W912QR24R0071_Specs_Vol2-0000.pdf
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- Solicitation number
- W912QR24R0071
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This document is a Request for Proposal (RFP) solicitation for the construction of a 21,464 SF Security Forces Training Facility at Dobbins Air Reserve Base in Georgia. The project is a Design-Bid-Build (D/B/B) contract with a duration of 810 calendar days. The total contract value is anticipated to be between $10,000,000 and $25,000,000. The procurement is a Total Small Business Set-Aside with the North American Industrial Classification System (NAICS) code of 236220 - Commercial and Institutional Building Construction. The solicitation will be evaluated using a Best Value Trade-Off source selection process considering factors such as past performance, technical approach, schedule, and price. Offers must have an active System for Award Management (SAM) registration to be eligible for award. Amendments and the final solicitation will be posted to the federal Contract Opportunities website and the Procurement Integrated Enterprise Environment (PIEE) Solicitation Module.
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Solicitation For Security Forces Facility, Dobbins Air Reserve Base, Marietta, GA
P2: 504840
Design-Bid-Build
Specifications - Vol. 2 of 3 (DIV 08 - 25)
02 August 2024
W912QR24R0071
Certified Final Design ARIMS: 200A Disposition: Maintain for 15yrs after construction.
W912QR24R0071_Specs_Vol2-0000
(this page intentionally left blank)
504840 DOBBINS AFB SECURITY FORCES FACILITY
Marietta, GA
PROFESSIONAL SEALS PAGE
CERTIFIED FINAL
100818
PROFFESSIONAL SEALS PAGE
SECURITY FORCES FACILITY
Dobbins Air Reserve Base, Marietta, GA
Project No: FGWB210004
P2#: 504840
Design Consultant Tetra Tech, Inc.
2000 Warrington Way, Suite 245
Louisville, Kentucky 40222
Phone (502) 584-5555 / Fax (502) 584-5696
Tt Project No.: 213-11568-23001
STRUCTURAL ARCHITECTURAL CIVIL
FIRE PROTECTION MECHANICAL ELECTRICAL / TELECOMMUNICATIONS
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 10 00 02/13 PRICE BREAKOUT SCHEDULE
00 80 00.00 06 04/21 SPECIAL PROVISIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 01 00 GENERAL REQUIREMENTS
01 32 01.00 06 07/18 PROJECT SCHEDULE
01 33 00 08/18, CHG 4: 02/21 SUBMITTAL PROCEDURES
01 33 29.00 06 11/17 SUSTAINABILITY REPORTING
01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS
01 42 00 02/19 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.15 10 11/16 RESIDENT MANAGEMENT SYSTEM CONTRACTOR
MODE (RMS CM)
01 45 04.10 06 CONTRACTOR QUALITY CONTROL
01 45 35 11/20 SPECIAL INSPECTIONS
01 46 00.00 06 04/20 TOTAL BUILDING COMMISSIONING
01 50 00 05/18 TEMPORARY CONSTRUCTION FACILITIES AND
CONTROLS
01 56 00 ENVIRONMENTAL REQUIREMENTS
01 57 19.00 06 04/20 TEMPORARY ENVIRONMENTAL CONTROLS AND
PERMITS
01 74 19 02/19, CHG 3: 11/21 CONSTRUCTION WASTE MANAGEMENT AND
DISPOSAL
01 78 23 08/15, CHG 2: 08/21 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 08/22 DEMOLITION
02 81 00 11/18 TRANSPORTATION AND DISPOSAL OF
HAZARDOUS MATERIALS
02 82 00 11/18, CHG 1: 11/19 ASBESTOS REMEDIATION
02 84 16 11/22 HANDLING OF LIGHTING BALLASTS AND
LAMPS CONTAINING PCBs AND MERCURY
DIVISION 03 - CONCRETE
03 30 00 02/19, CHG 4: 08/22 CAST-IN-PLACE CONCRETE
03 45 00 05/16, CHG 2: 11/21 PRECAST ARCHITECTURAL CONCRETE
DIVISION 04 - MASONRY
04 20 00 11/15, CHG 2: 05/19 UNIT MASONRY
DIVISION 05 - METALS
05 05 20 05/22 POST-INSTALLED CONCRETE AND MASONRY
ANCHORS
05 05 23.16 08/18 STRUCTURAL WELDING
05 12 00 08/18, CHG 2: 05/21 STRUCTURAL STEEL
05 21 00 05/15, CHG 1: 08/18 STEEL JOIST FRAMING
05 30 00 05/15, CHG 2: 08/18 STEEL DECKS
05 40 00 05/15, CHG 1: 08/18 COLD-FORMED METAL FRAMING
05 50 13 05/17, CHG 1: 08/18 MISCELLANEOUS METAL FABRICATIONS
05 52 00 02/18, CHG 1: 02/20 METAL RAILINGS
PROJECT TABLE OF CONTENTS Page 1
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 08/16, CHG 2: 11/18 ROUGH CARPENTRY
06 20 00 08/16, CHG 2: 11/18 FINISH CARPENTRY
06 41 16.00 10 08/10, CHG 1: 11/18 PLASTIC-LAMINATE-CLAD ARCHITECTURAL
CABINETS
06 61 16 08/20 SOLID SURFACING FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 08/19 PRESSURE TESTING AN AIR BARRIER SYSTEM
FOR AIR TIGHTNESS
07 11 13 08/11, CHG 1: 05/17 BITUMINOUS DAMPPROOFING
07 19 00 05/11, CHG 1: 08/17 WATER REPELLENTS
07 21 16 11/11, CHG 4: 08/18 BUILDING INSULATION
07 22 00 02/16, CHG 3: 11/18 ROOF AND DECK INSULATION
07 27 10.00 10 08/19, CHG 1: 02/20 BUILDING AIR BARRIER SYSTEM
07 27 19.01 05/17, CHG 2: 08/20 SELF-ADHERING AIR BARRIERS
07 27 26 05/17, CHG 2: 08/20 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 54 19 02/13, CHG 3: 02/21 POLYVINYL-CHLORIDE ROOFING
07 60 00 05/17, CHG 2: 11/18 FLASHING AND SHEET METAL
07 84 00 05/10, CHG 1: 08/13 FIRESTOPPING
07 92 00 08/16, CHG 3: 11/18 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 08/20 STEEL DOORS AND FRAMES
08 33 23 08/20, CHG 1: 02/22 OVERHEAD COILING DOORS
08 51 13 05/19 ALUMINUM WINDOWS
