W912QR21R0065_Specs_Vol2-0000.pdf
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- W912QR21R0065
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This document provides details for a federal contract opportunity to replace the existing Area A Line D High-Temperature Hot Water (HTHW)/Steam heating system at Wright-Patterson Air Force Base in Ohio. The project scope includes replacing the existing system with new natural gas boilers and supporting infrastructure to serve approximately half of the facilities currently supplied by Line D. Key requirements include installing new gas-fired boilers and associated piping, valves, controls and equipment, as well as tie-ins, demolition and capping of existing steam and HTHW piping. The contract duration is 730 calendar days with a target ceiling of approximately $8 million. This will be a firm-fixed-price contract awarded using a best value tradeoff process. The solicitation is scheduled for release by the U.S. Army Corps of Engineers Louisville District.
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Solicitation For Repair Steam & HTHW Line D Wright-Patterson AFB, OH
P2: 485741
Design Bid Build
Specifications Vol 2 of 2 (Div 05-33) Certified Final Submittal
12 July 2021
W912QR21R0065
ARIMS: 200A
Disposition: Maintain for 15yrs after construction
W912QR21R0065-0000
REPAIR STEAM & HTHW LINE D
P2# 485741
WRIGHT-PATTERSON AIR FORCE BASE, OHIO
WOOLPERT
343 FOUNTAINS PARKWAY, SUITE 100 | FAIRVIEW HEIGHTS, IL 62208-2170
618.632.7004
SPECIFICATIONS
Certified Final
June 2021
Volume 2: Divisions 05-33
Repair Steam & HTHW Line D W912QR-XX-X-XXXX Wright-Patterson AFB, OH
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
00 10 00 10/18 PRICE BREAKOUT SCHEDULE
00 80 00.00 0602/20 SPECIAL PROVISIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00 08/15 SUMMARY OF WORK
01 31 30 02/21 AIRFIELD PROJECT REQUIREMENTS (WPAFB)
01 32 01.00 0607/18 PROJECT SCHEDULE
01 33 00.00 0604/2020 SUBMITTAL PROCEDURES
01 33 29.00 0611/17 SUSTAINABILITY REPORTING
01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS
01 35 43 12/20 GENERAL ENVIRONMENTAL PROTECTION
REQUIREMENTS (WPAFB)
01 42 00 02/19 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.15 1011/16 RESIDENT MANAGEMENT SYSTEM CONTRACTOR
MODE(RMS CM)
01 45 04.10 06 CONTRACTOR QUALITY CONTROL
01 45 35 11/20 SPECIAL INSPECTIONS
01 46 00.00 0604/20 TOTAL BUILDING COMMISSIONING
01 50 00 11/20 TEMPORARY CONSTRUCTION FACILITIES AND
CONTROLS
01 57 19.00 0604/20 TEMPORARY ENVIRONMENTAL CONTROLS AND
PERMITS
01 74 19 02/19 CONSTRUCTION WASTE MANAGEMENT AND
DISPOSAL
01 78 23 08/15 OPERATION AND MAINTENANCE DATA
DIVISION 02 - EXISTING CONDITIONS
02 41 00 05/10 DEMOLITION AND DECONSTRUCTION
DIVISION 03 - CONCRETE
03 30 00 02/19 CAST-IN-PLACE CONCRETE
03 42 13.00 1005/16 PLANT-PRECAST CONCRETE PRODUCTS FOR
BELOW GRADE CONSTRUCTION
DIVISION 05 - METALS
05 12 00 05/14 STRUCTURAL STEEL
05 40 00 05/15 COLD-FORMED METAL FRAMING
05 50 13 05/17 MISCELLANEOUS METAL FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 60 00 05/17 FLASHING AND SHEET METAL
07 84 00 05/10 FIRESTOPPING
07 92 00 08/16 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 08/20 STEEL DOORS AND FRAMES
08 71 00 02/16 DOOR HARDWARE
DIVISION 09 - FINISHES
PROJECT TABLE OF CONTENTS Page 1 Certified Final Design Submittal
09 06 00 05/09 SCHEDULES FOR FINISHES
09 29 00 08/16 GYPSUM BOARD
09 51 00 08/10 ACOUSTICAL CEILINGS
09 67 23.15 08/10 FUEL RESISTIVE RESINOUS FLOORING, 3-COAT
SYSTEM
09 90 00 05/11 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 44 16 11/19 FIRE EXTINGUISHERS
DIVISION 21 - FIRE SUPPRESSION
21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE
PROTECTION
DIVISION 22 - PLUMBING
22 00 00 11/15 PLUMBING, GENERAL PURPOSE
22 00 01 01/07 BACKFLOW PREVENTION DEVICES (WPAFB)
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 03 00.00 2008/10 BASIC MECHANICAL MATERIALS AND METHODS
23 05 15 02/14 COMMON PIPING FOR HVAC
23 05 93.00 0608/16 TESTING, ADJUSTING, AND BALANCING (TAB)
OF HVAC
23 07 00 02/13 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 02/19 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 11/15 INSTRUMENTATION AND CONTROL DEVICES FOR
HVAC
23 09 23.02 02/19 BACNET DIRECT DIGITAL CONTROL FOR HVAC
AND OTHER BUILDING CONTROL SYSTEMS
