27-012_-_REVISED_Specifications_-_261005.pdf

CHARLES COUNTY MARYLAND

VanGo Transit Operations and Maintenance Facility

CONTRACT: 1368A Task 54

BID SUBMISSION

OCTOBER 2, 2026

General Provisions

Technical Specifications Volume 1: Division 00-33

THIS PAGE INTENTIONALLY LEFT BLANK

CHARLES COUNTY VANGO BID SUBMISSION

TRANSIT OPERATIONS AND MAINTENANCE FACILITY OCTOBER 2, 2026

TABLE OF CONTENTS TOC - 1

TABLE OF CONTENTS

DIVISION 01 - GENERAL REQUIREMENTS

014533 SPECIAL INSPECTION – NOT INCLUDED IN THIS SUBMISSION

DIVISION 03 - CONCRETE

031000 CONCRETE FORMING AND ACCESSORIES

032000 CONCRETE REINFORCING

033000 CAST-IN-PLACE CONCRETE

DIVISION 04 - MASONRY

042000 UNIT MASONRY

DIVISION 05 - METALS

051200 STRUCTURAL STEEL FRAMING

052100 STRUCTURAL JOIST FRAMING

053100 STEEL DECKING

055000 METAL FABRICATIONS

055100 POST-INSTALLED ANCHORS

055213 PIPE AND TUBE RAILINGS

055119 METAL GRATING STAIRS

055313 BAR GRATINGS

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

061000 ROUGH CARPENTRY

061600 SHEATHING

064116 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

072100 THERMAL INSULATION

072726 FLUID-APPLIED MEMBRANE AIR BARRIERS

074113.16 STANDING-SEAM METAL ROOF PANELS

074213.13 FORMED METAL WALL PANELS

074293 SOFFIT PANELS

075216 STYRENE-BUTADIENE-STYRENE (SBS) MODIFIED BITUMINOUS

MEMBRANE ROOFING

077100 ROOF SPECIALTIES

077253 SNOW GUARDS

078413 PENETRATION FIRESTOPPING

079200 JOINT SEALANTS

TABLE OF CONTENTS TOC - 2

DIVISION 08 - OPENINGS

081113 HOLLOW METAL DOORS AND FRAMES

081416 FLUSH WOOD DOORS

083113 ACCESS DOORS AND FRAMES

083326 OVERHEAD COILING GRILLES

083613 SECTIONAL DOORS

084113 ALUMINUM-FRAMES ENTRANCES AND STOREFRONTS

084513 STRUCTURED-POLYCARBONATE-PANEL ASSEMBLIES

085113 ALUMINUM WINDOWS

087100 DOOR HARDWARE

080000 GLAZING

088300 MIRRORS

089119 FIXED LOUVERS

DIVISION 09 - FINISHES

092116 NON-STRUCTURAL METAL FRAMING

092900 GYPSUM BOARD

093013 CERAMIC TILING

095113 ACOUSTICAL PANEL CEILINGS

096513 RESILIENT BASE AND ACCESSORIES

096519 RESILIENT TILE FLOORING

096813 TILE CARPETING

099123 INTERIOR PAINTING

099600 HIGH-PERFORMANCE COATINGS

DIVISION 10 - SPECIALTIES

101100 VISUAL DISPLAY UNITS

101419 DIMENSIONAL LETTER SIGNAGE – NOT INCLUDED IN THIS

SUBMISSION

101423 PANEL SIGNAGE

102113.13 METAL TOILET COMPARTMENTS

102213 WIRE MESH PARTITIONS

102800 TOILET, BATH, AND LAUNDRY ACCESSORIES

104413 FIRE PROTECTION CABINETS

104416 FIRE EXTINGUISHERS

105113 METAL LOCKERS

DIVISION 11 - EQUIPMENT

110610 SCHEDULE OF VEHICLE AND PEDESTRIAN EQUIPMENT

111100 SHOP EQUIPMENT

TABLE OF CONTENTS TOC - 3

111126 VEHICLE WASH EQUIPMENT

119000 FABRICATED EQUIPMENT

113013 RESIDENTIAL APPLIANCES

115213 PROJECTION SCREENS

DIVISION 12 - FURNISHINGS

122113 HORIZONTAL LOUVER BLINDS

123661.16 SOLID SURFACING COUNTERTOPS

124813 ENTRANCE FLOOR MATS AND FRAMES

DIVISION 13 – SPECIAL CONSTRUCTION

133419 FUEL CANOPY SYSTEMS

DIVISION 21 – FIRE SUPPRESSION

210517 SLEEVES AND SLEEVE SEALS FOR FIRE-SUPPRESSION PIPING

210518 ESCUTCHEONS FOR FIRE-SUPPRESSION PIPING

210523 GENERAL-DUTY VALVES FOR WATER-BASED FIRE-SUPPRESSION

PIPING

210529 HANGERS AND SUPPORTS FOR FIRE-SUPPRESSION PIPING AND

EQUIPMENT

210553 IDENTIFICATION FOR FIRE-SUPPRESSION PIPING AND EQUIPMENT

211119 FIRE DEPARTMENT CONNECTIONS

211313 WET-PIPE SPRINKLER SYSTEMS

DIVISION 22 - PLUMBING

220517 SLEEVES AND SLEEVE SEALS FOR PLUMBING PIPING

220518 ESCUTCHEONS FOR PLUMBING PIPING

220519 METERS AND GAGES FOR PLUMBING PIPING

220523.12 BALL VALVES FOR PLUMBING PIPING

220523.14 CHECK VALVES FOR PLUMBING PIPING

220529 HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT

220553 IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT

220719 PLUMBING PIPING INSULATION

221114 AUTOMOTIVE LUBRICATION FLUIDS SYSTEMS

221116 DOMESTIC WATER PIPING

221119 DOMESTIC WATER PIPING SPECIALTIES

221313 FACILITY SANITARY SEWERS

221316 SANITARY WASTE AND VENT PIPING

221319.13 SANITARY DRAINS

221323 SANITARY WASTE INTERCEPTORS

221513 GENERAL-SERVICE COMPRESSED-AIR PIPING

TABLE OF CONTENTS TOC - 4

221519 GENERAL-SERVICE PACKAGED AIR COMPRESSORS AND RECEIVERS

223300 ELECTRIC, DOMESTIC-WATER HEATERS

223620 FACILITY FUELING SYSTEMS

224213.13 COMMERCIAL WATER CLOSETS

224216.13 COMMERCIAL LAVATORIES

224216.16 COMMERCIAL SINKS

224500 EMERGENCY PLUMBING FIXTURES

224716 PRESSURE WATER COOLERS

DIVISION 23 - HEATING VENTILATING AND AIR CONDITIONING

230513 COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT

230517 SLEEVES AND SLEEVE SEALS FOR HVAC PIPING

230518 ESCUTCHEONS FOR HVAC PIPING

230519 METERS AND GAUGES FOR HVAC PIPING

230523.12 BALL VALVES FOR HVAC PIPING

230523.14 CHECK VALVES FOR HVAC PIPING

230529 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT

230548.13 VIBRATION CONTROLS FOR HVAC

