250709_Sarasota_Breeze_Oil_Room_CD_Project_Manual_5-21-26.pdf

Sarasota County Public Transit

Oil Room Improvements

Construction Documents

Breeze Transit

5303 Pinkney Avenue

Sarasota, FL 34233

PROJECT MANUAL

May 15, 2025

Centerpointe Corporate Park

375 Essjay Road

Suite 200

Williamsville, New York 14221 www.wendelcompanies.com

716.688.0766

Project No. 630001

Wendel Project No. 630001

TABLE OF CONTENTS - 1

Construction Documents

TABLE OF CONTENTS

DIVISION 08- OPENINGS

083323 Overhead Coiling Doors

DIVISION 11- EQUIPMENT

115720 General Service Compressed Air Pipping

115800 Fluid Lubrication Systems

115810 Fluid Lubrication Piping

OVERHEAD COILING DOORS 083323 - 1

SECTION 083323 - OVERHEAD COILING DOORS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary

Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Insulated service doors.

1.3 ACTION SUBMITTALS

A. Product Data: For each type and size of overhead coiling door and accessory.

1. Include construction details, material descriptions, dimensions of individual components, profiles for slats, and finishes.

2. Include rated capacities, operating characteristics, electrical characteristics, and furnished accessories.

3. Include description of automatic-closing device and testing and resetting instructions.

B. Shop Drawings: For each installation and for special components not dimensioned or detailed in manufacturer's product data.

1. Include plans, elevations, sections, and mounting details.

2. Include details of equipment assemblies, and indicate dimensions, required clearances, method of field assembly, components, and location and size of each field connection.

3. Include points of attachment and their corresponding static and dynamic loads imposed on structure.

4. For exterior components, include details of provisions for assembly expansion and contraction and for excluding and draining moisture to the exterior.

5. Show locations of controls, locking devices, and other accessories.

6. Include diagrams for power, signal, and control wiring.

C. Samples for Initial Selection: Manufacturer's finish charts showing full range of colors and textures available for units with factory-applied finishes.

1. Include similar Samples of accessories involving color selection.

D. Samples for Verification: For each type of exposed finish on the following components, in manufacturer's standard sizes:

OVERHEAD COILING DOORS 083323 - 2

1. Curtain slats.

2. Bottom bar.

3. Guides.

4. Brackets.

5. Hood.

6. Include similar Samples of accessories involving color selection.

1.4 INFORMATIONAL SUBMITTALS

A. Qualification Data: For Installer and testing and inspecting agency.

B. Sample Warranty: For warranty.

1.5 CLOSEOUT SUBMITTALS

A. Warranty.

B. Maintenance Data: For overhead coiling doors to include in maintenance manuals.

1.6 QUALITY ASSURANCE

A. Installer Qualifications: An entity that employs installers and supervisors who are trained and approved by manufacturer for both installation and maintenance of units required for this

Project.

1. Maintenance Proximity: Not more than two hours' normal travel time from Installer's place of business to Project site.

1.7 WARRANTY

A. Warranty: Manufacturer agrees to repair or replace components of doors that fail in materials or workmanship within specified warranty period.

1. Warranty Period: Two years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Source Limitations: Obtain overhead coiling doors from single source from single manufacturer.

1. Obtain operators and controls from overhead coiling-door manufacturer.

OVERHEAD COILING DOORS 083323 - 3

2.2 PERFORMANCE REQUIREMENTS

A. Structural Performance, Exterior Doors: Capable of withstanding the following design wind loads:

1. Design Wind Speed: 159 MPH (Ultimate); 123 MPH (Allowable)

2. Risk Category: III

3. Exposure Category: C

4. Design Wind Load: Design wind pressure of 40 lbf/sq. ft. (ultimate), acting inward or outward.

5. Testing: According to ASTM E330/E330M or DASMA 108 for garage doors and complying with acceptance criteria of DASMA 108.

6. Deflection Limits: Design overhead coiling doors to withstand design wind load without evidencing permanent deformation or disengagement of door components.

7. Operability under Wind Load: Design overhead coiling doors to remain operable under design wind pressure of 40 lbf/sq. ft. (ultimate), acting inward or outward.

B. Windborne-Debris Impact Resistance: Provide glazed and impact-protective overhead coiling doors that pass TAS 201, TAS 202, TAS 203 and 2023 Florida Building Code; Chapter 16;

Section 1626 missile-impact and cyclic-pressure tests for enhanced protection.

C. Seismic Performance: Exempt from seismic design requirements according to ASCE 7-22

Chapter 11.7 as building and other structures are assigned to Seismic Design Category A.

2.3 DOOR ASSEMBLY

A. Insulated Service Door: Overhead coiling door formed with curtain of interlocking metal slats.

1. Basis-of-Design: Cornell Cookson; Thermiser, Model ESD30.

2. Other Acceptable Manufacturers:

a. C.H. Overhead Doors.

b. Clopay Building Products.

B. Operation Cycles: Door components and operators capable of operating for not less than

50,000. One operation cycle is complete when a door is opened from the closed position to the fully open position and returned to the closed position.

1. Include tamperproof cycle counter.

C. Air Infiltration: Maximum rate of 0.3 cfm/sq. ft. at 15 and 25 mph when tested according to

ASTM E283.

D. Curtain U-Factor: Min. .82.

E. Door Curtain Material: Galvanized steel.

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OVERHEAD COILING DOORS 083323 - 4

F. Door Curtain Slats: Flat profile slats of 3 center-to-center height.

1. Vision Panels: Approximately 10- by 1-5/8-inch openings spaced approximately 2 inches apart and beginning 12 inches from end guides; in number of rows of slats and height indicated on Drawings; installed with vision-panel glazing.

