Relay N.O. Ready/Fault Normally open contact for Number 6 Output Relay R230 6B #6 Relay Common – Common for Number 6 Output Relay 7A #7 Relay N.O. Ready/Fault Normally open contact for Number 7 Output Relay R233 7B #7 Relay Common – Common for Number 7 Output Relay 8A #8 Relay N.O. Ready/Fault Normally open contact for Number 8 Output Relay R236 8B #8 Relay Common – Common for Number 8 Output Relay

Drive Specifications

➊ The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings.

➋ Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

➌ When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure.

Drive Ratings Catalog Number Output Ratings Input Ratings Branch Circuit Protection Power

Dissipation kW (HP) Amps Voltage

Range kVA Amps Fuses 140M Motor

Protectors ➊ ➋ Contactors Min. Enclosure

Volume➌ (in.3) IP20 Open Watts45°C 50°C

200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output 22C-B012N103 2.2 (3.0) 12 12 180-265 6.5 15.5 20 140M-F8E-C16 100-C23 5098 146 22C-B017N103 3.7 (5.0) 17.5 17.5 180-265 8.8 21 30 140M-F8E-C25 100-C37 5098 207 22C-B024N103 5.5 (7.5) 24 24 180-265 10.9 26.1 35 140M-F8E-C32 100-C37 5098 266 22C-B033N103 7.5 (10) 33 33 180-265 14.4 34.6 45 140M-F8E-C45 100-C45 5098 359 22C-B049A103 11 (15) 49 49 180-265 21.3 51 70 – 100-C60 – 488 22C-B065A103 15 (20) 65 65 180-265 28.3 68 90 – 100-C85 – 650 22C-B075A103 18.5 (25) 75 75 180-265 32.5 78 100 – 100-D95 – 734 22C-B090A103 22 (30) 90 81 180-265 38.3 92 125 – 100-D110 – 778 22C-B120A103 30 (40) 120 120 180-265 51.6 124 175 – 100-D180 – 1055 22C-B145A103 37 (50) 145 130 180-265 62.4 150 200 – 100-D180 – 1200 380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output 22C-D6P0N103 2.2 (3.0) 6 6 340-528 6.3 7.5 10 140M-D8E-C10 100-C09 5098 105 22C-D010N103 4.0 (5.0) 10.5 10.5 340-528 10.9 13 20 140M-D8E-C16 100-C16 5098 171 22C-D012N103 5.5 (7.5) 12 12 340-528 11.9 14.2 20 140M-D8E-C16 100-C23 5098 200 22C-D017N103 7.5 (10) 17 17 340-528 15.3 18.4 25 140M-D8E-C20 100-C23 5098 267 22C-D022N103 11 (15) 22 22 340-528 19.2 23 30 140M-F8E-C32 100-C30 5098 329 22C-D030N103 15 (20) 30 27 340-528 25.8 31 40 140M-F8E-C32 100-C37 5098 435 22C-D038A103 18.5 (25) 38 38 340-528 33.3 40 50 140M-F8E-C45 100-C60 9086 606 22C-D045A103 22 (30) 45.5 45.5 340-528 39.1 47 60 – 100-C60 – 738 22C-D060A103 30 (40) 60 54 340-528 53.3 64 80 – 100-C85 – 764 22C-D072A103 37 (50) 72 72 340-528 60.7 73 100 – 100-C85 – 1019 22C-D088A103 45 (60) 88 88 340-528 74.9 90 125 – 100-D110 – 1245 22C-D105A103 55 (75) 105 105 340-528 89 107 150 – 100-D140 – 1487 22C-D142A103 75 (100) 142 128 340-528 124.8 150 200 – 100-D180 – 2043 22C-D170A103 90 (125) 170 170 340-528 142 170 250 – 100-D250 – 2617 22C-D208A103 110 (150) 208 208 340-528 167 200 250 – 100-D250 – 3601 22C-D260A103 132 (200) 260 260 340-528 196 235 300 – 100-D300 – 3711 22C-D310A103 160 (250) 310 290 340-528 242 290 400 – 100-D420 – 4208 22C-D370A103 200 (300) 370 370 340-528 304 365 500 – 100-D420 – 4916 22C-D460A103 250 (350) 460 410 340-528 387 465 600 – 100-D630 – 6167 http://www.ab.com/en/epub/catalogs/12768/229240/229254/229469/3100802/Application-Ratings.html

Category Specification Agency Certification

Listed to UL508C and CAN/CSA-22.2 Listed to UL508C for plenums

Certified to AS/NZS, 1997 Group 1, Class A

Marked for all applicable European Directives EMC Directive (89/336)

EN 61800-3, EN 50081-1, EN 50082-2

Low Voltage Directive (73/23/EEC)

EN 50178, EN 60204

The drive is also designed to meet the appropriate portions of the following specifications:

NFPA 70 - US National Electrical Code NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems.

