PISCES FY24 SPEC_AUG2023_REV 3.pdf

NOAA SHIP PISCES (R 226)

FY2024

INTERMEDIATE DRYDOCK

DETAIL SPECIFICATION – REV - 3

August, 2023

Marine Engineering Division - MOA2

Marine Operation Center, Atlantic

439 West York Street

Norfolk, VA 23510

Stephen Spindler____________ August 2023

Written By Date

NOAA Ship PISCES

FY24 Drydock Repairs

Rev 3 - August 2023

Table of Contents

1. Scope

2. General Requirements

3. Basic Items

1. Temporary Services

2. ABS Special Survey No. 3

3. Drydocking and Routine Drydock Work

4. Hull Anode Renewals

5. Cathodic Protection System Inspection & Anode Replacements

6. Rudder and Tailshaft Removal and Inspection

7. Propulsion Shaft Thrust Bearing Inspection

8. Sea Valve Overhauls

9. Ground Tackle Inspection and Preservation

10. Underwater Hull Coating

11. Freeboard Coating

12. Superstructure Coating

13. Potable Water System Tank Inspection

14. Hot Water Heater Replacement

15. Hydrographic Winch Overhauls

16. Bow Thruster Maintenance

17. Trawl Winch Room Hull Insert

18. Forward Watertight Hatch Preservation

19. Annual Fire Inspection

20. Annual Life Raft Inspection

21. Rescue Boat Davit Winch Replacement

22. Rescue Boat Davit Annual Inspection

23. Rescue Boat Annual Inspection

24. Centerboard Overhaul

25. Propulsion Motor Annual Inspection

26. Ship’s Crane Annual Maintenance

27. Refrigeration System Annual Maintenance

28. Air Compressor Annual System Maintenance

29. Hydraulic Hose Renewals

30. Miscellaneous Pipe and Habitability Repairs

31. Miscellaneous Corrosion Mitigation Repairs

32. Roll Stabilization Tank Isolation Valve Replacement

33. Miscellaneous Scientific and Navigation Maintenance

34. 01 Level Fan Room Pipe Repairs

35. Ship’s Temperature Sensor Replacement

36. TLI System Groom and Calibration

37. Gauge Calibration

38. Transformer Cleaning

39. Steering System Maintenance and Calibration

40. Miscellaneous Electrical System Repairs

41. Main Propulsion Motor Bearing Inspection

42. Fuel Oil Purifier Major Overhauls

43. Dock and Sea Trials

4. Additional Work

5. Dockside Option Items

1. Fuel Oil Transfer Pump Overhaul

2. Capstan Repairs

3. TACHTROL 30 System Replacement

4. Acoustic Doppler Current Profiler (ADCP) Installation

5. ME70 Cable Penetration Replacement

6. Consilium Speed log Replacement

7. Miscellaneous Habitability Repairs

8. CO2 Room Modifications

9. MSD Room Dehumidifier Installation

10. EOS Condensate Modification

11. Bow Thruster Upgrade

12. Bow Thruster Room Preservation

13. Refrigeration Room Insulation Replacement

14. Main Motor Heat Exchanger Replacement

15. Laundry Deck Coating Replacement

16. Bridge Deck Coating Replacement

17. External Deck Non-skid Replacement

18. QAWT Door #137 Insert

LIST OF CHANGES – REV 3

Specification Modifications:

- Table of Contents - Corrected a typo in the Table Of Contents for Work Item 302

- Item 305 - Modified Paragraph 3.5.4.11

- Added Paragraph 3.5.4.5.1 for Reference Cell cable penetration repairs

- Item 306 – Updated Paragraph 3.6.4.24.1 for shaft alignment 3rd Party verification

- Item 308 – Corrected Reference title for Reference 3.8.2.11 from MOC-000-1G

- Item 310 – Corrected a typo in Paragraph 3.10.4.16

- Item 315 – Added Paragraph 3.15.4.16.1 – 3.15.4.16.2 for piping repairs

- Item 330 – Added Paragraph 3.30.4.36 to replace pipe penetration

- Item 331 – Updated Paragraph 3.31.4.13 with additional technical info for ordering parts and additional fans

- Item 333 – Deleted Reference 3.33.2.1

- Item 334 - Updated Paragraph 3.34.4.3 for a 316 stainless steel deep sink

- Item 505 – Corrected Reference 5.5.2.1

Specification Additions: NONE

Specification Deletions: NONE

LIST OF CHANGES – REV 2

Specification Modifications:

- Modified Paragraph 2.2.3 to revise QP1 requirements.

- Modified Paragraph 3.1.4.4 for toilet pierside facilities

- Modified Paragraph 3.1.4.17 to remove the QA Level II certification.

- Added valve size to Paragraph 3.2.4.11

- Added References 3.2.2.15 and 3.2.2.16

- Modified Paragraphs 3.5.4.6 and 3.5.4.11 to correct typo and specify brass hardware

- Modified Paragraph 3.7.4.6 to add oil quantity

- Modified Paragraphs 3.8.4.22 – 3.8.4.24 for piping lengths

- Modified Paragraphs 3.16.4.4 and 3.16.4.16.1 for Bow Thruster OEM presence

- Clarified Paragraph 3.19.4.1.7 for Scott SCBAs

- Clarified Paragraphs 3.21.4.11 – 3.21.4.13

- Revised Paragraphs 3.29.4.10 - 3.29.4.12, and 3.29.4.14 – 3.29.4.15 for hydraulic hose details

- Added Paragraph 5.2.6.2

- Clarified Paragraph 5.7.4.14

- Added photographs to Paragraph 5.8.6.1

- Modified Paragraph 5.9.4.3 for lift station requirements

- Modified Paragraph 5.10.4.4 for drain piping diameter

- Updated Paragraphs 5.11.4.7 and 5.11.4.8 with cable length requirements

- Updated Reference 5.11.2.2

- Added Paragraph 5.14.6.1

- Updated Paragraph 5.17.4.3

- Clarified Paragraph 5.18.4.9 for flashing details.

Specification Additions: NONE

Specification Deletions: NONE

1. SCOPE AND INTENT OF THE DRYDOCK SHIP REPAIR CONTRACT

These detailed specifications contain requirements for NOAA Ship PISCES (R 226)

FY24 Intermediate Drydocking.