2. Insulated-Slat Interior Facing: Metal.

3. Gasket Seal. Manufacturer's standard continuous gaskets between slats.

G. Bottom Bar: Reinforced extruded aluminum interior face with full depth insulation and exterior skin slat to match curtain material and gauge. Minimum 4” tall x 1-1/16” thickness.

H. Curtain Jamb Guides: Galvanized steel with exposed finish and color matching curtain slats.

I. Hood: Galvanized steel.

1. Shape: Round.

2. Mounting: Face of wall.

J. Manual Door Operator: Chain-hoist operator .

K. Electric Door Operator:

1. Usage Classification: Standard duty, up to 25 cycles per hour and up to 90 cycles per day.

2. Operator Location: Front of hood.

3. Safety: Listed according to UL 325 by a qualified testing agency for commercial or industrial use.

4. Motor Exposure: Interior.

5. Motor Electrical Characteristics:

a. Voltage: 480-V ac, three phase, 60 Hz.

6. Emergency Manual Operation: Chain type.

7. Obstruction-Detection Device: Automatic photoelectric sensor mounted on rail and electric sensor edge on bottom bar; self-monitoring type.

a. Sensor Edge Bulb Color: Black.

8. Control Station(s): Interior and exterior mounted at each opening.

L. Curtain Accessories: Equip door with weatherseals.

M. Door Finish:

1. Baked-Enamel: Gray.

2. Interior Curtain-Slat Facing: Match finish of exterior curtain-slat face.

OVERHEAD COILING DOORS 083323 - 5

2.4 MATERIALS, GENERAL

A. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.

2.5 DOOR CURTAIN MATERIALS AND CONSTRUCTION

A. Door Curtains: Fabricate overhead coiling-door curtain of interlocking metal slats, designed to withstand wind loading indicated, in a continuous length for width of door without splices.

Unless otherwise indicated, provide slats of thickness and mechanical properties recommended by door manufacturer for performance, size, and type of door indicated, and as follows:

1. Steel Door Curtain Slats: Zinc-coated (galvanized), cold-rolled structural-steel sheet;

complying with ASTM A653/A653M, with G90 (Z275) zinc coating; nominal sheet thickness (coated) of 0.028 inch; and as required.

2. Vision-Panel Glazing: Manufacturer's standard clear glazing, fabricated from transparent acrylic sheet or fire-protection-rated glass as required for type of door; set in glazing channel secured to curtain slats.

3. Insulation: Fill slats for insulated doors with manufacturer's standard thermal insulation complying with maximum flame-spread and smoke-developed indexes of 75 and 450, respectively, according to ASTM E84 or UL 723. Enclose insulation completely within slat faces.

4. Metal Interior Curtain-Slat Facing: Match metal of exterior curtain-slat face..

B. Curtain Jamb Guides: Manufacturer's standard angles or channels and angles of same material and finish as curtain slats unless otherwise indicated, with sufficient depth and strength to retain curtain, to allow curtain to operate smoothly, and to withstand loading. Slot bolt holes for guide adjustment. Provide removable stops on guides to prevent overtravel of curtain, and a continuous bar for holding windlocks.

2.6 HOODS

A. General: Form sheet metal hood to entirely enclose coiled curtain and operating mechanism at opening head. Contour to fit end brackets to which hood is attached. Roll and reinforce top and bottom edges for stiffness. Form closed ends for surface-mounted hoods and fascia for any portion of between-jamb mounting that projects beyond wall face. Equip hood with intermediate support brackets as required to prevent sagging.

1. Galvanized Steel: Nominal 0.028-inch thick, hot-dip galvanized-steel sheet with G90

(Z275) zinc coating, complying with ASTM A653/A653M.

2. Finish and Color: Match doors.

OVERHEAD COILING DOORS 083323 - 6

2.7 CURTAIN ACCESSORIES

A. Weatherseals for Exterior Doors: Equip each exterior door with weather-stripping gaskets fitted to entire exterior perimeter of door for a weather-resistant installation unless otherwise indicated.

1. Hood: Use neoprene/rayon baffle to impede air flow above coil

2. At door jambs, use replaceable, adjustable, continuous, flexible, 1/8-inch thick seals of flexible vinyl, rubber, or neoprene sealing against both sides.

3. Lintel Seal: Double brush seal with EPDM sandwiched between the two brush seals at door header to impede air flow.

4. Bottom Bar:

a. Manually Operated Doors: Replaceable, bulb-style, compressible EDPM gasket extending into guides

b. Motor Operated Doors: Sensing/weather edge with neoprene astragal extending full width of door bottom bar

2.8 COUNTERBALANCE MECHANISM

A. General: Counterbalance doors by means of manufacturer's standard mechanism with an adjustable-tension, steel helical torsion spring mounted around a steel shaft and contained in a spring barrel connected to top of curtain with barrel rings. Use self-lubricating graphite bearings for rotating members.

B. Counterbalance Barrel: Fabricate spring barrel of manufacturer's standard hot-formed, structural-quality, seamless carbon-steel pipe, of sufficient diameter and wall thickness to support rolled-up curtain without distortion of slats and to limit barrel deflection to not more than 0.03 in./ft. of span under full load.

C. Counterbalance Spring: One or more oil-tempered, heat-treated steel helical torsion springs.

Size springs to counterbalance weight of curtain, with uniform adjustment accessible from outside barrel. Secure ends of springs to barrel and shaft with cast-steel barrel plugs.

D. Torsion Rod for Counterbalance Shaft: Fabricate of manufacturer's standard cold-rolled steel, sized to hold fixed spring ends and carry torsional load.

E. Brackets: Manufacturer's standard mounting brackets of either cast iron or cold-rolled steel plate with finish and color to match doors.

