20240325_2221_Central_Plant_604_RTA_Specs_V3.pdf

Architect’s Seal: JMZ Project No. 2221

25 March 2024

Bid Set #_____

PROJECT

SPECIFICATIONS

Division 07 through Division 12

Volume 3 of 6

Upgrade of Central Plant

(Bldg. 604)

THIS PROJECT IS A MILITARY PROGRAM PROCUREMENT AND IS FUNDED BY

THE DEPARTMENT OF DEFENSE. BUY AMERICAN ACT-CONSTRUCTION

MATERIALS (USC Title 41 Subtitle IV Chapter 83) IN ACCORDANCE WITH

FAR 52.225 APPLIES.

THIS PAGE INTENTIONALLY LEFT BLANK

United States Military Academy at West Point

Upgrade of Central Plant (Bldg. 604)

PROJECT TABLE OF CONTENTS Page 1

PROJECT TABLE OF CONTENTS

VOLUME 1

DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS

00 01 15 LIST OF DRAWINGS

00 80 00.00 SPECIAL CONTRACT REQUIREMENTS

00 90 10 LIST OF APENDICES

Appendix A Existing Hazardous Material Information

Appendix B Submittal Register

DIVISION 01 - GENERAL REQUIREMENTS

01 11 00 SUMMARY OF WORK

01 14 00 WORK RESTRICTIONS

01 20 00 PRICE AND PAYMENT PROCEDURES

01 30 00 ADMINISTRATIVE REQUIREMENTS

01 32 01.00 10 PROJECT SCHEDULE

01 33 00 SUBMITTAL PROCEDURES

01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS

01 35 73 DELEGATED DESIGN PROCEDURES

01 35 91 PERIOD TREATMENT PROCEDURES

01 45 00.00 10 QUALITY CONTROL

01 45 00.15 10 ELECTRONIC DOCUMENT SUBMITTAL SERVICE (EDSS)

01 45 35 SPECIAL INSPECTIONS

01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS

01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS

01 58 00 PROJECT IDENTIFICATION

01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL

01 78 00 CLOSEOUT SUBMITTALS

01 78 23 OPERATION AND MAINTENANCE DATA

01 78 24.00 10 FACILITY DATA REQUIREMENTS

01 91 00.15 BUILDING COMMISSIONING

VOLUME 2

DIVISION 02 - EXISTING CONDITIONS

02 41 00 DEMOLITION AND DECONSTRUCTION

02 42 91 REMOVAL AND SALVAGE OF HISTORIC CONSTRUCTION MATERIALS

02 81 00 TRANSPORTATION AND DISPOSAL OF HAZARDOUS MATERIALS(HISTORIC

FUEL OIL PRODUCT PIPING)

02 82 00 ASBESTOS REMEDIATION

02 83 00 LEAD REMEDIATION

02 84 16 HANDLING OF LIGHTING BALLASTS AND LAMPS CONTAINING PCBS AND

MERCURY

DIVISION 03 – CONCRETE

03 01 00 REHABILITATION OF CONCRETE

03 30 00 CAST-IN-PLACE CONCRETE

DIVISION 04 – MASONRY

04 03 00 CONSERVATION TREATMENT FOR PERIOD MASONRY

04 20 00 UNIT MASONRY

PROJECT TABLE OF CONTENTS Page 2

DIVISION 05 – METALS

05 03 00 CONSERVATION TREATMENT FOR PERIOD METALS

05 05 23.16 STRUCTURAL WELDING

05 12 00 STRUCTURAL STEEL

05 30 00 STEEL DECKS

05 40 00 COLD-FORMED METAL FRAMING

05 50 13 MISCELLANEOUS METAL FABRICATIONS

05 51 00 METAL STAIRS

05 51 33 METAL LADDERS

05 52 00 METAL RAILINGS

DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES

06 03 00 CONSERVATION TREATMENT FOR PERIOD WOOD

06 10 00 ROUGH CARPENTRY

06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS

06 61 16 SOLID SURFACING FABRICATIONS

06 83 16 FIBERGLASS REINFORCED PANELING

VOLUME 3

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 05 53 FIRE AND SMOKE ASSEMBLY IDENTIFICATION

07 21 13 BOARD AND BLOCK INSULATION

07 21 19 FOAMED-IN-PLACE INSULATION

07 22 00 ROOF AND DECK INSULATION

07 27 10 BUILDING AIR BARRIER SYSTEM

07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS

07 31 13 ASPHALT SHINGLES

07 42 13 METAL WALL PANELS

07 52 00 MODIFIED BITUMINOUS MEMBRANE ROOFING

07 60 00 FLASHING AND SHEET METAL

07 72 00 ROOF ACCESSORIES

07 84 00 FIRESTOPPING

07 92 00 JOINT SEALANTS

DIVISION 08 – OPENINGS

08 11 13 STEEL DOORS AND FRAMES

08 14 00 WOOD DOORS

08 16 00 COMPOSITE DOORS

08 31 00 ACCESS DOORS AND PANELS

08 51 13 ALUMINUM WINDOWS

08 63 73 REMOVABLE INSULATED TRANSLUCENT PANEL SKYLIGHTS

08 71 00 DOOR HARDWARE

08 71 06 DOOR HARDWARE SCHEDULE

08 81 00 GLAZING

08 91 00 METAL WALL LOUVERS

DIVISION 09 – FINISHES

09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD

09 29 00 GYPSUM BOARD

09 30 10 CERAMIC, QUARRY, AND GLASS TILING

09 51 00 ACOUSTICAL CEILINGS

09 65 00 RESILIENT FLOORING

09 67 23.13 STANDARD RESINOUS FLOORING

09 90 00 PAINTS AND COATINGS

PROJECT TABLE OF CONTENTS Page 3

09 96 00 HIGH-PERFORMANCE COATINGS

DIVISION 10 – SPECIALTIES

10 11 00 VISUAL DISPLAY UNITS

10 14 00.20 INTERIOR SIGNAGE

10 21 13 TOILET COMPARTMENTS

10 22 13 WIRE MESH PARTITIONS

10 26 00 WALL AND DOOR PROTECTION

10 28 13 TOILET AND LOCKER ROOM ACCESSORIES

10 28 13.11 UNDER-LAVATORY PIPE AND SUPPLY COVERS

DIVISION 11 – EQUIPMENT

11 31 13 ELECTRIC KITCHEN EQUIPMENT

DIVISION 12 – FURNISHINGS

12 24 13 ROLLER WINDOW SHADES

12 50 00.13 10 FURNITURE AND FURNITURE INSTALLATION

VOLUME 4

DIVISION 21 – FIRE PROTECTION

21 13 13 WET PIPE SPRINKLER SYSTEMS, FIRE PROTECTION

DIVISION 22 – PLUMBING

22 00 00 PLUMBING, GENERAL PURPOSE

22 05 48.00 20 MECHANICAL SOUND, VIBRATION, AND SEISMIC CONTROL

22 07 19.00 40 PLUMBING PIPING INSULATION

22 14 29.00 SUMP PUMPS

22 15 14.00 40 GENERAL SERVICE COMPRESSED-AIR SYSTEMS, LOW PRESSURE

22 31 00 WATER SOFTENERS, CATION-EXCHANGE(SODIUM CYCLE)