08 71 00 02/16, CHG 4: 02/22 DOOR HARDWARE
08 81 00 05/19 GLAZING
DIVISION 09 - FINISHES
09 22 00 02/10, CHG 2: 08/18 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 08/16, CHG 4: 02/20 GYPSUM BOARD
09 51 00 08/20 ACOUSTICAL CEILINGS
09 65 00 08/10, CHG 3: 08/18 RESILIENT FLOORING
09 68 00 11/17, CHG 2: 08/20 CARPETING
09 90 00 02/21 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 14 00.10 08/17, CHG 1: 11/18 EXTERIOR SIGNAGE
10 14 00.20 08/20 INTERIOR SIGNAGE
10 21 13 08/20 TOILET COMPARTMENTS
10 22 13 08/16, CHG 1: 08/18 WIRE MESH PARTITIONS
10 22 39 08/20 FOLDING PANEL PARTITIONS
10 26 00 08/20 WALL AND DOOR PROTECTION
10 28 13 08/20 TOILET ACCESSORIES
10 44 16 11/19 FIRE EXTINGUISHERS
10 51 13 05/11 METAL LOCKERS
DIVISION 12 - FURNISHINGS
12 24 13 08/20 ROLLER WINDOW SHADES
12 36 00 08/16, CHG 2: 08/18 COUNTERTOPS
12 50 00.13 10 08/17, CHG 1: 11/18 FURNITURE AND FURNITURE INSTALLATION
12 59 00 08/17, CHG 1: 08/18 SYSTEMS FURNITURE
PROJECT TABLE OF CONTENTS Page 2
DIVISION 13 - SPECIAL CONSTRUCTION
13 12 50 05/23 ALUMINUM CANOPIES
13 48 73 05/22 SEISMIC CONTROL FOR MISCELLANEOUS
EQUIPMENT
DIVISION 21 - FIRE SUPPRESSION
21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE
PROTECTION
DIVISION 22 - PLUMBING
22 00 00 11/15, CHG 4: 05/21 PLUMBING, GENERAL PURPOSE
22 05 48.00 20 04/06, CHG 1: 05/15 MECHANICAL SOUND, VIBRATION, AND
SEISMIC CONTROL
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 03 00.00 20 08/10, CHG 3: 08/18 BASIC MECHANICAL MATERIALS AND METHODS
23 05 48.19 05/18, CHG 2: 08/20 SEISMIC BRACING FOR HVAC
23 05 93.00 06 08/16 TESTING, ADJUSTING, AND BALANCING
(TAB) OF HVAC
23 07 00 02/13, CHG 7: 05/20 THERMAL INSULATION FOR MECHANICAL
SYSTEMS
23 09 00 02/19, CHG 3: 05/21 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 11/15, CHG 2: 05/21 INSTRUMENTATION AND CONTROL DEVICES
FOR HVAC
23 09 23.02 02/19, CHG 1: 02/20 BACNET DIRECT DIGITAL CONTROL FOR HVAC
AND OTHER BUILDING CONTROL SYSTEMS
23 11 20 05/20 FACILITY GAS PIPING
23 21 13.00 20 04/06, CHG 2: 11/19 LOW TEMPERATURE WATER (LTW) HEATING
SYSTEM
23 23 00 08/21 REFRIGERANT PIPING
23 30 00 05/20, CHG 1: 02/22 HVAC AIR DISTRIBUTION
23 52 43.00 20 05/15, CHG 2: 08/18 LOW PRESSURE WATER HEATING BOILERS
(UNDER 800,000 BTU/HR OUTPUT)
23 64 10 11/16, CHG 2: 08/18 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 08/09, CHG 6: 11/22 CHILLED, CHILLED-HOT, AND CONDENSER
WATER PIPING SYSTEMS
23 73 13.00 40 05/17 MODULAR INDOOR CENTRAL-STATION
AIR-HANDLING UNITS
23 81 00 05/18, CHG 1: 02/21 DECENTRALIZED UNITARY HVAC EQUIPMENT
23 82 00.00 20 02/16, CHG 1: 08/18 TERMINAL HEATING UNITS
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS
25 05 11.01 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS (MECHANICAL BACS)
25 05 11.02 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS (FIRE PROTECTION)
25 05 11.03 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS (EMERGENCY POWER)
25 05 11.04 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS (LIGHTING)
25 08 10 05/21 UTILITY MONITORING AND CONTROL SYSTEM
PROJECT TABLE OF CONTENTS Page 3
TESTING
25 10 10 02/19, CHG 1: 05/21 UTILITY MONITORING AND CONTROL SYSTEM
(UMCS) FRONT END AND INTEGRATION
DIVISION 26 - ELECTRICAL
26 05 48.00 10 10/07 SEISMIC PROTECTION FOR ELECTRICAL
EQUIPMENT
26 05 74 05/23 ARC FLASH PROGRAM
26 08 00 11/22 APPARATUS INSPECTION AND TESTING
26 20 00 08/19, CHG 3: 11/21 INTERIOR DISTRIBUTION SYSTEM
26 27 13.10 30 10/07, CHG 2: 08/18 ELECTRIC METERS
26 28 01.00 10 08/21 COORDINATED POWER SYSTEM PROTECTION
26 29 23 02/20, CHG 1: 05/21 ADJUSTABLE SPEED DRIVE (ASD) SYSTEMS
UNDER 600 VOLTS
26 32 15.00 05/20 ENGINE-GENERATOR SET STATIONARY
15-2500 KW, WITH AUXILIARIES
26 33 53 05/19 STATIC UNINTERRUPTIBLE POWER SUPPLY
(UPS)
26 36 23 05/20, CHG 1: 08/21 AUTOMATIC TRANSFER SWITCHES AND
BY-PASS/ISOLATION SWITCH
26 41 00 11/13 LIGHTNING PROTECTION SYSTEM
26 51 00 05/20, CHG 2: 11/21 INTERIOR LIGHTING
26 56 00 08/21 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 05 13.43 05/20 TELEVISION DISTRIBUTION SYSTEM
27 10 00 08/11 BUILDING TELECOMMUNICATIONS CABLING
SYSTEM
27 51 23 11/21 INTERCOMMUNICATION SYSTEM
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 08/20 INTERIOR FIRE ALARM AND MASS
NOTIFICATION SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00.00 06 07/18 EARTHWORK
31 21 13 11/18 RADON MITIGATION
31 31 16.13 08/22 CHEMICAL TERMITE CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 16.71 11/22 COLD MILLING ASPHALT PAVING
32 01 19.61 11/19 SEALING OF JOINTS IN RIGID PAVEMENT
32 05 33 08/17 LANDSCAPE ESTABLISHMENT
32 11 20 05/22 BASE COURSE FOR RIGID PAVING
32 11 23 05/22 AGGREGATE BASE COURSE FOR FLEXIBLE
PAVING
32 12 13 05/17 BITUMINOUS TACK AND PRIME COATS
32 12 16.16 11/20 ROAD-MIX ASPHALT PAVING
32 13 13.06 06 06/18 PORTLAND CEMENT CONCRETE PAVEMENT FOR
ROADS AND SITE FACILITIES
32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 08/16, CHG 5: 11/18 PAVEMENT MARKINGS
32 31 13 11/21 CHAIN LINK FENCES AND GATES
32 92 19 08/17, CHG 1: 08/21 SEEDING
