087100_FL-DOOR_HARDWARE_v1.pdf

CHICOPEE ARMORY REHABILITATION MMD PROJECT NO. 985101

CHICOPEE, MASSACHUSETTS ISSUED FOR BID - 05/20/11

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SECTION 087100

DOOR HARDWARE

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary

Conditions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section includes:

1. Mechanical door hardware for the following:

a. Swinging doors.

2. Cylinders for door hardware specified in other Sections.

B. Related Sections:

1. Section 081113 "Hollow Metal Doors and Frames" for door silencers provided as part of hollow-metal frames.

2. Section 083323 "Overhead Coiling Doors" for door hardware provided as part of overhead door assemblies.

1.3 ACTION SUBMITTALS

A. Product Data: For each type of product indicated. Include construction and installation details, material descriptions, dimensions of individual components and profiles, and finishes.

B. Other Action Submittals:

1. Door Hardware Schedule: Prepared by or under the supervision of Installer, detailing fabrication and assembly of door hardware, as well as installation procedures and diagrams. Coordinate final door hardware schedule with doors, frames, and related work to ensure proper size, thickness, hand, function, and finish of door hardware.

a. Submittal Sequence: Submit door hardware schedule concurrent with submissions of Product Data, Samples, and Shop Drawings. Coordinate submission of door hardware schedule with scheduling requirements of other work to facilitate the fabrication of other work that is critical in Project construction schedule.

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b. Format: Use same scheduling sequence and format and use same door numbers as in the Contract Documents.

c. Content: Include the following information:

1) Identification number, location, hand, fire rating, size, and material of each door and frame.

2) Locations of each door hardware set, cross-referenced to Drawings on floor plans and to door and frame schedule.

3) Complete designations, including name and manufacturer, type, style, function, size, quantity, function, and finish of each door hardware product.

4) Fastenings and other pertinent information.

5) Explanation of abbreviations, symbols, and codes contained in schedule.

6) Mounting locations for door hardware.

7) List of related door devices specified in other Sections for each door and frame.

2. Keying Schedule: Prepared by or under the supervision of Installer, detailing Owner's final keying instructions for locks. Include schematic keying diagram and index each key set to unique door designations that are coordinated with the Contract Documents.

1.4 QUALITY ASSURANCE

A. Installer Qualifications: Supplier of products and an employer of workers trained and approved by product manufacturers and an Architectural Hardware Consultant who is available during the course of the Work to consult with Contractor, Architect, and Owner about door hardware and keying.

1. Warehousing Facilities: In Project's vicinity.

2. Scheduling Responsibility: Preparation of door hardware and keying schedules.

B. Source Limitations: Obtain each type of door hardware from a single manufacturer.

C. Fire-Rated Door Assemblies: Where fire-rated door assemblies are indicated, provide door hardware rated for use in assemblies complying with NFPA 80 that are listed and labeled by a qualified testing agency, for fire-protection ratings indicated, based on testing at positive pressure according to NFPA 252 or UL 10C, unless otherwise indicated.

D. Means of Egress Doors: Latches do not require more than 15 lbf to release the latch. Locks do not require use of a key, tool, or special knowledge for operation.

E. Accessibility Requirements: For door hardware on doors in an accessible route, comply with the U.S. Architectural & Transportation Barriers Compliance Board's ADA-ABA Accessibility

Guidelines .

1. Provide operating devices that do not require tight grasping, pinching, or twisting of the wrist and that operate with a force of not more than 5 lbf.

2. Comply with the following maximum opening-force requirements:

a. Interior, Non-Fire-Rated Hinged Doors: 5 lbf applied perpendicular to door.

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3. Bevel raised thresholds with a slope of not more than 1:2. Provide thresholds not more than 1/2 inch high .

4. Adjust door closer sweep periods so that, from an open position of 70 degrees, the door will take at least 3 seconds to move to a point 3 inches from the latch, measured to the leading edge of the door.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Inventory door hardware on receipt and provide secure lock-up for door hardware delivered to

Project site.

