15-Attachment 1 - BLD2129865P1.pdf
PDF 148 KB Posted
- Attached to
- Container Crane Maintenance and Repair
- Solicitation number
- BLD2129865P1
- Issued by
- Broward County, Florida
About this file
This document is a comprehensive Pre-Operational Check List for a crane service inspection, designed to thoroughly evaluate the operational readiness and safety of a crane system. The multi-page checklist contains 97 detailed inspection points covering various critical components and systems, including ships' equipment, dock conditions, crane structural integrity, electrical systems, cab functionality, gantry components, spreader mechanisms, and safety features. The checklist is structured with columns for "Yes", "No", and "N/A" responses, along with a "Recommendations" column for noting any issues discovered during the inspection.
The inspection points are meticulously organized to ensure a comprehensive assessment of the crane's operational status, with checks ranging from verifying clear pathways and removing debris to testing emergency stops, electrical systems, communication equipment, and mechanical functions. Key areas of focus include examining the gantry, trolley, boom, spreader, head block, electrical rooms, and cab environments. The checklist requires a systematic review of lighting, warning systems, hydraulic components, twist locks, extending/retracting functions, and overall structural soundness. The final section emphasizes reporting all pre-operational findings, indicating a commitment to thorough documentation and maintenance of the crane equipment.
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ATTACHMENT 1
Pre-Operational Check List
DATE: MANUFACTURER:
TECHNICIAN: SERIAL NO.
LOCATION: MODEL NO.
Crane service check list:
Description Yes No N/A Recommendations
1. Ships’ equipment is clear of crane
2. Dock is clear of debris, etc.
3. All debris on dock in the path of the crane removed
4. All debris between WS rail and edge of dock removed
5. Loose lineage tossed over the edge of the dock
6. Inspect the panzer belt over the length of the operation
7. All loose debris removed from the spreader and crane
8. All areas of the crane have been inspected and are free of damage and are functioning within normal parameters
9. Confirm walkway lighting is operational
10. Confirm floodlights are operational
11. Confirm boom, gantry, trolley and spreader path clear of obstructions
12. Inspect gantry components for damage or malfunction
13. Gantry drive gearbox oil levels meet specification requirements.
14. Gantry power cable plow limit switches meet specification requirements
15. Gantry power cable plow and path from the leg to the store reel meet specification requirements
16. Gantry E-stops are operational
17. All ladders from gantry level meet specification requirements
18. Gantry intercom systems are operational
19. Wire rope personnel deflectors.
20. Gantry warning lights and horns are operational
21. Confirm elevator stops at each level
22. Confirm elevator interior light is functional
23. Check elevator brake release key is storage box
24. Test elevator communications to confirm operability
25. Confirm there is no debris on the crane and walkways
26. Inspect handrails and walkway gratings
27. Inspect crane safety chains, ensure clasped in up position
28. Ensure boom gates are functional
29. Inspect trolley upper platform for abnormalities
30. Check trolley and spreader paths are clear of obstructions
31. Ensure all operators controls are marked
32. Ensure all operators indicator lights are operational
33. Ensure all operators controls function correctly
34. Check hoist, gantry and trolley motion functions, including slowdowns and stops
35. Check function of gantry warning lights and horns
36. Check cab E-stops
37. Check headblock stopping at cab level correctly
38. Clean all cab windows
39. Test cab radio and foot pedal on customer's channel
40. Test cab intercom systems and microphone pedal
41. Test cab horn pedal and push button
42. Test cab heater and air conditioner, as appropriate
43. Ensure there is no loose material in the cab
44. Check operators chair slide and rotation
45. Ensure cab window floor grating is securely in place
46. From the cab level visually inspect the festoon
47. From the cab level visually inspect the hoist and all trolley wire ropes
48. Check and empty the cab trash
49. Inspect both catenary trolleys for malfunction or damage
50. Inspect boom, festoon track and power trac
51. Inspect trolley rope tensioner unit for oil level and malfunction
52. Inspect interior of trolley and main machinery houses, oil levels, function etc.
53. Ensure trolley and main machinery house fans function and thermostat set at 90 degrees
54. Test trolley house E-stop and control power buttons
55. Test all machinery house intercom systems handsets
56. Ensure electrical room air conditioner is functioning, and thermostat set to 70 degrees
57. Check electrical room PLC case breaker safety release
58. Check LCMS for function and no filters on alarm screen
59. Check LCMS for active alarms
60. Check PLC is not in "write" mode
61. Test electrical room E-stop and control power buttons
62. Reset the tare weight with empty spreader 10' above dock
63. Check and alter, if necessary, LCMS time and date
64. Empty machinery house trash as needed
65. Check boom station mat or sensor operable
66. Check boom control station indicator lights and if any damage
67. Test boom station intercom systems handset
68. Test the boom air warning horn
69. Check the boom travel path is clear of obstructions
70. Inspect head block safety chains, ensure clasped in up position
71. Check that there is no debris on the head block
72. Inspect spreader indicator lights
73. Check head block for sound attachments and damage
74. Check head block Pyle National plug for tightness
75. Inspect head block hoist sheave wells for cleanliness
76. Inspect the spreader cable well for cleanliness
77. Inspect the twist lock bin for cleanliness
78. Check head block electrical JB for tightness
79. Check spreader E- stop by-bass is in the off position
80. Check the head block twist lock linkage and locking plate
81. Check there is no debris on the spreader
82. Check spreader structure, mechanical, electrical and hydraulic components for damage or malfunction
83. Check spreader underside lifting shackle points for cracks or damage
84. Check all spreader electrical JBs and wiring for tightness and security
85. Check spreader Pyle National plug for tightness
86. Check spreader E-stop
87. Check the spreader hydraulic tank oil level
88. Visually and audibly check spreader hydraulics for proper function
89. Block up the spreader landing pins and test function of twist locks etc.
90. Check the center twist lock action, if applicable
91. Ensure twin twenty by-pass key is in the "off" position, if applicable
92. Test twin twenty detection system, if applicable
93. Check spreader extend and retract function, test 40' from both directions
94. Check spreader extend and retract chain tension
95. Inspect all flippers, chains etc. for sound attachment and damage
96. Check spreader Rabalon slide plates for soundness
97. Check all spreader sliding and rotating surfaces for proper lubrication
REPORT ALL PREOP FINDINGS
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