PROJECT TABLE OF CONTENTS Page 4
DIVISION 33 - UTILITIES
33 11 00 02/18, CHG 1: 02/22 WATER UTILITY DISTRIBUTION PIPING
33 11 23 11/09, CHG 1: 08/17 NATURAL GAS AND LIQUID PETROLEUM PIPING
33 30 00 05/18 SANITARY SEWERAGE
33 31 23.00 10 08/18 SANITARY SEWER FORCE MAIN PIPING
33 32 16 11/19 PACKAGED UTILITY WASTEWATER PUMPING
STATIONS
33 40 00 11/21 STORMWATER UTILITIES
33 71 02 08/21 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 04/06 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 5
SECTION 08 11 13
STEEL DOORS AND FRAMES
08/20
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2020; Errata 1 2021) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A653/A653M (2020) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A924/A924M (2022) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM C578 (2022) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C591 (2021) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM C612 (2014; R 2019) Standard Specification for Mineral Fiber Block and Board Thermal Insulation
ASTM D2863 (2019) Standard Test Method for Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)
ASTM E1300 (2016) Standard Practice for Determining Load Resistance of Glass in Buildings
ASTM F2248 (2012) Standard Practice for Specifying an Equivalent 3-Second Duration Design Loading for Blast Resistant Glazing Fabricated with Laminated Glass
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.115 (2016) Hardware Preparation in Steel Doors and Steel Frames
SECTION 08 11 13 Page 1
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 80 (2022) Standard for Fire Doors and Other Opening Protectives
NFPA 252 (2022) Standard Methods of Fire Tests of Door Assemblies
STEEL DOOR INSTITUTE (SDI/DOOR)
SDI/DOOR 111 (2009) Recommended Details for Standard Steel Doors, Frames, and Accessories and Related Components
SDI/DOOR 113 (2013; R2018) Standard Practice for Determining the Steady-State Thermal Transmittance of Steel Door and Frame Assemblies
SDI/DOOR A250.4 (2018) Test Procedure and Acceptance Criteria for Physical Endurance for Steel Doors, Frames and Frame Anchors
SDI/DOOR A250.6 (2015) Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames
SDI/DOOR A250.8 (2017) Specifications for Standard Steel Doors and Frames
SDI/DOOR A250.11 (2012) Recommended Erection Instructions for Steel Frames
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 4-010-01 (2018; with Change 1, 2020; Change 2, 2022) DoD Minimum Antiterrorism Standards for Buildings
UNDERWRITERS LABORATORIES (UL)
UL 10C (2016; Reprint May 2021) UL Standard for Safety Positive Pressure Fire Tests of Door Assemblies
1.2 SUBMITTALS
Government approval is required for submittals with a "G" classification.
Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Doors; G Frames; G Accessories Schedule of Doors; G
SECTION 08 11 13 Page 2
Schedule of Frames; G
Drawings shall be sealed and signed by a Professional Engineer indicating anchorage method to substrate is in conformance to UFC 4-010-01 , ASTM E1300, and ASTM F2248.
SD-03 Product Data
Doors; G Frames; G Accessories
SD-04 Samples
Hot-Dip Zinc-Coated and Factory-Primed Finish; G
Submit manufacturer's standard colors and patterns for selection by DOR. Submit not less than two 1'-0" square samples for review.
1.3 DELIVERY, STORAGE, AND HANDLING
Deliver doors, frames, and accessories undamaged and with protective wrappings or packaging. Store doors and frames on platforms under cover in clean, dry, ventilated, and accessible locations, with 1/4 inch airspace between doors. Remove damp or wet packaging immediately and wipe affected surfaces dry. Replace damaged materials with new.
1.4 BLAST-RESISTANT SYSTEM REQUIREMENTS
1.4.1 Blast Mitigation
Windows, aluminum doors, steel doors and skylights fabricated using laminated glass glazing will be designed in accordance with the requirements below. Provide system designed to meet or exceed the requirements according to the UFC 4-010-01 "DoD Minimum Antiterrorism Standard for Buildings."
PART 2 PRODUCTS
2.1 STANDARD STEEL DOORS
SDI/DOOR A250.8 , except as specified otherwise. Prepare doors to receive door hardware as specified in Section 08 71 00 DOOR HARDWARE. Unde rcut where indicated. Provide exterior doors with top edge closed flush and sealed to prevent water intrusion. Provide doors at 1-3/4 inch thick, unless otherwise indicated. Provide door material that uses a mini mum of 25 percent recycled content. Exterior doors must be tested in accordance with Standard 10 to meet requirements of UFC 4-010-01.
Exterior door glazing shall be in accordance with Standard 10 of UFC 4-010-01.
2.1.1 Classification - Level, Performance, Model
2.1.1.1 Heavy Duty Doors
SDI/DOOR A250.8 , Level 2, physical performance Level B, Model 1, with core construction as required by the manufacturer for interior doors, of size(s) and design(s) indicated including Schedule STC acoustic rat ings.
SECTION 08 11 13 Page 3
Provide Level 2 typical at all locations.