B. Tag each item or package separately with identification coordinated with the final door hardware schedule, and include installation instructions, templates, and necessary fasteners with each item or package.

1.6 COORDINATION

A. Installation Templates: Distribute for doors, frames, and other work specified to be factory prepared. Check Shop Drawings of other work to confirm that adequate provisions are made for locating and installing door hardware to comply with indicated requirements.

B. Existing Openings: Where hardware components are scheduled for application to existing construction or where modifications to existing door hardware are required, field verify existing conditions and coordinate installation of door hardware to suit opening conditions and to provide proper door operation.

1.7 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace components of door hardware that fail in materials or workmanship within specified warranty period.

1. Failures include, but are not limited to, the following:

a. Structural failures including excessive deflection, cracking, or breakage.

b. Faulty operation of doors and door hardware.

c. Deterioration of metals, metal finishes, and other materials beyond normal weathering and use.

2. Warranty Period: Two years from date of Substantial Completion, unless otherwise indicated.

a. Exit Devices: Two years from date of Substantial Completion.

b. Manual Closers: 10 years from date of Substantial Completion.

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PART 2 - PRODUCTS

2.1 SCHEDULED DOOR HARDWARE

A. Provide door hardware for each door as scheduled in Part 3 "Door Hardware Schedule" Article to comply with requirements in this Section.

1. Door Hardware Sets: Provide quantity, item, size, finish or color indicated, and products equivalent in function and comparable in quality to named products .

B. Designations: Requirements for design, grade, function, finish, size, and other distinctive qualities of each type of door hardware are indicated in Part 3 "Door Hardware Schedule"

Article. Products are identified by using door hardware designations, as follows:

1. Named Manufacturers' Products: Manufacturer and product designation are listed for each door hardware type required for the purpose of establishing minimum requirements.

Manufacturers' names are abbreviated in Part 3 "Door Hardware Schedule" Article.

2. References to BHMA Designations: Provide products complying with these designations and requirements for description, quality, and function.

2.2 HINGES

A. Quantity: Provide the following, unless otherwise indicated:

1. Three Hinges: For doors with heights 61 to 90 inches.

B. Template Requirements: Except for hinges and pivots to be installed entirely (both leaves) into wood doors and frames, provide only template-produced units.

C. Hinge Weight: Unless otherwise indicated, provide the following:

1. Entrance Doors: Heavy-weight hinges.

2. Doors with Closers: Antifriction-bearing hinges.

3. Interior Doors: Standard-weight hinges.

D. Hinge Base Metal: Unless otherwise indicated, provide the following:

1. Exterior Hinges: Stainless steel, with stainless-steel pin.

2. Interior Hinges: Brass, with stainless-steel pin body and brass protruding heads.

3. Hinges for Fire-Rated Assemblies: Stainless steel, with stainless-steel pin.

E. Hinge Options: Where indicated in door hardware sets or on Drawings:

1. Nonremovable Pins: Provide set screw in hinge barrel that, when tightened into a groove in hinge pin, prevents removal of pin while door is closed; for outswinging exterior doors and outswinging corridor doors with locks.

2. Corners: Square.

F. Fasteners: Comply with the following:

1. Machine Screws: For metal doors and frames. Install into drilled and tapped holes.

2. Wood Screws: For wood doors and frames.

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3. Threaded-to-the-Head Wood Screws: For fire-rated wood doors.

G. Hinges: BHMA A156.1. Provide template-produced hinges for hinges installed on hollow-metal doors and hollow-metal frames.

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Baldwin Hardware Corporation.

b. Hager Companies.

c. IVES Hardware; an Ingersoll-Rand company.

d. Lawrence Hardware Inc.

e. McKinney Products Company; an ASSA ABLOY Group company.

f. Stanley Commercial Hardware; Div. of The Stanley Works.