230553 IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT

230593 TESTING, ADJUSTING, AND BALANCING FOR HVAC

230713 DUCT INSULATION

230716 HVAC EQUIPMENT INSULATION

230719 HVAC PIPING INSULATION

230800 COMMISSIONING OF HVAC

230923 DIRECT DIGITAL CONTROL (DDC) SYSTEM FOR HVAC

230923.12 CONTROL DAMPERS

230923.14 FLOW INSTRUMENTS

230923.16 GAS INSTRUMENTS

230923.19 MOISTURE INSTRUMENTS

230923.22 POSITION INSTRUMENTS

230923.23 PRESSURE INSTRUMENTS

230923.27 TEMPERATURE INSTRUMENTS

231123 FACILITY NATURAL-GAS PIPING

232113 HYDRONIC PIPING

232116 HYDRONIC PIPING SPECIALTIES

232123 HYDRONIC PUMPS

232513 WATER TREATMENT FOR CLOSED-LOOP HYDRONIC SYSTEMS

233113 METAL DUCTS

233300 AIR DUCT ACCESSORIES

233346 FLEXIBLE DUCTS

TABLE OF CONTENTS TOC - 5

233416 CENTRIFUGAL HVAC FANS

233423 HVAC POWER VENTILATORS

233600 AIR TERMINAL UNITS

233713.13 AIR DIFFUSERS

233713.23 REGISTERS AND GRILLES

235105 VEHICLE EXHAUST SYSTEMS

235123 GAS VENTS

235216 CONDENSING BOILERS

235523.13 LOW-INTENSITY, GAS-FIRED, RADIANT HEATERS

237333.16 INDOOR, INDIRECT, GAS-FIRED HEATING AND VENTILATING UNITS

238126 SPLIT-SYSTEM AIR-CONDITIONERS

238239.16 PROPELLER UNIT HEATERS

238239.19 WALL AND CEILING UNIT HEATERS

DIVISION 26 - ELECTRICAL

260519 LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES

260526 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS

260529 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS

260533 RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS

260543 UNDERGROUND DUCTS AND RACEWAYS FOR ELECTRICAL SYSTEMS

260544 SLEEVES AND SLEEVE SEALS FOR ELECTRICAL RACEWAYS AND

CABLING

260553 IDENTIFICATION FOR ELECTRICAL SYSTEMS

260923 LIGHTING CONTROL DEVICES

262213 LOW-VOLTAGE DISTRIBUTION TRANSFORMERS

262416 PANELBOARDS

262726 WIRING DEVICES

262816 ENCLOSED SWITCHES AND CIRCUIT BREAKERS

262913.03 MANUAL AND MAGNETIC MOTOR CONTROLLERS

292923 VARIABLE-FREQUENCY MOTOR CONTROLLERS

265119 LED INTERIOR LIGHTING

265213 EMERGENCY AND EXIT LIGHTING

265619 LED EXTERIOR LIGHTING

DIVISION 27 - COMMUNICATIONS

270010 SUPPLEMENTAL REQUIREMENTS FOR COMMUNICATIONS

270526 GROUNDING AND BONDING FOR COMMUNICATIONS SYSTEMS

270528 PATHWAYS FOR COMMUNICATIONS SYSTEMS

270529 HANGERS AND SUPPORTS FOR COMMUNICATIONS SYSTEMS

270536 CABLE TRAYS FOR COMMUNICATIONS SYSTEMS

TABLE OF CONTENTS TOC - 6

270543 UNDERGROUND DUCTS AND RACEWAYS FOR COMMUNICATIONS

SYSTEMS

270544 SLEEVES AND SLEEVE SEALS FOR COMMUNICATIONS PATHWAYS

AND CABLING

270553 IDENTIFICATION FOR COMMUNICATIONS SYSTEMS

271100 COMMUNICATIONS EQUIPMENT ROOM FITTINGS

271116 COMMUNICATIONS RACKS, FRAMES, AND ENCLOSURES

271313 COMMUNICATIONS COPPER BACKBONE CABLING

271323 COMMUNICATIONS OPTICAL FIBER BACKBONE CABLING

271333 COMMUNICATIONS COAXIAL BACKBONE CABLING

271513 COMMUNICATIONS COPPER HORIZONTAL CABLING

271533 COMMUNICATIONS COAXIAL HORIZONTAL CABLING

DIVISION 28 - ELECTRONIC SAFETY AND SECURITY

284621.11 ADDRESSABLE FIRE-ALARM SYSTEMS

DIVISION 31 - EARTHWORK

311000 SITE CLEARNING

312000 EARTH MOVING

DIVISION 32 - EXTERIOR IMPROVEMENTS

321216 ASPHALT PAVING

321723 PAVEMENT MARKINGS

321726 TACTILE WARNING SURFACE

323113 CHAIN LINK FENCES AND GATES

329200 TURF AND GRASSES

329300 PLANTS

DIVISION 33 - UTILITIES

331415 SITE WATER DISTRIBUTION PIPING

334200 STORMWATER CONVEYANCE

334713 POND AND RESERVOIR LINERS

END OF SECTION TOC

CONCRETE FORMING AND ACCESORIES 031000 - 1

SECTION 031000 - CONCRETE FORMING AND ACCESSORIES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Form-facing material for cast-in-place concrete.

2. Shoring, bracing, and anchoring.

1.3 DEFINITIONS

A. Form-Facing Material: Temporary structure or mold for the support of concrete while the concrete is setting and gaining sufficient strength to be self-supporting.

B. Formwork: The total system of support of freshly placed concrete, including the mold or sheathing that contacts the concrete, as well as supporting members, hardware, and necessary bracing.

1.4 ACTION SUBMITTALS

A. Product Data: For each of the following:

1. Exposed surface form-facing material.

2. Concealed surface form-facing material.

3. Form ties.

4. Waterstops.

5. Form-release agent.

6. Slip dowel.

B. Shop Drawings: Prepared by, and signed and sealed by, a qualified professional engineer responsible for their preparation, detailing fabrication, assembly, and support of forms.

1. Indicate dimension and locations of construction and movement joints required to construct the structure in accordance with ACI 301.

a. Location of construction joints is subject to approval of the Engineer.

2. Indicate location of waterstops, showing splices and continuity

CONCRETE FORMING AND ACCESORIES 031000 - 2

3. Indicate proposed schedule and sequence of stripping of forms, shoring removal, and reshoring installation and removal.

