12-Req-0004099.Pre-Bid Presentation.pdf
PDF 2 MB Posted
- Attached to
- Pump Station 2 Variable Frequency Drive (VFDs) Upgrade at the Water Resource Recovery Facility
- Solicitation number
- REQ- 0004099
- Issued by
- Wayne County, Michigan
About this file
This document is a procurement presentation for the Great Lakes Water Authority (GLWA) regarding the Pump Station 2 Variable Frequency Drives (VFDs) Upgrade at the Water Resource Recovery Facility. The project involves replacing existing variable frequency drives, converting the electrical distribution system from 13.8kV to 4.16kV, and rewinding existing synchronous low voltage 900HP motors with induction medium voltage 1000HP motors. The solicitation (Req-0004099) has site tours scheduled for July 28th and 29th, 2025, with questions due by August 5th, 2025, and bids due on September 8th, 2025 at 12:00 PM EST. The project is anticipated to have a Notice to Proceed (NTP) in January 2026, with substantial completion expected 72 months from NTP and final completion 75 months from NTP.
The procurement includes several key allowances totaling $2,515,000, covering areas such as raceways ($200,000), structural testing ($25,000), integration services ($40,000), pump dynamics modifications ($250,000), and a provisional allowance ($2,000,000). The project requires contractors to have specific qualifications, including experience with medium voltage power systems, large horsepower motors, VFDs, transformer installations, and complex retrofit construction projects in wastewater facilities. The contractor will be responsible for mechanical integration of new and refurbished motors, coordinating with Emerson and Rockwell for integration services, and ensuring compliance with detailed technical specifications, including maintaining N+1 power redundancy throughout the project lifecycle.
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Text version
GLWA Req-0004099:
Pump Station 2 Variable Frequency
Drives Upgrade at the Water Resource
Recovery Facility
Kimberly Bennett-Ruffin, GLWA Procurement
Agenda: Pump Station 2 Variable Frequency Drives Upgrade at the Water Resource Recovery Facility
GLWA Introductions
Procurement Info / B.I.D.
Minimum Qualifications
Technical Review
Schedule and Submittal Requirements
Conclusion
GLWA Introductions
Procurement Information (Kimberly Bennett-Ruffin)
Contract: Req-0004099
CIP: 211005
Procurement Contact info:
Kimberly Bennett-Ruffin Kimberly.Bennett@glwater.org
Site Tour 1: July 28th immediately following Solicitation Meeting Site Tour 2: July 29th immediately following Solicitation Meeting
Questions due: August 5th – 12 PM
Bids due: September 8th – 12 PM
Procurement Info: Contract/Dates
Presenter: Jeanette Driver
Business Inclusion and Diversity (B.I.D.) Requirements mailto:Eric.Zuckero@glwater.org
• While it is possible that proposing vendors will encounter GLWA staff associated with this project during the normal course of business on other projects, vendors are requested not to have any communication or discussion regarding this project. Failure to adhere to this instruction may result in bid disqualification.
• Bids shall be submitted to GLWA via BONFIRE website. No other means or method of submitting bids will be accepted.
• Bid responses are due by September 8, 2025- 12:00pm EST.
• Please submit all questions in writing via Bonfire.
• Oral responses are not binding, only written responses from GLWA are considered official and legally binding.
Procurement Announcement:
Minimum Qualifications, Goals, Technical Overview
Ernie West, Project Manager, HDR
Andy Rogers, Electrical Engineer of Record, HDR
Overarching Project Goals:
Design a VFD replacement system to support a fully functional system to effectively pump both Oakwood and NIEA flow from the Pump Station #2 wet well to the screenings channel
Construct a solution to replace each of the existing VFDs with new VFDs while maintaining firm capacity
RFB and Project Requirements:
Minimum Qualifications from Solicitation
1. Minimum Qualifications – A minimum of three (3) projects within the last ten (10) years demonstrating experience comparable to the Work described in this solicitation.
2. The Contractor shall have specific, successful, experience with installing, integrating, troubleshooting, and commissioning the following medium voltage power systems: large horsepower motors & VFD's (≥1000HP), transformers, main-tie-main switchgear, protective relay testing & programming, and motor/pump instrumentation systems.
3. The Contractor shall have specific, successful, experience with procurement, coordination and integration of packaged electrical equipment at large raw wastewater pumping and treatment facilities.
4. The Contractor shall have specific, successful, experience with planning and implementing large, complex, multi-phased retrofit construction projects requiring integration with existing systems and equipment and intricate pre and post modification testing requirements.
5. Contractors must demonstrate that they have worked in process areas and have successfully managed construction activities (including electrical, instrumentation and controls work) around in-operation equipment over the last five (5) years.
• Note submittals associated with Milestone 1
• Refer to Specification Section 01 33 00 for schedule and timing of submittals
Project Schedule
• Bid Due Date:
September 8th ,2025
• Anticipated NTP:
January 2026 (est.)
