Gillette SP 1500 60 HERTZ 150kW Generator.pdf

Gillette Generators, Inc. •••• 2921 Thorne Dr. •Elkhart, IN • 46514 • Ph: 574-264-9639 • Fax: 574-262-1840 • Web: www.gillettegenerators.com • spc4-180810 1

MODEL

SP-1500

All generator sets are USA prototype built and thoroughly tested.

Production models are USA factory built and 100% load tested.

UL2200, UL1446, UL508, UL142, UL498

NFPA 110, 99, 70, 37

All generator sets meet NFPA-110 Level 1, when equipped with the necessary accessories and installed per NFPA standards.

NEC 700, 701, 702, 708

NEMA ICS10, MG1, ICS6, AB1

ANSI C62.41, 27, 59, 32, 480, 40Q, 81U, 360-05

ASCE 7-05 & 7-10

All generator sets meet 180 MPH rating.

EPA 40CFR Part 60, 1048, 1054, 1065, 1068

RATINGS: All single phase gen-sets are dedicated 4 lead windings, rated at unity (1.0) power factor. All three phase gen-sets are 12 lead windings, rated at .8 power factor.

120°C “STANDBY RATINGS” are strictly for gen-sets that are used for back-up emergency power to a failed normal utility power source. This standby rating allows varying loads, with no overload capability, for the entire duration of utility power outage. All gen-set power ratings are based on temperature rise measured by resistance method as defined by MIL-STD 705C and IEEE STD 115, METHOD 6.4.4. All generators have class H (180°C) insulation system on both rotor and stator windings. All factory tests and KW/KVA charts shown above are based on 120°C (standby) R/R winding temperature, within a maximum 40°C ambient condition. Generators operated at standby power ratings must not exceed the temperature rise limitation for class H insulation system, as specified in NEMA MG1-22.40. Specifications & ratings are subject to change without prior notice.

LIQUID COOLED LPG/NG ENGINE GENERATOR SET

GENERATOR RATINGS LIQUID PROPANE GAS FUEL NATURAL GAS FUEL

GENERATOR MODEL

VOLTAGE

PH HZ

120°°°°C RISE STANDBY RATING 120°°°°C RISE STANDBY RATING

L-N L-L KW/KVA AMP KW/KVA AMP

SP-1500-1-1 120 240 1 60 130/130 541 150/150 625

SP-1500-3-2 120 208 3 60 130/163 451 150/188 521

SP-1500-3-3 120 240 3 60 130/163 391 150/188 451

SP-1500-3-4 277 480 3 60 130/163 195 150/188 225

SP-1500-3-5 127 220 3 60 130/163 426 150/188 492

SP-1500-3-16 346 600 3 60 130/163 156 150/188 180

“OPEN” GEN-SET

There is no enclosure, so gen-set must be placed within a weather protected area, un-inhabited by humans or animals, with proper ventilation. Silencer not supplied, as installation requirements are not known. However, this item is available as optional equipment.

“LEVEL 2” HOUSED GEN-SET

Full aluminum weather protection and superior sound attenuation for specific low noise applications. Critical grade muffler is standard.

Model

STANDBY

120ºC RISE

HZ LPG N.G.

SP-1500-60 HERTZ 60 130 150

Gillette Generators, Inc. •••• 2921 Thorne Dr. •Elkhart, IN • 46514 • Ph: 574-264-9639 • Fax: 574-262-1840 • Web: www.gillettegenerators.com • spc4-180810 2

GENERATOR SPECIFICATIONS

Manufacturer ................................... Stamford Electric Generators Model & Type ........... UCI274H-06, 4 Pole, 4 Lead, Single Phase ....... UCI274G-311, 4 Pole, 12 Lead re-connectable, Three Phase ........................ UCI274F-17, 4 Pole, 6 Lead, 600 V, Three Phase Exciter ..................................................... Brushless, shunt excited Voltage Regulator ....................................... Solid State, HZ/Volts Voltage Regulation ................................ ½%, No load to full load Frequency ................................ Field convertible, 60 HZ to 50 HZ Frequency Regulation ............. ½% (½ cycle, no load to full load) Unbalanced Load Capability ..................... 100% of standby amps

Total Stator and Load Insulation ........................... Class H, 180°C

Temperature Rise ......... 120°C R/R, standby rating @ 40°C amb.