2.9 MANUAL DOOR OPERATORS

A. General: Equip door with manual door operator by door manufacturer.

B. Chain-Hoist Operator: Consisting of endless steel hand chain, chain-pocket wheel and guard, and gear-reduction unit with a maximum 25-lbf force for door operation. Provide alloy-steel hand chain with chain holder secured to operator guide.

OVERHEAD COILING DOORS 083323 - 7

2.10 ELECTRIC DOOR OPERATORS

A. General: Electric door operator assembly of size and capacity recommended and provided by door manufacturer for door and operation-cycles requirement specified, with electric motor and factory-prewired motor controls, starter, gear-reduction unit, solenoid-operated brake, clutch, control stations, control devices, integral gearing for locking door, and accessories required for proper operation.

1. Comply with NFPA 70.

2. Control equipment complying with NEMA ICS 1, NEMA ICS 2, and NEMA ICS 6, with

NFPA 70 Class 2 control circuit, maximum 24-V ac or dc.

B. Usage Classification: Electric operator and components capable of operating for not less than number of cycles per hour indicated for each door.

C. Door Operator Location(s): Operator location indicated for each door.

1. Front-of-Hood Mounted: Operator is mounted to the right or left door head plate with the operator on coil side of the door-hood assembly and connected to the door drive shaft with drive chain and sprockets. Front clearance is required for this type of mounting.

D. Motors: Reversible-type motor with controller (disconnect switch) for motor exposure indicated for each door assembly.

1. Electrical Characteristics: Minimum as indicated for each door assembly. If not indicated, large enough to start, accelerate, and operate door in either direction from any position, at a speed not less than 8 in./sec. and not more than 12 in./sec., without exceeding nameplate ratings or service factor.

2. Operating Controls, Controllers, Disconnect Switches, Wiring Devices, and Wiring:

Manufacturer's standard unless otherwise indicated.

3. Coordinate wiring requirements and electrical characteristics of motors and other electrical devices with building electrical system and each location where installed.

E. Limit Switches: Equip each motorized door with adjustable switches interlocked with motor controls and set to automatically stop door at fully opened and fully closed positions.

F. Obstruction-Detection Devices: External entrapment protection consisting of indicated automatic safety sensor capable of protecting full width of door opening. For non-fire-rated doors, activation of device immediately stops and reverses downward door travel.

1. Photoelectric Sensor: Manufacturer's standard system designed to detect an obstruction in door opening without contact between door and obstruction.

a. Self-Monitoring Type: Designed to interface with door operator control circuit to detect damage to or disconnection of sensing device. When self-monitoring feature is activated, door closes only with sustained or constant pressure on close button.

2. Electric Sensor Edge: Automatic safety sensor edge, located within astragal or weather stripping mounted to bottom bar. Contact with sensor activates device. Connect to control circuit using manufacturer's standard take-up reel or self-coiling cable.

OVERHEAD COILING DOORS 083323 - 8

a. Self-Monitoring Type: Four-wire-configured device designed to interface with door operator control circuit to detect damage to or disconnection of sensor edge.

G. Control Station: Three-button control station in fixed location with momentary-contact push-button controls labeled "Open" and "Stop" and sustained- or constant-pressure push-button control labeled "Close."

1. Interior-Mounted Units: Full-guarded, surface-mounted, heavy-duty type, with general-purpose NEMA ICS 6, Type 1 enclosure.

2. Exterior-Mounted Units: Full-guarded, standard-duty, surface-mounted, weatherproof type, NEMA ICS 6, Type 4 enclosure, key operated, prep for Best Small Format

Interchangeable Cores. Coordinate with Hardware Schedule.

H. Emergency Manual Operation: Equip each electrically powered door with capability for emergency manual operation. Design manual mechanism so required force for door operation does not exceed 25 lbf.

I. Emergency Operation Disconnect Device: Equip operator with hand-operated disconnect mechanism for automatically engaging manual operator and releasing brake for emergency manual operation while disconnecting motor without affecting timing of limit switch. Mount mechanism so it is accessible from floor level. Include interlock device to automatically prevent motor from operating when emergency operator is engaged.

J. Motor Removal: Design operator so motor may be removed without disturbing limit-switch adjustment and without affecting emergency manual operation.

2.11 GENERAL FINISH REQUIREMENTS

A. Comply with NAAMM/NOMMA 500 for recommendations for applying and designating finishes.

B. Appearance of Finished Work: Noticeable variations in same piece are not acceptable.

Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.

2.12 STEEL AND GALVANIZED-STEEL FINISHES

A. Baked-Enamel Finish: Manufacturer's standard baked-on finish consisting of prime coat and thermosetting topcoat. Comply with coating manufacturer's written instructions for cleaning, pretreatment, application, and minimum dry film thickness.

OVERHEAD COILING DOORS 083323 - 9

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates areas and conditions, with Installer present, for compliance with requirements for substrate construction and other conditions affecting performance of the Work.

B. Examine locations of electrical connections.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. Install overhead coiling doors and operating equipment complete with necessary hardware, anchors, inserts, hangers, and equipment supports; according to manufacturer's written instructions and as specified.

B. Install overhead coiling doors, hoods, controls, and operators at the mounting locations indicated for each door.

C. Accessibility: Install overhead coiling doors, switches, and controls along accessible routes in compliance with the accessibility standard.

D. Power-Operated Doors: Install according to UL 325.

3.3 FIELD QUALITY CONTROL

A. Testing Agency: Engage a qualified testing agency to perform tests and inspections and to furnish reports to Architect.

B. Repair or remove and replace installations where inspections indicate that they do not comply with specified requirements.

C. Reinspect repaired or replaced installations to determine if replaced or repaired door assembly installations comply with specified requirements.