• Substantial Completion: 72 months from NTP
• Final Completion: 75 months from NTP
Project Milestone
• Milestone 1 (130 days from NTP):
Approval of medium voltage transformers and switchgear manufacturing order
Submittals
Partial Utilization by Owner
• Refer to Drawings and Project Manual for sequencing steps.
• Upon start-up, testing, acceptance of each VFD/motor pair, Owner shall place into service and will have beneficial use of the partially completed work.
• A single warranty period, which begins at the time of Substantial Completion of the entire Work, shall be provided by both equipment manufacturers and installers.
Allowances
Project Overview
General Requirements
• Developing a detailed sequence of construction schedule such that only a single VFD and pump is out of service at a time and N+1 power redundancy is maintained at EB-13A throughout the life of the project.
• Refer to Section 1.6 for sequence and progress of work.
• Field verify all existing raceways and conductors. All conductors are base bid.
Modifications to raceways as required based on field conditions shall apply to allowance. Raceways explicitly shown are not to be included in allowance and are considered base bid.
• General Contractor to procure the services of Emerson and Rockwell for integration of the project Ovation and VFD scope of work. Contractor to warranty the provided services.
• Develop GLWA standard loop drawings. Work shall be completed by Emerson and broken out as a separate cost on the bid tab form.
Project Overview
Project Details
• Replace Pump Station 2 (PS2) Variable
Frequency Drives (VFDs)
• Convert Electrical Building #13 (EB-13A) electrical distribution system from 13.8kV to 4.16kV
• Rewind existing synchronous low voltage (LV) 900HP motors w/ induction medium voltage (MV) 1000HP motors
Sequence of Construction
• Procure long lead equipment and integration services
• Demolish/reroute PS2 yard interfaces;
install undergrounds and MV substation
• Perform EB-1 vault tray additions, route new EB-13A feeders
• Integrate 4.16kV distribution in EB-13A
• Phase demolish-rewind-test-procure-install-commission single motor and VFD
• Install new EB-13A air handling units and
HVAC ductwork in VFD room
Simplified WRRF Electrical Single Line Diagram
Electrical Building 1: Feeder Modifications
Switchgear Section A Switchgear Section B
Vault Cable Tray Additions
Pump Station 2 Yard: Demolition & Reroute
Pump Station 2 Yard: Substation T-A & T-B
Electrical Building 13A: Integrate 4.16kV MV
Elevation 112.0 Step 1
Elevation 112.0 Step 2
Elevation 112.0 Step 16
Elevation 94.0 Step 1
Electrical Building 13A: Phasing MV VFD
Elevation 130.0 Step 1
Elevation 130.0 Step 16
Pump Station 2 Dry Well: Pump Instruments
Elevation 46.0/49.0 Step 16
Elevation 108.0/112.0 Step 16
Mechanical Integration of Existing Pumps and New or Rewound Motors
Mechanical Integration of Existing Pumps and New or Rewound Motors
Conclusion
Pump Station 2 Variable Frequency Drives
Upgrade at the Water Resource Recovery
Facility
Procurement Dates
Kimberly Bennett-Ruffin
Kimberly.Bennett@glwater.org
Procurement Contact Information
Site tour 1: 7/28/25 11:30am
Site Tour 2: 7/29/25 11:30am
Questions due: 8/5/25 12pm
Bids due: 9/8/25 12pm mailto:Kimberly.Bennett@glwater.org
| Slide 1: GLWA Req-0004099: Pump Station 2 Variable Frequency Drives Upgrade at the Water Resource Recovery Facility |
| Slide 2: Agenda: |
| Slide 3: GLWA Introductions |
| Slide 4: Procurement Information (Kimberly Bennett-Ruffin) |
| Slide 5 |
| Slide 6: Procurement Announcement: |
| Slide 7: Minimum Qualifications, Goals, Technical Overview Ernie West, Project Manager, HDR Andy Rogers, Electrical Engineer of Record, HDR |
| Slide 8: Overarching Project Goals: |
| Slide 9: RFB and Project Requirements: |
| Slide 10: RFB and Project Requirements: |
| Slide 11: RFB and Project Requirements: |
| Slide 12: Project Overview |
| Slide 13: Project Overview |
| Slide 14: Electrical Building 1: Feeder Modifications |
| Slide 15 |
| Slide 16: Pump Station 2 Yard: Substation T-A & T-B |
| Slide 17: Electrical Building 13A: Integrate 4.16kV MV |
| Slide 18: Electrical Building 13A: Phasing MV VFD |
| Slide 19: Pump Station 2 Dry Well: Pump Instruments |
| Slide 20: Mechanical Integration of Existing Pumps and New or Rewound Motors |
| Slide 21: Mechanical Integration of Existing Pumps and New or Rewound Motors |
| Slide 22: Conclusion |
| Slide 23: Pump Station 2 Variable Frequency Drives Upgrade at the Water Resource Recovery Facility |
| Slide 24 |
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