1 Ø Motor Starting @ 30% Voltage Dip (240V) ............ 560 kVA 3 Ø Motor Starting @ 30% Voltage Dip (208-240V) ..... 580 kVA 3 Ø Motor Starting @ 30% Voltage Dip (480V) ............ 740 kVA 3 Ø Motor Starting @ 30% Voltage Dip (600V) ............ 665 kVA Bearing ..................................................... 1, Pre-lubed and sealed Coupling .......................................................... Direct flexible disc Total Harmonic Distortion ............... Max 3½% (MIL-STD705B) Telephone Interference Factor ............ Max 50 (NEMA MG1-22) Deviation Factor ................................. Max 5% (MIL-STD 405B) Ltd. Warranty Period .............. 24 Months from date of start-up or ....................................................... 1000 hours use, first to occur.

ENGINE ___________________________________

Manufacturer ....................................... Power Solutions Inc. (PSI) Model and Type ................ Ind, Power Train, 8.8LTCAC, 4 cycle Aspiration ............................. Turbocharged & Charge Air Cooled Cylinder Arrangement ......................................... 8 Cylinders, V-8 Displacement Cu. In. (Liters) .......................................... 537 (8.8) Bore & Stroke In. (Cm.) ......................... 4.35 x 4.50 (11.5 x 11.4) Compression Ratio .............................................................. 10.1:1 Main Bearings & Style .............. 5, Bi-Metal Steel and Aluminum Cylinder Head ................................................................. Cast Iron Pistons .................................................................. Cast Aluminum Crankshaft ................................................................. Nodular Iron Exhaust Valve .........................................................Inconel, A193 Governor ....................................................................... Electronic Frequency Reg. (no load-full load) ............................ Isochronous

Frequency Reg. (steady state) ............................................ ± 1/4% Air Cleaner ......................................... Dry, Replaceable Cartridge Engine Speed ................................................ .............. 1800 RPM Piston Speed, ft/min (m./min)……………………… . 1311 (399) Max Power, bhp (kwm) Standby/LPG .......... ................ 227 (169) Max Power, bhp (kwm) Standby/NG ............ ................ 259 (193) Ltd. Warranty Period .......... 12 Months or 2000 hrs., first to occur

FUEL SYSTEM ____________________________

Type ................................ LPG or NAT. GAS, Vapor Withdrawal Fuel Pressure (kpa), in. H2O* ......................... (1.74-2.74), 7”-11” Secondary Fuel Regulator ................... NG or LPG Vapor System Auto Fuel Lock-Off Solenoid ........................ Standard on all sets Fuel Supply Inlet Line .................................................. 1¼” NPTF *Measured at gen-set fuel inlet, down stream from any dry fuel accessories

GENERATOR FEATURES

• World Renown Stamford Electric Generator having UL-1446 certification.

• Full generator protection with Deep Sea 7420 controller, having UL-508 certification.

• Automatic voltage regulator with over-excitation, under-frequency compensation, under-speed protection, and EMI filtering. Entire solid-state board is encapsulated for moisture protection.

• Generator power ratings are based on temperature rise, measured by resistance method, as defined in MIL-STD 705C and IEEE STD 115, Method 6.4.4.

• Power ratings will not exceed temperature rise limitation for class H insulation as per NEMA MG1-22.40.

• Insulation resistance to ground, exceeds 1.5 meg-ohm.

• Stator receives 2000 V. hi-potential test on main windings, and rotor windings receive a 1500 V. hi-potential test, as per

MIL-STD 705B.

• Full amortisseur windings with UL-1446 certification.

• Complete engine-generator torsional acceptance, confirmed during initial prototype testing.

• Full load testing on all engine-generator sets, before shipping.

• Self ventilating and drip-proof & revolving field design

FUEL CONSUMPTION

LP GAS: FT3/HR (M3/HR) STANDBY

100% LOAD 713 (20.2)

75% LOAD 547 (15.5)

50% LOAD 399 (11.3)

LPG = 2500 BTU X FT3/HR = Total BTU/HR

LPG Conversion: 8.50 FT3 = 1 LB. : 36.4 FT3 = 1 GAL.