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS

23 05 15 COMMON PIPING FOR HVAC

23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND EQUIPMENT

23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC

23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS

23 08 00.00 20 COMMISSIONING OF MECHANICAL AND PLUMBING SYSTEMS

23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC

23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC

23 09 23.01 LONWORKS DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING

CONTROL SYSTEMS

23 22 13.35 40 STEAM TRAPS

23 22 23.00 40 STEAM CONDENSATE PUMPS

23 23 00 REFRIGERANT PIPING

23 30 00 HVAC AIR DISTRIBUTION

23 34 23.00 40 HVAC POWER VENTILATORS

23 54 19 BUILDING HEATING SYSTEMS, WARM AIR

23 58 00.00 10 CENTRAL STEAM HEATING AND UTILITIES SYSTEMS

23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT

23 82 23.00 40 UNIT VENTILATORS

DIVISION 25 - INTEGRATED AUTOMATION

25 05 11.O1 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS

25 05 11.O2 CYBERSECURITY FOR FACILITY-RELATED CONTROL SYSTEMS

PROJECT TABLE OF CONTENTS Page 4

25 08 10 UTILITY MONITORING AND CONTROL SYSTEM TESTING

25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END AND

INTEGRATION

VOLUME 5

DIVISION 26 – ELECTRICAL

26 05 00.00 40 COMMON WORK RESULTS FOR ELECTRICAL

26 05 19.10 10 INSULATED WIRE AND CABLE

26 05 26.00 40 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS

26 05 48.00 10 SEISMIC PROTECTION FOR ELECTRICAL EQUIPMENT

26 05 71.00 40 LOW VOLTAGE OVERCURRENT PROTECTIVE DEVICES

26 05 73 POWER SYSTEM STUDIES

26 08 00 APPARATUS INSPECTION AND TESTING

26 09 23.00 40 LIGHTING CONTROL DEVICES

26 20 00 INTERIOR DISTRIBUTION SYSTEM

26 24 16.00 40 PANELBOARDS

26 28 21.00 40 AUTOMATIC TRANSFER SWITCHES

26 29 23 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS UNDER 600 VOLTS

26 33 23 EMERGENCY LIGHTING INVERTER

26 51 00 INTERIOR LIGHTING

26 53 00.00 40 EXIT SIGNS

26 56 00 EXTERIOR LIGHTING

DIVISION 27 - COMMUNICATIONS

27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM

27 21 10.00 40 FIBER OPTIC DATA TRANSMISSION SYSTEM

27 51 23 INTERCOMMUNICATION SYSTEM

DIVISION 28 – ELECTRONIC SAFETY AND SECURITY

28 08 10 ELECTRONIC SECURITY SYSTEM ACCEPTANCE TESTING

28 10 05 ELECTRONIC SECURITY SYSTEMS (ESS)

28 31 66 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM, NON-

ADDRESSABLE

DIVISION 31 – EARTHWORK

31 00 00 EARTHWORK

31 10 00 SITE CLEARING

31 23 00.00 20 EXCAVATION AND FILL

DIVISION 32 - EXTERIOR IMPROVEMENTS

32 11 23 AGGREGATE BASE COURSES

32 11 26 HOT-MIX BITUMINOUS BASE COURSE FOR ROADS AND STREETS

32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE

FACILITIES

32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS

32 17 23 PAVEMENT MARKINGS

32 31 13 CHAIN LINK FENCES AND GATES

32 92 19 SEEDING

DIVISION 33 – UTILITIES

33 30 00 SANITARY SEWERAGE

33 40 00 STORMWATER UTILITIES

PROJECT TABLE OF CONTENTS Page 5

DIVISION 40 - PROCESS INTERCONNECTIONS

40 17 26.00 20 WELDING PRESSURE PIPING

40 17 30.00 40 WELDING GENERAL PIPING

DIVISION 41 – MATERIAL PROCESSING AND HANDLING EQUIPMENT

41 22 13.14 BRIDGE CRANES, OVERHEAD ELECTRIC, TOP RUNNING

41 22 13.19 DAVIT CRANES

VOLUME 6

AMERICAN WATER STANDARD SPECIFICATIONS:

These sections are provided for reference and coordination only.

DIVISION 31 – EARTHWORK

31 23 33 EXCAVATION BACKFILL AND COMPACTION FOR UTILITIES

DIVISION 32 - EXTERIOR IMPROVEMENTS

32 01 00 PAVEMENT REPAIR AND RESTORATION

32 13 13 CONCRETE CURB, DRIVES AND SIDEWALKS

32 92 00 TURF AND GRASSES

DIVISION 33 – UTILITIES

33 05 27 TRACER WIRE

33 11 00 PIPING AND ACCESSORIES - GENERAL PROVISIONS

33 11 00.11 POLYVINYL CHLORIDE (PVC) PIPE

33 11 00.13 HIGH DENSITY POLYETHYLENE (HDPE) PIPE AND FITTINGS

33 11 00.15 DUCTILE IRON PIPE AND FITTINGS

33 31 00.15 SANITARY SEWER LATERALS

-- END OF TABLE OF CONTENTS --

Uni t ed St at es Mi l i t ar y Academy at West Poi nt Upgr ade of Cent r al Pl ant ( Bl dg. 604)

SECTI ON 07 05 53

FI RE AND SMOKE ASSEMBLY I DENTI FI CATI ON

01/ 22

PART 1 GENERAL

1. 1 SECTI ON I NCLUDES

I dent i f i cat i on mar ki ngs f or f i r e and smoke r at ed par t i t i ons, and f i r e r at ed wal l s.

1. 2 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

I NTERNATI ONAL CODE COUNCI L ( I CC)

I CC I BC ( 2018) I nt er nat i onal Bui l di ng Code

1. 3 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" or " S" c l assi f i cat i on. Submi t t al s not havi ng a " G" or " S" c l assi f i cat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

SD- 02 Shop Dr awi ngs

Schedul e; G

( a) Compl et el y def i ne scope of pr oposed mar ki ng, and i ndi cat e l ocat i on of af f ect ed wal l s and par t i t i ons, and number of mar ki ngs.

SD- 03 Pr oduct Dat a

Pr oduct Dat a; G

( a) Manuf act ur er ' s pr i nt ed pr oduct l i t er at ur e f or each t ype of mar ki ng, i ndi cat i ng f ont , f or egr ound and backgr ound col or s, wor di ng, and over al l di mensi ons.

SD- 04 Sampl es

Sampl es; G

( a) Submi t t wo sampl es of each t ype of mar ki ng pr oposed f or use, of s i ze s i mi l ar t o t hat r equi r ed f or pr oj ect , i l l ust r at i ng f ont , wor di ng, and met hod of appl i cat i on.

1. 4 QUALI TY CONTROL

1. 4. 1 Regul at or y Requi r ement s

Compl y wi t h " Mar ki ng and I dent i f i cat i on" r equi r ement s of " Fi r e- Resi st ance

SECTI ON 07 05 53 Page 1

Rat i ngs and Fi r e Test s" chapt er of I CC I BCI CC ( I BC) .

1. 4. 2 Qual i f i cat i ons

Manuf act ur er Qual i f i cat i ons: Company speci al i z i ng i n manuf act ur i ng t he pr oduct s speci f i ed i n t hi s sect i on wi t h mi ni mum t hr ee year s of document ed exper i ence.

1. 5 PROJECT/ SI TE CONDI TI ONS

1. 5. 1 Envi r onment al Requi r ement s

Do not i nst al l adher ed mar ki ngs when ambi ent t emper at ur e i s l ower t han r ecommended by l abel or s i gn manuf act ur er .

Do not i nst al l pai nt ed mar ki ngs when ambi ent t emper at ur e i s l ower t han r ecommended by coat i ng manuf act ur er .

PART 2 PRODUCTS

2. 1 MANUFACTURERS

2. 1. 1 Par t i t i on I dent i f i cat i on Label s:

a. Fi r e Wal l Si gns, I nc: www. f i r ewal l s i gns. com.

b. My Saf et y Si gn: www. mysaf et ysi gn. com.

c. Saf et y Suppl y War ehouse, I nc: www. saf et ysuppl ywar ehouse. com.

2. 2 FI RE AND SMOKE ASSEMBLY I DENTI FI CATI ON

2. 2. 1 Adher ed Fi r e and Smoke Assembl y I dent i f i cat i on Si gns:

Pr i nt ed vi nyl or paper s i gn wi t h f act or y appl i ed adhesi ve backi ng.

2. 2. 2 Languages:

Pr ovi de si gn mar ki ngs i n Engl i sh.

2. 3 RATED ASSEMBLY LABELI NG

2. 3. 1 Gr aphi cs Mat er i al :

4 mi l v i nyl f i l m.

2. 3. 2 Mount i ng Met hod:

Pr essur e sensi t i ve adhesi ve.

2. 3. 3 Si ze:

10 i nch by 14 i nch ( mi ni mum) .

2. 3. 4 Quant i t y/ Locat i on:

At r at ed assembl i es as i ndi cat ed on dr awi ngs; Pr ovi de si gns wi t hi n 15 f eet of t he end of each wal l and at i nt er val s not exceedi ng 30 f eet measur ed hor i zont al l y al ong t he r at ed wal l , par t i t i on, or over head assembl y

SECTI ON 07 05 53 Page 2 conceal ed above f i ni sh cei l i ngs.