2.1.1.2 Extra Heavy Duty Doors
SDI/DOOR A250.8 , Level 3, physical performance Level A, Model 2 with core construction as required by the manufacturer for interior doors, of size(s) and design(s) indicated. Where vertical stiffener cores are required, the space between the stiffeners must be filled with board insulation.
2.1.1.3 Maximum Duty Doors
SDI/DOOR A250.8 , Level 4, physical performance Level A, Model 1 with core construction as required by the manufacturer for indicated exterior doors, of size(s) and design(s) indicated including Schedule "U" insulation value.
2.2 INSULATED STEEL DOOR SYSTEMS
Provide insulated steel doors and frames in accordance with SDI/DOOR 113 at entrances to dwelling units and where indicated. Meet energy requirements including Solar Heat Gain Coefficient (SHGC) and U-factor.
Provide insulated steel doors with a core of polyurethane foam; face sheets, edges, and frames of galvanized steel not lighter than 23 gage, 16 gage, and 16 gage respectively; magnetic weatherstripping;
nonremovable-pin hinges; thermal-break aluminum threshold; and vinyl door bottom. Provide to doors and frames a phosphate treatment, rust-inhibitive primer, and baked acrylic enamel finish. Test doors in accordance with SDI/DOOR A250.4 and meet the requirements for Level C.
Prepare doors to receive specified hardware. Provide doors 1-3/4 inch thick.
2.3 ACCESSORIES
2.3.1 Astragals
For pairs of exterior steel doors which will not have aluminum astragals or removable mullions, as specified in Section 08 71 00 DOOR HARDWARE provide overlapping steel astragals with the doors.
2.4 INSULATION CORES
Provide insulating cores at all exterior doors and other specific d oors noted in the door schedule, and provide an apparent U-factor of.48 in accordance with SDI/DOOR 113 and conforming to:
a. Rigid Cellular Polyisocyanurate Foam: ASTM C591, Type I or II, foamed-in-place or in board form, with oxygen index of not less than 22 percent when tested in accordance with ASTM D2863; or
b. Rigid Polystyrene Foam Board: ASTM C578, Type I or II; or
c. Mineral board: ASTM C612, Type I.
2.5 STANDARD STEEL FRAMES
SDI/DOOR A250.8 , Level 2, except as otherwise specified. Form frames to sizes and shapes indicated, with welded corners. Provide steel fra mes for doors, transoms, sidelights, mullions, cased openings, and interio r glazed panels, unless otherwise indicated. Provide frame product t hat
SECTION 08 11 13 Page 4 uses a minimum of 25 percent recycled content.
2.5.1 Welded Frames
Continuously weld frame faces at corner joints. Mechanically interlock or continuously weld stops and rabbets. Grind welds smooth.
Weld frames in accordance with the recommended practice of the Structural Welding Code Sections 1 through 6, AWS D1.1/D1.1M and in accordance with the practice specified by the producer of the metal being welded.
2.5.2 Mullions and Transom Bars
Provide mullions and transom bars of closed or tubular construction with heads and jambs butt-welded together or knock-down for field assembly.
Bottom of door mullions must have adjustable floor anchors and spreader connections.
2.5.3 Stops and Beads
Provide form and loose stops and beads from 20 gage steel. Provide for glazed and other openings in standard steel frames. Secure beads to frames with oval-head, countersunk Phillips self-tapping sheet metal screws or concealed clips and fasteners. Space fasteners approximately 12 to 16 inch on center. Miter molded shapes at corners. Butt or miter square or rectangular beads at corners.
2.5.4 Terminated Stops
Where indicated, terminate interior door frame stops 6 inch above floor.
Do not terminate stops of frames for soundproof, doors.
2.5.5 Cased Openings
Fabricate frames for cased openings of same material, gage, and assembly as specified for metal door frames, except omit door stops and preparation for hardware.
2.5.6 Anchors
Provide anchors to secure the frame to adjoining construction. Pro vide steel anchors, zinc-coated not lighter than 18 gage.
2.5.6.1 Wall Anchors
Provide at least three anchors for each jamb. For frames which are more than 7.5 feet in height, provide one additional anchor for each jamb for each additional 2.5 feet or fraction thereof.
a. Masonry: Provide anchors of corrugated or perforated steel straps or 3/16 inch diameter steel wire, adjustable or T-shaped;
b. Stud partitions: Weld or otherwise securely fasten anchors to backs of frames. Design anchors to be fastened to closed steel studs with sheet metal screws, and to open steel studs by wiring or welding;
c. Completed openings: Secure frames to previously placed concret e or masonry with expansion bolts in accordance with SDI/DOOR 111 .
SECTION 08 11 13 Page 5
2.5.6.2 Floor Anchors
Provide floor anchors drilled for 3/8 inch anchor bolts at bottom of each jamb member. Where floor fill occurs, terminate bottom of frames at the indicated finished floor levels and support by adjustable extension clips resting on and anchored to the structural slabs.
2.6 FIRE DOORS AND FRAMES
Where inidcated provide fire doors and frames in accordance with NFPA 80 and this specification. Include insulated core materials in fire doors where indicated in the door schedule.
2.6.1 Labels
Provide fire doors and frames bearing the label of Underwriters Laboratories (UL), Factory Mutual Engineering and Research (FM), or Warnock Hersey International (WHI) attesting to the rating required.
Testing must be in accordance with NFPA 252 or UL 10C . Provide labels that are metal with raised letters, bearing the name or file number of the door and frame manufacturer. Labels must be permanently affixed at the factory to frames and to the hinge edge of the door. Do not paint door and labels.
2.6.2 Astragal on Fire Doors
On pairs of labeled fire doors, conform to NFPA 80 and UL requirements.
2.7 EXTERIOR FRAMES
Provide thermal insulation in all exterior frames. Provide frames of a minimum Level 4, with frames of a minimum thickness of 0.067 inch, 14 gage.
2.8 HARDWARE PREPARATION
Drill and tap doors and frames to receive finish hardware. Prepare doors and frames for hardware in accordance with the applicable requirements of SDI/DOOR A250.8 and SDI/DOOR A250.6 . For additional requirements refer to ANSI/BHMA A156.115 . Drill and tap for surface-applied hardware at the project site. Build additional reinforcing for surface-applied har dware into the door at the factory. Punch door frames, with the exceptio n of frames that will have weatherstripping or soundproof gasketing, to receive a minimum of two rubber or vinyl door silencers on lock side of sin gle doors and one silencer for each leaf at heads of double doors. Set lock strikes out to provide clearance for silencers.