H. Antifriction-Bearing, Full-Mortise (Butt) Hinges: BHMA A156.1, heavy weight; Grade 1, with

4 ball bearings; button tips; nonrising removable pins; and base metal as follows:

1. Base Metal: Cast, forged, or extruded brass or bronze.

I. Plain-Bearing, Standard-Weight, Full-Mortise (Butt) Hinges: BHMA A156.1, Grade 3, button tips, nonrising removable pins, and base metal as follows:

1. Base Metal: Cast, forged, or extruded brass or bronze.

2.3 MECHANICAL LOCKS AND LATCHES

A. Lock Functions: As indicated in door hardware schedule.

B. Lock Throw: Comply with testing requirements for length of bolts required for labeled fire doors, and as follows:

1. Bored Locks: Minimum 1/2-inch latchbolt throw.

2. Mortise Locks: Minimum 3/4-inch latchbolt throw.

3. Deadbolts: Minimum 1.25-inchbolt throw.

C. Lock Backset: 2-3/4 inches, unless otherwise indicated.

D. Lock Trim

1. Levers: Wrought.

a. Sargent Lever L.

b. Provide break-away feature such as weakened spinkle or a shear key.

c. Provide knurled finish where specified in Hardware Sets.

2. Escutcheons (Roses): Wrought. Sargent LS (2-1/2” x 7-3/4”)

3. Dummy Trim: Match lever lock trim and escutcheons.

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4. Lockset Designs: Sargent Series 8200 or, if sets are provided by another manufacturer, provide designs that match those designated.

E. Lock Throw: Comply with testing requirements for length of bolts required for labeled fire doors, and as follows:

1. Mortise Locks: Minimum 3/4-inch latchbolt throw.

F. Backset: 2-3/4 inches, unless otherwise indicated.

G. Strikes: Provide manufacturer's standard strike for each lock bolt or latchbolt complying with requirements indicated for applicable lock or latch and with strike box and curved lip extended to protect frame; finished to match lock or latch.

a. Provide strike with black plastic dust box for each latch or lock bolt fabricated for aluminum framing..

H. Mortise Locks: BHMA A156.13; Grade 1 ; stamped steel case with steel or brass parts;

Series 1000.

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Best Access Systems; Div. of Stanley Security Solutions, Inc.

b. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company.

c. SARGENT Manufacturing Company; an ASSA ABLOY Group company.

d. Schlage Commercial Lock Division; an Ingersoll-Rand company.

e. Yale Security Inc.; an ASSA ABLOY Group company.

2.4 EXIT DEVICES AND AUXILIARY ITEMS

A. Exit Devices and Auxiliary Items: BHMA A156.3.

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company.

b. Dor-O-Matic; an Ingersoll-Rand company.

c. SARGENT Manufacturing Company; an ASSA ABLOY Group company.

d. Von Duprin; an Ingersoll-Rand company.

e. Yale Security Inc.; an ASSA ABLOY Group company.

B. Outside Trim: Lever with cylinder; material and finish to match locksets, unless otherwise indicated.

1. Match design for locksets and latchsets, unless otherwise indicated.

C. Through Bolts: For exit devices and trim on metal doors..

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2.5 LOCK CYLINDERS

A. Lock Cylinders: Tumbler type, constructed from brass or bronze, stainless steel, or nickel silver.

1. Manufacturer: Same manufacturer as for locking devices.

B. Standard Lock Cylinders: BHMA A156.5; Grade 1 ; permanent cores that are interchangeable

; face finished to match lockset.

2.6 KEYING

A. Keying System: Factory registered, complying with guidelines in BHMA A156.28, Appendix A. Incorporate decisions made in keying conference.

1. Master Key System: Change keys and a master key operate cylinders.

2. Keyed Alike: Key all cylinders to same change key.

B. Keys: .

1. Quantity: In addition to one extra key blank for each lock, provide the following:

a. Cylinder Change Keys: Three.

b. Master Keys: Five.

2.7 ACCESSORIES FOR PAIRS OF DOORS

A. Coordinators: BHMA A156.3; consisting of active-leaf, hold-open lever and inactive-leaf release trigger; fabricated from steel with nylon-coated strike plates; with built-in, adjustable safety release.