2. 3. 5 Schedul e:

Type 1; Text / Copy:

Li ne 1: 1 HR RATED

Li ne 2: FI RE BARRI ER

Li ne 3: PROTECT ALL OPENI NGS

Li ne 4: AND PENETETRATI ONS

Type 2; Text / Copy:

Li ne 1: 3 HR RATED

Li ne 2: FI RE BARRI ER

Li ne 3: PROTECT ALL OPENI NGS

Li ne 4: AND PENETETRATI ONS

PART 3 EXECUTI ON

3. 1 EXAMI NATI ON

Ver i f y t hat subst r at e sur f aces ar e r eady t o r ecei ve wor k.

3. 2 I DENTI FI CATI ON & DOCUMENTATI ON

3. 2. 1 Mar ki ng and I dent i f i cat i on f or Conceal ed Rat ed Assembl i es.

Wher e t her e i s an accessi bl e conceal ed f l oor , f l oor - cei l i ng or at t i c space, f i r e wal l s, f i r e bar r i er s, f i r e par t i t i ons, smoke bar r i er s and smoke par t i t i ons or any ot her wal l r equi r ed t o have pr ot ect ed openi ngs or penet r at i ons shal l be ef f ect i vel y and per manent l y i dent i f i ed wi t h s i gns or st enci l i ng i n t he conceal ed space. Such i dent i f i cat i on shal l :

a. Be l ocat ed wi t hi n 15 f eet of t he end of each wal l and at i nt er val s not exceedi ng 30 f eet measur ed hor i zont al l y al ong t he wal l or par t i t i on.

b. I ncl ude l et t er i ng not l ess t han 3 i nches i n hei ght wi t h a mi ni mum 3/ 8- i nch st r oke i n a cont r ast i ng col or i ncor por at i ng t he wor di ng, " FI RE AND/ OR SMOKE BARRI ER- PROTECT ALL OPENI NGS, " or ot her wor di ng.

- - End of Sect i on - -

SECTI ON 07 05 53 Page 3

SECTI ON 07 21 13

BOARD AND BLOCK I NSULATI ON

08/ 23

PART 1 GENERAL

1. 1 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

AMERI CAN SOCI ETY OF HEATI NG, REFRI GERATI NG AND AI R- CONDI TI ONI NG

ENGI NEERS ( ASHRAE)

ASHRAE 90. 1 - I P ( 2019) Ener gy St andar d f or Bui l di ngs Except Low- Ri se Resi dent i al Bui l di ngs

ASTM I NTERNATI ONAL ( ASTM)

ASTM C518 ( 2021) St andar d Test Met hod f or St eady- St at e Ther mal Tr ansmi ssi on Pr oper t i es by Means of t he Heat Fl ow Met er Appar at us

ASTM C553 ( 2013; R 2019) St andar d Speci f i cat i on f or Mi ner al Fi ber Bl anket Ther mal I nsul at i on f or Commer ci al and I ndust r i al Appl i cat i ons

ASTM C1289 ( 2023) St andar d Speci f i cat i on f or Faced Ri gi d Cel l ul ar Pol y i socyanur at e Ther mal I nsul at i on Boar d

ASTM D1621 ( 2016) St andar d Test Met hod f or Compr essi ve Pr oper t i es of Ri gi d Cel l ul ar Pl ast i cs

ASTM D3833/ D3833M ( 1996; R 2019) St andar d Test Met hod f or Wat er Vapor Tr ansmi ssi on of Pr essur e- Sensi t i ve Tapes

ASTM E84 ( 2023) St andar d Test Met hod f or Sur f ace Bur ni ng Char act er i st i cs of Bui l di ng Mat er i al s

ASTM E96/ E96M ( 2022a; E 2023) St andar d Test Met hods f or Gr avi met r i c Det er mi nat i on of Wat er Vapor Tr ansmi ssi on Rat e of Mat er i al s

ASTM E330/ E330M ( 2014; R 2021) St andar d Test Met hod f or St r uct ur al Per f or mance of Ext er i or Wi ndows, Door s, Skyl i ght s and Cur t ai n Wal l s by Uni f or m St at i c Ai r Pr essur e Di f f er ence

ASTM E1886 ( 2019) St andar d Test Met hod f or Per f or mance of Ext er i or Wi ndows, Cur t ai n

SECTI ON 07 21 13 Page 1

Wal l s, Door s, and I mpact Pr ot ect i ve Syst ems I mpact ed by Mi ssi l e( s) and Exposed t o Cycl i c Pr essur e Di f f er ent i al s

I NTERNATI ONAL CODE COUNCI L ( I CC)

I CC I BC ( 2021) I nt er nat i onal Bui l di ng Code

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 31 ( 2020) St andar d f or t he I nst al l at i on of Oi l - Bur ni ng Equi pment

NFPA 54 ( 2021) Nat i onal Fuel Gas Code

NFPA 70 ( 2023) Nat i onal El ect r i cal Code

NFPA 211 ( 2019) St andar d f or Chi mneys, Fi r epl aces, Vent s, and Sol i d Fuel - Bur ni ng Appl i ances

1. 2 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" or " S" c l assi f i cat i on. Submi t t al s not havi ng a " G" or " S" c l assi f i cat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

SD- 01 Pr econst r uct i on Submi t t al s

Desi gner Qual i f i cat i ons; G

SD- 02 Shop Dr awi ngs

Manuf act ur er ' s St andar d Det ai l s; G

Suppor t f or Cl addi ng and Cont i nuous I nsul at i on; G

SD- 03 Pr oduct Dat a

Envi r onment al Dat a f or Mat er i al s; G

Bl ock or Boar d I nsul at i on; G

Pr essur e Sensi t i ve Tape; G

Accessor i es i ncl udi ng seal ant s; G

Suppor t f or Cl addi ng and Cont i nuous I nsul at i on; G

SD- 05 Desi gn Dat a

St r uct ur al Desi gn Anal ysi s; G

SD- 08 Manuf act ur er ' s I nst r uct i ons

I nsul at i on I nst al l at i on and Handl i ng

Adhesi ve

SECTI ON 07 21 13 Page 2

1. 3 MANUFACTURER' S DETAI LS

Submi t manuf act ur er ' s st andar d det ai l s i ndi cat i ng met hods of at t achment and spaci ng, t r ansi t i on and t er mi nat i on det ai l s, and i nst al l at i on det ai l s. I ncl ude ver i f i cat i on of exi st i ng condi t i ons.

1. 4 PRODUCT DATA

I ncl ude envi r onment al dat a f or mat er i al s descr i pt i ons, r ecommendat i ons f or pr oduct shel f l i f e, r equi r ement s f or pr ot ect i on boar d or coat i ngs, and pr ecaut i ons f or f l ammabi l i t y and t oxi c i t y. I ncl ude dat a t o ver i f y compat i bi l i t y of seal ant s wi t h i nsul at i on.

Submi t suppor t f or c l addi ng and cont i nuous i nsul at i on manuf act ur er ’ s pr oduct l i t er at ur e and descr i pt i ons of t est i ng per f or med on syst em component s.

1. 5 SHOP DRAWI NGS

Submi t suppor t f or c l addi ng and cont i nuous i nsul at i on manuf act ur er ' s connect i on det ai l s, showi ng i nt er f ace of r ai nscr een at t achment syst em t o subst r at e and panel s wi t h adj acent const r uct i on, s i gned and seal ed by Pr of essi onal Engi neer . Show syst em i nst al l at i on and at t achment , i ncl udi ng f ast ener s i ze and spaci ng.

1. 6 DESI GN DATA

Submi t r ai nscr een at t achment manuf act ur er ’ s compr ehensi ve st r uct ur al desi gn anal ysi s s i gned and seal ed by a Pr of essi onal Engi neer .