2.9 FINISHES
2.9.1 Factory-Primed Finish
Thoroughly clean all surfaces of doors and frames then chemically t reat and factory prime with a rust inhibiting coating as specified in SDI/DOOR A250.8 , or paintable A25 galvannealed steel without primer.
Where coating is removed by welding, apply touchup of factory prime r.
2.9.2 Hot-Dip Zinc-Coated and Factory-Primed Finish
Fabricate exterior doors and frames from hot dipped zinc coated ste el, SECTION 08 11 13 Page 6 alloyed type, that complies with ASTM A924/A924M and ASTM A653/A653M . The coating weight must meet or exceed the minimum requirements for coatings having 0.4 ounces per square foot, total both sides, i.e., A40. Repair damaged zinc-coated surfaces by the application of zinc dust paint.
Thoroughly clean and chemically treat to insure maximum paint adhesion.
Factory prime as specified in SDI/DOOR A250.8 .
2.10 FABRICATION AND WORKMANSHIP
Provide finished doors and frames that are strong and rigid, neat in appearance, and free from defects, waves, scratches, cuts, dents, ridges, holes, warp, and buckle. Provide molded members that are clean cut, straight, and true, with joints coped or mitered, well formed, and in true alignment. Dress exposed welded and soldered joints smooth. Design door frame sections for use with the wall construction indicated. Corner joints must be well formed and in true alignment. Conceal fastenings where practicable.
2.11 PROVISIONS FOR GLAZING
Materials are specified in Section 08 81 00, GLAZING.
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Frames
Set frames in accordance with SDI/DOOR A250.11 . Plumb, align, and brace securely until permanent anchors are set. Anchor bottoms of frames with expansion bolts or powder-actuated fasteners. Build in or secure wall anchors to adjoining construction. Where frames require ceiling struts or overhead bracing, anchor frames to the struts or bracing.
3.1.2 Doors
Hang doors in accordance with clearances specified in SDI/DOOR A250.8 .
After erection and glazing, clean and adjust hardware.
3.1.3 Fire Doors and Frames
Install fire doors and frames, including hardware, in accordance wi th
NFPA 80 .
3.2 PROTECTION
Protect doors and frames from damage. Repair damaged doors and frames prior to completion and acceptance of the project or replace with new, as directed. Wire brush rusted frames until rust is removed. Clean thoroughly. Apply an all-over coat of rust-inhibitive paint of the same type used for shop coat.
3.3 CLEANING
Upon completion, clean exposed surfaces of doors and frames thoroug hly.
Remove mastic smears and other unsightly marks.
-- End of Section --
SECTION 08 11 13 Page 7
SECTION 08 33 23
OVERHEAD COILING DOORS
08/20, CHG 1: 02/22
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7-16 (2017; Errata 2018; Supp 1 2018) Minimum Design Loads and Associated Criteria for Buildings and Other Structures
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE FUN IP (2021) Fundamentals Handbook, I-P Edition
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B29.400 (2001; (R 2008) (R 2013) (R 2018))
Combination, "H" Type Mill Chains, and Sprockets
ASTM INTERNATIONAL (ASTM)
ASTM A36/A36M (2019) Standard Specification for Carbon Structural Steel
ASTM A47/A47M (1999; R 2018; E 2018) Standard Specification for Ferritic Malleable Iron Castings
ASTM A153/A153M (2016a) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A307 (2021) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A653/A653M (2020) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A666 (2015) Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate and Flat Bar
ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip
SECTION 08 33 23 Page 1
Galvanized Coatings
ASTM A924/A924M (2022) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM B221 (2021) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM E84 (2020) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM E330/E330M (2014; R 2021) Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference
ASTM F568M (2007) Standard Specification for Carbon and Alloy Steel Externally Threaded Metric Fasteners
DOOR AND ACCESS SYSTEM MANUFACTURERS ASSOCIATION (DASMA)
ANSI/DASMA 108 (2017) Standard Method for Testing Sectional Garage Doors, Rolling Doors and Flexible Doors: Determination of Structural Performance Under Uniform Static Air Pressure Difference
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA ICS 1 (2000; R 2015) Standard for Industrial Control and Systems: General Requirements
NEMA ICS 2 (2000; R 2020) Industrial Control and Systems Controllers, Contactors, and Overload Relays Rated 600 V
NEMA ICS 6 (1993; R 2016) Industrial Control and Systems: Enclosures
NEMA MG 1 (2021) Motors and Generators
NEMA ST 1 (1988; R 1994; R 1997) Specialty Transformers (Except General Purpose Type)
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2020; TIA 22-1; ERTA 1 2022) National Electrical Code
UNDERWRITERS LABORATORIES (UL)
UL 325 (2017; Reprint Feb 2020) UL Standard for Safety Door, Drapery, Gate, Louver, and Window Operators and Systems
SECTION 08 33 23 Page 2
1.2 SUBMITTALS
Government approval is required for submittals with a "G" classification.
Submittals not having a "G" classification are for information only. When used, a code following the "G" classification identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Overhead Coiling Doors; G Electric Door Operators Bottom Bars Guides Mounting Brackets Hood Installation Drawings
SD-03 Product Data
Overhead Coiling Doors Hardware; G Electric Door Operators; G
SD-05 Design Data
Overhead Coiling Doors Hardware Electric Door Operators; G
SD-10 Operation and Maintenance Data
Operation and Maintenance Manuals, Data Package 2; G
SD-11 Closeout Submittals
Warranty; G
1.3 QUALITY CONTROL
1.3.1 Warranty
Furnish a written guarantee that the helical spring and counterbala nce mechanism are free from defects in material and workmanship for not less than two years after completion and acceptance of the project.
Warrant that upon notification by the Government, any defects in material, workmanship, and door operation are immediately correct within the same time period covered by the guarantee, at no cost to the Government.
1.3.2 Operation And Maintenance Submittals
Submit 6 copies of the operation and maintenance manuals 30 calendar days prior to testing the Overhead Coiling Door Assemblies. Update and resubmit data for final approval no later than 30 calendar days pri or to cContract completion.
Submit Operation and Maintenance Manuals for Overhead Coiling Door
SECTION 08 33 23 Page 3
Assemblies, including the following items:
Electric Door Operators Hood
Provide operation and maintenance manuals which are consistent with manufacturer's standard brochures, schematics, printed instructions, operating procedures, and safety precautions.