23 11 25 11/08 FACILITY GAS PIPING
23 21 23 08/17 HYDRONIC PUMPS
23 21 30 04/21 PACKAGED BOILER SYSTEM
23 25 00 11/08 CHEMICAL TREATMENT OF WATER FOR
MECHANICAL SYSTEMS
23 52 00 04/08 HEATING BOILERS
23 81 00 05/18, CHG 1: 02/21 DECENTRALIZED UNITARY HVAC EQUIPMENT
23 82 01.00 1004/08 WARM AIR HEATING SYSTEMS
DIVISION 25 - INTEGRATED AUTOMATION
25 05 11 05/21 CYBERSECURITY FOR FACILITY-RELATED
CONTROL SYSTEMS
25 08 10 04/06 UTILITY MONITORING AND CONTROL SYSTEM
TESTING
25 10 10 02/19 UTILITY MONITORING AND CONTROL SYSTEM
(UMCS) FRONT END AND INTEGRATION
DIVISION 26 - ELECTRICAL
26 08 00 08/08 APPARATUS INSPECTION AND TESTING
26 20 00 08/19 INTERIOR DISTRIBUTION SYSTEM
26 29 23 04/06 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER
600 VOLTS
26 51 00 05/20 INTERIOR LIGHTING
PROJECT TABLE OF CONTENTS Page 2
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 08/20 INTERIOR FIRE ALARM AND MASS
NOTIFICATION SYSTEM, ADDRESSABLE
DIVISION 31 - EARTHWORK
31 00 00.00 0607/18 EARTHWORK
31 11 00 11/18 CLEARING AND GRUBBING
31 32 11 08/08 SOIL SURFACE EROSION CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 17.61 05/17 SEALING CRACKS IN ASPHALT PAVING
32 11 23 08/17 AGGREGATE BASE COURSES
32 12 17 04/08 HOT MIX BITUMINOUS PAVEMENT
32 13 13.06 11/11 PORTLAND CEMENT CONCRETE PAVEMENT FOR
ROADS AND SITE FACILITIES
32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 08/16 PAVEMENT MARKINGS
32 92 19 08/17 SEEDING
DIVISION 33 - UTILITIES
33 11 00 02/11 WATER DISTRIBUTION
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 3
THIS PAGE INTENTIONALLY LEFT BLANK
PROJECT TABLE OF CONTENTS Page 4
SECTION 05 12 00
STRUCTURAL STEEL
05/14
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 201 (2006) AISC Certification Program for Structural Steel Fabricators
AISC 303 (2016) Code of Standard Practice for Steel Buildings and Bridges
AISC 325 (2011) Steel Construction Manual
AISC 326 (2009) Detailing for Steel Construction
AISC 341 (2012) Seismic Provisions for Structural Steel Buildings
AISC 360 (2010) Specification for Structural Steel Buildings
AISC DESIGN GUIDE 10 (1997) Erection Bracing of Low-Rise Structural Steel Buildings
AMERICAN WELDING SOCIETY (AWS)
AWS A2.4 (2012) Standard Symbols for Welding, Brazing and Nondestructive Examination
AWS D1.1/D1.1M (2020) Structural Welding Code - Steel
AWS D1.8/D1.8M (2009) Structural Welding Code—Seismic Supplement
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B46.1 (2009) Surface Texture, Surface Roughness, Waviness and Lay
ASTM INTERNATIONAL (ASTM)
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A143/A143M (2007; R 2014) Standard Practice for Safeguarding Against Embrittlement of Hot-Dip Galvanized Structural Steel
SECTION 05 12 00 Page 1
Products and Procedure for Detecting Embrittlement
ASTM A276/A276M (2016a) Standard Specification for Stainless Steel Bars and Shapes
ASTM A29/A29M (2016) Standard Specification for General Requirements for Steel Bars, Carbon and Alloy, Hot-Wrought
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A325 (2014) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A490 (2014a) Standard Specification for Structural Bolts, Alloy Steel, Heat Treated, 150 ksi Minimum Tensile Strength
ASTM A500/A500M (2020) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts
ASTM A563M (2007; R 2013) Standard Specification for Carbon and Alloy Steel Nuts (Metric)
ASTM A6/A6M (2016a) Standard Specification for General Requirements for Rolled Structural Steel Bars, Plates, Shapes, and Sheet Piling
ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A992/A992M (2011) Standard Specification for Structural Steel Shapes
ASTM B695 (2004; R 2016) Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel
ASTM C1107/C1107M (2020) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)
ASTM C827/C827M (2016) Standard Test Method for Change in
SECTION 05 12 00 Page 2
Height at Early Ages of Cylindrical Specimens of Cementitious Mixtures
ASTM F1554 (2018) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength
ASTM F1852 (2014) Standard Specification for "Twist Off" Type Tension Control Structural Bolt/Nut/Washer Assemblies, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength
ASTM F2329 (2013) Zinc Coating, Hot-Dip, Requirements for Application to Carbon and Alloy Steel Bolts, Screws, Washers, Nuts, and Special Threaded Fasteners
ASTM F436 (2011) Hardened Steel Washers
ASTM F844 (2007a; R 2013) Washers, Steel, Plain (Flat), Unhardened for General Use
ASTM F959 (2013) Compressible-Washer-Type Direct Tension Indicators for Use with Structural Fasteners
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC PA 1 (2016) Shop, Field, and Maintenance Coating of Metals
SSPC Paint 20 (2002; E 2004) Zinc-Rich Primers (Type I, Inorganic, and Type II, Organic)
SSPC Paint 29 (2002; E 2004) Zinc Dust Sacrificial Primer, Performance-Based
SSPC SP 3 (1982; E 2004) Power Tool Cleaning
SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-301-01 (2019) Structural Engineering
UFC 3-310-04 (2013) Seismic Design for Buildings
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29.00 06 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
SECTION 05 12 00 Page 3
Erection Drawings; G AE
SD-02 Shop Drawings
Fabrication Drawings Including Description of Connections; G AE
SD-03 Product Data
Shop Primer
Welding Electrodes and Rods
Direct Tension Indicator Washers
Non-Shrink Grout
Tension Control Bolts
SD-06 Test Reports
Class B Coating
Bolts, Nuts, and Washers
Weld Inspection Reports
Direct Tension Indicator Washer Inspection Reports
Bolt Testing Reports
Embrittlement Test Reports
SD-07 Certificates
Steel
Bolts, Nuts, and Washers
Galvanizing
AISC Fabrication Plant Quality Certification
AISC Erector Quality Certification
Welding Procedures and Qualifications
Welding Electrodes and Rods
1.3 AISC QUALITY CERTIFICATION
Work must be fabricated in an AISC Certified Fabrication Plant, Category Std. Submit AISC fabrication plant quality certification.
Work must be erected by an AISC Certified Erector, Category ASCE. Submit AISC erector quality certification.
SECTION 05 12 00 Page 4
1.4 QUALITY ASSURANCE
1.4.1 Preconstruction Submittals
1.4.1.1 Erection Drawings
Submit for record purposes. Indicate the sequence of erection, temporary shoring and bracing. The erection drawings must conform to AISC 303.
Erection drawings must be reviewed, stamped and sealed by a registered professional engineer.
1.4.2 Fabrication Drawing Requirements
Submit fabrication drawings for approval prior to fabrication. Prepare in accordance with AISC 326 and AISC 325. Fabrication drawings must not be reproductions of contract drawings. Sign and seal fabrication drawings by a registered professional engineer. Include complete information for the fabrication and erection of the structure's components, including the location, type, and size of bolts, welds, member sizes and lengths, connection details, blocks, copes, and cuts. Use AWS A2.4 standard welding symbols. Any deviations from the details shown on the contract drawings must be clearly highlighted on the fabrication drawings. Explain the reasons for any deviations from the contract drawings.
1.4.3 Certifications
1.4.3.1 Welding Procedures and Qualifications
Prior to welding, submit certification for each welder stating the type of welding and positions qualified for, the code and procedure qualified under, date qualified, and the firm and individual certifying the qualification tests. If the qualification date of the welding operator is more than one-year old, the welding operator's qualification certificate must be accompanied by a current certificate by the welder attesting to the fact that he has been engaged in welding since the date of certification, with no break in welding service greater than 6 months.
Conform to all requirements specified in AWS D1.1/D1.1M.
PART 2 PRODUCTS
2.1 SYSTEM DESCRIPTION
Provide the structural steel system, including shop primer galvanizing, complete and ready for use. Structural steel systems including design, materials, installation, workmanship, fabrication, assembly, erection, inspection, quality control, and testing must be provided in accordance with AISC 360, AISC 341, UFC 3-301-01 and UFC 3-310-04 except as modified in this contract.
2.2 STEEL
2.2.1 Structural Steel
Wide flange and WT shapes, ASTM A992/A992M. Angles, Channels and Plates, ASTM A36/A36M.
SECTION 05 12 00 Page 5
2.2.2 Structural Steel Tubing
ASTM A500/A500M, Grade B.
2.2.3 Steel Pipe
ASTM A53/A53M, Type E or S, Grade B, weight class STD (Standard).