1. 7 QUALI TY ASSURANCE

a. Desi gner Qual i f i cat i ons: Per f or m desi gn under di r ect super vi s i on of a Pr of essi onal Engi neer exper i enced i n desi gn of t hi s t ype of wor k and l i censed i n t he St at e i n whi ch t he Pr oj ect i s l ocat ed.

b. Manuf act ur er Qual i f i cat i ons: Company speci al i z i ng i n manuf act ur i ng pr oduct s speci f i ed i n t hi s sect i on, wi t h at l east t hr ee year s of document ed exper i ence.

c. I nst al l er Qual i f i cat i ons: Company speci al i z i ng i n per f or mi ng wor k of t he t ype speci f i ed and wi t h at l east t hr ee year s of document ed exper i ence and appr oved by manuf act ur er .

1. 8 DELI VERY, STORAGE, AND HANDLI NG

1. 8. 1 Del i ver y

Del i ver mat er i al s t o t he s i t e i n or i gi nal seal ed wr appi ng bear i ng manuf act ur er ' s name and br and desi gnat i on, speci f i cat i on number , t ype, gr ade, R- val ue, and cl ass. St or e and handl e t o pr ot ect f r om damage. Do not al l ow i nsul at i on mat er i al s t o become wet , soi l ed, cr ushed, or cover ed wi t h i ce or snow. Compl y wi t h manuf act ur er ' s r ecommendat i ons f or handl i ng, st or i ng, and pr ot ect i ng of mat er i al s bef or e and dur i ng i nst al l at i on.

1. 8. 2 St or age

I nspect mat er i al s del i ver ed t o t he s i t e f or damage and st or e out of

SECTI ON 07 21 13 Page 3 weat her i n manuf act ur er ' s or i gi nal packagi ng. St or e onl y i n dr y l ocat i ons, not subj ect t o open f l ames or spar ks, and easi l y accessi bl e f or i nspect i on and handl i ng. Keep mat er i al s wr apped and separ at ed f r om of f - gassi ng mat er i al s ( such as dr yi ng pai nt s and adhesi ves) . Do not use mat er i al s t hat have vi s i bl e moi st ur e or bi ol ogi cal gr owt h. Compl y wi t h manuf act ur er ' s r ecommendat i ons f or handl i ng, st or age, and pr ot ect i on of mat er i al s bef or e and dur i ng i nst al l at i on.

PART 2 PRODUCTS

2. 1 BLOCK OR BOARD I NSULATI ON

Pr ovi de t her mal i nsul at i ng mat er i al s as r ecommended by manuf act ur er f or each t ype of appl i cat i on i ndi cat ed. Pr ovi de i nsul at i on wi t h t he f ol l owi ng physi cal pr oper t i es and i n accor dance wi t h t he f ol l owi ng st andar ds:

a. Faced Ri gi d Cel l ul ar Pol y i socyanur at e and Pol yur et hane I nsul at i on:

ASTM C1289 REV A

( 1) Type I Al umi num Foi l on bot h maj or sur f aces. Cl ass 2 - Gl ass f i ber r ei nf or ced cor e.

Basi s of Desi gn ( or appr oved compar abl e pr oduct f r om anot her manuf act uer ) :

Hunt er Panel s; Xci Foi l : www. hunt er panel s. com.

2. 1. 1 Ther mal Resi st ance

R- val ue: At 2 i nch t hi ck; 13, mi ni mum, per ASTM C518 i n accor dance wi t h

ASTM C1289.

Pr ovi de i nsul at i on t hi ckness as i ndi cat ed on t he dr awi ngs.

2. 1. 2 Fi r e Pr ot ect i on Requi r ement s

a. Fl ame spr ead i ndex of 75 or l ess when t est ed i n accor dance wi t h

ASTM E84.

b. Smoke devel oped i ndex of 450 or l ess when t est ed i n accor dance wi t h

ASTM E84.

c. Pr ovi de i nsul at ed assembl i es i n accor dance I CC I BC Chapt er Fi r e and Smoke Pr ot ect i on Feat ur es.

2. 1. 3 Ot her Mat er i al Pr oper t i es

Pr ovi de t her mal i nsul at i ng mat er i al s wi t h t he f ol l owi ng pr oper t i es:

a. Ri gi d cel l ul ar pl ast i cs: Compr essi ve Resi st ance at Yi el d: Not l ess t han 20 pounds per squar e i nch ( psi ) when measur ed accor di ng t o

ASTM D1621.

d. Wat er Vapor Per meance: Not mor e t han 0. 05 Per ms or l ess when measur ed accor di ng t o ASTM E96/ E96M, desi ccant met hod, i n t he t hi ckness r equi r ed t o pr ovi de t he speci f i ed t her mal r esi st ance, i ncl udi ng f aci ngs, i f any.

f . Wat er Adsor pt i on: Not mor e t han 1 per cent by vol ume when measur ed i n accor dance wi t h par agr aph 14 of ASTM C553.

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2. 1. 4 Pr ohi bi t ed Mat er i al s

Do not pr ovi de mat er i al s cont ai ni ng asbest os.

2. 2 PRESSURE SENSI TI VE TAPE

As r ecommended by manuf act ur er of vapor r et ar der ( s) . Mat ch wat er vapor per meance r at i ng f or each vapor r et ar der speci f i ed. Pr ovi de t ape i n accor dance wi t h ASTM D3833/ D3833M.

2. 3 ACCESSORI ES

2. 3. 1 Adhesi ve

As r ecommended by i nsul at i on manuf act ur er .

2. 3. 2 Mechani cal Fast ener s

Cor r osi on r esi st ant f ast ener s as r ecommended by t he i nsul at i on manuf act ur er .

2. 3. 3 Suppor t f or Cl addi ng and Cont i nuous I nsul at i on

Ther mal l y br oken, r ai nscr een at t achment syst em f or at t achment of ext er i or c l addi ng i nst al l ed over cont i nuous ext er i or - i nsul at i on.

a. Desi gn Requi r ement s:

( 1) Manuf act ur er i s r esponsi bl e f or desi gni ng syst em, i ncl udi ng anchor age t o st r uct ur al syst em and necessar y modi f i cat i ons t o meet speci f i ed r equi r ement s and mai nt ai n v i sual desi gn concept s.

( 2) Empl oy r egi st er ed pr of essi onal engi neer , l i censed t o pr act i ce engi neer i ng i n j ur i sdi ct i on wher e Pr oj ect i s l ocat ed, t o engi neer each component of r ai nscr een at t achment syst em.

( 3) St r uct ur al Desi gn: Ext er i or - i nsul at ed r ai nscr een wal l assembl y capabl e of wi t hst andi ng ef f ect s of l oad and st r esses f r om dead l oads, wi nd l oads, i ce l oads ( i f appl i cabl e) as i ndi cat ed on St r uct ur al Gener al Not es on St r uct ur al Dr awi ngs, and nor mal t her mal movement wi t hout evi dence of per manent def ect s of assembl i es or component s.

( a) Ther mal Movement s: Pr ovi de assembl i es t hat al l ow f or t her mal movement s r esul t i ng f r om t he f ol l owi ng maxi mum ambi ent t emper at ur es by pr event i ng over st r essi ng of component s and ot her det r i ment al ef f ect s:

1. Temper at ur e Change ( r ange) : 120 degr ees Fahr enhei t ( 67 degr ees C) , ambi ent .

( 4) Suppor t Fr ami ng/ At t achment Syst em:

( a) No f r ami ng component may penet r at e t he l ayer of cont i nuous ext er i or i nsul at i on ot her t han t her mal l y i sol at ed f ast ener s.

( b) Fr equency and spaci ng of st i f f ened hor i zont al gi r t s as i ndi cat ed by manuf act ur e i n pr oj ect speci f i c engi neer i ng package.

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b. Per f or mance Requi r ement s:

( 1) Rai nscr een At t achment Syst em Per f or mance: Compl y wi t h ASHRAE 90. 1 - I P def i ni t i on of cont i nuous i nsul at i on ( c. i . ) .

( 2) No t her mal br i dges ot her t han f ast ener s and ser vi ce openi ngs.

( 3) Ther mal Per f or mance:

( a) Ful l const r uct ed assembl y must have a mi ni mum 95% EFFECTI VE R- val ue when compar ed t o t he ext er i or cont i nuous i nsul at i ons r at ed R- Val ue.

( b) Cont i nuous f r ami ng pr of i l es ( i ncl udi ng C- or Z- shaped sect i ons or f ur r i ng) penet r at i ng i nsul at i on not al l owed.