4. Indicated location of inserts, conduits, sleeves, and other embedded items.

5. Reproduction of contract drawings are unacceptable.

6. Design, fabricate, erect, support, brace, and maintain formwork so that it is able to support, without failure, all vertical and lateral loads that may reasonably be anticipated to be applied to the formwork.

1.5 INFORMATIONAL SUBMITTALS

A. Qualification Data: For testing and inspection agency.

B. Field quality-control reports.

1.6 QUALITY ASSURANCE

A. Testing and Inspection Agency Qualifications: An independent agency, acceptable to authorities having jurisdiction, qualified in accordance with ASTM C1077 and ASTM E329 for testing indicated.

1.7 DELIVERY, STORAGE, AND HANDLING

A. Waterstops: Store waterstops under cover to protect from moisture, sunlight, dirt, oil, and other contaminants.

PART 2 - PRODUCTS

2.1 PERFORMANCE REQUIREMENTS

A. Concrete Formwork: Design, engineer, erect, shore, brace, and maintain formwork, shores, and reshores in accordance with ACI 301, to support vertical, lateral, static, and dynamic loads, and construction loads that might be applied, until structure can support such loads, so that resulting concrete conforms to the required shapes, lines, and dimensions.

1. Design wood panel forms in accordance with APA's "Concrete Forming Design/Construction Guide."

2. Design formwork to limit deflection of form-facing material to 1/240 of center-to-center spacing of supports.

2.2 FORM-FACING MATERIALS

A. As-Cast Surface Form-Facing Material:

1. Provide continuous, true, and smooth concrete surfaces.

2. Furnish in largest practicable sizes to minimize number of joints.

CONCRETE FORMING AND ACCESORIES 031000 - 3

3. Acceptable Materials: As required to comply with Surface Finish designations specified in Section 033000 "Cast-In-Place Concrete, and as follows:

a. Plywood, metal, or other approved panel materials.

b. Exterior-grade plywood panels, suitable for concrete forms, complying with

DOC PS 1, and as follows:

1) APA HDO (high-density overlay).

2) APA MDO (medium-density overlay); mill-release agent treated and edge sealed.

3) APA Structural 1 Plyform, B-B or better; mill oiled and edge sealed.

4) APA Plyform Class I, B-B or better; mill oiled and edge sealed.

B. Concealed Surface Form-Facing Material: Lumber, plywood, metal, plastic, or another approved material.

1. Provide lumber dressed on at least two edges and one side for tight fit.

2.3 WATERSTOPS

A. Swellable-Type Waterstops: Manufactured rectangular or trapezoidal strip, butyl rubber with sodium bentonite or other hydrophilic polymers, for adhesive bonding to concrete, 3/4 by 1 inch.

2.4 RELATED MATERIALS

A. Reglets: Fabricate reglets of not less than 0.022-inch- thick, galvanized-steel sheet. Temporarily fill or cover face opening of reglet to prevent intrusion of concrete or debris.

B. Chamfer Strips: Wood, metal, PVC, or rubber strips, 3/4 by 3/4 inch, minimum.

C. Form-Release Agent: Commercially formulated form-release agent that does not bond with, stain, or adversely affect concrete surfaces and does not impair subsequent treatments of concrete surfaces.

1. Formulate form-release agent with rust inhibitor for steel form-facing materials.

D. Form Ties: Factory-fabricated, removable or snap-off, glass-fiber-reinforced plastic or metal form ties designed to resist lateral pressure of fresh concrete on forms and to prevent spalling of concrete on removal.

1. Furnish units that leave no corrodible metal closer than 1 inch to the plane of exposed concrete surface.

2. Furnish ties that, when removed, leave holes no larger than 1 inch in diameter in concrete surface.

3. Furnish ties with integral water-barrier plates to walls indicated to receive dampproofing or waterproofing.

CONCRETE FORMING AND ACCESORIES 031000 - 4

E. Slip Dowel

1. Provide 100% polypropylene, single component, slip dowel system for proper dowel alignment for positive load transfer in slab-on-ground concrete joints or movement joints as indicated.

a. Basis of design product: Sika Speed Dowel or Sika Speed Plate

b. or approved equal.

PART 3 - EXECUTION

3.1 INSTALLATION OF FORMWORK

A. Comply with ACI 301.

B. Construct formwork, so concrete members and structures are of size, shape, alignment, elevation, and position indicated, within tolerance limits of ACI 117 and to comply with the Surface Finish designations specified in Section 033000 "Cast-In-Place Concrete" for as-cast finishes.

C. Limit concrete surface irregularities as follows:

1. Surface Finish-1.0: ACI 117 Class D, 1 inch.

2. Surface Finish-2.0: ACI 117 Class B, 1/4 inch.

3. Surface Finish-3.0: ACI 117 Class A, 1/8 inch.

D. Construct forms tight enough to prevent loss of concrete mortar.

1. Minimize joints.

2. Exposed Concrete: Symmetrically align joints in forms.

E. Construct removable forms for easy removal without hammering or prying against concrete surfaces.

1. Provide crush or wrecking plates where stripping may damage cast-concrete surfaces.

2. Provide top forms for inclined surfaces steeper than 1.5 horizontal to 1 vertical.

3. Install keyways, reglets, recesses, and other accessories, for easy removal.

F. Do not use rust-stained, steel, form-facing material.

G. Set edge forms, bulkheads, and intermediate screed strips for slabs to achieve required elevations and slopes in finished concrete surfaces.

1. Provide and secure units to support screed strips

2. Use strike-off templates or compacting-type screeds.

H. Provide temporary openings for cleanouts and inspection ports where interior area of formwork is inaccessible.

CONCRETE FORMING AND ACCESORIES 031000 - 5

1. Close openings with panels tightly fitted to forms and securely braced to prevent loss of concrete mortar.

2. Locate temporary openings in forms at inconspicuous locations.

I. Chamfer exterior corners and edges of permanently exposed concrete.

J. At construction joints, overlap forms onto previously placed concrete not less than 12 inches.

K. Form openings, chases, offsets, sinkages, keyways, reglets, blocking, screeds, and bulkheads required in the Work.

1. Determine sizes and locations from trades providing such items.

2. Obtain written approval of Engineer prior to forming openings not indicated on

Drawings.

L. Construction and Movement Joints:

1. Construct joints true to line with faces perpendicular to surface plane of concrete.

2. Install so strength and appearance of concrete are not impaired, at locations indicated or as approved by Engineer.

3. Place joints perpendicular to main reinforcement.

4. Locate horizontal joints in walls and columns at underside of floors, slabs, beams, and girders and at the top of footings or floor slabs.

5. Space vertical joints in walls as indicated on Drawings.

a. Locate joints beside piers integral with walls, near corners, and in concealed locations where possible.