B. Carry-Open Bars: BHMA A156.3; prevent the inactive leaf from opening before the active leaf; provide polished brass or bronze carry-open bars with strike plate for inactive leaves of pairs of doors unless automatic or self-latching bolts are used.

C. Astragals: BHMA A156.22.

2.8 SURFACE CLOSERS

A. Surface Closers: BHMA A156.4; rack-and-pinion hydraulic type with adjustable sweep and latch speeds controlled by key-operated valves and forged-steel main arm. Comply with manufacturer's written recommendations for size of door closers depending on size of door, exposure to weather, and anticipated frequency of use. Provide factory-sized closers, adjustable to meet field conditions and requirements for opening force.

B. Size of Units: Unless otherwise indicated, comply with manufacturer's written recommendations for size of door closers depending on size of door, exposure to weather, and anticipated frequency of use. Provide factory-sized closers, adjustable to meet field conditions and requirements for opening force.

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C. Surface Closers: BHMA A156.4, Grade 1. Provide type of arm required for closer to be located on non-public side of door, unless otherwise indicated.

1. Manufacturers: Subject to compliance with requirementsavailable manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. .

b. Corbin Russwin Architectural Hardware; an ASSA ABLOY Group company.

c. DORMA Architectural Hardware; Member of The DORMA Group North

America.

d. LCN Closers; an Ingersoll-Rand company.

e. Norton Door Controls; an ASSA ABLOY Group company.

f. Rixson Specialty Door Controls; an ASSA ABLOY Group company.

g. SARGENT Manufacturing Company; an ASSA ABLOY Group company.

D. Cover Surface Closers: Rack-and-pinion hydraulic type; with adjustable sweep and latch speeds controlled by key-operated valves; with forged-steel main arm; enclosed in cover indicated; complying with the following:

1. Mounting: Hinge side.

2. Type: Regular arm.

3. Backcheck: Adjustable, effective between 60 and 85 degrees of door opening.

4. Cover Material: Aluminum.

5. Closing Power Adjustment: At least 50 percent more than minimum tested value.

6. Auxiliary Stop Device: Provide auxiliary stopping device integral to the closer arm on all exterior outswinging doors and interior double doors scheduled to receive closers.

2.9 MECHANICAL STOPS AND HOLDERS

A. Wall- and Floor-Mounted Stops: BHMA A156.16; polished cast brass, bronze, or aluminum base metal.

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Baldwin Hardware Corporation.

b. Burns Manufacturing Incorporated.

c. Cal-Royal Products, Inc.

d. Hager Companies.

e. IVES Hardware; an Ingersoll-Rand company.

f. Rockwood Manufacturing Company.

g. Stanley Commercial Hardware; Div. of The Stanley Works.

h. Trimco.

2. Provide floor stops for doors unless wall or other type stops are scheduled or indicated.

Do not mount floor stops where they will impede traffic. Where floor or wall stops are not appropriate, provide overhead holders.

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B. Wall Bumpers: Polished cast brass or aluminum with rubber bumper; 2-1/2-inch diameter, minimum 3/4-inch projection from wall, with backplate for concealed fastener installation; with convex bumper configuration.

C. Dome-Type Floor Stops: Polished cast brass, bronze, or aluminum, with rubber bumper; and as follows:

1. Height: Minimum 1 inch high, for doors without threshold and 1-3/8 inches high, for doors with threshold.

2.10 DOOR GASKETING

A. Door Gasketing: BHMA A156.22

B. General: Provide continuous weather-strip gasketing on exterior doors. Provide noncorrosive fasteners for exterior applications and elsewhere as indicated.

1. Perimeter Gasketing: Apply to head and jamb, forming seal between door and frame.

2. Meeting Stile Gasketing: Fasten to meeting stiles, forming seal when doors are closed.

3. Door Bottoms: Apply to bottom of door, forming seal with threshold when door is closed.

C. Air Leakage: Not to exceed 0.50 cfm per foot of crack length for gasketing other than for smoke control, as tested according to ASTM E 283.