1.4 DELIVERY, STORAGE, AND HANDLING
Deliver doors to the jobsite wrapped in a protective covering with the brands and names clearly marked thereon. Store doors in an adequately ventilated dry location that is free from dirt and dust, water, or other contaminants. Store in a manner that permits easy access for inspection and handling. Handle doors carefully to prevent damage. Remove damaged items that cannot be restored to like-new condition and provide new items.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide overhead coiling doors with interlocking slats, complete with anchoring and door hardware, guides, hood, and operating mechanisms, and designed for use on openings as indicated. Doors must be spring counterbalanced, rolling type, and designed for use on exterior or interior openings, as indicated. Doors must be operated by electric-power with auxiliary hand chain operation. Doors to be surface-mounted type with guides at jambs set back a sufficient distance to provide a clear opening when door is in open position. Mount exterior doors as indicated .
2.1.1 Design Requirements
2.1.1.1 Door Detail Shop Drawings
Provide installation drawings for door assemblies which show: elevations of each door type, shape and thickness of materials, finishes, details of joints and connections, details of guides and fittings, rough opening dimensions, location and description of hardware, anchorage locations, and counterbalancing mechanism and door operator details. Show locations of replaceable fusible links on wiring diagrams for power, signal and controls. For motor-operated doors include supporting brackets for motors, location, type, and ratings of motors, and safety devices.
Include a schedule showing the location of each door with the drawi ngs.
2.1.2 Performance Requirements
2.1.2.1 Wind Loading
Design and fabricate door assembly to withstand the site-specific wind loading pressure in accordace with ANSI/DASMA 108 . Refer to Design Criteria and Components and Cladding Wind Pressures Schedule on the Structural Drawings (Sheet S-002). Provide test data showing compliance with ASTM E330/E330M . Sound engineering principles may be used to interpolate or extrapolate test results to door sizes not specifica lly tested. Ensure that the complete assembly meets or exceeds the requirements of ASCE 7-16 .
SECTION 08 33 23 Page 4
2.1.2.2 Operational Cycle Life
Design all portions of the door, hardware and operating mechanism that are subject to movement, wear, or stress fatigue to operate through a minimum number of 10 cycles per day . One complete cycle of door operation is defined as when the door is in the closed position, moves to the fully open position, and returns to the closed position.
2.2 COMPONENTS
2.2.1 Overhead Coiling Doors
2.2.1.1 Curtain Materials and Construction
Provide curtain slats fabricated from Grade A steel sheets conforming to ASTM A653/A653M , with the additional requirement of a minimum yield point of 33,000 psi. Provide 20 gauge sheets, Grade 40 steel with galvanized steel zinc coating in conformance with ASTM A653/A653M and ASTM A924/A924M .
Provide steel curtain slats containing a minimum of 20 percent recycled content.
Provide slats filled with manufacturer's standard thermal insulation, complying with the maximum flame-spread and smoke-developed indexes of 75 and 450, respectively, according to ASTM E84. Enclose the insulation completely within the slat faces on the interior surface of the slats.
Finish coating of door slats shall be factory applied manufacturer's premium finish (fusion bonded epoxy coating) for enhanced durability.
Color as indicated on drawings, or, if not otherwise indicated, as selected from manufacturers' full range of standard available colors.
2.2.1.2 Insulated Curtains
Form curtains from manufacturer's standard shapes of interlocking slats.
Supply a slat system with a minimum R-value of 4 when calculated in accordance with ASHRAE FUN IP . Slats to consist of a urethane core not less than 11/16 inch thick, including metal facings. Slat steel thickness as required by the size of the door to meet specified performance requirements. The insulated slat assembly requires a flame spread rating of not more than 25 and a smoke development factor of not more than 50 when tested in accordance with ASTM E84.
2.2.1.3 Curtain Bottom Bar
Install curtain bottom bars as pairs of angles or using extrusions from the manufacturer's standard steel, stainless and aluminum extrusion s not less than 2.0 by 2.0 inches by 0.188 inch. Do not use aluminum on doors more than 16 feet wide. Ensure steel extrusions conform to ASTM A36/A36M.
Stainless steel extrusions conforming to ASTM A666, Type 304. Aluminum extrusions conforming to ASTM B221. Galvanize angles and fasteners in accordance with ASTM A653/A653M and ASTM A924/A924M . Coat welds and abrasions with paint conforming to ASTM A780/A780M .
Provide two minimum 2 inch by 2 inch by 1/8 inch structural steel angles.
2.2.1.4 Vision Lites
Where indicated, provide complete manufacturer's standard vision pa nels assembly consisting of clear acrylic glazing panels for the type do or.
SECTION 08 33 23 Page 5
2.2.1.5 Endlocks (and Windlocks)
Provide endlocks of Grade B cast steel conforming to ASTM A47/A47M, galvanized in accordance with ASTM A153/A153M . Secure locks at every other curtain slat. In addition to endlocks, exterior doors which are more than 16 feet wide or which have a design wind load of more than 20 pounds per square foot, must have windlocks of manufacturer's standard design. Windlocks must prevent curtain from leaving guide because of deflection from wind pressure or other forces.
2.2.1.6 Weather Stripping
Provide a hood baffle inside the hood that is a minimum 1/16 inch thick sheet of vinyl, neoprene rubber or equivalent. Provide guide weather stripping that is a minimum 1/16 inch thick sheet of vinyl, neoprene rubber, or equivalent.
Provide bottom bar weather-stripping that is a minimum 1/16 inch thick sheet of vinyl, neoprene rubber, or equivalent.
2.2.1.7 Locking Devices
Ensure that the slide bolt engages through slots in tracks for locking by padlock, located on both left and right jamb sides, operable from coil side.
Provide a locking device assembly which includes cylinder lock, operating handle, cam plate, and adjustable locking bars to engage through slots in tracks.
2.2.1.8 Safety Interlock
Equip power-operated doors with a safety interlock switch to disengage power supply when the door is locked, or provide an operator with an internal lock sensing device to prevent the door opening when the door is locked.
2.2.2 Hardware
Ensure that all hardware conforms to ASTM A153/A153M , ASTM A307, and
ASTM F568M.