M. Provide temporary ports or openings in formwork where required to facilitate cleaning and inspection.

1. Locate ports and openings in bottom of vertical forms, in inconspicuous location, to allow flushing water to drain.

2. Close temporary ports and openings with tight-fitting panels, flush with inside face of form, and neatly fitted, so joints will not be apparent in exposed concrete surfaces.

N. Clean forms and adjacent surfaces to receive concrete. Remove chips, wood, sawdust, dirt, and other debris just before placing concrete.

O. Retighten forms and bracing before placing concrete, as required, to prevent mortar leaks and maintain proper alignment.

P. Coat contact surfaces of forms with form-release agent, according to manufacturer's written instructions, before placing reinforcement.

3.2 INSTALLATION OF EMBEDDED ITEMS

A. Place and secure anchorage devices and other embedded items required for adjoining work that is attached to or supported by cast-in-place concrete.

CONCRETE FORMING AND ACCESORIES 031000 - 6

1. Use setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded.

2. Install anchor rods, accurately located, to elevations required and complying with tolerances in Section 7.5 of AISC 303.

3. Install reglets to receive waterproofing and to receive through-wall flashings in outer face of concrete frame at exterior walls, where flashing is shown at lintels, shelf angles, and other conditions.

4. Clean embedded items immediately prior to concrete placement.

3.3 INSTALLATION OF WATERSTOPS

A. Swellable-Type Waterstops: Install in construction joints and at other locations indicated on Drawings, according to manufacturer's written instructions, by adhesive bonding, mechanically fastening, and firmly pressing into place.

1. Install in longest lengths practicable.

2. Locate waterstops in center of joint unless otherwise indicated on Drawings.

3. Protect exposed waterstops during progress of the Work.

3.4 REMOVING AND REUSING FORMS

A. Formwork for sides of walls and similar parts of the Work that does not support weight of concrete may be removed after cumulatively curing at not less than 50 deg F for 24 hours after placing concrete. Concrete has to be hard enough to not be damaged by form-removal operations, and curing and protection operations need to be maintained.

1. Leave formwork for joists, slabs, and other structural elements that support weight of concrete in place until concrete has achieved at least 70 percent of its 28-day design compressive strength.

2. Remove forms only if shores have been arranged to permit removal of forms without loosening or disturbing shores.

B. Clean and repair surfaces of forms to be reused in the Work.

1. Split, frayed, delaminated, or otherwise damaged form-facing material are unacceptable for exposed surfaces.

2. Apply new form-release agent.

C. When forms are reused, clean surfaces, remove fins and laitance, and tighten to close joints.

1. Align and secure joints to avoid offsets.

2. Do not use patched forms for exposed concrete surfaces unless approved by Architect.

3.5 SHORING AND RESHORING INSTALLATION

A. Comply with ACI 318 and ACI 301 for design, installation, and removal of shoring and reshoring.

CONCRETE FORMING AND ACCESORIES 031000 - 7

1. Do not remove shoring or reshoring until measurement of slab tolerances is complete.

B. Plan sequence of removal of shores and reshore to avoid damage to concrete. Locate and provide adequate reshoring to support construction without excessive stress or deflection.

3.6 FIELD QUALITY CONTROL

A. Special Inspections: Owner will engage a special inspector to perform field tests and inspections and prepare test reports.

B. Testing Agency: Engage a qualified testing and inspecting agency to perform tests and inspections and to submit reports.

C. Inspections:

1. Inspect formwork for shape, location, and dimensions of the concrete member being formed.

END OF SECTION 031000

CONCRETE FORMING AND ACCESORIES 031000 - 8

CONCRETE REINFORCING 032000 - 1

SECTION 032000 - CONCRETE REINFORCING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Steel reinforcement bars.

2. Welded-wire reinforcement.

1.3 ACTION SUBMITTALS

A. Product Data: For the following:

1. Each type of steel reinforcement.

2. Epoxy repair coating.

3. Bar supports.

B. Shop Drawings: Comply with ACI SP-066:

1. Include placing drawings that detail fabrication, bending, and placement.

2. Include bar sizes, lengths, materials, grades, bar schedules, stirrup spacing, bent bar diagrams, bar arrangement, location of splices, lengths of lap splices, details of mechanical splice couplers, details of welding splices, tie spacing, hoop spacing, and supports for concrete reinforcement.

C. Construction Joint Layout: Indicate proposed construction joints required to build the structure.

1. Location of construction joints is subject to approval of the Engineer.

1.4 INFORMATIONAL SUBMITTALS

A. Qualification Statements: For testing and inspection agency.

B. Material Test Reports: For the following, from a qualified testing agency:

1. Steel Reinforcement:

a. For reinforcement to be welded, mill test analysis for chemical composition and carbon equivalent of the steel in accordance with ASTM A706/A706M.

CONCRETE REINFORCING 032000 - 2

2. Field-Installed Headed Reinforcement

C. Field quality-control reports.

1.5 QUALITY ASSURANCE

A. Testing Agency Qualifications: An independent agency, acceptable to authorities having jurisdiction, qualified in accordance with ASTM C1077 and ASTM E329 for testing indicated.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Steel Reinforcement: Deliver, store, and handle steel reinforcement to prevent bending and damage. and to avoid damaging coatings on steel reinforcement.

1. Store reinforcement to avoid contact with earth.

2. Do not allow epoxy-coated reinforcement to be stored outdoors for more than 60 days without being stored under an opaque covering.

PART 2 - PRODUCTS

2.1 STEEL REINFORCEMENT

A. Reinforcing Bars: ASTM A615/A615M, Grade 60, deformed.

B. Low-Alloy Steel Reinforcing Bars: ASTM A706/A706M, deformed.

C. Headed-Steel Reinforcing Bars: ASTM A970/A970M.

D. Field-Installed Headed Reinforcement: ASTM A970.

1. BarSplice Products Inc. BPI FITT – 5Ab

2. BarSplice Products Inc. ButtonHead BNH

3. Engineer-approved equivalent.

E. Plain-Steel Welded-Wire Reinforcement: ASTM A1064/A1064M, plain, fabricated from as-drawn steel wire into flat sheets.

2.2 REINFORCEMENT ACCESSORIES

A. Epoxy-Coated Joint Dowel Bars: ASTM A615/A615M, Grade 60, plain-steel bars, ASTM A775/A775M epoxy coated.

B. Bar Supports: Bolsters, chairs, spacers, and other devices for spacing, supporting, and fastening reinforcing bars and welded-wire reinforcement in place.

CONCRETE REINFORCING 032000 - 3

1. Manufacture bar supports from steel wire, plastic, or precast concrete in accordance with CRSI's "Manual of Standard Practice," of greater compressive strength than concrete and as follows:

a. For concrete surfaces exposed to view, where legs of wire bar supports contact forms, use CRSI Class 1 plastic-protected steel wire, all-plastic bar supports, or CRSI Class 2 stainless steel bar supports.

b. For epoxy-coated reinforcement, use CRSI Class 1A epoxy-coated or other dielectric-polymer-coated wire bar supports.

