Amendment 0004 - CAP-129_M-103.pdf

3' - 6"

℄ TOWER COL.

3 8

5 8

℄ TRUSS

ROLLER D

(208)

1' -7

1' - 7

1 2

ROLLER D

(208)

EL. 107.0'

℄ CHORD

EL. 107.0'

ROLLER E

(213)

ROLLER E

(213)

ADJUSTMENT

FLANGE

(190)

ROLLER C

(199)

1' - 7

ROLLER E (213)

ROLLER SHAFT

(215)

ROLLER E

(213)

ROLLER E

(213)

ADJUSTMENT

FLANGE

(210)

ROLLER C

(199)

1' - 5

℄ TOWER COL.

3' - 6"

6"

1" TAP BOLTS HAVE BEEN USED TO CONNECT

ADJUSTMENT FLANGES 210 TO THE STRUCTURAL

STEEL. AFTER THE ROLER " C" 199 AND ROLLER

"F" 261 HAVE BEEN ADJUSTED IN THE FIELD,

WELD SIDE OF HEAD OF BOLT TO STEEL.

3" MAX, 2" MIN

ADJUSTMENT FLANGE

(210)

ADJUSTMENT FLANGE (210)

GUIDE ROLLER SHAFT (252)

ROLLER SHAFT

(205)

ROLLER C

(199)

1' - 7

2' - 6

1' - 8

ROLLER B

(181)

1' - 7

ROLLER A

(180)

COLLAR (186)

NUT (187)

ADJUSTMENT FLANGE (190)

GUIDE ROLLER SHAFT (184)

BUSHING (182)

VIEW AT Uo' - FIXED END

SHOWING POSITION OF

ROLLER & SHOE

GUIDE ROLLER ASSEMBLY REPLACEMENT (SOUTHEAST-ROLLER "C", "A")

FOR DETAILED LIST OF ITEMS TO BE REPLACED, SEE SHEET M503

GUIDE ROLLER ADJUSTMENT

REFER TO SPECIFICATION SECTION 34 82 00 FOR ADDITIONAL DETAILS.

1. PRIOR TO ANY WORK BEING PERFORMED IT IS THE RESPONSIBILITY OF THE CONTRACTOR TO CONFIRM ALL EXISTING CONDITIONS INCLUDING

DIMENSIONS AND CONSTRUCTED COMPONENTS OF THE CURRENTLY INSTALLED ITEMS TO BE REPLACED. CONTRACTOR IS TO DEVELOP A WORK

PLAN FOR EACH SCOPE ELEMENT INCLUDING MEANS AND METHODS, WORK SCHEDULE, AND PROPOSED ACCEPTANCE TESTING TO COR FOR

COMMENT AND APPROVAL.

2. ALL TOP AND BOTTOM CHORD GUIDE ROLLERS SHALL BE FIELD ADJUSTED VIA THEIR INDIVIDUAL ADJUSTMENT FLANGES TO BE WITHIN THE

SPECIFIED CLEARANCE TOLERANCES IN THE TABLE BELOW. CLEARANCE TOLERANCES LISTED IN THE TABLE ARE MAXIMUM GAPS ALLOWED

BETWEEN THE ROLLER EDGES AND GUIDES. CLEARANCE TOLERANCES ARE TO BE MEASURED, ADJUSTED AS NEEDED, AND RECORDED AT THE

LISTED LOCATIONS AND SCENARIOS BELOW.

3. SOME GUIDE ROLLERS WILL REQUIRE REMOVING EXISTING COMPONENTS OF THE BRIDGE TO GAIN ACCESS TO THE ADJUSTMENT FLANGES.

PROPER REMOVAL, STORAGE, PROTECTION, RE-INSTALLATION, AND RECALIBRATING (IF REQUIRED) SHALL BE PERFORMED AS PART OF THIS

SCOPE FOR ANY EXISTING COMPONENTS REQUIRED TO REMOVED IN ORDER TO ACCESS ADJUSTMENT FLANGES. SUBMIT AN ASSESSMENT AND

ADJUSTMENT PLAN TO COR FOR APPROVAL PRIOR TO CONDUCTING ANY ADJUSTMENTS. PLAN IS TO CLEARLY EXPLAIN HOW EACH ASSESSMENT

AND ADJUSTMENT WILL BE PERFORMED FOR EACH INDIVIDUAL GUIDE ROLLER TYPE.