3.4 STARTUP SERVICE

A. Engage a factory-authorized service representative to perform startup service.

1. Complete installation and startup checks according to manufacturer's written instructions.

2. After electrical circuitry has been energized, operate doors to confirm proper motor rotation and door performance.

3. Test and adjust controls and safety devices. Replace damaged and malfunctioning controls and equipment.

OVERHEAD COILING DOORS 083323 - 10

3.5 ADJUSTING

A. Adjust hardware and moving parts to function smoothly so that doors operate easily, free of warp, twist, or distortion.

1. Adjust exterior doors and components to be weather resistant.

B. Lubricate bearings and sliding parts as recommended by manufacturer.

C. Adjust seals to provide tight fit around entire perimeter.

3.6 DEMONSTRATION

A. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain overhead coiling doors.

END OF SECTION 083323

GENERAL-SERVICE COMPRESSED-AIR PIPING 115720 - 1

SECTION 115720 - GENERAL-SERVICE COMPRESSED-AIR PIPING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary

Conditions, apply to this Section.

1.2 SUMMARY

A. This Section includes piping and related specialties for general-service compressed-air systems operating at 200 psig or less.

B. Related Sections include the following:

1. Section 115700 "Compressed Air Equipment" for general-service air compressors and accessories.

1.3 DEFINITIONS

A. ABS: Acrylonitrile-butadiene-styrene plastic.

B. CR: Chlorosulfonated polyethylene synthetic rubber.

C. EPDM: Ethylene-propylene-diene terpolymer rubber.

D. HDPE: High-density polyethylene plastic.

E. NBR: Acrylonitrile-butadiene rubber.

F. PE: Polyethylene plastic.

G. PVC: Polyvinyl chloride plastic.

H. Low-Pressure Compressed-Air Piping: System of compressed-air piping and specialties operating at pressures of 150 psig (1035 kPa) or less.

1.4 ACTION SUBMITTALS

A. Product Data: For the following:

1. Dielectric fittings.

2. Valves

3. Flexible pipe connectors.

GENERAL-SERVICE COMPRESSED-AIR PIPING 115720 - 2

4. Safety valves.

5. Pressure regulators. Include rated capacities and operating characteristics.

6. Automatic drain valves.

7. Filters. Include rated capacities and operating characteristics.

8. Quick couplings.

9. Hose assemblies.

B. Provide piping schedule indicating type of intended installation and installation location. Refer to piping schedule below.

C. Shop/Coordination Drawings: Produced in electronic format (compatible with Autocad 2008)

Detailed at ¼” =1’-0” scale, double lined. Drawings shall indicate pipe layout and elevation, and all equipment with manufacturers’ recommended maintenance access. The following items shall be shown and coordinated with each other, using input from installers of the items and trades involved: (Submit 3 hard copies of all documents to Architect for Review and Approval):

1. Piping installation in all spaces, indicating coordination with general construction, building components, and other building services. Indicate proposed changes to piping layout.

2. Fabrication, assembly, and installation, including plans, elevations, sections, components, and attachments to other work.

3. Fabrication of pipe anchors, hangers, supports for multiple pipes, alignment guides.

4. Detail location of anchors, alignment guides, and expansion joints and loops.

5. Piping layout indicating sizes, configuration, and service.

6. Elevation of top of pipes.

7. Pipe fittings.

8. Reinforcement and spacing.

9. Structural members to which piping will be attached.

10. Hose reels and connection detail to reels.

11. Piping arrangement and connections to equipment

12. Compressed air equipment including compressors and receivers.

13. Location for filters and regulators.

1.5 INFORMATIONAL SUBMITTALS

A. Welding certificates.

B. Qualification Data: For Installers.

C. Field quality-control test reports.

1.6 QUALITY ASSURANCE

A. Welding: Qualify processes and operators according to ASME Boiler and Pressure Vessel

Code: Section IX.

B. ASME Compliance:

GENERAL-SERVICE COMPRESSED-AIR PIPING 115720 - 3

1. Comply with ASME B31.9, "Building Services Piping," for low-pressure compressed-air piping.

PART 2 - PRODUCTS

2.1 PIPES, TUBES, AND FITTINGS

A. Schedule 40, Steel Pipe: ASTM A 53/A 53M, Type E or S, Grade B, black coated with ends threaded according to ASME B1.20.1.

1. Steel Nipples: ASTM A 733, made of ASTM A 53/A 53M or ASTM A 106, Schedule 40, galvanized seamless steel pipe. Include ends matching joining method.

2. Malleable-Iron Fittings: ASME B16.3, Class 150 or 300, threaded.

3. Malleable-Iron Unions: ASME B16.39, Class 150 or 300, threaded.

4. Steel Flanges: ASME B16.5, Class 150 or 300, carbon steel, threaded.

5. Wrought-Steel Butt-Welding Fittings: ASME B16.9, Schedule 40.

6. Steel Flanges: ASME B16.5, Class 150 or 300, carbon steel.

2.2 JOINING MATERIALS

A. Pipe-Flange Gasket Materials: Suitable for compressed-air piping system contents.

1. ASME B16.21, nonmetallic, flat, asbestos free, 1/8-inch (3.2-mm) maximum thickness unless thickness or specific material is indicated.

a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flanges.

b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.

B. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated.

C. Welding Filler Metals: Comply with AWS D10.12/D10.12M for welding materials appropriate for wall thickness and chemical analysis of steel pipe being welded.

2.3 BRASS BALL VALVES

A. Two-Piece, Full-Port, Brass Ball Valves with Brass Trim:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Hammond Valve.

b. Milwaukee Valve Company.

c. NIBCO INC.

2. Description:

a. Standard: MSS SP-110.

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GENERAL-SERVICE COMPRESSED-AIR PIPING 115720 - 4

b. SWP Rating: 150 psig

c. CWP Rating: 600 psig.

d. Body Design: Two piece.

e. Body Material: Forged brass.

f. Ends: Threaded.

g. Seats: PTFE or TFE.

h. Stem: Brass.

i. Ball: Chrome-plated brass or stainless steel.

j. Port: Full.