C. Steel Tie Wire: ASTM A1064/A1064M, annealed steel, not less than 0.0508 inch in diameter.

1. Finish: Plain.

D. Epoxy Repair Coating: Liquid, two-part, epoxy repair coating; compatible with epoxy coating on reinforcement and complying with ASTM A775/A775M.

2.3 FABRICATING REINFORCEMENT

A. Fabricate steel reinforcement according to CRSI's "Manual of Standard Practice."

PART 3 - EXECUTION

3.1 PREPARATION

A. Protection of In-Place Conditions:

1. Do not cut or puncture vapor retarder.

2. Repair damage and reseal vapor retarder before placing concrete.

B. Clean reinforcement of loose rust and mill scale, earth, ice, and other foreign materials that reduce bond to concrete.

3.2 INSTALLATION OF STEEL REINFORCEMENT

A. Comply with CRSI's "Manual of Standard Practice" for placing and supporting reinforcement.

B. Accurately position, support, and secure reinforcement against displacement.

1. Locate and support reinforcement with bar supports to maintain minimum concrete cover.

2. Do not tack weld crossing reinforcing bars.

C. Preserve clearance between bars of not less than 1 inch, not less than one bar diameter, or not less than 1-1/3 times size of large aggregate, whichever is greater.

D. Provide concrete coverage in accordance with ACI 318.

CONCRETE REINFORCING 032000 - 4

E. Set wire ties with ends directed into concrete, not toward exposed concrete surfaces.

F. Splices: Lap splices as indicated on Drawings.

1. Bars indicated to be continuous, and all vertical bars shall be lapped the length specified on the drawings.

2. Stagger splices in accordance with ACI 318.

G. Install field-installed headed reinforcement according to manufacturer instructions.

H. Install welded-wire reinforcement in longest practicable lengths.

1. Support welded-wire reinforcement in accordance with CRSI "Manual of Standard Practice."

a. For reinforcement less than W4.0 or D4.0, continuous support spacing shall not exceed 12 inches.

2. Lap edges and ends of adjoining sheets at least one wire spacing plus 2 inches for plain wire and 8 inches for deformed wire.

3. Offset laps of adjoining sheet widths to prevent continuous laps in either direction.

4. Lace overlaps with wire.

I. Epoxy-Coated Reinforcement: Repair cut and damaged epoxy coatings with epoxy repair coating in accordance with ASTM D3963/D3963M.

3.3 JOINTS

A. Construction Joints: Install so strength and appearance of concrete are not impaired, at locations indicated or as approved by Engineer.

1. Place joints perpendicular to main reinforcement.

2. Continue reinforcement across construction joints unless otherwise indicated.

3. Do not continue reinforcement through sides of strip placements of floors and slabs.

B. Doweled Joints: Install dowel bars and support assemblies at joints where indicated. Lubricate or asphalt coat one-half of dowel length, to prevent concrete bonding to one side of joint.

3.4 INSTALLATION TOLERANCES

A. Comply with ACI 117.

3.5 FIELD QUALITY CONTROL

A. Special Inspections: Owner will engage a special inspector to perform field tests and inspections and prepare test reports.

CONCRETE REINFORCING 032000 - 5

B. Testing Agency: Engage a qualified testing and inspecting agency to perform tests and inspections and to submit reports.

C. Inspections:

1. Steel-reinforcement placement.

2. Steel-reinforcement welding.

END OF SECTION 032000

CONCRETE REINFORCING 032000 - 6

CAST-IN-PLACE CONCRETE 033000 - 1

SECTION 033000 - CAST-IN-PLACE CONCRETE

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Cast-in-place concrete, including concrete materials, mixture design, placement procedures, and finishes.

B. Related Requirements:

1. Section 031000 "Concrete Forming and Accessories" for form-facing materials, form liners, insulating concrete forms, and waterstops.

2. Section 032000 "Concrete Reinforcing" for steel reinforcing bars and welded-wire reinforcement.

1.3 DEFINITIONS

A. Cementitious Materials: Portland cement alone or in combination with one or more of the following: blended hydraulic cement, fly ash, slag cement, other pozzolans, and silica fume;

materials subject to compliance with requirements.

B. Water/Cement Ratio (w/cm): The ratio by weight of water to cementitious materials.

1.4 ACTION SUBMITTALS

A. Product Data: For each of the following.

1. Portland cement.

2. Fly ash.

3. Slag cement.

4. Blended hydraulic cement.

5. Aggregates.

6. Admixtures:

a. Include limitations of use, including restrictions on cementitious materials, supplementary cementitious materials, air entrainment, aggregates, temperature at time of concrete placement, relative humidity at time of concrete placement, curing conditions, and use of other admixtures.

CAST-IN-PLACE CONCRETE 033000 - 2

7. Vapor retarders.

8. Curing materials.

9. Joint fillers.

10. Repair materials.

B. Design Mixtures: For each concrete mixture, include the following:

1. Mixture identification.

2. Minimum 28-day compressive strength.

3. Durability exposure class.

4. Maximum w/cm.

5. Slump limit.

6. Air content.

7. Nominal maximum aggregate size.

8. Indicate amounts of mixing water to be withheld for later addition at Project site if permitted.

9. Intended placement method.

10. Submit alternate design mixtures when characteristics of materials, Project conditions, weather, test results, or other circumstances warrant adjustments.

C. Shop Drawings:

1. Construction Joint Layout: Indicate proposed construction joints required to construct the structure.

a. Location of construction joints is subject to approval of the Engineer.

D. Concrete Schedule: For each location of each Class of concrete indicated in "Concrete Mixtures" Article, including the following:

1. Concrete Class designation.

2. Location within Project.

3. Exposure Class designation.

4. Formed Surface Finish designation and final finish.

5. Final finish for floors.

6. Curing process.

7. Floor treatment if any.

1.5 INFORMATIONAL SUBMITTALS

A. Qualification Data: For the following:

1. Ready-mixed concrete manufacturer.

2. Testing agency: Include copies of applicable ACI certificates.

B. Material Certificates: For each of the following, signed by manufacturers:

1. Cementitious materials.

2. Admixtures.

3. Curing compounds.

4. Adhesives.

CAST-IN-PLACE CONCRETE 033000 - 3

5. Vapor retarders.

6. Semirigid joint filler.

7. Joint-filler strips.

8. Repair materials.

C. Material Test Reports: For the following, from a qualified testing agency:

1. Portland cement.

2. Fly ash.

3. Slag cement.

4. Blended hydraulic cement.

5. Aggregates.

6. Admixtures.

D. Floor surface flatness and levelness measurements report, indicating compliance with specified tolerances.

E. Research Reports:

1. For concrete admixtures in accordance with ICC's Acceptance Criteria AC198.

2. For sheet vapor retarder/termite barrier, showing compliance with ICC AC380.

F. Preconstruction Test Reports: For each mix design.

G. Field quality-control reports.

1.6 QUALITY ASSURANCE

A. Ready-Mixed Concrete Manufacturer Qualifications: A firm experienced in manufacturing ready-mixed concrete products and that complies with ASTM C94/C94M requirements for production facilities and equipment.