( c) Per f or m ef f ect i ve R- Val ue cal cul at i on or model i ng i n accor dance wi t h ASHRAE gui del i nes.

( 4) St r uct ur al Per f or mance:

( a) Wi nd Load Per f or mance - At t achment syst em must show t he f ol l owi ng r esul t s when t est ed i n accor dance wi t h

ASTM E330/ E330M.

1. 90 pound per squar e f oot negat i ve and posi t i ve pr essur e hel d f or 60 seconds, syst em component s shal l not exper i ence f ai l ur e or gr oss per manent di st or t i on.

2. 135 pound per squar e f oot negat i ve and posi t i ve pr essur e hel d f or 10 seconds, syst em component s shal l not exper i ence f ai l ur e or gr oss per manent di st or t i on.

( b) Wi nd cycl i ng ( ai r pr essur e cycl i ng) per f or mance - At t achment syst em must show conf or mance t o t he f ol l owi ng r esul t s when t est ed i n accor dance wi t h ASTM E1886.

1. A t ot al of 4, 500 ai r pr essur e cycl es. Cycl es must i ncl ude 50 cycl es at a maxi mum pr essur e of 90 pounds bot h posi t i ve and negat i ve. Aver age cycl e t i me must not be l ess t han 3. 25 seconds f or bot h negat i ve and posi t i ve cycl es. Cl addi ng wei ght suppor t ed dur i ng t est must be a mi ni mum of 11. 5 pounds per squar e f oot . No damage or def or mat i on must be seen at end of t est .

( c) Gr avi t y l oad ( dead l oad) per f or mance - At t achment syst em must demonst r at e r esi st ance t o def l ect i on under shear l oadi ng, appl i ed par al l el t o t he wal l assembl y and di r ect l y t o t he at t achment syst em. Test i ng must be conduct ed usi ng cal i br at ed equi pment by an I AS accr edi t ed t hi r d par t y l abor at or y. Def l ect i on not t o exceed 0. 050 i nches at 150 pounds per squar e f oot .

( 5) Fr ami ng Member s:

( a) Local i zed bendi ng st r ess f or eccent r i cal l y l oaded f r ami ng member s must be eval uat ed wi t h t he maxi mum ef f ect i ve l engt h of r esi st i ng el ement not mor e t han 12 i nches.

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( 6) Fast ener s:

( a) Mi ni mum Saf et y Fact or of 3 f or bot h t ensi on and shear val ues.

( b) Combi ned t ensi on and shear shal l be eval uat ed accor di ng t o an i nt er act i on f or mul a. Sum of t er ms shal l not exceed 1. 0.

c. Spaci ng: Compl y wi t h manuf act ur er ’ s Pr of essi onal Engi neer s cal cul at i ons.

d. Ver t i cal Gi r t : Ver t i cal gi r t wi t h pr e- punched at t achment hol es, di r ect l y at t ached on t op of r i gi d i nsul at i on di r ect l y t o subst r at e at r egul ar spaci ng, wi t h engi neer ed t her mal l y i sol at ed washer assembl y and f ast ener s.

( 1) St eel Thi ckness: Mi ni mum 0. 046- i nch t hi ck ( 18 gauge) .

( 2) Pr of i l e Dept h: 0. 75 i nches.

( 3) Gi r t Fast eni ng Face, Wi dt h: 2- i nches.

( 4) Fi ni sh: Pai nt ed bl ack at open j oi nt panel assembl i es.

e. Fast ener s:

( 1) Suf f i c i ent l engt h t o pr ovi de sol i d at t achment t hr ough r i gi d i nsul at i on t o st r uct ur e as r equi r ed by manuf act ur er .

( 2) Ther mal I sol at i ng Washer s: Mi ni mum 0. 125 i nch t hi ck Pol yoxymet hyl ene copol ymer ( POM) washer s wi t h i nt egr al cent er i ng l i p t o act as a t her mal br eak bet ween wal l anchor f ast ener s and gi r t .

( 3) Gal vani c Pr ot ect i on: Ut i l i ze t apes and ot her met hods as necessar y t o separ at e and pr event cont act bet ween di ssi mi l ar met al s.

f . Basi s of Desi gn ( or appr oved compar abl e pr oduct f r om anot her manuf act ur er ) : Kni ght Wal l Syst ems; CI Syst em:

www. kni ght wal l syst ems. com.

PART 3 EXECUTI ON

3. 1 EXAMI NATI ON

Pr i or t o i nst al l at i on, ensur e al l ar eas t hat wi l l be i n cont act wi t h t he i nsul at i on ar e dr y and f r ee of pr oj ect i ons t hat coul d cause voi ds, compr essed i nsul at i on, or punct ur ed vapor r et ar der s. For f oundat i on per i met er or under s l ab appl i cat i ons, check t hat subsur f ace f i l l i s f l at , smoot h, dr y, and wel l t amped. Do not pr oceed wi t h i nst al l at i on i f moi st ur e or ot her condi t i ons ar e pr esent and not i f y t he Cont r act i ng Of f i cer of such condi t i ons. Do not pr oceed wi t h t he wor k unt i l condi t i ons have been cor r ect ed and ver i f i ed t o be dr y.

Ver i f i cat i on of Condi t i ons:

a. Exami ne subst r at es and condi t i ons f or compl i ance wi t h manuf act ur er r equi r ement s f or i nst al l at i on condi t i ons af f ect i ng per f or mance of t he

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( 1) Do not pr oceed wi t h i nst al l at i on unt i l unsat i sf act or y condi t i ons have been cor r ect ed.

( 2) Ensur e weat her - r esi st ant bar r i er ( WRB) and r i gi d i nsul at i on i s i nst al l ed pr i or t o i nst al l i ng r ai nscr een at t achment syst em.

( 3) Ensur e f enest r at i on, t r ansi t i ons, di scont i nui t i es, s i l l s , and l edger s ar e f l ashed and seal ed t o move moi st ur e t o t he ext er i or of t he bui l di ng.

b. Fi el d ver i f y ar chi t ect ur al det ai l s and mechani cal and el ect r i cal r equi r ement s pr i or t o commenci ng i nst al l at i on.

Commencement of i nst al l at i on const i t ut es accept ance of exi st i ng condi t i ons and accept ance of r esponsi bi l i t y f or sat i sf act or y per f or mance.

3. 2 PREPARATI ON

3. 2. 1 Bl ocki ng Ar ound Heat Pr oduci ng Devi ces

Pr ovi de noncombust i bl e bl ocki ng at al l spaces bet ween heat pr oduci ng devi ces and t he f l oor s, cei l i ngs and r oof s t hr ough whi ch t hey pass.

Pr ovi de i n accor dance wi t h I CC I BC Sect i on 2111. 13 Fi r epl ace Fi r ebl ocki ng and wi t h t he f ol l owi ng cl ear ances:

a. Recessed l i ght i ng f i x t ur es, i ncl udi ng wi r i ng compar t ment s, bal l ast s, and ot her heat pr oduci ng devi ces, unl ess cer t i f i ed f or i nst al l at i on sur r ounded by i nsul at i on: 3 i nches f r om out si de f ace of f i x t ur es and devi ces or as r equi r ed by NFPA 70 and, i f i nsul at i on i s pl aced above f i xt ur e or devi ce, 24 i nches above f i xt ur e.

b. Masonr y chi mneys or masonr y encl osi ng a f l ue: 2 i nches f r om out si de f ace of masonr y. Masonr y chi mneys f or medi um and hi gh heat oper at i ng appl i ances: Mi ni mum cl ear ances r equi r ed by NFPA 211.

c. Vent s and vent connect or s used f or vent i ng pr oduct s of combust i on, f l ues, and chi mneys ot her t han masonr y chi mneys: Mi ni mum cl ear ances as r equi r ed by NFPA 211.

d. Gas Fi r ed Appl i ances: Cl ear ances as r equi r ed i n NFPA 54.

e. Oi l Fi r ed Appl i ances: Cl ear ances as r equi r ed i n NFPA 31.

Bl ocki ng i s not r equi r ed i f chi mneys or f l ues ar e cer t i f i ed i n wr i t i ng by t he chi mney or f l ue manuf act ur er f or use i n cont act wi t h speci f i c i nsul at i ng mat er i al s.