IEC 146 - International Electrical Code.

Protection Bus Overvoltage Trip: 200-240V AC Input: 405V DC bus voltage (equivalent to 290V AC incoming line)

380-460V AC Input: 810V DC bus voltage (equivalent to 575V AC incoming line) Bus Undervoltage Trip: 200-240V AC Input: 210V DC bus voltage (equivalent to 150V AC incoming line)

380-480V AC Input: 390V DC bus voltage (equivalent to 275V AC incoming line) Power Ride-Thru: 100 milliseconds Logic Control Ride-Thru: 0.5 seconds minimum, 2 seconds typical Electronic Motor Overload Protection: Provides class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A) (2). UL 508C File 29572.

Overcurrent: 200% hardware limit, 300% instantaneous fault Ground Fault Trip: Phase-to-ground on drive output Short Circuit Trip: Phase-to-phase on drive output

Environment Altitude: 1000 m (3300 ft) max. without derating. Above 1000 m (3300 ft) derate 3% for every 305 m (1000 ft).

Maximum Surrounding Air Temperature without derating:

IP20, NEMA/UL Type Open:

IP30, NEMA/UL Type 1:

–10 to 50 degrees C (14 to 122 degrees F) –10 to 45 degrees C (14 to 113 degrees F)

Cooling Method: Fan: All drive ratings Storage Temperature: –40 to 85 degrees C (–40 to 185 degrees F) Atmosphere: Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

Relative Humidity: 0 to 95% non-condensing Shock (operating): 15G peak for 11ms duration (±1.0 ms) Vibration (operating): 1G peak, 5 to 2000 Hz Seismic Rating Meets the seismic requirements of the 2003 International Building Code as specified by AC156.

Electrical Voltage Tolerance: 200-240V ±10% 380-480V ±10%

Frequency Tolerance: 48-63 Hz Input Phases: Three-phase input provides full rating. Single-phase operation provides 35% rated current.

Displacement Power Factor: 0.98 across entire speed range Efficiency: 97.5% at rated amps, nominal line voltage Transistor Type: Isolated Gate Bipolar (IGBT) Internal DC Bus Choke:

200-240V AC Input:

380-480V AC Input:

11-37 kW (15-50 HP) Panel Mount Drives 18.5-160 kW (25-150 HP) Panel Mount Drives

Internal AC Line Reactor 380-480V AC Input: 200-250 kW (300-350 HP) Panel Mount Drives

Control Method: Sinusoidal PWM, Volts/Hertz Carrier Frequency

Frames C and D:

Frames E and F:

2-10 kHz, Drive rating based on 4 kHz 2-8 kHz, Drive rating based on 4 kHz

Frequency Accuracy Digital Input:

Analog Input:

Analog Output:

Within ±0.05% of set output frequency Within 0.5% of maximum output frequency, 10-Bit resolution ±2% of full scale, 10-Bit resolution

Speed Regulation - Open Loop with Slip Compensation:

±1% of base speed across a 60:1 speed range

Output Frequency: 0-320 Hz (programmable) Stop Modes: Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and S Curve.

Accel/Decel: Two independently programmable accel and decel times. Each time may be programmed from 0 - 600 seconds in 0.1 second increments.

Drive Overload: 110% Overload capability for up to 1 minute Electronic Motor Overload Protection Provides class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A) (2). UL 508C File 29572.

UL®C US

Control Inputs Digital: Quantity: (3) Semi-programmable

(4) Programmable

Type Source Mode (SRC):

Sink Mode (SNK):

18-24V = ON, 0-6V = OFF

0-6V = ON, 18-24V = OFF

Analog: Quantity: (1) Isolated, –10 to 10V or 4-20mA

(1) Non-isolated, 0 to 10V or 4-20mA

Specification Resolution:

0 to 10V DC Analog:

4-20mA Analog:

External Pot:

10-bit 100k ohm input impedance 250 ohm input impedance 1-10k ohm, 2 Watt minimum

Control Outputs Relay: Quantity: (2) Programmable Form C

(6) Optional Programmable Form A (Drive Frames D through H Only)

Specification Resistive Rating:

Inductive Rating:

3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC 0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC

Opto: Quantity: (1) Programmable Specification: 30V DC, 50mA Non-inductive

Analog: Quantity: (2) Non-Isolated, 0-10V or 4-20mA Specification

Resolution:

0 to 10V DC Analog:

4-20mA Analog:

10-bit 1k ohm minimum 525 ohm maximum

Keypad Display: Integral 2 line by 16 character LCD with (5) LED Indicators Languages: English, Français, Español, Italiano, Deutsch, Português, Nederlands

Communication Type: Serial (RS485) Supported Protocols (Standard):

Drive Serial Interface (DSI) Modbus RTU Metasys N2 P1-Floor Level Network (FLN)

Supported Protocols (Optional):