2.2.2.1 Guides
Fabricate curtain jamb guides from the manufacturer's standard angl es or channels of same material and finish as curtain slats unless otherwise indicated. Provide guides with sufficient depth or incorporate a steel locking bar to retain the curtain in place under the wind pressure specified. Ensure curtain operates smoothly. Slot bolt holes for track adjustment. Securely attach guides to adjoining construction with not less than 3/8 inch diameter bolts, spaced near each end and not ove r 30 inches apart.
Ensure guides are roll-formed steel channel bolted to angle or stru ctural grade, three angle assembly of steel to form a slot of sufficient d epth to retain curtains in guides to achieve 20 psf windload standard. Gui des may be provided with integral windlock bars and removable bottom bar st ops.
SECTION 08 33 23 Page 6
Fabricate with structural steel angles. Provide windlock bars of same material when windlocks are required to meet specified wind load. Flare the top of inner and outer guide angles outwards to form bellmouth for smooth entry of curtain into guides. Provide removable guide stoppers to prevent over travel of curtain and bottom bar.
2.2.2.2 Hood
Provide a hood with a minimum 24-gauge sheet metal, flanged at top for attachment to header and flanged at bottom to provide longitudinal stiffness. The hood encloses the curtain coil and counterbalance mechanism.
Hoods for openings more than 12 feet in width must have intermediate support brackets to prevent excessive sag. Provide a weather baffle at the lintel or inside the hood of each exterior door.
2.2.3 Electric Door Operators
Provide electrical wiring and door operating controls conforming to the applicable requirements of NFPA 70 and UL 325 . The door manufacturer must furnish automatic control and safety devices, including extra flexible type SO cable and spring-loaded automatic takeup reel or equivalent device, as required for proper operation of the doors. Conduit, wiring, and mounting of controls are specified in Section 26 20 00 INTERIOR
DISTRIBUTION SYSTEM.
Electrical materials, equipment, and devices for installation in hazardous locations, as defined by NFPA 70 , must be specifically approved by Underwriters Laboratories or an independent testing agency using equivalent standards, for the particular chemical group and the class and division of hazardous location involved.
Electric door-operator assemblies need to be the sizes and capacities recommended and provided by the door manufacturer for specified doors.
Furnish complete assemblies with electric motors and factory-prewired motor controls, starter, gear reduction units, solenoid-operated brakes, clutch, remote-control stations, manual or automatic control devices, and accessories as required for proper operation of the doors.
Design the operators so that motors may be removed without disturbi ng the limit-switch adjustment and affecting the emergency auxiliary opera tors.
Provide a manual operator of crank-gear or chain-gear mechanisms wi th a release clutch to permit manual operation of doors in case of power failure. Arrange the emergency manual operator so that it may be p ut into and out of operation from floor level, and its use does not affect the adjustment of the limit switches. Provide an electrical or mechanical device that automatically disconnects the motor from the operating mechanism when the emergency manual operating mechanism is engaged.
2.2.3.1 Door-Operator Types
Option 1: Provide an operator mounted to the right or left door head plate with the operator on top of the door-hood assembly and connected to the door drive shaft with drive chain and sprockets. Headroom is requi red for this type of mounting.
Option 2: Provide an operator mounted to the right or left door hea d plate
SECTION 08 33 23 Page 7 with the operator on coil side of the door-hood assembly and connected to the door drive shaft with drive chain and sprockets. Front clearance is required for this type of mounting.
Option 3: Provide an operator mounted to the inside front wall on the left or right side of door and connected to door drive shaft with drive chain and sprockets. Side room is required for this type of mounting. Wall mounted operator can also be mounted above or below shaft; if above shaft, headroom is required.
2.2.3.2 Electric Motors
Provide motors which are the high-starting-torque, reversible, constant-duty electrical type with overload protection of sufficient torque and horsepower to move the door in either direction from any position. Ensure they produce a door-travel speed of not less than 8 nor more than 12 inches per second without exceeding the horsepower rating.
Provide motors which conform to NEMA MG 1 designation, temperature rating, service factor, enclosure type, and efficiency to the requirements specified. Motors must be suitable for operation on current of the characteristics indicated. Install motors in approved locations.
2.2.3.3 Motor Bearings
Select bearings with bronze-sleeve or heavy-duty ball or roller antifriction type with full provisions for the type of thrust imposed by the specific duty load.
Pre-lubricate and factory seal bearings in motors less than 1/2 horsepower.
Equip motors coupled to worm-gear reduction units with either ball or roller bearings.
Equip bearings in motors 1/2 horsepower or larger with lubrication service fittings. Fit lubrication fittings with color-coded plastic or metal dust caps.
In any motor, bearings that are lubricated at the factory for extended duty periods do not need to be lubricated for a given number of operating hours. Display this information on an appropriate tag or label on the motor with instructions for lubrication cycle maintenance.
2.2.3.4 Motor Starters, Controls, and Enclosures
Provide each door motor with: a factory-wired, unfused, disconnect switch;
a reversing, across-the-line magnetic starter with thermal overload protection; 24-volt operating coils with a control transformer limit switch; and a safety interlock assembled in a NEMA ICS 6 type enclosure as specified herein. Ensure control equipment conforms to NEMA ICS 1 and
NEMA ICS 2 .
Provide adjustable switches, electrically interlocked with the motor controls and set to stop the door automatically at the fully open and fully closed position.
2.2.3.5 Control Enclosures
Provide control enclosures that conform to NEMA ICS 6 for NEMA Type 4X.
SECTION 08 33 23 Page 8
2.2.3.6 Transformer
Provide starters with 230/460 to 115 volt control transformers with one secondary fuse when required to reduce the voltage on control circuits to 24volts or less. Provide a transformer conforming to NEMA ST 1 .
2.2.3.7 Sensing-Edge Device
Provide each door with a pneumatic or electric sensing device that meets UL 325 , extends the full width of the door, and is located within a U-section neoprene or rubber astragal, mounted on the bottom rail of the bottom door section. Device needs to immediately stop and reverse the door upon contact with an obstruction in the door opening or upon failure of the device or any component of the control system and cause the door to return to its user-defined open position. Any momentary door-closing circuit must be automatically locked out and the door must be operable manually or with constant pressure controls until the failure or damage has been corrected. A sensing device is not a substitute for a limit switch.
Connect sensing device to the control circuit through a retracting cord and reel.