1. Manufacturer certified in accordance with NRMCA's "Certification of Ready Mixed Concrete Production Facilities."

B. Laboratory Testing Agency Qualifications: A testing agency qualified in accordance with ASTM C1077 and ASTM E329 for testing indicated and employing an ACI-certified Concrete Quality Control Technical Manager.

1. Personnel performing laboratory tests shall be an ACI-certified Concrete Strength Testing Technician and Concrete Laboratory Testing Technician, Grade I. Testing agency laboratory supervisor shall be an ACI-certified Concrete Laboratory Testing Technician, Grade II.

C. Field Quality Control Testing Agency Qualifications: An independent agency, acceptable to authorities having jurisdiction, qualified in accordance with ASTM C1077 and ASTM E329 for testing indicated.

CAST-IN-PLACE CONCRETE 033000 - 4

1. Personnel conducting field tests shall be qualified as an ACI Concrete Field Testing Technician, Grade 1, in accordance with ACI CPP 610.1 or an equivalent certification program.

1.7 PRECONSTRUCTION TESTING

A. Preconstruction Testing Service: Engage a qualified testing agency to perform preconstruction testing on each concrete mixture.

1. Include the following information in each test report:

a. Admixture dosage rates.

b. Slump.

c. Air content.

d. Seven-day compressive strength.

e. 28-day compressive strength.

1.8 DELIVERY, STORAGE, AND HANDLING

A. Comply with ASTM C94/C94M and ACI 301.

1.9 FIELD CONDITIONS

A. Cold-Weather Placement: Comply with ACI 301 and ACI 306.1 and as follows.

1. Protect concrete work from physical damage or reduced strength that could be caused by frost, freezing actions, or low temperatures.

2. When average high and low temperature is expected to fall below 40 deg F for three successive days, maintain delivered concrete mixture temperature within the temperature range required by ACI 301.

3. Do not use frozen materials or materials containing ice or snow.

4. Do not place concrete in contact with surfaces less than 35 deg F, other than reinforcing steel.

5. Do not use calcium chloride, salt, or other materials containing antifreeze agents or chemical accelerators unless otherwise specified and approved in mixture designs.

B. Hot-Weather Placement: Comply with ACI 301 and ACI 305.1, and as follows:

1. Maintain concrete temperature at time of discharge to not exceed 95 deg F.

2. Fog-spray forms, steel reinforcement, and subgrade just before placing concrete. Keep subgrade uniformly moist without standing water, soft spots, or dry areas.

CAST-IN-PLACE CONCRETE 033000 - 5

PART 2 - PRODUCTS

2.1 CONCRETE, GENERAL

A. ACI Publications: Comply with ACI 301unless modified by requirements in the Contract Documents.

2.2 CONCRETE MATERIALS

A. Source Limitations:

1. Obtain all concrete mixtures from a single ready-mixed concrete manufacturer for entire Project.

2. Obtain each type or class of cementitious material of the same brand from the same manufacturer's plant.

3. Obtain aggregate from single source.

4. Obtain each type of admixture from single source from single manufacturer.

B. Cementitious Materials:

1. Portland Cement: ASTM C150/C150M, Type I/II.

2. Fly Ash: ASTM C618, Class C or F.

3. Slag Cement: ASTM C989/C989M, Grade 100 or 120.

4. Blended Hydraulic Cement: ASTM C595/C595M, Type IS, portland blast-furnace slag cement.

C. Normal-Weight Aggregates: ASTM C33/C33M, Class 3S coarse aggregate or better, graded.

Provide aggregates from a single source.

1. Alkali-Silica Reaction: Comply with one of the following:

a. Expansion Result of Aggregate: Not more than 0.04 percent at one-year when tested in accordance with ASTM C1293.

b. Expansion Results of Aggregate and Cementitious Materials in Combination: Not more than 0.10 percent at an age of 16 days when tested in accordance with

ASTM C1567.

c. Alkali Content in Concrete: Not more than 4 lb./cu. yd. for moderately reactive aggregate or 3 lb./cu. yd. for highly reactive aggregate, when tested in accordance with ASTM C1293 and categorized in accordance with ASTM C1778, based on alkali content being calculated in accordance with ACI 301.

2. Maximum Coarse-Aggregate Size: 1-1/2 inches nominal, 1 inch

3. Fine Aggregate: Free of materials with deleterious reactivity to alkali in cement.

D. Air-Entraining Admixture: ASTM C260/C260M.

E. Chemical Admixtures: Certified by manufacturer to be compatible with other admixtures that do not contribute water-soluble chloride ions exceeding those permitted in hardened concrete.

Do not use calcium chloride or admixtures containing calcium chloride.

CAST-IN-PLACE CONCRETE 033000 - 6

1. Water-Reducing Admixture: ASTM C494/C494M, Type A.

2. Retarding Admixture: ASTM C494/C494M, Type B.

3. Water-Reducing and -Retarding Admixture: ASTM C494/C494M, Type D.

4. High-Range, Water-Reducing Admixture: ASTM C494/C494M, Type F.

5. High-Range, Water-Reducing and -Retarding Admixture: ASTM C494/C494M, Type G.

6. Plasticizing and Retarding Admixture: ASTM C1017/C1017M, Type II.

7. Shrinkage Reducing Admixture: ASTM C494, Type S.

F. Water and Water Used to Make Ice: ASTM C94/C94M, potable or complying with ASTM C1602/C1602M, including all limits listed in Table 2 and the requirements of paragraph 5.4

2.3 FIBER REINFORCEMENT

A. Synthetic Macro-Fiber: Synthetic macro-fibers engineered and designed for use in concrete, complying with ASTM C1116/C1116M, Type III, 1 to 2-1/4 inches long.

1. TUF-STRAND SF by Euclid Chemical Company

2. SikaFiber 800 Stealth by Sika

3. Or approved equal.

2.4 VAPOR RETARDERS

A. Sheet Vapor Retarder, Class A: ASTM E1745, Class A, not less than 10 mils thick. Include manufacturer's recommended adhesive or pressure-sensitive tape.

1. Stego Vapor Barrier by Stego Industries.

2. Or approved equal.

2.5 LIQUID FLOOR TREATMENTS

A. Penetrating Liquid Floor Treatment: Clear, chemically reactive, waterborne solution of inorganic silicate or siliconate materials and proprietary components; odorless; that penetrates, hardens, and densifies concrete surfaces.