The National Oceanic and Atmospheric Administration (NOAA) operates a fleet of research vessels that supports research and mapping for the National Fisheries Service, National

Ocean Service, Office of Atmospheric Research and the National Weather Service, as well as provides support to other Federal agencies. These research missions are time sensitive and therefore the data must be collected at specific times during the sailing season to be meaningful.

At the end of each sailing season the vessels enter a repair period (drydock or dockside) to address repairs that have been previously identified, perform upgrades to mission systems or ship systems that either extend the life of the ship or provide new data collection capabilities or for safer operations of ships systems as well as address any emergent work that would adversely affect the ships ability to safely perform its mission on schedule, while meeting all regulatory body requirements (American Bureau of Shipping and United States Coast Guard) and all habitability requirements, including any that may be required as a result of contracts for personnel to augment ship staff.

2. GENERAL REQUIREMENTS

2.1. References

2.1.1. The following references form a part of these Detailed Specifications. All provisions and requirements contained therein are applicable to all work items, including all additional work items, which are authorized by the Contracting

Officer. All work procedures and all materials shall meet the ABS Rules.

2.1.2. All NOAA Specific References for the Ship / Ship Class are provided for reference only. The Contractor shall independently verify all pertinent information by field investigation (ship check). See Reference 2.1.4.1 for definitions of common shipboard repair work.

2.1.3. General References

2.1.3.1. ABS: American Bureau of Shipping "Rules for Building and Classing

Steel Vessels Under 90 Meters in Length"

2.1.3.2. ABS: American Bureau of Shipping “Rules for Survey After

Construction”

2.1.3.3. CFR: U. S. Coast Guard "Subchapter F - Marine Engineering", 46 CFR 50 through 46 CFR 64

2.1.3.4. CFR: U. S. Coast Guard "Subchapter J - Electrical Engineering", 46 CFR

110 through 46 CFR 113

2.1.3.5. Oceanographic Research Vessel (ORV) - 46 CFR chapters 188-196

2.1.3.6. Standard: IEEE Std 45-2002, "IEEE Recommended Practice for Electric

Installations on Shipboard"

2.1.4. NOAA Specific References

2.1.4.1. NOAA Standard Specification AMC-000-1H, “General Requirements for

Contract Repair Work on NOAA Ships”

2.1.4.2. NOAA Standard Specification MOC-300-3, “General Requirements for

Electrical/ Electronic Items”

2.1.4.3. NOAA Standard Specification MOC-631-2D, “Coating Systems for Steel

Surfaces”

2.1.4.4. NOAA Standard Specification AMC-631-4, “Coating Systems for

Aluminum Surfaces”

2.1.4.5. NOAA Standard Specification AMC-997-1A, “Drydocking and Routine

Drydock Work”

2.1.4.6. Drawing 085 FA04, “Docking Drawing” (PISCES only)

2.1.4.7. Drawing FA02, “General Arrangements”

2.1.4.8. Drawing M283-304-FE41 “Penetration Details”

2.1.4.9. Drawing M283-304-FE43 “Bonding and Grounding Details”

2.1.4.10. Drawing M283-304-FE45 “Electrical Installation Details”

2.1.4.11. Drawing FF04, “Painting Schedule”

2.1.4.12. Drawing M283-304-FF03 “Color Coordination Manual”

2.1.4.13. Drawing SH-081-FM10-Equipment Removal Routes

2.1.4.14. NOAA Ship PISCES Hot Work Permit Chit

2.1.5. Frame numbers and space names throughout this specification are derived from ship’s drawings. Equipment changes and space modifications over the ship’s life span may not all be reflected in the referenced drawings. Therefore, Contractors are encouraged to review all referenced drawings and to perform a field inspection of the ship prior to submitting a bid. Copies of drawings and technical manuals not included herein may be made available for review during any scheduled pre-bid inspection and during the performance period. During the pre-bid inspection, Contractors may review available drawings and technical manuals on board ship.

2.2. Requirements:

2.2.1. Provide a Project Coordinator or equivalent delegated employee to be onsite at all times Contractor or sub-contractor personnel are working on the vessel. Project

Coordinator shall oversee the execution of all ongoing work, including sub-contractor work, and shall serve as the focal point of contact on the vessel to coordinate between COR, Ship’s Force, Contractor, and sub-contractor personnel.

2.2.2. Unless otherwise stated in these work items, prepare and coat all new steel, disturbed steel, or otherwise required painted surfaces in accordance with

References 2.1.4.3 and 2.1.4.4. If no paint system is identified in the item, then apply the appropriate coating system in accordance with the Paint Schedule, except that the top coat shall match the surrounding area.

2.2.3. All surface preparation and painting of tanks, voids, and surfaces greater than 50 square feet shall be accomplished by either an SSPC QP1 certified painting contractor or under the direction of a NACE certified paint manufacturer. All other painting, including touch-ups, painting new piping/hangers, foundations, etc. may be accomplished using a professional marine painting contractor.

2.2.3.1. If a NACE certified paint manufacturer is utilized, the certified NACE inspector shall monitor all painting/preservation work in progress, attend all paint callouts, coating inspections, and verify work is completed in accordance with NACE standards. The NACE representative shall report directly to the

COR.

2.2.4. Unless specifically stated otherwise in an individual work item, the Contractor shall provide all labor and materials, including subcontractors, crane support, and other services, to accomplish all work called for in the Detailed Specification. All items removed or opened for repair, overhaul, rework, testing, etc., shall be re-installed after the work scope is accomplished.

2.2.5. These Detailed Specifications are a combination of “performance specifications” and “design specifications.” Whenever possible, the Government has provided performance specifications, giving the Contractor the opportunity to accomplish the work requirements as best as he or she sees fit, while providing a fully functional repair and/or equipment/system installation in accordance with all work requirements. When specific details are required, the Government will provide design/detail specifications; this will be more the exception, than the rule.

2.2.6. All new equipment and furnishings purchased by the Contractor for installation on the ship shall be provided with factory supplied technical manuals, or data sheets, complete with parts listings with detailed information necessary to operate, maintain, troubleshoot, and repair the equipment. Include detailed procedures for disassembly of equipment, parts lists, drawings, inspection criteria, troubleshooting guides, reassembly, and test procedures. Provide one paper copy of each manual, plus one electronic copy in Adobe Acrobat (.pdf) format. This documentation shall be turned over to the COR after installation is completed and before the end of the

Period of Performance.