2.2.3.8 Remote-Control Stations
Remote control stations must be at least 5 feet above the floor line, and all switches must be located so that the operator will have complete visibility of the door at all times. Provide interior remote control stations that are full-guarded, momentary-contact three-button, heavy-duty, surface-mounted NEMA ICS 6 type enclosures as specified. Mark buttons "OPEN," "CLOSE," and "STOP." The "OPEN" and "STOP" buttons must be of the type requiring only momentary pressure to operate. The "CLOSE" button must be of the type either requiring constant pressure to maintain the closing motion of the door or momentary pressure when installed with a monitored entrapment detection device which, upon failure of the device or any component of the control system, cause the door to return to its full open position. When the door is in motion and the "STOP" button is pressed, ensure the door stops instantly and remains in the stopped position. From the stopped position, the door may then be operated in either direction by the "OPEN" or "CLOSE" buttons. When the door i s in motion, and the "CLOSE" button of the constant pressure type is rel eased, the door must stop and remain in the stop position or reverse to th e user set up position; from the stop position, the door may then be opera ted in either direction by the "OPEN" or "CLOSE" buttons. Controls must be adjustable to automatically stop the doors at their fully open and closed positions. Open and closed positions must be readily adjustable.
Provide exterior control stations that are full-guarded, momentary-contact three-button standard-duty, surface-mounted, weatherproof type, NEMA ICS 6 , Type 4 enclosures, key-operated, with the same operating functions as specified herein for interior remote-control stations.
2.2.3.9 Speed-Reduction Units
Provide speed-reduction units consisting of hardened-steel worm and bronze worm gear assemblies or planetary gear reducers running in oil or g rease and inside a sealed casing, coupled to the motor through a flexible coupling. Drive shafts need to rotate on ball- or roller-bearing
SECTION 08 33 23 Page 9 assemblies that are integral with the unit.
Provide minimum ratings of speed reduction units in accordance with AGMA provisions for class of service.
Ground worm gears to provide accurate thread form; machine teeth for all other types of gearing. Surface harden all gears.
Provide antifriction type bearings equipped with oil seals.
2.2.3.10 Chain Drives
Provide roller chains that are a power-transmission series steel roller type conforming to ASME B29.400 , with a minimum safety factor of 10 times the design load.
Heat-treat or otherwise harden roller-chain side bars, rollers, pins, and bushings.
Provide high-carbon steel chain sprockets with machine-cut hardened teeth, finished bore and keyseat, and hollow-head setscrews.
2.2.3.11 Brakes
Provide 360-degree shoe brakes or shoe and drum brakes. Ensure the brakes are solenoid-operated and electrically interlocked to the control circuit to set automatically when power is interrupted.
2.2.3.12 Clutches
Ensure clutches are friction type or adjustable centrifugal type.
2.2.3.13 Weather/Smoke Seal Sensing Edge
Provide automatic stop control by an automatic sensing switch within neoprene astragal extending the full width of door bottom bar.
Provide an electric sensing edge device. Ensure the door immediately stops downward travel when contact occurs before door fully closes.
Provide a self-monitoring sensing edge connection to the motor operator.
2.2.4 Surface Finishing
Comply with NAAMM's "Metal Finishes Manual for Architectural and Me tal Products" for recommendations for applying and designating finishes.
Noticeable variations in the same metal component are not acceptabl e.
Variations in appearance of adjoining components are acceptable if they are within the range of approved samples and are assembled or installed to minimize contrast.
2.2.4.1 Baked-Enamel or Powder-Coat Finish
Manufacturer's standard baked-on finish consisting of prime coat and thermosetting topcoat. Comply with the coating manufacturer's written instructions for cleaning, pretreatment, application, and minimum d ry film thickness.
SECTION 08 33 23 Page 10
PART 3 EXECUTION
3.1 INSTALLATION
Install overhead coiling door assembly, anchors and inserts for guides, brackets, motors, switches, hardware, and other accessories in accordance with approved detail drawings and manufacturer's written instructions.
Upon completion of installation, ensure doors are free from all distortion.
Install overhead coiling doors, motors, hoods, and operators at the mounting locations as indicated for each door in the Contract Documents and as required by the manufacturer.
Install overhead coiling doors, switches, and controls along accessible routes in compliance with regulatory requirements for accessibility and as required by the manufacturer.
3.2 ADJUSTING AND CLEANING
3.2.1 Acceptance Provisions
After installation, adjust the hardware and moving parts. Lubricate bearings and sliding parts as recommended by manufacturer to provide smooth operating functions for ease movement, free of warping, twisting, or distortion of the door assembly.
Adjust seals to provide a weather-tight fit around entire perimeter.
Engage a factory-authorized service representative to perform startup service and checks according to the manufacturer's written instructions.
Test the door opening and closing operation when activated by controls system. Adjust controls and safeties. Replace damaged and malfunctioning controls and equipment. Reset the door-closing mechanism after a successful test.
Test and make final adjustment of new doors at no additional cost to the Government.
3.2.1.1 Maintenance and Adjustment
Not more than 90 calendar days after completion and acceptance of t he project, examine, lubricate, test, and re-adjust doors as required for proper operation.
3.2.1.2 Cleaning
Clean doors in accordance with manufacturer's approved instructions.
-- End of Section --
SECTION 08 33 23 Page 11
SECTION 08 51 13
ALUMINUM WINDOWS
05/19
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ALUMINUM ASSOCIATION (AA)
AA DAF45 (2003; Reaffirmed 2009) Designation System for Aluminum Finishes
AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)
AAMA 611 (2014) Voluntary Specification for Anodized Architectural Aluminum
AAMA 701/702 (2011) Voluntary Specification for Pile Weatherstripping and Replaceable Fenestration Weatherseals
AAMA 907 (2015) Voluntary Specification for Corrosion Resistant Coatings on Carbon Steel Components Used in Windows, Doors and Skylights
AAMA 1503 (2009) Voluntary Test Method for Thermal Transmittance and Condensation Resistance of Windows, Doors and Glazed Wall Sections
AAMA/WDMA/CSA 101/I.S.2/A440 (2017) North American Fenestration Standard/Specification for Windows, Doors, and Skylights
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE 169 (2013) Climate Data for Building Design Standards
ASTM INTERNATIONAL (ASTM)
ASTM E90 (2009; R2016) Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements
ASTM E413 (2022) Classification…
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