B. Provide liquid floor treatment to concrete interior floor surfaces that do not receive a finish.

1. Euclid Chemical - Euco Diamond Hard.

2. Dayton Superior - Sure Hard Densifier

2.6 CONCRETE SEALER AND WATER REPELLENT

A. Provide concrete sealer and water repellent for concrete surfaces exposed to weather. Concrete sealer and water repellent must be clear, penetrating, breathable, waterborne silane-siloxane solution.

1. Performance:

a. 40% silant content.

b. Water absorption: 85% reduction per NCHRP 244 Series II.

CAST-IN-PLACE CONCRETE 033000 - 7

c. Chloride penetration: 85% reduction per NCHRP 244 Series II.

2. Manufactures / Products:

a. Euclid Chemical - Baracade Silane 40 WB.

b. Sika - Sikagard 740 W.

c. Dayton Superior - Weather Worker 40% J29.

2.7 CURING MATERIALS

A. Evaporation Retarder: Waterborne, monomolecular film forming, manufactured for application to fresh concrete.

B. Absorptive Cover: AASHTO M 182, Class 2, burlap cloth made from jute or kenaf, weighing approximately 9 oz./sq. yd. when dry.

C. Moisture-Retaining Cover: ASTM C171, polyethylene film burlap-polyethylene sheet.

1. Color:

a. Ambient Temperature Below 50 deg F: Black.

b. Ambient Temperature between 50 deg F and 85 deg F: Any color.

c. Ambient Temperature Above 85 deg F: White.

D. Water: Potable or complying with ASTM C1602/C1602M.

E. Clear, Waterborne, Membrane-Forming, Dissipating Curing Compound: ASTM C309, Type 1, Class B.

2.8 RELATED MATERIALS

A. Expansion- and Isolation-Joint-Filler Strips: ASTM D1752, cork or self-expanding cork.

B. Semirigid Joint Filler: Two-component, semirigid, 100 percent solids, epoxy resin with a Type A shore durometer hardness of 80 in accordance with ASTM D2240.

C. Epoxy Bonding Adhesive: ASTM C881, two-component epoxy resin, capable of humid curing and bonding to damp surfaces, of class suitable for application temperature and of grade and class to suit requirements, and as follows:

1. Types IV and V, load bearing for bonding hardened or freshly mixed concrete to hardened concrete.

2.9 REPAIR MATERIALS

A. Repair Underlayment: Cement-based, polymer-modified, self-leveling product that can be applied in thicknesses from 1/8 inch and that can be feathered at edges to match adjacent floor elevations.

CAST-IN-PLACE CONCRETE 033000 - 8

1. Cement Binder: ASTM C150/C150M portland cement or hydraulic or blended hydraulic cement, as defined in ASTM C219.

2. Primer: Product of underlayment manufacturer recommended for substrate, conditions, and application.

3. Aggregate: Well-graded, washed gravel, 1/8 to 1/4 inch or coarse sand, as recommended by underlayment manufacturer.

4. Compressive Strength: Not less than 5000 psi at 28 days when tested in accordance with

ASTM C109/C109M.

B. Repair Overlayment: Cement-based, polymer-modified, self-leveling product that can be applied in thicknesses from 1/4 inch and that can be filled in over a scarified surface to match adjacent floor elevations.

1. Cement Binder: ASTM C150/C150M portland cement or hydraulic or blended hydraulic cement, as defined in ASTM C219.

2. Primer: Product of topping manufacturer recommended for substrate, conditions, and application.

3. Aggregate: Well-graded, washed gravel, 1/8 to 1/4 inch or coarse sand as recommended by topping manufacturer.

4. Compressive Strength: Not less than 5000 psi at 28 days when tested in accordance with

ASTM C109/C109M.

2.10 CONCRETE MIXTURES, GENERAL

A. Prepare design mixtures for each type and strength of concrete, proportioned on the basis of laboratory trial mixture or field test data, or both, in accordance with ACI 301.

1. Use a qualified testing agency for preparing and reporting proposed mixture designs, based on laboratory trial mixtures.

B. Admixtures: Use admixtures in accordance with manufacturer's written instructions.

1. Use water-reducing, high-range water-reducing or plasticizing admixture in concrete, as required, for placement and workability.

2. Use water-reducing and -retarding admixture when required by high temperatures, low humidity, or other adverse placement conditions.

3. Use water-reducing admixture in pumped concrete, concrete for heavy-use industrial slabs concrete for parking structure slabs, and concrete with a w/cm below 0.50.

2.11 CONCRETE MIXTURES

A. Class A: Normal-weight concrete used for fill and underground ductbank.

1. Exposure Class: ACI 318 F1 S0 W0 C1.

2. Minimum Compressive Strength: 3500 psi at 28 days.

3. Maximum w/cm: 0.55.

4. Slump Limit: 4 inches, plus or minus 1 inch, 8 inches, plus or minus 1 inch for concrete with verified slump of 3 inches plus or minus 1 inch before adding high-range water-reducing admixture or plasticizing admixture at Project site.

CAST-IN-PLACE CONCRETE 033000 - 9

5. Air Content:

a. Exposure Class F1: 4.5 percent, plus or minus 1.5 percent at point of delivery for concrete containing 1-1/2-inch nominal maximum aggregate size.

6. Limit water-soluble, chloride-ion content in hardened concrete to 0.30 percent by weight of cement.

B. Class B: Normal-weight concrete used for concrete footings and foundation walls not exposed to car-wash liquid.

1. Exposure Class: ACI 318 F2 S0 W1 C2.

2. Minimum Compressive Strength: 4500 psi at 28 days.

3. Maximum w/cm: 0.45.

4. Slump Limit: 4 inches, plus or minus 1 inch, 8 inches, plus or minus 1 inch for concrete with verified slump of 3 inches plus or minus 1 inch before adding high-range water-reducing admixture or plasticizing admixture at Project site.

5. Air Content:

a. Exposure Classes F2 and F3: 5.5 percent, plus or minus 1.5 percent at point of delivery for concrete containing 1-1/2-inch nominal maximum aggregate size.

6. Limit water-soluble, chloride-ion content in hardened concrete to 0.15 percent by weight of cement.

C. Class C: Normal-weight concrete used for interior slabs-on-ground not exposed to freeze-thaw or car-wash liquid.

1. Exposure Class: ACI 318 F0 S0 W0 C1.

2. Minimum Compressive Strength: 4500 psi at 28 days.

3. Maximum w/cm: 0.42.

4. Slump Limit: 4 inches, plus or minus 1 inch, 8 inches, plus or minus 1 inch for concrete with verified slump of 3 inches plus or minus 1 inch before adding high-range water-reducing admixture or plasticizing admixture at Project site.