2.4 FLEXIBLE PIPE CONNECTORS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Flex-Hose Co., Inc.

2. Metraflex, Inc.

3. Proco Products, Inc.

B. Stainless-Steel-Hose Flexible Pipe Connectors: Corrugated-stainless-steel tubing with stainless-steel wire-braid covering and ends welded to inner tubing.

1. Working-Pressure Rating: 200 psig minimum.

2. End Connections, NPS 2 and Smaller: Threaded steel pipe nipple.

2.5 SPECIALTIES

A. Refer to process details for compressed air specialties makes and models.

PART 3 - EXECUTION

3.1 PIPING APPLICATIONS

A. Low-Pressure Compressed-Air Distribution Piping:

1. NPS 2 and Smaller: Schedule 40, black-steel pipe; threaded, malleable-iron fittings; and threaded joints.

3.2 VALVE APPLICATIONS

A. Pipe NPS 2 and smaller:

1. Brass Ball Valves: Threaded ends, two-piece, full port, brass with brass trim http://www.specagent.com/LookUp/?ulid=2340&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456809570&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456809574&mf=04&src=wd http://www.specagent.com/LookUp/?uid=123456809575&mf=04&src=wd

GENERAL-SERVICE COMPRESSED-AIR PIPING 115720 - 5

3.3 PIPING INSTALLATION

A. Drawing plans, schematics, and diagrams indicate general location and arrangement of compressed-air piping. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, air-compressor sizing, and other design considerations.

Install piping as indicated unless deviations to layout are approved on Coordination Drawings.

B. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited, unless otherwise indicated.

C. Install piping adjacent to equipment and machines to allow service and maintenance.

D. Install air and drain piping with 1 percent slope downward in direction of flow.

E. Install nipples, flanges, unions, transition and special fittings, and valves with pressure ratings same as or higher than system pressure rating, unless otherwise indicated.

F. Flanged joints may be used instead of specified joint for any piping or tubing system.

G. Install eccentric reducers where compressed-air piping is reduced in direction of flow, with bottoms of both pipes and reducer fitting flush.

H. Install branch connections to compressed-air mains from top of main. Provide drain leg and drain trap at end of each main and branch and at low points.

I. Install piping to permit valve servicing.

J. Install piping free of sags and bends.

K. Install fittings for changes in direction and branch connections.

L. Install sleeves for piping penetrations of walls, ceilings, and floors.

M. Install sleeve seals for piping penetrations of concrete walls and slabs.

N. Install escutcheons for piping penetrations of walls, ceilings, and floors.

3.4 JOINT CONSTRUCTION

A. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.

B. Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before assembly.

C. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:

GENERAL-SERVICE COMPRESSED-AIR PIPING 115720 - 6

1. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified.

2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.

D. Welded Joints for Steel Piping: Join according to AWS D10.12/D10.12M.

E. Flanged Joints: Use asbestos-free, nonmetallic gasket suitable for compressed air. Join flanges with gasket and bolts according to ASME B31.9 for bolting procedure.

F. Dissimilar Metal Piping Material Joints: Use dielectric fittings.

3.5 VALVE INSTALLATION

A. Install shutoff valve at inlet to each automatic drain valve, filter, and pressure regulator.

B. Install check valves to maintain correct direction of compressed-air flow to and from compressed-air piping specialties and equipment.

3.6 DIELECTRIC FITTING INSTALLATION

A. Install dielectric fittings in piping at connections of dissimilar metal piping and tubing.

B. NPS 2 and Smaller: Use dielectric unions.

3.7 FLEXIBLE PIPE CONNECTOR INSTALLATION

A. Install stainless steel flexible pipe connectors at connection to each hose reel.

3.8 SPECIALTY INSTALLATION

A. Install air-line pressure regulators in branch piping as indicated on drawings.

B. Install mechanical filters in compressed-air piping as indicated on drawings. Mount on wall at locations indicated.

C. Install hose assemblies at hose connections.

3.9 CONNECTIONS

A. Install unions, in piping NPS 2 and smaller, adjacent to each valve and at final connection to each piece of equipment.

GENERAL-SERVICE COMPRESSED-AIR PIPING 115720 - 7

3.10 HANGER AND SUPPORT INSTALLATION

A. Individual, Straight, Horizontal Piping Runs:

1. 100 Feet or Less: MSS Type 1, adjustable, steel clevis hangers.

2. Longer Than 100 Feet: MSS Type 43, adjustable roller hangers.

B. Multiple, Straight, Horizontal Piping Runs 100 Feet or Longer: MSS Type 44, pipe rolls.

Support pipe rolls on trapeze.

C. Base of Vertical Piping: MSS Type 52, spring hangers.

D. Support horizontal piping within 12 inches of each fitting and coupling.

E. Rod diameter may be reduced 1 size for double-rod hangers, with 3/8-inch (10-mm) minimum rods.

F. Install hangers for Schedule 40, steel piping with the following maximum horizontal spacing and minimum rod diameters:

1. NPS 1/4 to NPS 1/2: 96 inches with 1/2-inch rod.

2. NPS 3/4 to NPS 1-1/4: 84 inches with 1/2-inch rod.

3. NPS 1-1/2: 12 feet with 1/2-inch rod.

4. NPS 2: 13 feet with 1/2-inch rod.

G. Install supports for vertical, Schedule 40, steel piping every 10 feet.

3.11 LABELING AND IDENTIFICATION

A. Install identifying labels and devices for general-service compressed-air piping, valves, and specialties.

3.12 PAINTING

A. Paint exposed, interior metal piping with factory-applied paint or protective coating.

1. Latex Over Alkyd Primer System: MPI INT 5.1Q.

a. Prime Coat: Alkyd anticorrosive or Quick-drying alkyd metal primer.