4. GUIDE ROLLER TOLERANCE ASSESSMENTS AND ADJUSTMENTS SHALL BE CONDUCTED BY THE CONTRACTOR AND WITNESSED BY THE

CONTRACTING OFFICER ON TWO SEPARATE DATES AFTER ALL OTHER CONSTRUCTION SCOPE ITEMS HAVE BEEN COMPLETED. THE SELECTED

DATES FOR CONDUCTING ASSESSMENTS AND ADJUSTMENTS SHALL BE APPROVED BY THE CONTRACTING OFFICER PRIOR TO IMPLEMENTATION

AND MUST BE AT MINIMUM 60 DAYS APART AND SHALL TARGET DIFFERENT WEATHER CONDITIONS, SUCH AS AMBIENT TEMPERATURE, HUMIDITY, WIND DIRECTIONS, SUN/CLOUD EXPOSURE.

5. EACH ANTICIPATED DAY PLANNED FOR COMPLETING THE ASSESSMENT AND ADJUSTMENT OF THE GUIDE ROLLERS MUST BE PRE-SCHEDULED WITH

COR PER REQUIREMENTS LISTED IN SPECIFICATION SECTION 01 11 00.

6. IF ANY GUIDE ROLLERS ARE ASSESSED TO BE DAMAGED OR OUT OF TRUE, IMMEDIATELY REPORT TO COR TO RECEIVE FURTHER DIRECTION OF

HOW TO COMPLETE REQUIRED ADJUSTMENTS.

7. AFTER GUIDE ROLLER ASSEMBLY HAS BEEN RE-INSTALLED AND ADJUSTED, CONDUCT ACCEPTANCE TESTING OF THE ADJUSTED GUIDE ROLLERS

TO CONFIRM PROPER OPERATION AND ALIGNMENT. ACCEPTANCE TESTING FOR GUIDE ROLLERS TO CONSIST OF COMPLETING 3 FULL RAISING AND

LOWERING CYCLES OF THE SPAN. DURING TESTING, CONFIRM PROPER NORMAL OPERATION OF GUIDE ROLLERS AND THAT ALL COMPONENTS ARE

IN PROPER ALIGNMENT DURING CYCLES. CONTRACTOR TO CAPTURE LIVE VIDEO OF EACH ROLLER SHOWING PROPER ALIGNED OPERATION WHILE

CONDUCTING ACCEPTANCE TESTING TO BE DELIVERED TO GOVERNMENT FOR REVIEW. CONTRACTING OFFICER'S REPRESENTATIVE IS REQUIRED

TO BE PRESENT FOR THE ACCEPTANCE TESTING. DEVELOP AN ACCEPTANCE TESTING REPORT DOCUMENTING THE SUMMARY OF THE PROCESS

AND RESULTS AND DELIVER TO THE CONTRACTING OFFICER'S REPRESENTATIVE FOR REVIEW AND APPROVAL.