5. Maximum concrete drying shrinkage: 0.040% at 28 days in accordance with ASTM C157 with the following modifications.

a. Wet cure specimens for a period of 7 days (including the period of time the specimens are in the mold). Wet cure may be achieved either through storage in a moist cabinet or room in accordance with ASTM C511, or through storage in lime saturated water. Drying age zero (0) shall be deemed after the specimen has completed its wetting period.

b. Slump of concrete for testing shall match job requirements.

c. Report results in accordance with ASTM C157 at 0, 7, 14 and 28 days of drying.

6. Air Content:

a. Do not use an air-entraining admixture or allow total air content to exceed 3 percent for concrete used in trowel-finished floors.

7. Limit water-soluble, chloride-ion content in hardened concrete to 0.15 percent by weight of cement.

CAST-IN-PLACE CONCRETE 033000 - 10

8. Synthetic Micro-Fiber: Uniformly disperse in concrete mixture at manufacturer's recommended rate, but not less than a rate of 5 lb/cu. yd.

D. Class D: Normal-weight concrete used for concrete element exposed to freeze-thaw or car-wash liquid.

1. Exposure Class: ACI 318 F3 S0 W1 C2.

2. Minimum Compressive Strength: 5000 psi at 28 days.

3. Maximum w/cm: 0.40.

4. Slump Limit: 4 inches, plus or minus 1 inch, 8 inches, plus or minus 1 inch for concrete with verified slump of 3 inches plus or minus 1 inch before adding high-range water-reducing admixture or plasticizing admixture at Project site.

5. Maximum concrete drying shrinkage: 0.040% at 28 days in accordance with ASTM C157 with the following modifications.

a. Wet cure specimens for a period of 7 days (including the period of time the specimens are in the mold). Wet cure may be achieved either through storage in a moist cabinet or room in accordance with ASTM C511, or through storage in lime saturated water. Drying age zero (0) shall be deemed after the specimen has completed its wetting period.

b. Slump of concrete for testing shall match job requirements.

c. Report results in accordance with ASTM C157 at 0, 7, 14 and 28 days of drying.

6. Air Content:

a. Do not use an air-entraining admixture or allow total air content to exceed 3 percent for concrete used in trowel-finished floors.

E. Limit water-soluble, chloride-ion content in hardened concrete to 0.15 percent by weight of cement.

F. Class E: Normal-weight concrete used for interior elevated slabs on composite metal deck.

1. Exposure Class: ACI 318 F0 S0 W0 C0.

2. Minimum Compressive Strength: 4000 psi at 28 days.

3. Maximum w/cm: 0.45.

4. Slump Limit: 4 inches, plus or minus 1 inch 8 inches, plus or minus 1 inch for concrete with verified slump of 3 inches plus or minus 1 inch before adding high-range water-reducing admixture or plasticizing admixture at Project site.

5. Air Content:

a. Do not use an air-entraining admixture or allow total air content to exceed 3 percent for concrete used in trowel-finished floors.

6. Limit water-soluble, chloride-ion content in hardened concrete to 0.15 percent by weight of cement.

CAST-IN-PLACE CONCRETE 033000 - 11

2.12 CONCRETE MIXING

A. Ready-Mixed Concrete: Measure, batch, mix, and deliver concrete in accordance with ASTM C94/C94M and ASTM C1116, and furnish batch ticket information.

B. Project-Site Mixing: Measure, batch, and mix concrete materials and concrete in accordance with ASTM C94/C94M. Mix concrete materials in appropriate drum-type batch machine mixer.

1. For mixer capacity of 1 cu. yd. or smaller, continue mixing at least 1-1/2 minutes, but not more than five minutes after ingredients are in mixer, before any part of batch is released.

2. For mixer capacity larger than 1 cu. yd., increase mixing time by 15 seconds for each additional 1 cu. yd.

3. Provide batch ticket for each batch discharged and used in the Work, indicating Project identification name and number, date, mixture type, mixture time, quantity, and amount of water added. Record approximate location of final deposit in structure.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Verification of Conditions:

1. Before placing concrete, verify that installation of concrete forms, accessories, and reinforcement, and embedded items is complete and that required inspections have been performed.

2. Do not proceed until unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Provide reasonable auxiliary services to accommodate field testing and inspections, acceptable to testing agency, including the following:

1. Daily access to the Work.

2. Incidental labor and facilities necessary to facilitate tests and inspections.

3. Secure space for storage, initial curing, and field curing of test samples, including source of water and continuous electrical power at Project site during site curing period for test samples.

4. Security and protection for test samples and for testing and inspection equipment at Project site.

3.3 INSTALLATION OF EMBEDDED ITEMS

A. Place and secure anchorage devices and other embedded items required for adjoining Work that is attached to or supported by cast-in-place concrete.

1. Use setting drawings, templates, diagrams, instructions, and directions furnished with items to be embedded.

CAST-IN-PLACE CONCRETE 033000 - 12

2. Install anchor rods, accurately located, to elevations required and complying with tolerances in Section 7.5 of ANSI/AISC 303.

3. Install reglets to receive waterproofing and to receive through-wall flashings in outer face of concrete frame at exterior walls, where flashing is shown at lintels, shelf angles, and other conditions.

3.4 INSTALLATION OF VAPOR RETARDER

A. Sheet Vapor Retarders: Place, protect, and repair sheet vapor retarder in accordance with ASTM E1643 and manufacturer's written instructions.

1. Install vapor retarder with longest dimension parallel with direction of concrete pour.

2. Face laps away from exposed direction of concrete pour.

3. Lap vapor retarder over footings not less than 6 inches, sealing vapor retarder to concrete.

4. Lap joints 6 inches and seal with manufacturer's recommended tape.

5. Terminate vapor retarder at the top of floor slabs, sealing entire perimeter to floor slabs, or foundation walls.

6. Seal penetrations in accordance with vapor retarder manufacturer's instructions.

7. Protect vapor retarder during placement of reinforcement and concrete.

a. Repair damaged areas by patching with vapor retarder material, overlapping damages area by 6 inches on all sides, and sealing to vapor retarder.

B. Bituminous Vapor Retarders: Place, protect, and repair bituminous vapor retarder in accordance with manufacturer's written instructions.

3.5 JOINTS

A. Construct joints true to line, with faces perpendicular to surface plane of concrete.

B. Construction Joints: Coordinate with floor slab pattern and concrete placement sequence.

1. Install so strength and appearance of concrete are not impaired, at locations indicated on Drawings or as approved by Architect.

2. Place joints perpendicular to main reinforcement.

a. Do not continue reinforcement through sides of strip placements of floors and slabs.

3. Locate horizontal joints in walls and columns at underside of floors, slabs, and at the top of footings or floor slabs.

4. Space vertical joints in walls as indicated on Drawings. Unless otherwise indicated on Drawings, locate vertical joints beside piers integral with walls, near corners, and in…