2.2.7. On repairs or overhauls of existing equipment, Contractor shall follow Original

Equipment Manufacturer’s (OEM’s) recommendations for parts and service in such a manner that the manufacturer’s warranty on parts and labor is not voided, where the warranty still applies or equivalent warranty is offered. Unless specified elsewhere in the details specification, all replacement parts shall be new parts from the OEM.

2.2.8. Provide manufacturer’s technical representatives where required in the individual work items, to witness and to provide technical guidance during operational testing of equipment and systems. All tests and trials of equipment or systems shall be witnessed by the COR and/or ABS as applicable, to ensure compliance with regulatory body requirements to maintain the ship’s ABS class certification, and to complete all requirements of these specifications.

2.2.9. All visual examinations, hydrostatic testing, and non-destructive testing (NDT) shall be in accordance with ABS Rules for Building and Classing Steel Vessels, Survey After Construction 2005, Part 7. All contractors performing NDT and hull gauging shall be certified under the ABS external specialists program.

2.2.10. Provide and maintain a status report of all American Bureau of Shipping (ABS) inspections and technical reviews required by ABS, during the course of this contract, to ensure the ship’s ABS certification requirements are in compliance.

2.2.11. All inspection, test, Quality, and Condition Reports shall be provided to the COR in Adobe Portable Document Format (.pdf).

2.2.12. QUALITY ASSURANCE TEST AND INSPECTION PLAN

2.2.12.1. Maintain a Quality Assurance (QA) TEST AND INSPECTION PLAN based off the planned and current Production Schedule applicable to all work items, including all additional work items which are authorized by the

Contracting Officer. Update QA TEST AND INSPECTION PLAN monthly and provide a copy to the COR monthly. Include the following minimum information for each work item and additional work item:

a. Specification item and paragraph number

b. Component/Equipment name

c. Test Schedule (Date and time)

d. Test or Inspection description

e. Acceptance Criteria

2.2.12.2. Within the first week after the start of the Period of Performance, Contractor shall schedule and hold a meeting on the ship or other acceptable location between ABS, COR, Contractor QA superintendent, Contractor Project Manager / Ship Coordinator, Ship’s CO and Chief

Engineer to discuss and schedule all ABS required inspections and surveys. Contractor shall develop a list of all items required for ABS

Inspections and provide the list and survey schedule dates to the COR no later than three (QTY 3) days after the meeting. The survey schedule shall list all initial inspections required by the ABS Surveyor.

2.2.12.3. Throughout the duration of the Contract, the Contractor shall schedule the services of an ABS Surveyor as required by ABS for performing inspections of all new installations, hull modifications, tank inspections, gauging inspections, and load tests. NOAA will pay for all ABS surveys associated with work required by these specifications. The Contractor shall provide a credit for any additional ABS charges associated with rescheduling of surveys and rework surveys which are directly under the control of the Contractor.

2.2.13. Provide a copy of ABS approved welding procedures and maintain a list of currently qualified welders.

2.2.14. For all items that are not direct replacements (unit for unit exchange), Contractor shall weigh all materials and items removed, installed, or relocated on the ship.

Provide a summary report to the COR, similar to the sample table below, indicating the total weight in pounds of the materials and items with a breakdown of their locations by space, deck, frame, distance from centerline, and height off of the deck.

Description Add/Remove Weight Deck Frame P/S Dist off

CL

Ht Abv

Dk

2.2.15. In the event lube or fuel oil is off-loaded, the lube or fuel oil shall be returned to the ship through a 10 micron filter system with a hygroscopic (moisture absorbing) compound when it is returned to the ship. Store removed fuel in clean storage facilities. Treat and circulate fuel stored longer than six (6) weeks to prevent water accumulation and biological growth. Fuel or lube oil removed and returned shall be sampled and tested by a chemist prior to being removed and prior to being returned to ensure the fuel is in good condition. Provide sample results to the COR.

2.2.16. Contractor is permitted to use ship’s 120vac and 480vac electrical power to throughout the Period of Performance. In the event of an unexpected loss of ship’s power, the Contractor shall provide temporary power, as needed, to maintain production schedule. Contractor shall ensure any temporary power rigged does not block primary accesses/egress routes or interfere with the weathertight boundaries of the ship without the authorization of the COR.

2.2.17. Contractor is responsible for providing temporary sanitary and rest/break services for Contractors. Sinks in the AMR and Wet Lab may be used for cleansing & washing hands. Contractor shall clean these two sinks daily.

2.2.18. Contractor is responsible for providing crane services to execute this contract.

Contractor shall not operate Ship’s Cranes unless as authorized in the detailed specifications.

2.2.19. Ships force will maintain a minimal presence during accomplishment of work to these specifications. Their availability to operate ship’s equipment will be limited.

Crew availability is generally limited to the hours of 0700 through 1500 local time, Monday through Friday. Unless otherwise specified, provide a minimum of 24-hour prior notice for any equipment operations.

2.2.20. Coordinate with Ships force to operate all new and disturbed machinery for a period sufficient to indicate satisfactory performance, but not less than one hour, after all adjustments and deficiency corrective actions have been made, without further adjustment.

2.2.21. Invoices:

2.2.21.1. Contractor shall submit an updated sub-contractor list with every invoice for progress payments. The sub-contractor list shall contain all sub-contractors working on the vessel along with a point of contact and payment status for each sub-contractor. All approved sub-contractor invoices shall paid in full by the prime contractor in accordance with FAR 52.232-40 Providing Accelerated

Payments to Small Business Sub-contractors.

2.2.22. Red-line / As-Built Drawings:

2.2.22.1. The Contractor shall Redline “as-built” drawings for modifications accomplished by these detail specifications. All red-line drawings shall be provided to the COR by the end of the Period of Performance.

2.2.22.2. The Contractor shall provide final CAD and PDF Drawings of final “as-built” configuration as required by individual work items. Final “as-built” PDF drawings shall be delivered to the COR in 11x17 black and white format. All final as-built drawings shall be provided to the COR no later than (NLT) 30 days after completion of the Period of Performance.