b. Intermediate Coat: Interior latex matching topcoat.

c. Topcoat: Interior latex semigloss.

d. Color:

1) Compressed air: Blue

B. Damage and Touchup: Repair marred and damaged factory-applied finishes with materials and by procedures to match original factory finish

GENERAL-SERVICE COMPRESSED-AIR PIPING 115720 - 8

3.13 FIELD QUALITY CONTROL

A. Perform field tests and inspections.

B. Tests and Inspections:

1. Piping Leak Tests for Metal Compressed-Air Piping: Test new and modified parts of existing piping. Cap and fill general-service compressed-air piping with oil-free dry air or gaseous nitrogen to pressure of 50 psig above system operating pressure, but not less than 180 psig. Isolate test source and let stand for four hours to equalize temperature.

Refill system, if required, to test pressure; hold for two hours with no drop in pressure.

2. Repair leaks and retest until no leaks exist.

3. Inspect pressure regulators for proper operation.

C. Prepare test reports

END OF SECTION 115720

FLUID LUBRICATION SYSTEMS 115800 - 1

115800 - FLUID LUBRICATION SYSTEMS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary

Conditions, apply to this Section.

1.2 SUMMARY

A. This Section includes fluid lubrication system equipment.

B. Related Sections include the following:

1. Division 11 Section "Fluid Lubrication Piping" for distribution piping.

1.3 REFERENCE

A. The publications listed below form a part of this specification to the extent referenced.

B. The publications are referenced in the text by basic designation only.

1. Underwriters Laboratories

2. NFPA 30/30A

3. Florida Fire Code

1.4 QUALITY ASSURANCE

A. American Society for Testing and Materials (ASTM)

1. A53-81a Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless.

2. A120-81 Pipe, Steel, Black and Hot-Dipped, Zinc-Coated (Galvanized) Welded and

Seamless, for Ordinary Uses.

B. Underwriters Laboratories, Inc. (UL)

1. Requirements applicable to product listing and labeling.

C. All work shall be installed in compliance with NFPA Standards 17, 30, 30A, and 31.

D. Comply with Florida Department of Transportation and local state codes.

E. Comply with EPA Regulations 40 CFR Part 280.

FLUID LUBRICATION SYSTEMS 115800 - 2

F. Installing contractor shall be fully qualified for fluid tank installations by the tank manufacturer and shall have attended the manufacturer’s training seminar within the past two years.

G. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application.

H. All components shall be fully tested and documented to operate as a complete system.

I. Manufacturer's Representative: The manufacturer authorized representative shall be factory trained and certified personnel providing service, startup, and quality control field labor for the project from their local office.

1. Installation: Provide a qualified manufacturer's representative at site to supervise work related to equipment installation, check out and start up.

2. Training: Provide technical representative to train Owner's maintenance personnel in operation and maintenance of specified equipment.

1.5 ACTION SUBMITTALS

A. Product Data: For pipe, tube, fittings, pumps, tanks, monitoring systems, specialties, and couplings.

B. Shop drawings and schematics detailing fabrication, installation, piping layout, materials and finishes, system interconnections, and utility connections of equipment assemblies. Indicate dimensions, weights, loadings, required clearances, method of field assembly, components, and location and size of each field connection.

C. Wiring diagrams detailing power and control wiring and differentiating clearly between manufacturer-installed wiring and field-installed wiring.

1.6 INFORMATION SUBMITTALS

A. Field test and start-up reports, indicating and interpreting test results relative to compliance with specified requirements, for information.

B. Certificates: For certification required in "Quality Assurance" Article.

1.7 CLOSEOUT SUBMITTALS

A. Operation and Maintenance Manual:

1. Provide a Complete parts list, operating instructions, and maintenance manual covering equipment at time of installation including, but not limited to:

a. Description of system and components.

b. Schematic diagrams of electrical, plumbing and compressed air systems.

c. Provide product warranty, clearly indicate start and end date of warranty.

FLUID LUBRICATION SYSTEMS 115800 - 3

d. Provide approved submittal as part of O&M clearly identifying manufacturer and provided model number.

e. Manufacturer's printed operating instructions.

f. Printed listing of periodic preventive maintenance items and recommended frequency required to validate warranties. Failure to provide maintenance information will indicate that preventive maintenance is not a condition for validation of warranties.

g. List of original manufacturer's parts, including suppliers' part numbers and cuts, recommended spare parts stockage quantity and local parts and service source.

h. Include vendor contact information for service and warranty.

i. Include all start-up and testing reports.

2. Assemble and provide copies of manual in 8-1/2 by 11 inch format. Foldout diagrams and illustrations are acceptable. Provide copies per provisions of Division 1 - General

Requirements.

1.8 MAINTENANCE MATERIAL SUBMITTALS

A. Furnish extra materials that match products installed and that are packaged with protective covering for storage and identified with labels describing contents.

1. Provide two extra inlet compressed air hose kits.

1.9 WARRANTY

A. Warrant work specified herein for one year from substantial completion against defects in mate-rials, function and workmanship.

B. Warranty shall include materials and labor necessary to correct defects.

C. Defects shall include, but not be limited to noisy, rough or substandard operation; loose, dam-aged, and missing parts; and abnormal deterioration of finish.

D. All parts shall be readily available locally in the United States.

E. Any units or parts which prove defective during the warranty period will be replaced with OEM parts and prepaid transportation.

