0001 CFT Statement of Work_Catawba Falls Trail Phase 1C 6.12.2023.pdf

CATAWBA FALLS TRAIL IMPROVEMENTS 2023

Phase 0 Slide 1 & Slide 3 Gabion Retaining Walls & Turnaround, Phase 1C Stairs and Boardwalks, &

Trail Resurfacing

STATEMENT OF WORK

SCOPE:

Catawba Falls Trail is a 1.3-mile trail which begins at the trailhead, parallels Catawba River to lower Catawba Falls, and ends at upper Catawba Falls. Portions of the existing trail are on an old roadbed, others are through boulder fields adjacent to the river, and the final sections traverse steep slopes adjacent to the lower falls. Improvements in this contract begin at the stair tower, which is currently under construction, and ends where Phase 1C boardwalks intersect the existing native surface trail to upper falls.

There is a need to improve the trail to enhance user safety and reduce impacts to the Catawba River.

Some parts of Catawba Falls Trail are excessively steep and pose a hazard to trail users. Reconstructing the trail at designated areas will improve user safety and reduce erosion. Constructing boardwalks and stairs is also necessary to improve user safety and access. Portions of the trail along the old roadbed have had landslides in three locations, one of which was repaired with a micropile wall in a previous contract. Gabion retaining walls for the other two locations are optional bid items in this contract;

referred to as “Phase 0 Slide 1”, “Phase 0 Slide 3” and/or “Gabion Wall”. Coring was done at slide 1 and 2, and geotechnical reports are provided for both locations.

This project includes slide repair with gabion retaining walls, constructing a turnaround for administrative use of UTVs, hazard tree removal, new boardwalk and staircase construction, handrail installation, and trail resurfacing with aggregate. Features will be constructed from pressure treated wood and synthetic decking (stairs/boardwalks), cast in place concrete (footings), onsite rock (retaining wall), and gabion baskets with imported rock fill (retaining wall). The project area is in a remote location with challenging conditions requiring crossing streams/rivers, limited construction access, and working on steep and rocky slopes. There are two existing 6-foot-wide bridges on the trail, which will not accommodate heavy loads of materials or equipment. The first bridge can be bypassed via a graded ford across Catawba River, the second can only be bypassed by fording braided channels of Chestnut Branch where there are multiple pitches, drops, and boulders. At Phase 0 Slide 3 location, three sections of temporary steel bridge are in place for safe equipment passage on the trail, these are to be removed from the trail after construction of the gabion wall.

DESCRIPTION OF WORK:

Trail improvements in this contract are broken into segments and specific locations, each as separate base and optional bid items in the SOI. The following is a summary of work for each segment/location.

However, all aspects of work to be performed are described in detail on included drawings and specifications, which take precedence over the generalized work descriptions provided below.

Phase 1C (Base Bid 0001): This trail segment begins at the upper level of the stair tower which is currently under construction. From the stair tower, a series of boardwalks and stairs shall be constructed that traverse steep slopes and winds around rock outcrops upslope from the stair tower.

Work in this segment includes clearing within the trail corridor, hazard tree removal outside the corridor, and construction of elevated stairs and boardwalks per attached plans and specifications. Prior to issuing the notice to proceed, footing locations for each pier associated with boardwalk and stair construction will be surveyed and staked under a separate contract, and hazard trees to be removed outside the trail corridor will be marked by the COR.

Notes:

- The NTP for this contract will be issued after the current construction contract is completed.

- The railing details shown on plan set page 15 have been revised and included as a separate attachment titled “Plan Set Page 15 Revision”. This document replaces and supersedes all information on the original plan set page 15. If further clarification is needed, direct questions to the CO.

Trail Resurfacing (Base Bid 0002): This task includes providing materials, equipment time, and labor to resurface the existing trail with ABC gravel. The total length of trail to be resurfaced is 5,300 linear feet broken into three segments as follows: 1) From trailhead to Catawba River trail bridge, 2) From Catawba River Trail Bridge to Chestnut Branch Trail Bridge, 3) From Chestnut Branch Trail Bridge to the Lower Catawba Falls boardwalk. Gravel shall be delivered to the trailhead and spread on the existing trail to a width of 8 feet and depth of 3 inches, and compacted per Standard Trail Specification 913. This task is to be performed after completion of all other bid items to recondition the trail for project finalization.

Phase 0, Slide 1 (Optional Bid 0003): This segment consists of construction of a gabion retaining wall to repair a landslide 42.5 linear feet in length, and includes construction of handrails per attached plans and specifications. See the included preliminary geotechnical engineering report for coring results at “Site 1”. Report references to “Site 2” are not relevant to this contract. Construction of Phase 0 Slide 1 gabion wall will require excavation and disposal of excavated material (loose rock and soil). A disposal location within the trail corridor will be identified by the COR.