2.2.23. Hot Work Permits:

2.2.23.1. Contractor is responsible for daily filling out and completing NOAA furnished Hot Work permits for all hot work on the vessel (inside and outside work included). See Reference 2.1.4.14. Contractor must satisfy all conditions required by the hot work chit for the hot work location and receive all signatures for hot work from the vessel’s OOD, CME, and CO. Hot work permits shall be provided to the ship for signature by 0900 daily. Notify the

COR of any delays of hot work permits longer than two (QTY 2) hours.

Contractor is NOT required to complete NOAA Work Aloft or Confined Space entry requirements prior to confined space entry or work aloft. Contractor shall abide by the CFR requirements for all Work Aloft and Confined Space Entry.

2.2.23.2. One firewatch may cover more than one hot work location as long as line of sight is maintained.

2.2.24. Personal and Contractor safety

2.2.24.1. Contractor is responsible for providing all PPE, personal cleaning agents, and personal cleaning stations.

2.2.24.2. Contractor shall set up, maintain, and daily clean sanitary hand-washing stations in the following locations. Handwashing stations shall include running water (ship’s water may be utilized on the ship), soap/sanitizer, hand towels, and trash receptacles.

2.2.24.2.1. Side Sample Station / Wet Lab (on the ship)

2.2.25. Daily Clean-up

2.2.25.1. To the maximum extent practical and in accordance with Reference

2.1.4.1, clean-up and remove from the ship all dirt, debris, scrap, and all other materials (drink containers, gloves, safety glasses, weld rods, cutting discs, paint chips, residue, grease, etc…) incident to Contractor's work at the end of each work day. Contractor equipment shall not be left energized nor in a precarious position overnight. Tools shall be secured daily. The work site shall also be swept after each work day.

2.2.25.2. Contractor shall protect and perform daily clean-up of any passageway, ladder or common areas that they use throughout the day to go to and from work areas.

2.2.25.3. Whenever abrasive blasting or other operations on or near the ship causes collection of blasting residue or other foreign particles to collect on exterior decks of the ship, vacuum or sweep the decks to remove the residue and particles prior to the end of the day on which the contamination occurred. Do not wash the residue or particles through the ship's deck drains.

2.2.25.4. Upon completion of all items in the specification, contractor shall thoroughly clean the vessel in all locations contractor worked and return the ship to “as-found” conditions. This includes all surfaces within a space including but not limited to overhead cable runs, fittings, equipment, bulkheads, fixtures, piping, deck plating, and bilges and removal of all temporary protective coverings. COR and Ship’s force will inspect cleanliness prior to signing off on completion.

2.2.26. Daily Safety and Housekeeping Inspection

2.2.26.1. During the work day, contractors shall keep a tidy and organized work space that promotes cleanliness and safety while also ensuring no damage is done to surrounding areas and equipment. Contractor shall make every effort to contain dirt, debris, etc. within the immediate vicinity of the item being worked on.

2.2.26.2. COR or ship’s designated representative and the Contractor QA

Superintendent will conduct a daily safety and housekeeping inspection of all spaces affected by Contractor work. Contractor shall address or take corrective action on all discrepancies within 4 hours after notification.

2.2.27. Protective Coverings

2.2.27.1. Prior to the start of each work item, install protective coverings as needed to affected spaces to protect the ship, ship systems, and equipment from damage and entry of dust, dirt, grit, sand, and other foreign particles in accordance with the requirements of Reference 2.1.4.1.

2.2.27.2. Prior to starting work on interior spaces, protect the decks and deck coverings from damaging spaces where work is to be performed and through which workers will traverse, as follows:

2.2.27.2.1. Cover the decks and deck coverings with temporarily fitted heavy vinyl, plywood or particle board. Deck coverings shall completely cover each passageway from wall to wall. Securely tape all edges and joints of the protective covering to prevent movement and to prevent a tripping hazard. Other materials may be used if pre-approved by the COR.

2.2.27.2.2. For decks over which equipment, valves, piping or other materials will be handled, the plywood or particle board must be of sufficient thickness to protect the deck from damage if the equipment or materials are dropped.

2.2.27.2.3. Maintain the protective coverings in place during the entire contract period. Promptly replace sections which are damaged.

2.2.27.3. Prior to abrasive blasting, or other work operations which create atmospheric contamination on or near the ship, prevent the entry of airborne contaminates.

2.2.27.4. Plug, wrap, blank, cover, or mask openings into the ship as needed.

2.2.27.5. Install industrial foam filter material on the intake and exhaust end of all ventilation systems which will be in use during the blasting operations.

Monitor the air flow through the filters and replace the filters when air flow becomes restricted.

2.2.27.6. Whenever abrasive blasting is performed inside the ship, confine the blast materials to the compartment being blasted.

2.2.27.7. After completing the work, remove and dispose of the protective coverings.

2.2.27.8. Re-establish the condition which existed at the start of the work. It is the responsibility of the Contractor to repair and clean all damage and contamination resulting from failure to provide adequate protection.

2.2.28. Contract Kick-off Meeting

2.2.28.1. Unless previously completed after Contract award, on the first day of the

Period of Performance and before commencing work on the ship the

Contractor shall host a kick-off meeting in the Ship’s Mess at 0800. At a minimum, the meeting shall be attended by the COR, Contracting Officer, and a Contractor's management official having authority to make binding commitments. Other interested parties may attend the meetings as appropriate.

2.2.28.2. The Contractor’s baseline Schedule, including start dates for each work item, and QA Test and Inspection Plan shall be submitted for approval by the

COR at, or before, the Kick-off/Pre-dockside Meeting. Any potential impacts to schedule, habitability, and material delivery delays, or complex work shall be identified.

2.2.28.3. On the first day of the Period of Performance, the Contractor shall document existing ship conditions with a Ship’s Representative designated by the CO. Contractor shall document the pre-work as-found conditions of all spaces the contractor will work in or transit through.

2.2.29. Weekly Progress Meetings

2.2.29.1. Hold Weekly Progress meetings at a time and place mutually agreeable to the COR and Contractor. The meetings shall be attended by the COR and a

Contractor management official who has authority to make binding commitments. Other interested parties may attended, subject to COR and

Contractor approval.