1.10 COORDINATION

A. Coordinate size and location of all foundations, supports, piping, electrical connections, and controls.

1.11 PRODUCT DELIVERY, STORAGE, AND HANDLING

A. Contractor to coordinate and pay for all required permits and applications.

FLUID LUBRICATION SYSTEMS 115800 - 4

B. Deliver equipment in manufacturer's containers, appropriately packaged and/or crated for pro-tection during domestic shipment and storage in humid or dusty conditions.

C. Label all containers, including those contained in others, on outside with item description(s) per title and Mark Number of this specification.

D. Provide equipment and materials specified complete in one shipment for each equipment item.

Split or partial shipments are not permissible.

1.12 LABELING

A. Nameplate: Manufacturer shall securely attach in a prominent location on each major item of equipment a non-corrosive nameplate with stamped figures showing manufacturer's name, ad-dress, model number, serial number and pertinent utility or operating data.

B. All electrical equipment and materials shall be new and shall be listed by Underwriter's Labora-tories, Inc. (U.L.), or other National Recognized Testing Laboratory (NRTL), in categories for which standards have been set by that agency and labeled as such in the manufacturer's plant.

PART 2 - PRODUCTS

2.1 GENERAL

A. Work Included: Provide materials and equipment necessary to install, test and make ready for operation a fluid dispensing system that is comprised of fluid reel banks, dispense consoles fluid dispensing pumps, and various components as specified here in.

B. Storage Tanks and piping systems shall each be fully filled with designated fluid by contractor.

Obtain owner approval for fluid manufacturer prior to installation.

C. Provide 10” x 14” signs (wall mounted) over each pump indicating the fluid within the tank.

D. Provide labels at each hose reel designating fluid.

2.2 ABOVEGROUND FLUID STORAGE TANKS

A. Manufacturer

1. Basis-of-Design Product: Subject to compliance with requirements, provide equipment by

Containment Solutions or approved equal.

B. Comply with the following standards:

1. UL 142- Underwriters Laboratories, Inc., Steel Aboveground Tanks for Flammable and

Combustible Liquids.

2. U.L. 2085, Underwriters Laboratories 2 Hour Fire Rating's Standard for Insulated.

3. NFPA 30, National Fire Protection Association Flammable and Combustible Code.

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FLUID LUBRICATION SYSTEMS 115800 - 5

4. NFPA 30A, National Fire Protection Association Automotive and Marine Service Station

5. Uniform Fire Code International Fire Code Institute

6. B.O.C.A. National Fire Prevention Code

C. General Tank Description:

1. Tanks are designed and UL listed as atmospheric tanks with a maximum working pres-sure of 1 PSI.

2. The primary tank and the secondary containment tank shall have passed a proof of design hydrostatic pressure test of 25 PSI.

3. Tanks shall be equipped with (9) total openings- four (4) NPT openings, plus one for primary tank working vent, one for primary tank emergency vent, one for monitoring the interstitial space, one for secondary tank emergency vent, and one for secondary tank emergency vent. The emergency vents shall be sized per NFPA & UL 142 requirements.

4. The tank shall be equipped with a minimum two (2) lifting lugs.

5. Tanks to include a minimum 1 year warranty.

6. Tank shall be provided with threaded PVC plugs in fittings (water tight).

7. The primary and secondary containment tank shall be pressure tested in the factory to UL

142 specification (3 PSI).

8. Tank is to be air tested at the factory but MUST be retested at the jobsite by the installer prior to installation and meet UL142 specifications.

D. Primary Tank

1. The standard primary storage tank shall be rectangular in design. The tank will be con-structed of UL 142 specified thickness, with continuous welds.

2. The primary storage tank shall be constructed of ASTM A-569 or A-36 carbon steel or

304 stainless steel, as required for compatibility of products being stored.

E. Secondary Containment Tank:

1. The secondary containment tank shall be rectangular in design and constructed of UL 142 specified steel thickness, with continuous welds.

2. The secondary containment tank shall be listed by Underwriters Laboratories as secondary containment under UL 142 standard.

F. Finish

1. The exterior surface of the secondary tank shall be cleansed of foreign material and coat-ed with a corrosion resistant industrial paint (3 to 5 mils dry film thickness).

2. The standard color shall be desert sand or manufacturers standard color.

G. Installation

1. Tank shall be installed in strict accordance with the most recent installation instructions provided by the tank manufacturer, PEI/RP200, UFC, NFPA 30, local ordinance, recognized engineering procedure, and other applicable codes.

2.3 PISTON PUMP

FLUID LUBRICATION SYSTEMS 115800 - 6

A. Existing pumps to be relocated to storage tank location. Refer to drawings for location.

B. Provide the following components:

1. 1½” Stainless steel drop tube

a. Provide aluminum for Automatic Transmission Fluid and Gear Oil.

2. Pressure relief kit – replace if required.

3. Air and fluid connecting hose kit

4. Air filter/regulator/lubricator kit with gauge and automatic tank drain valve on the air filter

5. Air guard runaway valve for pump protection

6. 2,000 psi ball type shut-off valve for pump outlet

7. For wall mount pumps provide the following:

a. Wall bracket

b. Adapters

c. Suction hose kit with low level cut off

2.4 FLUID DISPENSING REELS

A. Reel Specification (CA, CW, EO, CG, GO, ATF):

1. Refer to process drawing schedule for reel capacities and hose diameters. The hose reel base will be a 10 gauge, heavy-duty double pedestal frame with welded joints and formed ribs for strength and durability.

2. The ratchet assembly will be constructed of ZA-12 non-sparking alloy for use in fueling and other type environments. The ratchet will be designed to prevent damage in the event of being spun backwards and fits to an over-sized, two-point, mounted pivot support, that is removable as an assembly for service.

3. The spring is a sealed unit and must be adjustable from the re0el exterior with or without pressure and without removing the hose. The rewind motor spring will provide uniform tension through the usable range. It has high demand steel spring and external tension adjustment. The latch spring engineered to eliminate reel lock out condition.