2.11 THRESHOLDS

A. Thresholds: BHMA A156.21; fabricated to full width of opening indicated.

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Hager Companies.

b. M-D Building Products, Inc.

c. National Guard Products.

d. Pemko Manufacturing Co.; an ASSA ABLOY Group company.

e. Reese Enterprises, Inc.

f. Rixson Specialty Door Controls; an ASSA ABLOY Group company.

g. Sealeze; a unit of Jason Incorporated.

h. Zero International.

B. Saddle Thresholds: Type and base metal as follows:

1. Type: Raised thresholds beveled with a slope of not more than 1:2 with a maximum height of ½ inch. Smooth top.

2. Base Metal: Aluminum.

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2.12 FABRICATION

A. Manufacturer's Nameplate: Do not provide products that have manufacturer's name or trade name displayed in a visible location except in conjunction with required fire-rated labels and as otherwise approved by Architect.

1. Manufacturer's identification is permitted on rim of lock cylinders only.

B. Base Metals: Produce door hardware units of base metal indicated, fabricated by forming method indicated, using manufacturer's standard metal alloy, composition, temper, and hardness. Furnish metals of a quality equal to or greater than that of specified door hardware units and BHMA A156.18.

C. Fasteners: Provide door hardware manufactured to comply with published templates prepared for machine, wood, and sheet metal screws. Provide screws that comply with commercially recognized industry standards for application intended, except aluminum fasteners are not permitted. Provide Phillips flat-head screws with finished heads to match surface of door hardware, unless otherwise indicated.

1. Concealed Fasteners: For door hardware units that are exposed when door is closed, except for units already specified with concealed fasteners. Do not use through bolts for installation where bolt head or nut on opposite face is exposed unless it is the only means of securely attaching the door hardware. Where through bolts are used on hollow door and frame construction, provide sleeves for each through bolt.

2. Fire-Rated Applications:

a. Wood or Machine Screws: For the following:

1) Hinges mortised to doors or frames.

2) Strike plates to frames.

3) Closers to doors and frames.

b. Steel Through Bolts: For the following unless door blocking is provided:

1) Surface hinges to doors.

2) Closers to doors and frames.

3) Surface-mounted exit devices.

3. Spacers or Sex Bolts: For through bolting of hollow-metal doors.

4. Fasteners for Wood Doors: Comply with requirements in DHI WDHS.2, "Recommended

Fasteners for Wood Doors."

2.13 FINISHES

A. Provide finishes complying with BHMA A156.18 BHMA 630, Satin Stainless Steel.

B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipping.

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PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine doors and frames, with Installer present, for compliance with requirements for installation tolerances, labeled fire-rated door assembly construction, wall and floor construction, and other conditions affecting performance.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Wood Doors: Comply with DHI WDHS.5 "Recommended Hardware Reinforcement Locations for Mineral Core Wood Flush Doors."

3.3 INSTALLATION

A. Mounting Heights: Mount door hardware units at heights to comply with the following unless otherwise indicated or required to comply with governing regulations.

1. Standard Steel Doors and Frames: ANSI/SDI A250.8.

2. Wood Doors: DHI WDHS.3, "Recommended Locations for Architectural Hardware for

Wood Flush Doors."

B. Install each door hardware item to comply with manufacturer's written instructions. Where cutting and fitting are required to install door hardware onto or into surfaces that are later to be painted or finished in another way, coordinate removal, storage, and reinstallation of surface protective trim units with finishing. Do not install surface-mounted items until finishes have been completed on substrates involved.

1. Set units level, plumb, and true to line and location. Adjust and reinforce attachment substrates as necessary for proper installation and operation.

2. Drill and countersink units that are not factory prepared for anchorage fasteners. Space fasteners and anchors according to industry standards.

C. Hinges: Install types and in quantities indicated in door hardware schedule but not fewer than the number recommended by manufacturer for application indicated or one hinge for every 30 inches of door height, whichever is more stringent, unless other equivalent means of support for door, such as spring hinges or pivots, are provided.