2.2.29.2. Submit a written Progress Report to the COR by 6:00pm (1800) the day before the Progress Meeting with the following information:

2.2.29.2.1. Percent complete of each contract item and additional work items authorized by the Contracting Officer.

2.2.29.2.2. Any problems which could impact timely completion, including material delays. Include a problem description, schedule impact estimate, and mitigation plan.

2.2.30. Sequence of Work:

2.2.30.1. Working Hours: Contractor shall schedule working hours between 0600 and 1800 Monday through Saturday. Sundays may be worked only while the ship is in Dry-dock. Contractor shall obtain COR approval for ship work outside of these hours.

2.2.30.2. Unless approved by COR, the ship will not be available for work on the following days:

2.2.30.2.1. Christmas: 24 – 26 December 2023

2.2.30.2.2. New Years: 31 December 2023 – 1 January 2024

2.2.30.3. Schedule: In addition to the deliverables required under CAR 1352.271-73 of the Solicitation, the Contractor shall provide a schedule to the COR detailing the start and estimated completion dates for each work item no later than 30 days after Contract award. In addition to start and completion dates for each awarded work item, Contractor shall also list the following Contract

Milestones provided below. Schedule shall be submitted in PDF format:

a. Start Work

b. Ship Uninhabitable

c. Drydock Ship

d. Undock Ship

e. Crew Move-aboard (Ship habitable)

f. Start Final Ship Cleaning (5 days prior to dock trials)

g. Final Bilge Washing

h. Dock Trials

i. Sea Trials

j. Contract Completion

2.2.30.4. A copy of the project schedule shall be printed on 11x17 inch paper and clearly posted in the Ship’s Mess within 3 days of the start of the

Period of Performance.

2.2.30.5. Milestone Contract Completion Dates: THE CONTRACTOR IS

RESPONSIBLE FOR MEETING THE MILESTONE CONTRACT

COMPLETION DATES PROVIDED BELOW. As soon as the Contractor knows, or should have known, that a Milestone Contract Completion Date will not be met, Contractor shall provide notice to the COR along with reasons why the milestone date will not be met as well as steps the

Contractor will take to mitigate the impact on the project schedule and milestones. Milestone Contract Completion Dates are provided below:

a. Start of Period of Performance: 4 December 2023 (90 day PoP)

b. Ship shall be drydocked within the first 25 days of start of the

Period of Performance.

c. Ship Undocking – No-Later-Than (NLT) 65 days after the start of the Period of Performance

d. HVAC Plant Operation – No-Later-Than (NLT) 72 days after the start of the Period of Performance

e. SSDG Operation – No-Later-Than (NLT) 75 days after the start of the Period of Performance

f. Crew Move-aboard (Ship habitable) – No-Later-Than (NLT)

78 days after start of the Period of Performance.

g. Dock Trials – NLT 84 days after start of Period of

Performance

h. Sea Trials - NLT 88 days after start of Period of Performance

i. Contract Completion – 3 March 2024

2.2.31. Hazardous Materials

2.2.31.1. NOAA Ship PISCES was constructed between 2006 and 2009. There was no asbestos used during construction. Asbestos requirements contained in referenced Standard Specifications do not apply to this ship.

2.2.31.2. The Contractor is responsible for the control, handling, and disposal of all hazardous materials generated during accomplishment of this contract.

2.3. Metrication

2.3.1. A combination of Standard English units of measure (feet – pounds) and Metric

System International (SI) units of measure (millimeter - kilogram) were used in the builders' drawings, specifications and reference materials for construction, operation, maintenance and repair of this ship. In this specification for NOAA Ship

PISCES, there is a combination of Standard English units and metric units.

2.4. Notes

2.4.1. Descriptive data of NOAA Ship PISCES (M283):

Length Overall: 208.6 feet

Beam (Molded): 49.2 feet

Displacement: 1,766 metric tons Light Ship

2,479 metric tons Full Load

Draft: 20.35 feet Full Load Centerboard Retracted

29.7 feet Full Load Centerboard Extended

Cruising Speed: 12 knots [Max speed 14 knots]

Propulsion: Diesel Electric, Single Propeller, Fixed Pitch, with two, in-line 1508 hp DC Motors

Generators: Caterpillar 3508B, 3512B (two each) 600 volts AC

Bow Thruster: Elliott 40T3S, 360 Degree

Electric Service: 480 volts AC

Year Built: Commissioned November 2009

Builder: VT Halter Marine Inc,. Moss Point, MS

ABS ID: 9161926

IMO Number: 9349071

Construction: Welded Steel Hull, Aluminum Superstructure

Crew size: 22

Bunks: 39

Homeport of Record: Pascagoula, MS

Dockside Location: NOAA Gulf Marine Support Facility (151 Watts Avenue, Pascagoula, MS 39567) or Singing River Island Pier in

Pascagoula, MS

2.4.2. Possible and Expected Long Lead Time Materials are identified below.

Contractor is expected to procure all materials required by the Contract in sufficient time to complete all work within the Period of Performance.

Contractor shall notify COR of any anticipated or expected material receipt delay.

2.4.2.1. Fan Coil Units – Paragraph 3.31.4.12

2.4.2.2. HVAC Duct Fan Motors – Paragraph 3.31.4.13

2.4.2.3. Furuno T42 Temperature Sensors – Paragraph 3.35.4.1

2.4.2.4. Hydraulic Brake Cylinders – Paragraph 3.49.4.16

2.4.2.5. Tachrol 30 Shaft RPM counter – Paragraph 5.3.6.1

2.4.2.6. Toilet seats – Paragraph 5.7.4.1

2.4.2.7. A60 Fire Door to EOS – Paragraph 5.7.4.9

2.4.2.8. Dehumidifiers – Paragraph 5.9.4.1

2.4.2.9. Lift Station – Paragraph 5.9.4.3

2.4.2.10. Lift Station – Paragraph 5.10.4.1

2.4.3. All contractors, vendors, and visitors are encouraged to make pre-arrival arrangements for the pre-bid inspection in advance by calling the Port Engineer at

251.776.3099.