2.3 BOLTS, NUTS, AND WASHERS
Submit the certified manufacturer's mill reports which clearly show the applicable ASTM mechanical and chemical requirements together with the actual test results for the supplied fasteners.
2.3.1 Common Grade Bolts
2.3.1.1 Bolts
ASTM A307, Grade A. The bolt heads and the nuts of the supplied fasteners must be marked with the manufacturer's identification mark, the strength grade and type specified by ASTM specifications.
2.3.1.2 Nuts
ASTM A563M, Grade A, heavy hex style.
2.3.1.3 Washers
ASTM F844.
2.3.2 High-Strength Bolts
2.3.2.1 Bolts
ASTM A325, Type 1 ASTM A490, Type 1 or 2.
2.3.2.2 Nuts
ASTM A563, Grade and Style as specified in the applicable ASTM bolt standard.
2.3.2.3 Direct Tension Indicator Washers
ASTM F959. Provide ASTM B695, Class 50, Type 1 galvanizing.
2.3.2.4 Washers
ASTM F436, plain carbon steel.
2.3.3 Tension Control Bolts
ASTM F1852, Type 1, heavy-hex head assemblies consisting of steel structural bolts with splined ends, heavy-hex carbon steel nuts, and hardened carbon steel washers. Assembly finish must be plain.
SECTION 05 12 00 Page 6
2.3.4 Foundation Anchorage
2.3.4.1 Anchor Rods
ASTM F1554 Gr 36, Class 1A.
2.3.4.2 Anchor Nuts
ASTM A563, Grade A, hex style.
2.3.4.3 Anchor Washers
ASTM F844. Stainless steel Type 304 conforming to ASTM A276/A276M.
2.3.4.4 Anchor Plate Washers
ASTM A36/A36M Stainless steel Type 304 conforming to ASTM A276/A276M.
2.4 STRUCTURAL STEEL ACCESSORIES
2.4.1 Welding Electrodes and Rods
AWS D1.1/D1.1M and AWS D1.8/D1.8M.
2.4.2 Non-Shrink Grout
ASTM C1107/C1107M, with no ASTM C827/C827M shrinkage. Grout must be nonmetallic.
2.4.3 Welded Shear Stud Connectors
ASTM A29/A29M, Type B. AWS D1.1/D1.1M.
2.5 GALVANIZING
ASTM F2329 for threaded parts or ASTM A123/A123M for structural steel members, as applicable, unless specified otherwise galvanize after fabrication where practicable.
2.6 FABRICATION
Fabrication must be in accordance with the applicable provisions of AISC 325.
Fabrication and assembly must be done in the shop to the greatest extent possible. Punch, subpunch and ream, or drill bolt holes perpendicular to the surface of the member.
Compression joints depending on contact bearing must have a surface roughness not in excess of 500 micro inch as determined by ASME B46.1, and ends must be square within the tolerances for milled ends specified in
ASTM A6/A6M.
Shop splices of members between field splices will be permitted only where indicated on the Contract Drawings. Splices not indicated require the approval of the Contracting Officer.
2.6.1 Markings
Prior to erection, members must be identified by a painted erection mark.
Connecting parts assembled in the shop for reaming holes in field
SECTION 05 12 00 Page 7 connections must be match marked with scratch and notch marks. Do not locate erection markings on areas to be welded. Do not locate match markings in areas that will decrease member strength or cause stress concentrations.
2.6.2 Shop Primer
SSPC Paint 20 or SSPC Paint 29, (zinc rich primer). Shop prime structural steel, except as modified herein, in accordance with SSPC PA 1. Do not prime steel surfaces embedded in concrete, galvanized surfaces, surfaces to receive sprayed-on fireproofing, or surfaces within 0.5 inch of the toe of the welds prior to welding (except surfaces on which metal decking is to be welded). If flash rusting occurs, re-clean the surface prior to application of primer. Apply primer in accordance with endorsement "P1" of AISC 201 to a minimum dry film thickness of 2.0 mil.
Slip critical surfaces must be primed with a Class B coating in accordance with AISC 325. Submit test report for Class B coating.
Prior to assembly, prime surfaces which will be concealed or inaccessible after assembly. Do not apply primer in foggy or rainy weather; when the ambient temperature is below 45 degrees F or over 95 degrees F; or when the primer may be exposed to temperatures below 40 degrees F within 48 hours after application, unless approved otherwise by the Contracting Officer.
Repair damaged primed surfaces with an additional coat of primer.
2.6.2.1 Cleaning
SSPC SP 6/NACE No.3, except steel exposed in spaces above ceilings, attic spaces, furred spaces, and chases that will be hidden to view in finished construction may be cleaned to SSPC SP 3 when recommended by the shop primer manufacturer. Maintain steel surfaces free from rust, dirt, oil, grease, and other contaminants through final assembly.