NAT. GAS: FT3/HR (M3/HR) STANDBY

100% LOAD 1965 (55.7)

75% LOAD 1529 (43.3)

50% LOAD 1102 (31.2)

NG = 1000 BTU X FT3/HR = Total BTU/HR

OIL SYSTEM

Type ......................................................................... Full Pressure Oil Pan Capacity qt. (L) ...................................................8.5 (8.0) Oil Pan Cap. W/ filter qt. (L) ...........................................9.0 (8.5) Oil Filter .................................................. 1, Replaceable Spin-On

ELECTRICAL SYSTEM _____________________

Ignition System ............................................................. Electronic Eng. Alternator and Starter:

Ground…..………………………………………. Negative Volts, DC…………………………………………...……12

Recommended Battery to -18°C (0°F): ... 12 VDC, Size BCI# 27, Max Dimensions: ........ 12" lg X 6 3/4” wi X 9" hi, with standard round posts. Min output at 700 CCA. Battery tray (max. dim. at 12”lg x 7”wi), hold down straps, battery cables, and battery charger, is furnished. Installation of (1) starting battery is required, with possible higher AMP/HR rating, as described above, if normal environment averages -13°F (-25°C) or cooler.

APPLICATION AND ENGINEERING DATA FOR MODEL SP-1500-60 HZ

ENGINE SPECIFICATIONS AND APPLICATIONS DATA

Gillette Generators, Inc. •••• 2921 Thorne Dr. •Elkhart, IN • 46514 • Ph: 574-264-9639 • Fax: 574-262-1840 • Web: www.gillettegenerators.com • spc4-180810 3

COOLING SYSTEM

Type of System ................................ Pressurized, closed recovery Coolant Pump ..................................... Pre-lubricated, self-sealing Cooling Fan Type (no. of blades) ............................... Pusher (12) Fan Diameter inches (cm) ........................................... 23.6" (599)

Ambient Capacity of Radiator °F (°C) .......................... 125 (51.6) Engine Jacket Coolant Capacity Gal (L) ........................ 3.6 (13.7) Radiator Coolant Capacity Gal. (L) ............................... 5.6 (25.5) Maximum Restriction of Cooling Air Intake and discharge side of radiator in. H20 (kpa) .................. 0.5 (.125) Water Pump Capacity gpm (L/min) .............. ................. 33 (125) Heat Reject Coolant: Btu/min (kw) .............. .............. 7320 (129) Low Radiator Coolant Level Shutdown………………...Standard Note: Coolant temp. shut-down switch setting at 220°F (104°C) with 50/50 (water/antifreeze) mix.

COOLING AIR REQUIREMENTS

Combustion Air, cfm (m3/min) .................... ................. 314 (8.9)

Radiator Air Flow cfm (m3/min)…………… ....…12,000 (340) Heat Rejected to Ambient:

Engine: kw (btu/min) ............................. ............. 24.9 (1476) Alternator: kw (btu/min) ........................ ................. 16 (912)

EXHAUST SYSTEM

Exhaust Outlet Size ................................................................. 3.5" Max. Back Pressure, in. hg (KPA). ................................ 3.0 (10.2) Exhaust Flow, at rated kw: cfm (m3/min) ..... ..... ……1063 (30.1)

Exhaust Temp., at rated kw: °F (ºC) ……………..….1300 (704) Engines are EPA certified for LPG and Natural Gas.

Deep Sea 7420

The “7420” controller is an auto start mains (utility) failure module for single gen-set applications. This controller includes a backlit LCD display which continuously displays the status of the engine and generator at all times.

The “7420” controller will also monitor speed, frequency, voltage, current, oil pressure, coolant temp., and fuel levels.

These modules have been designed to display warning and shut down status. It also includes: (11) configurable inputs • (8) configurable outputs • voltage monitoring • mains (utility) failure detection • (250) event logs • configurable timers • automatic shutdown or warning during fault detection • remote start (on load) • engine preheat • advanced metering capability • hour meter • text LCD displays • protected solid state outputs • test buttons for: stop/reset • manual mode • auto mode • lamp test • start button • power monitoring (kWh, kVAr, kVAh, kVArh)

SOUND LEVELS MEASURED IN dB(A)

Open Level 2

Set Encl.

Level 2, Critical Silencer ......................... 88 Level 3, Hospital Silencer ..........................…………………75

Note: Open sets (no enclosure) have silencer system choices due to unknown job-site applications. Level 2 enclosure has installed critical silencer with upgrade to Level 3 hospital silencer. Sound tests are averaged from several test points and taken at 23 ft. (7 m) from source of noise at normal operation.