END OF ITEM

3.0 BASIC ITEMS (ORF)

3.1 ITEM 301: TEMPORARY SERVICES

3.1.1. Scope

3.1.1.1. Provide temporary services for the ship for the entire time the ship is at the

Contractor’s facility

3.1.2. References

3.1.2.1. NOAA Standard Specification AMC-000-2D, “Temporary Services at

Contractor Facilities”

3.1.2.2. NOAA Standard Specification AMC-000-1H, “General Requirements for

Contract Repair Work on NOAA Ships”

3.1.3. Government-Furnished Material (GFM)

3.1.3.1. None.

3.1.4. Requirements

3.1.4.1. Provide all temporary services required in accordance with Reference

3.1.2.1 with shore connection details and additional requirements as follows for the entire performance period:

3.1.4.2. Electrical Shore Power - Provide two, shore power cables, rated for 480

VAC as measured from the ship’s EOS Shore Power Panel, 3-Phase, 60-Cycle, 400-Amp service each (800 amps total). Connect directly to ship’s Russell-

Stoll NATO- style receptacles, located on the 01-Deck, aft junction box.

Properly rated shore power cables shall be the Contractor’s responsibility. All power supplied to the ship shall be clean, with no indications of ground faults on the ship’s main switchboard. All ground fault deficiencies associated with the Contractor’s power supplied to the ship, shall be corrected at the

Contractor’s expense.

3.1.4.3. Potable Water --- One, 1-1/2 inch hose providing a minimum of 100 gallons per minute in a range of 40 to 60 psi. The hose will be used only to fill the ship’s potable water tanks; the ship is not configured to operate directly on shore- side water pressure. Potable water only designated hoses shall be used for potable water system use.

3.1.4.4. Sanitary– Ship is set up to operate sanitary system using fresh water; salt water shall not be used. Contractor shall dispose of ship’s sewage within 24 hours of request. Provide temporary toilet facilities for all times the ship’s sanitary system is disrupted. Temporary toilet facilities and hand-washing facilities shall be located pierside adjacent to the ship, as needed, and cleaned/serviced daily. For bidding purposes, estimate for 3 temporary toilet facilities and 2 handwashing stations will be required for crew use.

3.1.4.5. Sewage Disposal- One, 2-inch cam lock quick-disconnect fitting and hose.

3.1.4.6. HVAC Services – provide temporary HVAC cooling units for the

Computer Lab to maintain internal ship communications/electronics equipment during all times that the ship’s HVAC Plants are taken offline. Contractor is responsible for maintaining temporary HVAC unit operation and maintain temperatures in the computer rack below 85 degrees Fahrenheit as well as dumping all condensate generated.

3.1.4.7. Potable Water – provide drinking water for all times the ship’s Potable

Water System is off-line.

3.1.4.8. Garbage- One dumpster located within 50-feet of the ship’s gangway.

Dumpster shall be emptied within 24 hours of request.

3.1.4.9. Vehicle Parking Spaces- A minimum of six spaces inside the gate, near the dockside office spaces or the ship, plus a minimum of six more spaces outside the gate.

3.1.4.10. Dockside Office Spaces- Three dockside office spaces and a meeting/ready room for ship’s crew. Provide three sets of keys to each space to the COR. Dockside office spaces shall have an operational toilet facility, running water, refrigerator, and coffee machine. Office Spaces shall also have a designated outside phone for conference calls.

3.1.4.11. Security – Provide 24-hour Security services for the duration of the time that the ship is at the Contractor’s facility. Security shall make rounds of the ship hourly this is an increase from every two hours required in reference

3.1.2.1. Security personnel shall be capable of effective communication with the ship’s crew in English.

3.1.4.12. Crane Service- Provide crane service including operator and riggers for ship's force equipment and material lifts as needed during normal working hours. Provide crane lifts with a 5-ton minimum capacity. Provide COR with a procedure to request crane services with nominal four hours advance notice.

For bidding purposes, assume 20 hours of crane service in total. If additional crane service is needed beyond estimated twenty hours, then the COR will provide an additional item request to the Contracting Officer for negotiated contract modification.

3.1.4.13. Engine Room Bilge Cleaning - In addition to disposing of oily water in engine room bilges in reference 3.1.2.1, pump out and dispose of an estimated

500 gallons of waste oil from Oil Residue Tank (4-47-1) and an estimated 500 gallons of oily water from Bilge Holding Tank (4-47-2). Access these tanks through manhole covers in AMR / Engineers Workshop (3-39-01). After pumping out these tanks, close access covers with new gaskets.

3.1.4.14. Temporary Storage – provide 400 square feet of secure, covered storage for ship’s equipment, supplies, and stores. Provide three sets of keys to the

3.1.4.15. Disruption of Temporary Services: In the event temporary services are reduced due to the extent of contract work and disruption to services provided to the ship, rendering the ship uninhabitable, an equitable adjustment to the contract shall be negotiated. The daily temporary service charge for all services as bid, but not provided shall be reduced and a credit provided to the government for the remainder of the contract period services are disrupted.

Contractor shall make every effort to maintain all facilities and services required by this specification in a safe manner, so as not to render the ship uninhabitable.

3.1.4.16. Contractor shall be responsible to bring the ship into a loading condition required for drydocking. If offloading, storage, and bunkering of fuel is required, Ship’s Force shall pump down selected tanks to below the tank top whereupon the tanks may be opened and tanks emptied by the Contractor according to local, State, and Federal regulations. Fuel be metered off and on through a filtered, de-watering system. Contractor shall offloaded fuel and return to the ship after undocking. For bidding purposes, Contactor shall estimate offloading, storage, and bunkering of 20,000 Gallons of Diesel Oil. A credit shall be provided to the Government for fuel quantity offloaded less than the estimated amount. The Government will reimburse the Contractor for associated costs that exceed offloading, storage, and restoring the estimated amount.

3.1.4.17. Provide an on-site Quality Control Superintendent who shall be onsite for the duration of the Period of Performance. The Quality Control Superintendent shall be on-site and shall assist the Contractor’s Project Manager and on-site ship superintendent to ensure, maintain, and oversee Contractor quality.

Specific duties are included below:

3.1.4.17.1. Manage the Contractor’s quality for all work including material receipt, welding, piping, painting, electrical, testing, and retaining

Material Test Reports (MTRs), etc.

3.1.4.17.2. Scheduling Contractor inspections with the Contractor, COR, Ship, and ABS. QA Superintendent shall ensure accomplishment of Contractor pre-tests and that the Contractor is ready to present work to the COR and/or ABS at the scheduled time.