2.7 DRAINAGE HOLES
Adequate drainage holes must be drilled to eliminate water traps. Hole diameter must be 1/2 inch and location must be indicated on the detail drawings. Hole size and location must not affect the structural integrity.
PART 3 EXECUTION
3.1 ERECTION
a. Erection of structural steel, except as indicated in item b. below, must be in accordance with the applicable provisions of AISC 325.
b. For low-rise structural steel buildings ( 60 feet tall or less and a maximum of 2 stories), the structure must be erected in accordance with
AISC DESIGN GUIDE 10.
After final positioning of steel members, provide full bearing under base plates and bearing plates using nonshrink grout. Place nonshrink grout in accordance with the manufacturer's instructions.
3.1.1 STORAGE
Material must be stored out of contact with the ground in such manner and location as will minimize deterioration.
SECTION 05 12 00 Page 8
3.2 CONNECTIONS
Except as modified in this section, connections not detailed must be designed in accordance with AISC 360. Build connections into existing work. Do not tighten anchor bolts set in concrete with impact torque wrenches. Holes must not be cut or enlarged by burning. Bolts, nuts, and washers must be clean of dirt and rust, and lubricated immediately prior to installation.
3.2.1 Common Grade Bolts
ASTM A307 bolts must be tightened to a "snug tight" fit. "Snug tight" is the tightness that exists when plies in a joint are in firm contact. If firm contact of joint plies cannot be obtained with a few impacts of an impact wrench, or the full effort of a man using a spud wrench, contact the Contracting Officer for further instructions.
3.2.2 High-Strength Bolts
Provide direct tension indicator washers in all ASTM A325 and ASTM A490 bolted connections. Bolts must be installed in connection holes and initially brought to a snug tight fit. After the initial tightening procedure, bolts must then be fully tensioned, progressing from the most rigid part of a connection to the free edges.
3.2.2.1 Installation of Direct Tension Indicator Washers (DTIW)
Where possible, the DTIW must be installed under the bolt head and the nut must be tightened. If the DTIW is installed adjacent to the turned element, provide a flat washer between the DTIW and nut when the nut is turned for tightening, and between the DTIW and bolt head when the bolt head is turned for tightening. In addition to the LIW, provide flat washers under both the bolt head and nut when ASTM A490 bolts are used.
3.2.3 Tension Control Bolts
Bolts must be installed in connection holes and initially brought to a snug tight fit. After the initial tightening procedure, bolts must then be fully tensioned, progressing from the most rigid part of a connection to the free edges.
3.3 GAS CUTTING
Use of gas-cutting torch in the field for correcting fabrication errors will not be permitted on any major member in the structural framing. Use of a gas cutting torch will be permitted on minor members not under stress only after approval has been obtained from the Contracting Officer.
3.4 WELDING
Welding must be in accordance with AWS D1.1/D1.1M. Provide AWS D1.1/D1.1M qualified welders, welding operators, and tackers.
Develop and submit the Welding Procedure Specifications (WPS) for all welding, including welding done using prequalified procedures.
Prequalified procedures may be submitted for information only; however, procedures that are not prequalified must be submitted for approval.
SECTION 05 12 00 Page 9
3.4.1 Removal of Temporary Welds, Run-Off Plates, and Backing Strips
Removal is not required.
3.5 SHOP PRIMER REPAIR
Repair shop primer in accordance with the paint manufacturer's recommendation for surfaces damaged by handling, transporting, cutting, welding, or bolting.
3.5.1 Field Priming
Steel exposed to the weather, or located in building areas without HVAC for control of relative humidity must be field primed. After erection, the field bolt heads and nuts, field welds, and any abrasions in the shop coat must be cleaned and primed with paint of the same quality as that used for the shop coat.
3.6 GALVANIZING REPAIR
Repair damage to galvanized coatings using ASTM A780/A780M zinc rich paint for galvanizing damaged by handling, transporting, cutting, welding, or bolting. Do not heat surfaces to which repair paint has been applied.
3.7 FIELD QUALITY CONTROL
Perform field tests, and provide labor, equipment, and incidentals required for testing. The Contracting Officer must be notified in writing of defective welds, bolts, nuts, and washers within 7 working days of the date of the inspection.
3.7.1 Welds
3.7.1.1 Visual Inspection
AWS D1.1/D1.1M. Furnish the services of AWS-certified welding inspectors for fabrication and erection inspection and testing and verification inspections.
Inspect proper preparation, size, gaging location, and acceptability of welds; identification marking; operation and current characteristics of welding sets in use.
3.7.1.2 Nondestructive Testing
Nondestructive testing must be in accordance with AWS D1.1/D1.1M. Test locations must be selected by the Contracting Officer. If more than 20 percent of welds made by a welder contain defects identified by testing, then all welds made by that welder must be tested by ultrasonic testing, as approved by the Contracting Officer. When all welds made by an individual welder are required to be tested, magnetic particle testing must be used only in areas inaccessible to ultrasonic testing. Retest defective areas after repair. Submit weld inspection reports.