3. 3 I NSTALLATI ON

3. 3. 1 I nsul at i on I nst al l at i on and Handl i ng

Pr ovi de i nsul at i on i n accor dance wi t h t he manuf act ur er ' s pr i nt ed i nst al l at i on i nst r uct i ons. Keep mat er i al dr y and f r ee of ext r aneous mat er i al s.

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3. 3. 2 El ect r i cal Wi r i ng

Do not i nst al l i nsul at i on i n a manner t hat woul d encl ose el ect r i cal conduct or s, t hat ar e not i nst al l ed i n condui t , bet ween t wo l ayer s of i nsul at i on.

3. 3. 3 Col d Cl i mat e Requi r ement

Pl ace i nsul at i on on t he out si de of pi pes.

3. 3. 4 Cont i nui t y of I nsul at i on

But t t i ght l y agai nst adj oi ni ng boar ds, st uds, r af t er s, j oi st s, s i l l pl at es, header s and obst r uct i ons. Pr ovi de cont i nui t y and i nt egr i t y of i nsul at i on at cor ner s, wal l t o cei l i ng j oi nt , r oof , and f l oor . Avoi d cr eat i ng t her mal br i dges and voi ds. Pr ovi de and ver i f y cont i nui t y of i nsul at i ve bar r i er t hr oughout t he bui l di ng encl osur e.

3. 3. 5 Coor di nat i on

Ver i f y f i nal i nst al l ed i nsul at i on t hi cknesses compl y wi t h t hi cknesses i ndi cat ed and wi t h t he appr oved i nsul at i on submi t t al ( s) .

3. 4 I NSTALLATI ON ON WALLS

3. 4. 1 Gener al I nst al l at i on on Ext er i or Wal l s

a. Appl y adhesi ve t o back of boar ds:

( 1) Ful l bed 1/ 8 i nch t hi ck.

b. I nst al l boar ds hor i zont al l y on wal l s.

( 1) Pl ace boar ds t o maxi mi ze adhesi ve cont act .

( 2) I nst al l i n r unni ng bond pat t er n.

( 3) But t edges and ends t i ght l y t o adj acent boar ds and pr ot r usi ons.

c. Ext end boar ds over expansi on j oi nt s, unbonded t o wal l on one si de of j oi nt .

d. Cut and f i t i nsul at i on t i ght l y t o pr ot r usi ons or i nt er r upt i ons t o t he i nsul at i on pl ane.

e. Tape i nsul at i on boar d j oi nt s.

f . Pr ovi de l ow pr essur e expandabl e f oam i nsul at i on at gaps and di f f i cul t ar eas.

3. 4. 2 I nst al l at i on at Cavi t y Wal l s

a. Appl y adhesi ve t o back of boar ds:

( 1) Ful l bed 1/ 8 i nch t hi ck.

b. I nst al l boar ds t o f i t snugl y bet ween wal l t i es.

( 1) Pl ace membr ane sur f ace f aci ng out .

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c. I nst al l boar ds hor i zont al l y on wal l s.

( 1) Pl ace boar ds t o maxi mi ze adhesi ve cont act .

( 2) I nst al l i n r unni ng bond pat t er n.

( 3) But t edges and ends t i ght l y t o adj acent boar ds and pr ot r usi ons.

d. Cut and f i t i nsul at i on t i ght l y t o pr ot r usi ons or i nt er r upt i ons t o t he i nsul at i on pl ane.

e. Tape i nsul at i on boar d j oi nt s.

f . Pr ovi de l ow pr essur e expandabl e f oam i nsul at i on at gaps and di f f i cul t ar eas.

3. 4. 3 I nst al l at i on on Masonr y Wal l s

Appl y boar d di r ect l y t o masonr y wi t h adhesi ve or f ast ener s as r ecommended by t he i nsul at i on manuf act ur er . Fi t bet ween obst r uct i ons wi t hout i mpal i ng boar d on t i es or anchor s. Appl y i n par al l el cour ses wi t h j oi nt s br eaki ng mi dway over cour se bel ow. Pl ace boar ds i n moder at e cont act wi t h adj oi ni ng i nsul at i on wi t hout f or c i ng and wi t hout gaps. Cut and shape as r equi r ed t o f i t ar ound wal l penet r at i ons, pr oj ect i ons or openi ngs t o accommodat e condui t or ot her ut i l i t i es. Seal ar ound cut out s wi t h seal ant . I nst al l i nsul at i on i n wal l cavi t i es so t hat i t l eaves at l east a nomi nal one i nch ai r space out si de of t he i nsul at i on t o al l ow f or cavi t y dr ai nage.

3. 4. 4 Adhesi ve At t achment t o Concr et e and Masonr y Wal l s

Appl y adhesi ve t o wal l and compl et el y cover wal l wi t h i nsul at i on.

a. Ful l back bed met hod.

b. But t al l edges of i nsul at i on and seal edges wi t h t ape.

3. 4. 5 Mechani cal At t achment on Concr et e and Masonr y Wal l s

Cut i nsul at i on t o cover wal l s. Appl y adhesi ve t o wal l and set c l i p or ot her mechani cal f ast ener i n adhesi ve as r ecommended by manuf act ur er .

Af t er cur i ng of adhesi ve, i nst al l i nsul at i on over f ast ener s and bend spl i t pr ongs t o pr ovi de a f l ush condi t i on wi t h t he i nsul at i on. But t al l edges of i nsul at i on and seal wi t h t ape.

3. 5 SUPPORT FOR CLADDI NG AND CONTI NUOUS I NSULATI ON I NSTALLATI ON

a. I nst al l i n accor dance wi t h manuf act ur er ' s i nst r uct i ons.

b. I nst al l ver t i cal gi r t s i n ver t i cal or i ent at i on i n st r i ct accor dance wi t h manuf act ur er ’ s i nst al l at i on i nst r uct i ons.

c. Do not use shi ms t o pl umb t he wal l bet ween t he ver t i cal gi r t and i nsul at i on.

d. Mi ni mum l engt h of i nst al l ed cut gi r t i s 24- i nches and shal l be at t ached wi t h at l east t wo ( 2) f ast ener s.

e. Mount box gi r t s, f ast ened up t o 32 i nches on cent er ( as det er mi ned by

SECTI ON 07 21 13 Page 10 t he manuf act ur es engi neer i ng cal cul at i ons) over i nst al l ed r i gi d i nsul at i on, usi ng one wal l anchor per pr e- punched at t achment hol e at spaci ng i ndi cat ed on engi neer i ng cal cul at i ons.

( 1) Check pl umb of ver t i cal gi r t s bot h par al l el and per pendi cul ar t o t he st r uct ur e.

( 2) Ti ght en scr ews t hat at t ach ver t i cal gi r t t hr ough i nsul at i on t o subst r uct ur e t o a snug t i ght condi t i on and not st r i pped. Do not over - t or que beyond manuf act ur er ’ s r ecommendat i on. I f i nst al l ed usi ng hand t ool s, ver i f y f or each i nst al l er at begi nni ng of pr oj ect usi ng snug- t i ght cr i t er i a. Do not use st r i pped hol es.

( 3) Wher e obst r uct i ons ar e pr esent and unavoi dabl e ( i . e. wi ndow openi ngs) , use l aser or chal k l i ne t o r est ar t gi r t .

( 4) Locat e ver t i cal gi r t at j amb condi t i ons and out si de cor ner condi t i ons.

( 5) Use shear i ng i nst r ument s ( i . e. sni ps, ni bbl er , et c. ) f or cut t i ng met al f r ami ng component s. Saws ar e not r ecommended, as t he spar ks pr oduced dur i ng cut t i ng wi l l damage t he ant i - cor r osi on coat i ng.

I f spar ks ar e gener at ed dur i ng cut t i ng, be sur e t he por t i on of t he component t o be i nst al l ed on t he bui l di ng i s pr ot ect ed f r om spar ks and t hat any st ockpi l e near t he cut t i ng st at i on i s al so pr ot ect ed.

( 6) The syst ems component s shoul d not be cut whi l e i nst al l ed on t he bui l di ng, unl ess usi ng a shear i ng i nst r ument .