Phase 0, Turnaround (Optional Bid 0004): A concrete retaining wall at this location is detailed on pages 32 and 33 of the plan set, but for this contract, construction of this retaining wall is modified from that design to utilize dry stacked rock instead of a concrete retaining wall. The site location and general dimensions from plan page 32 remain valid, but concrete retaining wall details on page 33 are not relevant to this contract. The dry stacked rock retaining wall design to be used is detailed in attached drawing 935.20 and associated Standard Trail Specifications. Rock boulders to be used for the retaining wall are onsite natural materials, immediately adjacent to the Phase 0 Turnaround site, and currently being used to armor a ford across Chestnut Branch. This task, if awarded, shall be performed after completion of Phase 1C when the equipment ford across Chestnut Branch is no longer needed for construction access.

Phase 0, Slide 3 (Optional Bid 0005): This segment consists of construction of a gabion retaining wall to repair a landslide 120 linear feet in length, and includes construction of handrails per attached plans and specifications. See the included Catawba Valley Engineering geotechnical report for coring results at “Slide 3” location. Currently, there are three temporary steel bridge spans over “Slide 3”, which allow for heavy equipment passage. Upon construction of Phase 0 Slide 3 gabion wall, if awarded, these three temporary bridge segments are to be removed from the trail and stored at the trailhead in a location identified by the COR. Construction of Phase 0 Slide 3 gabion wall will require excavation and disposal of excavated material (loose rock and soil). A disposal location within the trail corridor will be identified by the COR.

Phase 1D & Phase 2 (NOT IN CONTRACT): In multiple places within the plan set there are references to “Phase 1D” and “Phase 2” trail improvements; and specifically pages 18 through 29 contain the layout, designs, and details for improving these two trail segments. However, construction of Phase 1D and Phase 2 trail improvements are not included in this contract; and all plan set references to Phase 1D and Phase 2 and all content of pages 18 through 29 are not relevant to this contract.

PROJECT LOCATION:

The project location is on the Grandfather Ranger District of Pisgah National Forest in McDowell County, North Carolina, near the town of Old Fort. Catawba Falls Trail is accessed from a trailhead parking area at the end of Catawba River Road.

SITE CONSIDERATIONS:

This site typically has very high public use. However, the trail will be closed during construction and the trailhead will be available for staging and material storage behind a lockable gate. On-site security of stored or staged materials and equipment is the responsibility of the construction contractor.

Controlling public access and safety during construction will be the shared responsibility of the US Forest Service and construction contractor. The US Forest Service will post closures online and with on-site signage. There will also be occasional patrols by US Forest Service law enforcement and/or McDowell County Sheriff’s Department. The construction contractor shall post additional warning signs and caution tape along the trail route and will be asked to notify US Forest Service law enforcement officers of incidents when the public crosses into the closure area. If the situation arises, the construction contractor may need to engage in non-confrontational verbal warnings to violators.

Bidders are encouraged to attend the pre-bid site visit to be informed and ask questions about contract requirements, bid items, site conditions, environmental constraints, and access limitations. The site currently has active construction for an earlier phase of trail improvement and is closed to the public.

Therefore, the only opportunity for access by potential bidders is during the scheduled pre-bid site visit.

PERIOD OF PERFORMANCE:

The Contractor shall be required to (a) commence work under this contract within 10 calendar days after the date the Contractor receives the notice to proceed, (b) prosecute the work diligently, and (c) complete the entire work ready for use not later than:

• 20 May 2024: This is a goal for the contractor to strive to in order to meet customer expectations.

• 24 Jun 2024: Backup completion for weather, etc.

LIST OF ATTACHMENTS:

Drawings, specifications, and supporting documents include:

0001 CFT Statement of Work_Catawba Falls Trail Phase 1C 6.12.2023

0002 CFT Standard Trail Specifications

0003 CFT Supplemental Specification 911-912

0004 CFT Supplemental_Specification_939.01

0005 CFT Supplemental_Specification_939.02

0006 CFT Plan Set

0007 CFT Plans Page 15 of 34 Revision

0008 Catawba Falls Trail 3.20.2023 - Phase 0 Slide 3 Gabion Wall Plan

0009 Catawba Falls Trail 6.15.2023 - Geotechnical Report Slide 3

0010 CFT Plans Dry Stacked Rock Retaining Wall 935.20

0011 CFT Load Calculations

0012 CFT Survey Controls

0013 CFT Geotechnical Report

0014 Davis-Bacon Act WD NC20230086

0015 12445123R0034 Attachment A Buy American_Hazardous Materials Fillable

0016 12445123R0034 Construction Experience Questionnaire Fillable

0017 12445123R0034 CONTACTOR REFERENCES FILLABLE

US FOREST SERVICE CONTACTS:

CO: Steven Alves, steven.alves@usda.gov, 859-334-0524 Contract Specialist: Nicholas Vozzo, Nicholas.vozzo@usda.gov COR (primary): Cale Moody, cale.moody@usda.gov, 828-734-9191 COR (secondary): Lisa Jennings, lisa.n.jennings@usda.gov, 828-652-2144 Program Manager/Project Manager: Erik Crews, erik.crews@usda.gov, 828-450-0267 mailto:steven.alves@usda.gov mailto:cale.moody@usda.gov mailto:lisa.n.jennings@usda.gov mailto:erik.crews@usda.gov

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<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> /ENU (Use these settings to create Adobe PDF documents best suited for high-quality prepress printing. Created PDF documents can be opened with Acrobat and Adobe Reader 5.0 and later.)

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