3.1.4.17.3. Scheduling ABS inspections and keeping survey reports

3.1.4.17.4. Maintaining ship cleanliness

3.1.4.17.5. Addressing any urgent cleaning and quality issues identified by

3.1.4.17.6. Ensuring machinery and surrounding machinery components are covered and protected.

3.1.4.17.7. Attending production meetings

3.1.4.17.8. Providing a daily Inspection Schedule to the Contractor, COR, Chief Engineer, and CO no later than 1700 CDT on the day before the scheduled inspection. Inspection schedule shall include all ABS call-outs, intermediate and final testing, and anything that will require the support of Ship’s Force (other than routine lock outs and tag outs)

3.1.4.17.9. Compile and turnover to the COR a completed quality control package including all inspection reports, welding certifications, MTRs, test certificates, etc.

3.1.4.18. Provide an on-site full-time cleaning crew to maintain the ship and work area cleanliness for the duration of the Period of Performance. The cleaning crew shall be a minimum of one worker dedicated to maintaining ship cleanliness, deck, and machinery coverings. Cleaning crew shall report to the

Quality Control Superintendent.

3.1.4.19. Five (QTY 5) days before scheduled Dock Trials, conduct a ship-wide cleaning to include wiping down all surfaces and bulkheads on Main Deck and the Bridge, removal of all deck coverings, removal of all machinery coverings, cleaning of all ladderwells, cleaning the upper and lower engine room surfaces, and a final bilge cleaning.

3.1.4.20. Engine Room Bilge Cleaning – Remove all trash and debris from the engine room bilge and engine foundations and shall clean the engine room bilges by flushing with a fresh water and detergent solution (to remove all oil and other debris) and pump the bilges dry. Contractor shall dispose of all generated oily waste.

3.1.4.21. Paint all handrails on the ladderwells and touch-up all disturbed surfaces on bulkheads and decks that were the fault of the Contractor.

3.1.5. Quality Assurance

3.1.5.1. COR inspections in accordance with Reference 3.1.2.1.

3.1.6. Notes

3.1.6.1. Steam is not required.

3.2 ITEM 302: ABS SPECIAL SURVEY NO. 3

3.2.1. Scope

3.2.1.1. Provide labor and materials to support completion of the Intermediate

Drydocking and ABS Annual Surveys and Inspections (Regulatory

Drydocking) and address outstanding ABS requirements or deficiencies.

3.2.2. References

3.2.2.1. NOAA Standard Specification MOC-100-1A, “ABS Load Line Survey”

3.2.2.2. Drawing M282-085-FA02 “General Arrangements”

3.2.2.3. Drawing No. FC05-001-01, “Tank Capacity Curves.”

3.2.2.4. Drawing No. SH-100-FH02, “Hull Forebody Scantlings Frame 0-18”

3.2.2.5. Drawing No. SH-110-FH03, “Hull Midbody Scantlings Frame 19-49”

3.2.2.6. Drawing No. SH-100-FH04, “Hull Sternbody Scantlings Frame 49-82”

3.2.2.7. Drawing No. SH-100-FH-05, “Hull Transom Scantlings Frame 82-

Transom”

3.2.2.8. Drawing No. SH-101-FH11, “Fwd House Scantlings, 01-03 Level, Fr 39-

Fwd”

3.2.2.9. Drawing No. SH-101-FH12, “Aft House Scantlings, 01-03 Level, Fr 39-

Aft”

3.2.2.10. Drawing No. SH-101-FH14, “Pilothouse Scantlings 03-04 Level”

3.2.2.11. Drawing No. SH-111-FH17, “Bulwarks Layout and Scantlings”

3.2.2.12. Drawing No. SH-111-FH-18, “Bossing and Stern Frame Scantlings”

3.2.2.13. Drawing No. SH-161-FH-19, “Centerboard Bottom Void Scantlings”

3.2.2.14. NOAA Standard Specification AMC-505-2, “Hydrostatic Pressure Tests”

3.2.2.15. Drawing M282-541-FP04 “Fuel Service & Transfer System Diagram”

3.2.2.16. Drawing M282-551-FP07 “Compressed Air System Diagram”

3.2.3. Government-Furnished Material (GFM)

3.2.3.1. None

3.2.4. Requirements

3.2.4.1. All work shall be conducted in accordance with Reference 3.2.2.1.

3.2.4.2. Schedule the services of an American Bureau of Shipping (ABS) Surveyor to accomplish all inspections required for Classification of NOAA Ship

PISCES. Provide all labor and materials to enable the local ABS surveyor to complete annual ABS Classification Surveys in accordance with reference

3.2.2.1 to complete the Intermediate Drydocking Survey for PISCES. Required surveys for ABS Classification include Annual Load Line Survey No.2, Annual Automation Survey 2, Annual Hull Survey 2, Annual Machinery

Survey 2, Intermediate Hull Survey 4, and the Cargo Gear Annual Survey 2.

All inspections will be accomplished with COR, or other government representative present. New ABS findings not already covered by this

Specification shall be considered a topic of additional work.

3.2.4.3. Government will compensate ABS for survey costs under a separate purchase order. Contractor shall prepare the vessel for various survey parts in accordance with the survey test schedule Contractor produced in Paragraph

2.2.12.2 and bear cost of re-survey due to improper/ inadequate vessel preparation. Neither Government nor Contractor shall be compensated by the other for delay of a scheduled survey if delay is caused by ABS for which neither Contractor nor Government is at fault.

3.2.4.4. In accordance with the “Tank Inspections” requirements of Reference

3.2.2.1, open, clean, and certify the following tanks are certified “Safe for

Entry” and “Safe for Hot Work” by a certified Marine Chemist. Provide competent personnel to daily maintain space certifications. Cleaning shall include power washing followed by removal of all residual water and power washing residue. Reference 3.2.2.3 provides detailed information regarding the tanks. Contractor shall preserve and paint removed man-hole covers in accordance with the Paint Schedule. Tanks will be pumped to low suction by

Ship’s Force prior to opening. Submit a CFR in the event fuel oil must be offloaded.