( 7) Repl ace t her mal i sol at or pi eces t hat br eak dur i ng i nst al l at i on.

( 8) Pr ovi de a 3/ 8 - 1/ 2 i nch gap bet ween gi r t s f or expansi on when mul t i pl e l engt hs of ver t i cal gi r t s ar e i nst al l ed.

f . At t ach secondar y hor i zont al r ai l s t o ver t i cal gi r t s pl umb, st r ai ght and squar e.

( 1) Ti ght en scr ews t o a snug t i ght condi t i ons and not st r i pped. Do not use st r i pped hol es or scr ews.

( 2) Shi ms can be used bet ween hor i zont al r ai l and ver t i cal gi r t or c l addi ng panel and hor i zont al r ai l ( i f appr oved by c l addi ng manuf act ur er ) . Shi ms cannot be used bet ween ver t i cal gi r t and i nsul at i on.

( 3) Bot h f l anges/ edges of st i f f ened hor i zont al r ai l must be at t ached t o ver t i cal gi r t .

3. 5. 1 Tol er ances

a. Maxi mum Var i at i on Fr om Tr ue Posi t i on: 1/ 8 i nch i n 10 f eet .

b. Maxi mum Var i at i on Fr om Pl umb: 1/ 8 i nch i n 10 f eet .

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FOAMED- I N- PLACE I NSULATI ON

05/ 17, CHG 3: 02/ 23

PART 1 GENERAL

1. 1 SECTI ON I NCLUDES

a. Foamed- i n- pl ace i nsul at i on.

b. Pr ot ect i ve i nt umescent coat i ng.

c. I nsul at i ng coat i ng.

1. 2 REFERENCES

The publ i cat i ons l i s t ed bel ow f or m a par t of t hi s speci f i cat i on t o t he ext ent r ef er enced. The publ i cat i ons ar e r ef er r ed t o wi t hi n t he t ext by t he basi c desi gnat i on onl y.

AI R BARRI ER ASSOCI ATI ON OF AMERI CA ( ABAA)

ABAA Accr edi t at i on Accr edi t at i on

AMERI CAN SOCI ETY OF SAFETY PROFESSI ONALS ( ASSP)

ASSP Z9. 2 ( 2018) Fundament al s Gover ni ng t he Desi gn and Oper at i on of Local Exhaust Vent i l at i on Syst ems

ASSP Z88. 2 ( 2015) Amer i can Nat i onal St andar d Pr act i ces f or Respi r at or y Pr ot ect i on

ASTM I NTERNATI ONAL ( ASTM)

ASTM C518 ( 2021) St andar d Test Met hod f or St eady- St at e Ther mal Tr ansmi ssi on Pr oper t i es by Means of t he Heat Fl ow Met er Appar at us

ASTM C1029 ( 2015) St andar d Speci f i cat i on f or Spr ay- Appl i ed Ri gi d Cel l ul ar Pol yur et hane Ther mal I nsul at i on

ASTM C1303/ C1303M ( 2015) St andar d Test Met hod f or Pr edi ct i ng Long- Ter m Ther mal Resi st ance of Cl osed- Cel l Foam I nsul at i on

ASTM C1338 ( 2014) St andar d Test Met hod f or Det er mi ni ng Fungi Resi st ance of I nsul at i on Mat er i al s and Faci ngs

ASTM D1621 ( 2016) St andar d Test Met hod f or Compr essi ve Pr oper t i es of Ri gi d Cel l ul ar Pl ast i cs

ASTM D1622 ( 2014) Appar ent Densi t y of Ri gi d Cel l ul ar

SECTI ON 07 21 19 Page 1

Pl ast i cs

ASTM D1623 ( 2017) St andar d Test Met hod f or Tensi l e and Tensi l e Adhesi on Pr oper t i es of Ri gi d Cel l ul ar Pl ast i cs

ASTM D2126 ( 2009) Response of Ri gi d Cel l ul ar Pl ast i cs t o Ther mal and Humi d Agi ng

ASTM D2842 ( 2012) Wat er Absor pt i on of Ri gi d Cel l ul ar Pl ast i cs

ASTM D4541 ( 2017) St andar d Test Met hod f or Pul l - Of f St r engt h of Coat i ngs Usi ng Por t abl e Adhesi on Test er s

ASTM D6226 ( 2015) St andar d Test Met hod f or Open Cel l Cont ent of Ri gi d Cel l ul ar Pl ast i cs

ASTM E84 ( 2023) St andar d Test Met hod f or Sur f ace Bur ni ng Char act er i st i cs of Bui l di ng Mat er i al s

ASTM E96/ E96M ( 2022a; E 2023) St andar d Test Met hods f or Gr avi met r i c Det er mi nat i on of Wat er Vapor Tr ansmi ssi on Rat e of Mat er i al s

ASTM E119 ( 2022) St andar d Test Met hods f or Fi r e Test s of Bui l di ng Const r uct i on and Mat er i al s

ASTM E283 ( 2019) St andar d Test Met hod f or Det er mi ni ng t he Rat e of Ai r Leakage Thr ough Ext er i or Wi ndows, Cur t ai n Wal l s, and Door s Under Speci f i ed Pr essur e Di f f er ences Acr oss t he Speci men

ASTM E736 ( 2000; R 2011) Cohesi on/ Adhesi on of Spr ayed Fi r e- Resi st i ve Mat er i al s Appl i ed t o St r uct ur al Member s

ASTM E2178 ( 2021a) St andar d Test Met hod f or Ai r Per meance of Bui l di ng Mat er i al s

ASTM E2357 ( 2017) St andar d Test Met hod f or Det er mi ni ng Ai r Leakage of Ai r Bar r i er Assembl i es

I CC EVALUATI ON SERVI CE, I NC. ( I CC- ES)

I CC- ES AC377 ( 2016) Accept ance Cr i t er i a f or Spr ay- Appl i ed Foam Pl ast i c I nsul at i on

I NTERNATI ONAL CODE COUNCI L ( I CC)

I CC I BC ( 2021) I nt er nat i onal Bui l di ng Code

I CC I ECC ( 2021) I nt er nat i onal Ener gy Conser vat i on Code

SECTI ON 07 21 19 Page 2

I NTERNATI ONAL SAFETY EQUI PMENT ASSOCI ATI ON ( I SEA)

ANSI / I SEA Z87. 1 ( 2020) Occupat i onal and Educat i onal Per sonal Eye and Face Pr ot ect i on Devi ces

NATI ONAL FI RE PROTECTI ON ASSOCI ATI ON ( NFPA)

NFPA 10 ( 2022; ERTA 1 2021) St andar d f or Por t abl e Fi r e Ext i ngui sher s

NFPA 31 ( 2020) St andar d f or t he I nst al l at i on of Oi l - Bur ni ng Equi pment

NFPA 54 ( 2021) Nat i onal Fuel Gas Code

NFPA 70 ( 2023) Nat i onal El ect r i cal Code

NFPA 211 ( 2019) St andar d f or Chi mneys, Fi r epl aces, Vent s, and Sol i d Fuel - Bur ni ng Appl i ances

NFPA 275 ( 2017) St andar d Met hod of Fi r e Test s f or t he Eval uat i on of Ther mal Bar r i er s

NFPA 285 ( 2012) St andar d Fi r e Test Met hod f or Eval uat i on of Fi r e Pr opagat i on Char act er i st i cs of Ext er i or Non- Load- Bear i ng Wal l Assembl i es Cont ai ni ng Combust i bl e Component s

SPRAY POLYURETHANE FOAM ALLI ANCE ( SPFA)

SPFA TechDocs ( 2015) SPFA Techni cal Document s Li br ar y, f our cat egor i es: Gener al , I nsul at i on, Roof i ng, Speci al t y

U. S. DEPARTMENT OF DEFENSE ( DOD)

UFC 3- 600- 01 ( 2016; wi t h Change 6, 2021) Fi r e Pr ot ect i on Engi neer i ng f or Faci l i t i es

UNDERWRI TERS LABORATORI ES OF CANADA ( ULC)

ULC S705. 2 ( 2005) St andar d f or Ther mal I nsul at i on - Spr ay Appl i ed Ri gi d Pol yur et hane Foam, Medi um Densi t y - Appl i cat i on

1. 3 RELATED REQUI REMENTS

Coor di nat e t he r equi r ement s of ot her bui l di ng envel ope sect i ons t o pr ovi de a compl et e ai r bar r i er syst em. Submi t al l mat er i al s, component s, and assembl i es of t he ai r bar r i er syst em t oget her as one compl et e submi t t al package.