SECTION 05 12 00 Page 10
3.7.2 Direct Tension Indicator Washers
3.7.2.1 Direct Tension Indicator Washer Compression
Direct tension indicator washers must be tested in place to verify that they have been compressed sufficiently to provide the 0.015 inch gap when the direct tension indicator washer is placed under the bolt head and the nut is tightened, and to provide the 0.005 inch gap when the direct tension indicator washer is placed under the turned element, as required by ASTM F959. Submit direct tension indicator washer inspection reports.
3.7.3 High-Strength Bolts
3.7.3.1 Testing Bolt, Nut, and Washer Assemblies
Test a minimum of 3 bolt, nut, and washer assemblies from each mill certificate batch in a tension measuring device at the job site prior to the beginning of bolting start-up. Demonstrate that the bolts and nuts, when used together, can develop tension not less than the provisions specified in AISC 360, depending on bolt size and grade. The bolt tension must be developed by tightening the nut. A representative of the manufacturer or supplier must be present to ensure that the fasteners are properly used, and to demonstrate that the fastener assemblies supplied satisfy the specified requirements. Submit bolt testing reports.
3.7.3.2 Inspection
Inspection procedures must be in accordance with AISC 360. Confirm and report to the Contracting Officer that the materials meet the project specification and that they are properly stored. Confirm that the faying surfaces have been properly prepared before the connections are assembled.
Observe the specified job site testing and calibration, and confirm that the procedure to be used provides the required tension. Monitor the work to ensure the testing procedures are routinely followed on joints that are specified to be fully tensioned.
3.7.3.3 Testing
The Government has the option to perform nondestructive tests on 5 percent of the installed bolts to verify compliance with pre-load bolt tension requirements. Provide the required access for the Government to perform the tests. The nondestructive testing will be done in-place using an ultrasonic measuring device or any other device capable of determining in-place pre-load bolt tension. The test locations must be selected by the Contracting Officer. If more than 10 percent of the bolts tested contain defects identified by testing, then all bolts used from the batch from which the tested bolts were taken, must be tested at the Contractor's expense. Retest new bolts after installation at the Contractor's expense.
3.7.4 Testing for Embrittlement
ASTM A143/A143M for steel products hot-dip galvanized after fabrication.
Submit embrittlement test reports.
-- End of Section --
SECTION 05 12 00 Page 11
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SECTION 05 12 00 Page 12
SECTION 05 40 00
COLD-FORMED METAL FRAMING
05/15
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN CONCRETE INSTITUTE (ACI)
ACI 318 (2014; Errata 1-2 2014; Errata 3-5 2015;
Errata 6 2016; Errata 7-9 2017) Building Code Requirements for Structural Concrete (ACI 318-14) and Commentary (ACI 318R-14)
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISI S100 (2012) North American Specification for the Design of Cold-Formed Steel Structural Members
AISI S110 (2007; Suppl 1; Reaffirmed 2012) Standard for Seismic Design of Cold-Formed Steel Structural Systems - Special Bolted Moment Frames
AISI S200 (2007) North American Standard for Cold-Formed Steel Framing - General Provision
AISI S201 (2007) North American Standard for Cold-Formed Steel Framing - Product Data
AISI S202 (2011) Code of Standard Practice for Cold-formed Steel Structural Framing
AISI S211 (2007) North American Standard for Cold-Formed Steel Framing - Wall Stud Design
AISI S212 (2007) North American Standard for Cold-Formed Steel Framing - Header Design
AISI S213 (2007; Suppl 1 2009) North American Standard for Cold-Formed Steel Framing - Lateral Design
AISI S214 (2012) North American Standard for Cold-Formed Steel Framing – Truss Design
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2020) Structural Welding Code - Steel
SECTION 05 40 00 Page 1
AWS D1.3/D1.3M (2018) Structural Welding Code - Sheet Steel
ASTM INTERNATIONAL (ASTM)
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A153/A153M (2016a) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A653/A653M (2020) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A1003/A1003M (2015) Standard Specification for Steel Sheet, Carbon, Metallic- and Nonmetallic-Coated for Cold-Formed Framing Members
ASTM C955 (2017) Standard Specification for Cold-Formed Steel Structural Framing Members
ASTM C1007 (2011a) Standard Specification for Installation of Load Bearing (Transverse and Axial) Steel Studs and Related Accessories
ASTM C1513 (2018) Standard Specification for Steel Tapping Screws for Cold-Formed Steel Framing Connections
ASTM E119 (2019) Standard Test Methods for Fire Tests of Building Construction and Materials
ASTM E329 (2020) Standard Specification for Agencies Engaged in Construction Inspection, Testing, or Special Inspection
ASTM E488/E488M (2015) Standard Test Methods for Strength of Anchors in Concrete and Masonry Elements
ASTM F1554 (2018) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength
ASTM F1941 (2010) Standard Specification for Electrodeposited Coatings on Threaded Fasteners (Unified Inch Screw Threads
SECTION 05 40 00 Page 2
(UN/UNR))
ASTM F2329/F2329M (2015) Standard Specification for Zinc Coating, Hot-Dip, Requirements for Application to Carbon and Alloy Steel Bolts, Screws, Washers, Nuts, and Special Threaded Fasteners
INTERNATIONAL CODE COUNCIL (ICC)
ICC IBC (2018) International Building Code
U.S. DEPARTMENT OF DEFENSE (DOD)
UFC 3-301-01 (2019) Structural Engineering
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29.00 06, SUSTAINABITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Framing Components; G
SD-03 Product Data
Steel Studs, Joists, Tracks, Bracing, Bridging and Accessories
SD-05 Design Data
Metal Framing Calculations; G
SD-07 Certificates
Welds
1.3 DELIVERY, STORAGE, AND HANDLING
Steel framing and related accessories shall be stored and handled in accordance with the AISI S202, "Code of Standard Practice for Cold-Formed Steel Structural Framing".