4. The reel spool to be all metal and have sealed roller bearings.

5. The fluid swivel will be full-ported, 1/2” NPT, with Viton seals and Teflon back up washers. The swivel will be completely accessible and serviceable without disassembly of other reel components. The swivel will be rated for a minimum of 1500-psi (103 bar) working pressure, and vacuum up to 24” Hg. (610mm Hg).

6. The hose guide roller assembly will be the full width of the spool, with 1-1/8” (29mm) diameter steel rollers, a one-piece roller support and Delrin bearings and seals.

7. The reel to be designed to mount on ceilings, wall or floors.

8. The bar stop assemblies will be constructed of high impact, molded Hytrel.

9. Accessories

a. EO, ATF, CG, CW, CA, GO- 2,000 psi ball type shut-off valve for reel inlet

b. CG - 5,000 psi needle shut-off valve for reel

B. Reel Specifications (Electric Outlet)

FLUID LUBRICATION SYSTEMS 115800 - 7

1. The hose reel shall have a minimum capacity of 95 feet of 12 gauge insulated electrical cord. The hose reel base will be a 10 gauge, heavy-duty single pedestal frame with welded joints and formed ribs for strength and durability.

2. The ratchet assembly will be constructed of ZA-12 non-sparking alloy for use in fueling and other type environments. The ratchet will be designed to prevent damage in the event of being spun backwards and fits to an over-sized, two-point, mounted pivot support, that is removable as an assembly for service

3. Provide with single industrial receptacle.

4. Reel to be provided with an adjustable arm.

5. The spring is a sealed unit and must be adjustable from the reel exterior with or without pressure and without removing the hose. The rewind motor spring will provide uniform tension through the usable range. It has high demand steel spring and external tension adjustment. The latch spring engineered to eliminate reel lock out condition

6. The reel to be designed to mount on ceilings, wall or floors.

7. Electrical:

a. 120V/1

b. 18 amp

2.5 LEVEL MONITORING SYSTEM

A. Manufacturer

1. Basis-of-Design Product: Subject to compliance with requirements, provide equipment by

Veeder Root or approved equal.

B. Provide installation, calibration, software programming, low voltage wiring and conduit, and check-out necessary for a complete and fully operational monitoring and leak detection system.

C. Tank level probes: Magnetostrictive Inventory only probe

1. Stainless steel guide tube.

2. Temperature rating: -40 deg F to 140 deg F

3. Adjustable spacers.

4. Length to be verified prior to ordering.

5. Provide installation kit.

6. Provide float kit, to be verified prior to ordering.

7. Provide with water detection for all fluids except waste oil inventory probes.

D. Interstitial sensors for steel tanks: detects the presence of liquid in the interstitial space of a double walled steel tank. When liquid is detected the sensor sends an alarm signal to the moni-tor.

1. Cable length: to be verified prior to ordering.

2. Temperature rating: -20 deg C to 70 deg C

3. Provide with watertight cord grips.

4. Two wires are required to connect to the monitor .

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FLUID LUBRICATION SYSTEMS 115800 - 8

E. Overfill alarms and acknowledgement: Wired to an alarm relay in the monitor, the alarm relay activates the overfill alarm horn and light when a potential overfill is detected. Limits can be set at each tank location.

1. Alarm horn: adjustable noise level from 78 to 103 dB (at 10 feet).

2. Alarm light: 25 watt, red polycarbonate lens, 75 per minute flashing rate.

3. Alarm acknowledgement switch: when the acknowledgement button is pressed the over-fill alarm shuts off and the alarm acknowledgement light illuminated. 120 volt amber lens.

4. Enclosure: Painted steel, NEMA 4. ½” conduit connector at the bottom.

5. Supply voltage: 120VAC

F. Inventory and leak detection monitor panel: Relocated from existing location. Refer to drawings for location.

PART 3 - EXECUTION

3.1 INSTALLATION, GENERAL

A. Installation of all equipment and systems and components shall be by experienced installers capable of installing each item in accordance with drawings and specifications and manufacturers requirements.

B. Set work accurately, in alignment and where shown. Items shall be plumb, level, free of rack and twist, and set parallel or perpendicular as required to line and plane of surface.

C. Install equipment with clearances for service and maintenance.

D. Support suspended hose reels from existing structure.

1. Install as per manufacturer’s installation instructions.

3.2 CLEANING AND ADJUSTING

A. After installation all items shall be cleaned as recommended by the manufacturer and protected from damage until completion of the project. All movable parts shall be cleaned and adjusted to operate as designed without binding or deformation of the members and where applicable, to have all contact surfaces fit tight and even without forcing or warping the components.

3.3 FIELD QUALITY CONTROL AND TESTING

A. Manufacturer's Field Service: Engage a factory-authorized service representative to start-up inspect, test, and adjust components, assemblies, and equipment installations, including connections, check operation of the equipment and components for operation and performance as specified and examine the finish for damage. Provide report in writing that the installation meets the requirements and shall include information concerning minor adjustments and minor repairs, which may be required before final acceptance by the Owner.

FLUID LUBRICATION SYSTEMS 115800 - 9

B. General:

1. Installer must test and demonstrate the integrity of tanks, piping, and secondary contain-ment as well as the satisfactory operation of gauging and monitoring systems, before the storage tank system is placed into service. Additionally, the installer is responsible for in-specting and testing the overfill-prevention equipment, leak detectors and all valves in-stalled to control product flow to verify the safety of the system.

2. Test all system components, piping, tanks, etc for complete and correct system operation and demonstrate to owner prior to the system being placed in operation.

3. All testing shall be in compliance with NFPA 30 and 30A requirements.

C. Tank:

1. Tanks are to be factory tested prior to shipment and field tested prior to system start-up.

2. Air pressure test…