1. 4 DEFI NI TI ONS

1. 4. 1 Long Ter m Ther mal Resi st ance ( LTTR)

The t her mal r esi st ance val ue of a c l osed cel l f oam i nsul at i on pr oduct

SECTI ON 07 21 19 Page 3 measur ed usi ng accel er at ed agi ng ASTM C1303/ C1303M equi val ent t o t he t i me- wei ght ed aver age t her mal r esi st ance val ue over 15 year s. Loss i n t her mal r esi st ance i s at t r i but abl e t o changes i n cel l gas composi t i on caused by di f f usi on of ai r i nt o and bl owi ng agent out of t he f oam cel l s.

1. 4. 2 SPFA TechDocs

Ref or mat t ed document s, named SPFA TechDocs ( ht t p: / / www. spr ayf oam. or g/ t echni cal / spf a- t echni cal - document s) , pl aces each document i n one of f our cat egor i es f or easy r ef er ence and i dent i f i cat i on:

Roof i ng, I nsul at i on, Speci al t y and Gener al .

Spr ay Pol yur et hane Foam: Ther mal and ai r / vapor bar r i er syst em consi st i ng of spr ayed pol yur et hane f oam ( SPF) .

1. 5 SUBMI TTALS

Gover nment appr oval i s r equi r ed f or submi t t al s wi t h a " G" or " S" c l assi f i cat i on. Submi t t al s not havi ng a " G" or " S" c l assi f i cat i on ar e f or Cont r act or Qual i t y Cont r ol appr oval . Submi t t he f ol l owi ng i n accor dance wi t h Sect i on 01 33 00 SUBMI TTAL PROCEDURES:

SD- 01 Pr econst r uct i on Submi t t al s

Qual i f i cat i on of Manuf act ur er ; G

Qual i f i cat i on of I nst al l er ; G

Qual i t y Cont r ol Pl an; G

Saf et y Pl an; G

Fi r e Pr event i on Pl an; G

Respi r at or Pl an; G

SD- 02 Shop Dr awi ngs

Fi r e- Rat ed Assembl i es; G

SD- 03 Pr oduct Dat a

Cl osed Cel l and Open Cel l SPF; G

I nsul at i ng Coat i ng; G

Pr i mer s, Adhesi ves, and Mast i cs; G

Seal ant s; G

Saf et y Dat a Sheet s; G

I gni t i on Bar r i er Coat i ngs; G

Accessor i es; G

SD- 06 Test Repor t s

Pr i mer s; G

SECTI ON 07 21 19 Page 4

Fi r e- Rat i ngs Of I gni t i on Bar r i er Mat er i al s; G

Fl ame Spr ead And Smoke Devel oped I ndex Rat i ngs Of SPF Pr oduct s; G

Fl ame Pr opagat i on Of Wal l Assembl i es; G

SD- 07 Cer t i f i cat es

Cl osed cel l and Open cel l SPF; G

I ndoor Ai r Qual i t y f or Spr ay Foam Ai r Bar r i er ; S

SD- 08 Manuf act ur er ' s I nst r uct i ons

SPF Handl i ng, St or age, and Spr ay Pr ocedur es; G

Subst r at e Pr epar at i on; G

I gni t i on Bar r i er ; G

Pr i mer s, Adhesi ves, and Mast i cs; G

SD- 09 Manuf act ur er ' s Fi el d Repor t s

Dai l y Wor k Recor d; G

1. 6 MI SCELLANEOUS REQUI REMENTS

For t he syst ems pr ovi de t he f ol l owi ng:

1. 6. 1 Shop Dr awi ngs

Submi t spr ay f oam ai r bar r i er shop dr awi ngs showi ng l ocat i ons, det ai l i ng, and ext ent of spr ay f oam ai r bar r i er assembl i es. Pr ovi de det ai l s of al l t ypi cal condi t i ons, i nt er sect i ons wi t h ot her envel ope assembl i es and mat er i al s, membr ane count er - f l ashi ngs. Pr ovi de det ai l s f or f i r e- r at ed assembl i es and i ndi cat e mat er i al s f or i gni t i on bar r i er s. Show det ai l s f or br i dgi ng of gaps i n const r uct i on, t r eat ment of i nsi de and out si de cor ner s, expansi on j oi nt s, met hods of at t achment of mat er i al s cover i ng t he SPF wi t hout compr omi si ng t he bar r i er . I ndi cat e how mi scel l aneous penet r at i ons such as condui t , pi pes, el ect r i c boxes, br i ck t i es, and si mi l ar i t ems wi l l be seal ed.

1. 6. 2 Pr oduct Dat a

Submi t manuf act ur er ' s t echni cal dat a i ndi cat i ng compl i ance wi t h per f or mance and envi r onment al r equi r ement s, Ozone Depl et i on Pot ent i al ( ODP) val ue, Gl obal War mi ng Pot ent i al ( GWP) val ue, , manuf act ur er ' s pr i nt ed i nst r uct i ons f or eval uat i ng, pr epar i ng, and t r eat i ng subst r at es, t emper at ur e and ot her l i mi t at i ons of i nst al l at i on condi t i ons, and saf et y r equi r ement s f or i nst al l at i on. I ndi cat e f l ame and smoke spr ead r at i ngs f or al l pr oduct s. Submi t i gni t i on bar r i er l i t er at ur e i ncl udi ng mat er i al descr i pt i on, physi cal pr oper t i es, and f i r e- r at i ngs.

1. 6. 3 Test Repor t s

Submi t t est r epor t s f or f l ame spr ead and smoke devel oped i ndex r at i ngs of SPF pr oduct s t est ed i n accor dance wi t h ASTM E84. Submi t t est r epor t s f or

SECTI ON 07 21 19 Page 5 f l ame pr opagat i on of wal l assembl i es t est ed i n accor dance wi t h NFPA 285.

Submi t t est r epor t s f or f i r e- r at i ngs of i gni t i on bar r i er mat er i al s t est ed i n accor dance wi t h ASTM E84.

1. 7 DELI VERY, STORAGE, AND HANDLI NG

1. 7. 1 Del i ver y

Del i ver and st or e mat er i al s i n suf f i c i ent quant i t y t o al l ow f or uni nt er r upt ed f l ow of wor k. I nspect mat er i al s del i ver ed t o t he s i t e f or damage; unl oad and st or e out of weat her . Del i ver mat er i al s t o t he j obsi t e i n t hei r or i gi nal unopened packages, c l ear l y mar ked wi t h t he manuf act ur er ' s name, br and desi gnat i on, descr i pt i on of cont ent s, and shel f l i f e of cont ai ner i zed mat er i al s. St or e and handl e t o pr ot ect f r om damage. Submi t SPF Handl i ng, St or age, and Spr ay Pr ocedur es i n accor dance wi t h submi t t al pr ocedur es.

1. 7. 2 St or age

St or e mat er i al s i n c l ean, dr y ar eas, away f r om excessi ve heat , spar ks, and open f l ame. Mai nt ai n t emper at ur es i n t he st or age ar ea bel ow t he mat er i al s ' f l ash poi nt ( s) and wi t hi n l i mi t s r ecommended by t he manuf act ur er ' s pr i nt ed i nst r uct i ons. Pr ovi de vent i l at i on i n accor dance wi t h ASSP Z9. 2 t o pr event bui l d- up of f l ammabl e gases. St or e MDI ( A- si de) dr ums i n l ocat i ons t hat l i mi t t he r i sk of cont act wi t h wat er , aci ds, caust i cs ( such as l ye) , al cohol s, and st r ong oxi di z i ng and r educi ng agent s.

1. 7. 3 Handl i ng

Handl e mat er i al s and cont ai ner s saf el y and i n accor dance wi t h manuf act ur er ' s r ecommendat i ons. St or e l i qui ds i n ai r t i ght cont ai ner s and keep cont ai ner s c l osed except when r emovi ng mat er i al s.