D. Lock Cylinders: Install construction cores to secure building and areas during construction period.

1. Replace construction cores with permanent cores as directed by Owner.

2. Furnish permanent cores to Owner for installation.

E. Thresholds: Set thresholds for exterior doors and other doors indicated in full bed of sealant complying with requirements specified in Section 079200 "Joint Sealants."

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F. Stops: Provide floor stops for doors unless wall or other type stops are indicated in door hardware schedule. Do not mount floor stops where they will impede traffic.

G. Perimeter Gasketing: Apply to head and jamb, forming seal between door and frame.

H. Meeting Stile Gasketing: Fasten to meeting stiles, forming seal when doors are closed.

I. Door Bottoms: Apply to bottom of door, forming seal with threshold when door is closed.

3.4 FIELD QUALITY CONTROL

A. Independent Architectural Hardware Consultant: Owner will engage a qualified independent

Architectural Hardware Consultant to perform inspections and to prepare inspection reports.

1. Independent Architectural Hardware Consultant will inspect door hardware and state in each report whether installed work complies with or deviates from requirements, including whether door hardware is properly installed and adjusted.

3.5 ADJUSTING

A. Initial Adjustment: Adjust and check each operating item of door hardware and each door to ensure proper operation or function of every unit. Replace units that cannot be adjusted to operate as intended. Adjust door control devices to compensate for final operation of heating and ventilating equipment and to comply with referenced accessibility requirements.

1. Door Closers: Adjust sweep period to comply with accessibility requirements and requirements of authorities having jurisdiction.

3.6 CLEANING AND PROTECTION

A. Clean adjacent surfaces soiled by door hardware installation.

B. Clean operating items as necessary to restore proper function and finish.

C. Provide final protection and maintain conditions that ensure that door hardware is without damage or deterioration at time of Substantial Completion.

D.

3.7 DOOR HARDWARE SETS

A. Basis-of-Design Products: Subject o compliance with the requirements, provide the products listed in the door hardware sets below or comparable products by one of the manufacturers listed in Part 2 articles.

B. Schedule Abbreviations: The door hardware sets include name abbreviations for the following functions;

1. CVR – Concealed Vertical Rod

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2. NRP – Non-Removable Pins

3. ELR – Electric Latch Retraction

C. Hardware Sets:

HWS #1 – Aluminum Entrances Exterior (per door)

3 Hinges – NRP

1 Panic Exit Device – Rim, Entrance Lever

1 Cylinder

1 Pull

1 Closers

Threshold

Weather seal

= Drip Strip

HWS #2 – Single Exterior

3 Hinges – NRP

1 Panic Exit Device – Rim, Entrance Lever

1 Cylinder

1 Threshold

1 Closer

1 Weather Seal

1 Drip Strip

HWS #3 – Single Exterior

3 Hinges – NRP

1 Lockset, Storeroom Function

1 Cylinder

1 Closer

1 Kick Plate

1 Weather Seal

1 Drip Strip

1 Threshold

HWS #4 – Overhead Doors

1 Cylinder

HWS #5 – Single Interior (Team Room)

3 Hinges

1 Lockset, Classroom Function

1 Cylinder

1 Stop

Silencers

HWS #6 – Interior Pair (TelCom Room)

6 Hinges

1 Lockset, Storeroom Function

1 Cylinder

2 Flush Bolts, top and bottom

Silencers

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HWS #7 – Privacy (ADA Toilet)

1 Lockset, Privacy Function with Occupancy Indicator

1 Cylinder

1 Stop

HWS #8 – Storeroom Lockset (Unit Storage & SIPRnet Room)

1 Lockset, Storeroom Function

1 Cylinder

HWS #9 – Singe Fire Rated (Electrical Room)

1 Lockset, Storeroom Function

1 Cylinder

1 Closer

1 Kick Plate

1 Smoke Seal

HWS #8 – Passage Lockset (Women’s Toilet)

1 Lockset, Passage Function

1 Closer

END OF SECTION 087100