DERATE GENERATOR FOR ALTITUDE

3% per 1000 ft.(305m) above 3000 ft. (914m) from sea level

DERATE GENERATOR FOR TEMPERATURE

2% per 10°F(5.6°C) above 104°F (40°C)

DIMENSIONS AND WEIGHTS

Open Level 2

Set Enclosure Length in (cm) ......................... 110 (279) ..... ................ 134 (341) Width in (cm) ........................... 48 (122) ...... ................. 48 (122) Height in (cm) .......................... 52 (132) ...... ............... 72.5 (183) 1 Ø Net Weight lbs (kg) ........ 2684 (1217) ... ............ 3484 (1580) 1 Ø Ship Weight lbs (kg) ...... 2874 (1303) ... ............ 3734 (1694) 3 Ø Net Weight lbs (kg) ........ 2624 (1190) ... ............ 3444 (1562) 3 Ø Ship Weight lbs (kg) ...... 2814 (1276) ... ............ 3694 (1676)

This controller includes the “7420” in expansion features including RS232, RS484 (using MODBUS-RTU/TCP), direct USB connection with PC, expansion optioned using DSENet for remote annunciation and remote relay interfacing for a distance of up to 3300FT. The controller software is freely downloadable from the internet and allows monitoring with direct USB cable, LAN, or by internet via the built in web interface.

Further expansion is available by adding the optional “WebNet“ gateway interface module. This device will allow comprehensive monitoring of the generator via the cloud including identification, location, and status. Some advantages of this module include: reduced site visits and maintenance costs • remote fuel management

• fault analysis • asset tracking • automatic system alerts • maximized system up-time.

APPLICATION AND ENGINEERING DATA FOR MODEL SP-1500-60 HZ

DEEP SEA 7420 DIGITAL MICROPROCESSOR CONTROLLER

Gillette Generators, Inc. •••• 2921 Thorne Dr. •Elkhart, IN • 46514 • Ph: 574-264-9639 • Fax: 574-262-1840 • Web: www.gillettegenerators.com • spc4-180810 4

CONTROL PANEL:

Deep Sea 7420 digital microprocessor with logic allows programming in the field. Controller has:

• STOP-MANUAL-AUTO modes and automatic engine shutdowns, signaled by full text LCD indicators:

• Low oil pressure Engine fail to start

• High engine temp Engine over speed Low Radiator Level Engine under speed Three auxiliary alarms Over & under voltage Battery fail alarm

Also included is tamper-proof engine hour meter

ENGINE:

Full flow oil filter • Air filter • Oil pump • Solenoid type starter motor • Hi-temp radiator • Jacket water pump

• Thermostat • Pusher fan and guard • Exhaust manifold

• 12 VDC battery charging alternator • Flexible exhaust connector • ”Isochronous” duty, electronic governor •

Secondary dry fuel regulator • Dry fuel lock-off solenoid •

Vibration isolators • Closed coolant recovery system with

50/50 water to anti-freeze mixture • flexible oil & radiator drain hose.

AC GENERATOR SYSTEM:

AC generator • Shunt excited • Brushless design • Circuit

Breaker installed and wired to gen-set • Direct connection to engine with flex disc • Class H, 180°C insulation • Self ventilated • Drip proof construction • UL Certified

VOLTAGE REGULATOR:

½% Voltage regulation • EMI filter • Under-speed protection • Over-excitation protection • total encapsulation

DC ELECTRICAL SYSTEM:

Battery tray • Battery cables • Battery hold down straps

• 2-stage battery float charger with maintaining & recharging automatic charge stages

WEATHER/SOUND PROOF ALUMINUM HOUSING

CORROSION RESISTANT PROTECTION CONSISTING OF:

• 9 Heated and Agitated Wash Stages

• Zinc Phosphate Etching-coating Stage

• Final Baked On Enamel Powder Coat

• 18/8 Stainless Steel Hardware

STANDARD FEATURES FOR MODEL SP-1500-60 HZ

STANDARD FEATURES

Design & specifications subject to change without prior notice. Dimensions shown are approximate. Contact Gillette for certified drawings. DO NOT USE DIMENSIONS FOR

INSTALLATION PURPOSES.