1.4 LOAD-BEARING COLD-FORMED METAL FRAMING
NOT USED
1.5 MAXIMUM DEFLECTION
Deflections of structural members shall not exceed the more restrictive of the limitations of ICC IBC and UFC 3-301-01.
SECTION 05 40 00 Page 3
1.6 QUALITY ASSURANCE
a. Engineering Responsibility: Preparation of Shop Drawings, design calculations, and other structural data by a registered professional engineer.
b. Testing Agency Qualifications: An independent testing agency, acceptable to authorities having jurisdiction, qualified according to ASTM E329 for testing indicated.
c. Product Tests: Mill certificates or data from a qualified independent testing agency indicating steel sheet complies with requirements, including base-metal thickness, yield strength, tensile strength, total elongation, chemical requirements, and metallic-coating thickness.
d. Welding Qualifications: Qualify procedures and personnel according to the following:
(1) AWS D1.1/D1.1M, "Structural Welding Code - Steel".
(2) AWS D1.3/D1.3M, "Structural Welding Code - Sheet Steel".
e. Fire-Test-Response Characteristics: Where indicated, provide cold-formed metal framing identical to that of assemblies tested for fire resistance per ASTM E119 by, and displaying a classification label from, a testing and inspecting agency acceptable to authorities having jurisdiction.
f. AISI Specifications and Standards: Comply with:
(1) AISI S100, "North American Specification for the Design of Cold-Formed Steel Structural Members".
(2) AISI S110, "Standard for Seismic Design of Cold-Formed Steel Structural Systems - Special Bolted Moment Frames".
(3) AISI S200, "North American Standard for Cold-Formed Steel Framing
- General Provision".
(4) AISI S201, "North American Standard for Cold-Formed Steel Framing
- Product Data".
(5) AISI S202, "Code of Standard Practice for Cold-Formed Steel Structural Framing".
(6) AISI S211, "North American Standard for Cold-Formed Steel Framing
- Wall Stud Design".
(7) AISI S212, "North American Standard for Cold-Formed Steel Framing
- Header Design".
(8) AISI S213, "North American Standard for Cold-Formed Steel Framing
- Lateral Design".
(9) AISI S214, "North American Standard for Cold-Formed Steel Framing
- Truss Design".
SECTION 05 40 00 Page 4
1.6.1 Drawing Requirements
Submit framing components to show sizes, thicknesses, layout, material designations, methods of installation, and accessories including the following:
a. Cross sections, plans, and/or elevations showing component types and locations for each framing application; including shop coatings and material thicknesses for each framing component.
b. Connection details showing fastener type, quantity, location, and other information to assure proper installation.
c. Drawings depicting panel configuration, dimensions, components, locations, and construction sequence if the Contractor elects to install prefabricated/prefinished frames.
1.6.2 Design Data Required
Submit metal framing calculations with design criteria and structural loading to verify sizes, thickness, and spacing of members and connections signed and sealed by a registered professional engineer. Show methods and practices used in installation.
PART 2 PRODUCTS
2.1 STEEL STUDS, JOISTS, TRACKS, BRACING, BRIDGING AND ACCESSORIES
Framing components shall comply with ASTM C955 and the following.
a. Provide products with an average recycled content of steel products so postconsumer recycled content plus one half of preconsumer recycled content not less than 25 percent.
b. Steel Sheet: ASTM A1003/A1003M, Structural Grade, Type H, metallic coated, of grade and coating weight as follows:
(1) Grade: ST33H (ST230H).
(2) Coating: G60.
c. Steel Studs: Manufacturer's standard C-shaped steel studs, of web depths indicated, punched, with stiffened flanges, and as follows:
(1) Minimum Base-Metal Thickness: 0.0329 inch.