Ballast Tanks:

3.2.4.4.1. Forepeak Ballast Tank (4-1-0)

3.2.4.4.2. #3C Ballast Tank (4-39-0)

3.2.4.4.3. #3 Port Ballast Tank (4-29-2)

3.2.4.4.4. #3 Starboard Ballast Tank (4-29-1)

3.2.4.4.5. #4C Ballast Tank (4-39-01)

3.2.4.4.6. Roll Stabilization Tank (02-22-0)

Note: Roll Stabilization Tank and #4C Tank have work associated with other work items.

Fuel Oil Tanks:

3.2.4.4.7. #2 Port Fuel Oil Tank (4-19-2)

3.2.4.4.8. #2 Starboard Fuel Oil Tank (4-19-1)

3.2.4.4.9. #2 Center Fuel Oil Tank (4-19-0)

3.2.4.4.10. Port Fuel Oil Day Tank (3-39-2)

3.2.4.4.11. Starboard Fuel Oil Day Tank (3-39-1)

3.2.4.4.12. Emergency Generator Tank (01 Level FR 55 Starboard)

Note: Some fuel tanks have work associated with other work items.

Potable Water Tanks:

3.2.4.4.13. Port Potable Water Tank (3-19-2)

3.2.4.4.14. Starboard Potable Water Tank (3-19-1)

Note: Potable water tanks have work associated with other work items.

Miscellaneous Tanks:

3.2.4.4.15. Oil Residue / Waste Oil Tank (4-47-2)

3.2.4.4.16. Bilge Holding / Oily Waste Tank (4-47-1)

3.2.4.5. In accordance with Reference 3.2.2.1, open and certify the following voids are cleared for entry and safe for hot work. Provide competent personnel to maintain space certifications. Preserve and paint removed man-hole covers in accordance with the Paint Schedule.

3.2.4.5.1. Void Shaft Bossing (4-78-0)

3.2.4.5.2. Port Chain Locker (2-5-0)

3.2.4.5.3. STBD Chain Locker (2-5-0)

3.2.4.6. Pressure wash and clean the Void Shaft Bossing (4-78-0). Void Shaft

Bossing is located behind the Lineshaft Bearing in Shaft Alley. Submit a CFR for any recommended repairs.

3.2.4.7. Facilitate inspection of all opened tanks and voids in accordance with

Reference 3.4.1.1, section 3.4 “Tank Inspections“. Inspections shall include inspecting the structural integrity of the tank, cleanliness, striker plate condition, sounding tubes, and all remote operated valves in each tank.

3.2.4.8. Operate and lubricate each reach rod joint. Provide a CFR with any further recommended repairs.

3.2.4.9. Dump and replace all water in the Ballast water tanks. Inspect Ballast

Water Tanks for corrosion.

3.2.4.10. Replace and paint the striker plates at the bottom of each sounding tube in the following tanks:

3.2.4.10.1. Bilge Holding / Oily Waste Tank (4-47-1) – replace striker plate with ½-thick steel

3.2.4.11. Remove the 2-inch Emergency Fuel Oil Shutoff Valve for each of the following opened fuel oil tanks. See References 3.2.2.15 and 3.2.2.16 for additional technical details on each valve.

3.2.4.11.1. 541-VL-34 - #2 Port Fuel Oil Tank (4-19-2)

3.2.4.11.2. 541-VL-33 - #2 Starboard Fuel Oil Tank (4-19-1)

3.2.4.11.3. 541-VL-39 - #2 Center Fuel Oil Tank (4-19-0)

3.2.4.11.4. 261-VL-12 - Port Fuel Oil Day Tank (3-39-2)

3.2.4.11.5. 261-VL-13 - Starboard Fuel Oil Day Tank (3-39-1)

3.2.4.11.6. 261-VL-43 - Emergency Generator Tank (01 Level FR 55

Starboard)

3.2.4.12. Refurbish the Emergency Fuel Oil Shutoff Valves. Test each valve in the shop and demonstrate to the COR. Paint each valve. Preserve and paint the flanged ends for each valve. Reinstall each valve using ABS approved fire rated gaskets.

3.2.4.13. Preserve and paint the man-hole cover foundations on all opened tanks and voids in accordance with the Paint Schedule. Chase the threads for all through and counter-sunk bolt holes on each tank man-hole foundation. Clean out each bolt hole.

3.2.4.14. Remove the vent head and rod the vent piping for each tank and void opened in Paragraph 3.2.4.4 and 3.2.4.5. Tank vent piping shall be rodded from tank vent opening to tank. Submit a CFR for any recommended repairs.

Reinstall the tank vent head using new 316 stainless steel hardware.

3.2.4.15. Upon completion of all inspections and work within opened tanks and voids, including work in other work items, close all opened tanks and voids with new gaskets.

3.2.4.16. Perform a 2.0 psig air test on each closed tank using a manometer to prevent tank over-pressurization. Hold the pressure for 10 minutes and check manhole covers for leaks using a soapy water solution.

A-Frame Inspection and Certification:

3.2.4.17. Inspect the Aft and Starboard A-Frames and coordinate testing with Ship’s

Force. Weight test the Aft and Side Station A-Frames in the presence of ABS and add to the Lifting Appliance Certification. Weight test for the Side A-

Frame is 3,800 lbs and weight test for the Aft A-Frame is 42,000 lbs. Static load shall be held for 5-minutes and dynamic load shall demonstrate movement of the respective A-Frame’s full range of movement.

3.2.4.18. Provide all labor and materials to correct all deficiencies identified by

ABS. Additional ABS required repairs not identified in this specification will be the subject of additional work.

3.2.5. Quality Assurance

3.2.5.1. As required in reference 3.2.2.1.

3.2.5.2. Per Paragraph 2.2.12.2 and Reference 3.2.2.1, provide the ABS survey schedule within 10 days from the start of the contract performance period.

Update survey schedule at each weekly progress meeting.

3.2.5.3. Submit the ABS reports and new Load Line certification required by

Reference 3.2.2.1, section 3.5, “ABS Documents.”

3.2.6. Notes

3.2.6.1. A Drydocking Survey, which is part of Special Periodical Survey – Hull 6, shall be carried out under Item 3.3.

3.2.6.2. The ship carries approximately 107,000 gallons of diesel oil (with tanks at

95% full) and can be assumed to have…