WEST TRUSS

ROLLER F (261)

VIEW AT Uo' - EXP. END

SHOWING POSITION OF

ROLLER & SHOE

ERECTOR: AFTER ROLLER 181 HAS BEEN ADJUSTED

TO ITS FINAL POSITION, PLACE SHIMS UNDER SHOE

193 SO THAT ROLLER 181 AND SHOE 193 ARE FLUSH.

COLLAR (206)

BUSHING (200)

BRIDGE SEATED BRIDGE 2' OFF SEAT BRIDGE SEATED BRIDGE 2' OFF SEAT

NORTH END (EXPANSION)

TOP CHORD GUIDE ROLLERS

NORTH END (EXPANSION)

BOTTOM CHORD GUIDE ROLLERS

EAST TRUSS

3/8"

3/8"

3/8"

3/8"

3/8"

3/8"

3/8"

3/8"

NORTH END (FIXED)

TOP CHORD GUIDE ROLLERS

SOUTH END (FIXED)

BOTTOM CHORD GUIDE ROLLERS

"C" "F, G" "C" "F, G"

WEST TRUSS

UPPER -

TRANSVERSE

3/8" 3/8"

3/8" 1/4" 3/8" 1/4"

LOWER -

LONGIT.

EAST TRUSS 3/8" 3/8"

3/8" 1/4" 3/8" 1/4"

UPPER -

TRANSVERSE

LOWER -

LONGIT.

3/8"

3/8"

1/4"

1/4"

3/8"

3/8"

1/4"

1/4"

GUIDE ROLLER ADJUSTMENT - ADJUST ROLLER TO BE

WITHIN SPECIFIED TOLERANCES SHOWN IN SCOPE

TABLE FOR EACH SPECIFIED ROLLER. (TYP)

GUIDE ROLLER ADJUSTMENT - ADJUST ROLLER TO BE

WITHIN SPECIFIED TOLERANCES SHOWN IN SCOPE

TABLE FOR EACH SPECIFIED ROLLER. (TYP)

"A"

"B" "D"

C

D

℄ END OF FLOOR BEAM ℄ END OF FLOOR BEAM

FOR DETAILED DRAWING COMPONENTS AND SCOPE, SEE SHEET M503

M-103

G U

I D

E

R

O L

L E

R

A

S S

E M

B L

Y

D

E T

A I L

S

J

N

E W

M A

N

D

H

A S

S E

T T

E

C

H I R

I A

C

J

N

E W

M A

N

A N

S I

D

N T

S

J U

L Y

S O

L I C

I T

A T

I O

N

N

O

D E

S I G

N E

D

B

Y

D E

S C

R I P

T I O

N

M A

R K

S I Z

E

S U

B M

I T

T E

D

B

Y

D A

T E

C O

N T

R A

C T

N

O

C H

E C

K E

D

B

Y

D R

A W

N

B

Y

I S

S U

E

D

A T

E

SHEET ID

G

2 3 4 5 6 7 8 9 10

F

E

D

C

B

A

US Army Corps of Engineers

U S

A

R M

Y

C

O R

P S

F

E

N G

I N

E E

R S

N E

W

E

N G

L A

N D

I S

T R

I C

T

V

I R

G I N

A

R

A

D

C O

N C

O R

D

M

A

S C

A L E

S

H E

E T

D R

A W

I N

G

C

O D

E

O F

R E

P A

I R

S

T

O

T

H E

V E

R T

I C

A L

L I F

T

R

A I L R

O A

D

B

R I D

G E

C A

P E

N

A L

B U

Z Z

A R

S

B

Y

M

A S

S A

C H

U S

E T

T S

W W

J B

C A

P

F I N A L

F2

SCALE:NTS

PLAN VIEW - UPPER GUIDE ROLLER FIXED END

F5

SCALE:NTS

PLAN VIEW - UPPER GUIDE ROLLER EXP. END

C2

SCALE:NTS

PLAN VIEW - LOWER GUIDE ROLLERS FIXED END

C5

SCALE:NTS

PLAN VIEW - LOWER GUIDE ROLLER EXP. END

A2

SCALE:NTS

ELEVATION - LOWER GUIDE ROLLERS FIXED END

A5

SCALE:NTS

ELEVATION - LOWER GUIDE ROLLER EXP. END

A1

SCALE:NTS

ELEVATION

A1

M-103

A1

M-103

1. REFER TO GENERAL MECHANICAL NOTES ON SHEET M-101

SHEET NOTES

E

D

N

O T

E