BACnet DeviceNet EtherNet/IP

PROFIBUS DP

ControlNet LonWorks

Software (Optional):

Windows Based Pocket PC/Windows Mobile 2003

Category Specification

Parameter List

Parameter Number

Parameter Name Description Factory Default

Basic Display Group b001 Output Freq Output frequency present at T1, T2 & T3 (U, V & W) Read Only b002 Commanded Freq Value of the active frequency command Read Only b003 Output Current Output current present at T1, T2 & T3 (U, V & W) Read Only b004 Output Voltage Output voltage present at T1, T2 & T3 (U, V & W) Read Only b005 DC Bus Voltage Present DC bus voltage level Read Only b006 Drive Status Present operating condition of the drive Read Only b007 Fault 1 Code A code that represents a drive fault Read Only b008 Process Display The output frequency scaled by parameter A160 [Process Factor] Read Only b010 Output Power Output power present at T1, T2 & T3 (U, V & W) Read Only b011 Elapsed MWh Accumulated output energy of the drive Read Only b012 Elapsed Run Time Accumulated time that the drive has output power since the last A195 [Reset Meters] Read Only b013 Torque Current Displays the torque portion of the output current Read Only b014 Drive Temp Present operating temperature of the drive power section Read Only b015 Elapsed kWh 0.0 to 100.0 kWh Read Only

Basic Program Group P031 Motor NP Volts 20 to drive rated volts Based on Drive Rating P032 Motor NP Hertz 15 to 320 Hz 60 Hz P033 Motor OL Current 0.0 Amps to (Drive Rated Amps x 2) in units of 0.1 Amps Drive Rated Amps P034 Minimum Freq 0.0 to 320.0 Hz 0.0 Hz P035 Maximum Freq 0.0 to 320.0 Hz 60 Hz P036 Start Source 7 settings; Keypad, 3-Wire, 2-Wire, 2-Wire Level Sensitive, 2-Wire High Speed, Comm Port, 2-Wire Level Sensitive with Enable 2-Wire Level Sensitive

P037 Stop Mode 8 settings; Ramp Clear Fault, Coast Clear Fault, DC Brake Clear Fault, DC Brake w/Shutoff Clear Fault, Ramp, Coast, DC Brake, DC Brake w/Shutoff

Coast, CF (Clear Fault)

P038 Speed Reference 6 settings; Drive Keypad, Internal Freq, Analog Input 1, Analog Input 2, Preset Freq, Communications Port

Analog In1

P039 Accel Time 1 0.00 to 600.00 seconds 20.00 Secs (0.3-150 HP)

60.00 Secs (200-350 HP)

P040 Decel Time 1 0.00 to 600.00 seconds 20.00 Secs (0.3-150 HP)

60.00 Secs (200-350 HP)

P041 Reset To Defalts Used to reset drive to factory default settings Ready/Idle P042 Auto Mode 4 settings; No Function, Hand-Off-Auto, Local/Remote, Auto/Manual Hnd-Off-Auto P043 Motor OL Ret 2 settings; Disabled, Enabled Disabled

Terminal Block Group T051 Digital In1 Sel 29 settings; Not Used, Purge, Auto Mode, Local, Comm Port, PID Disable, PID Hold, PID Reset, Preset Freq, Aux Fault, Clear Fault, RampStop Clear Fault, CoastStop Clear Fault, DCInjStop Clear Fault, Anlg1 InCtrl, Anlg2 InCtrl, MOP Up, MOP Down, Acc & Dec 2, Current Lmt2, Force DC, Mtr I-Lock 1, Mtr I-Lock 2, Mtr I-Lock 3, Mtr I-Lock 4, Cmd Reverse, Logic In 1, Logic In 2, Damper Input

Purge T052 Digital In2 Sel Local T053 Digital In3 Sel Clear Fault T054 Digital In4 Sel Comm Port

T055 Relay Out1 Sel 20 settings; Ready/Fault, At Frequency, MotorRunning, Hand Active, Motor Overld, Ramp Reg, Above Freq, Above Cur, Above DCVolt, Above Anlg 2, Above PF Ang, Anlg In Loss, ParamControl, Retries Exst, NonRec Fault, Reverse, Logic In 1, Logic In 2, Aux Motor, Fault

Ready/Fault

T056 Relay Out1 Level 0.0 to 9999 0.0 T058 Relay 1 On Time 0.0 to 600.0 Secs 0.0 Secs T059 Relay 1 Off Time 0.0 to 600.0 Secs 0.0 Secs T060 Relay Out2 Sel 20 settings; Ready/Fault, At Frequency, MotorRunning, Hand Active, Motor Overld, Ramp Reg, Above Freq, Above Cur, Above DCVolt, Above Anlg 2, Above PF Ang, Anlg In Loss, ParamControl, Retries Exst, NonRec Fault, Reverse, Logic In 1, Logic In 2, Aux Motor, Fault

MotorRunn…