(2) Flange Width: 1-5/8 inches.
d. Steel Track: Manufacturer's standard U-shaped steel track, of web depths indicated, unpunched, with straight flanges, and as follows:
(1) Minimum Base-Metal Thickness: 0.0329 inch.
(2) Flange Width: 1-1/4 inches .
2.1.1 Studs and Joists of 54 mils (0.054 Inch) and Heavier
Galvanized steel, ASTM A653/A653M and ASTM A1003/A1003M, SS Grade 50, G60.
SECTION 05 40 00 Page 5
2.1.2 Studs and Joists of 43 mils (0.043 Inch) and Lighter
Studs and Joists of 43 mils (0.043 Inch) and Lighter, Track, and Accessories (All thicknesses): Galvanized steel, ASTM A653/A653M and ASTM A1003/A1003M, Grade 33 33,000 psi G60.
2.1.3 Sizes, Thickness, Section Modulus, and Other Structural Properties
Size and thickness as indicated.
2.2 MARKINGS
Studs and track shall have product markings stamped on the web of the section. The markings shall be repeated throughout the length of the member at a maximum spacing of 4 feet on center and shall be legible and easily read. The product marking shall include the following:
a. An ICC number.
b. Manufacturer's identification.
c. Minimum delivered uncoated steel thickness.
d. Protective coating designator.
e. Minimum yield strength.
2.3 CONNECTIONS
2.3.1 Steel-To-Concrete Connections
a. Anchor Rods: ASTM F1554, Grade 36; galvanized per ASTM A153/A153M.
b. Post-Installed Concrete Anchors: Adhesive or expansion anchors fabricated from corrosion-resistant materials with allowable load capacities in accordance with ICC-ES AC193 and ACI 318 greater than or equal to the design load as determined by testing per ASTM E488/E488M conducted by a qualified testing agency.
c. Power-Actuated Fasteners: Fabricated from corrosion-resistant materials with allowable load capacities in accordance with ICC-ES AC 70 greater than or equal to the design load as determined by testing per ASTM E1190 conducted by a qualified testing agency.
2.3.2 Steel-To-Steel Connections
a. Screws: ASTM C1513, corrosion-resistant-coated, self-drilling, self-tapping steel screws of the type and size indicated. Provide low-profile head beneath sheathing and manufacturer's standard elsewhere. Electroplated to a minimum of 5 micron zinc coating per ASTM F1941 or hot-dipped galvanized per ASTM A123/A123M or
ASTM A153/A153M.
b. Bolts: ASTM A307 coated by hot-dip process per ASTM F2329/F2329M or zinc-coated by mechanical-deposition process per ASTM B695, Class 55.
c. Welding Electrodes: Comply with AWS standards.
SECTION 05 40 00 Page 6
2.4 PLASTIC GROMMETS
Supply plastic grommets for stud webs as recommended by stud manufacturer, to protect electrical wires and plumbing piping. Prevent metal-to-metal contact between wiring/piping and studs.
2.5 SEALER GASKET
Closed-cell neoprene foam, 1/4-inch thick, selected from manufacturer's standard widths to match width of bottom track on concrete slab or foundation.
PART 3 EXECUTION
3.1 TRUSS FABRICATION
NOT USED
3.2 FASTENING
Fasten framing members together by welding or by using self-drilling, self-tapping screws. Electrodes and screw connections shall be as required and indicated in the design calculations.
3.2.1 Welds
All welding shall be performed in accordance with AWS D1.3/D1.3M, as modified by AISI S100. All welders, welding operations, and welding procedures shall be qualified according to AWS D1.3/D1.3M. Submit certified copies of welder qualifications test records showing qualification in accordance with AWS D1.3/D1.3M. All welds shall be cleaned and coated with rust inhibitive galvanizing paint. Do not field weld materials lighter than 43 mils.
3.2.2 Screws
Screws shall be of the self-drilling self-tapping type, size, and location as required. Screw penetration through joined materials shall not be less than three exposed threads. Minimum spacings and edge distances for screws shall be as specified in AISI S100. Screws covered by sheathing materials shall have low profile heads.
3.2.3 Anchors
Anchors shall be of the type, size, and location as required.
3.2.4 Powder-Actuated Fasteners
Powder-actuated fasteners shall be of the type, size, and location as required.
3.3 INSTALLATION
Install cold-formed framing in accordance with ASTM C1007 and AISI S200.
Install cold-formed steel framing according to AISI S202 and to manufacturer's written instructions unless more stringent requirements are indicated.
SECTION 05 40 00 Page 7
3.3.1 Tracks
Provide accurately aligned runners at top and bottom of studs. Install sealer gasket under bottom of track on concrete slab or foundation. Anchor tracks as indicated in design calculations. Butt weld joints in tracks or splice with stud inserts. Fasteners shall be at least 3 inches from the edge of concrete slabs.
3.3.2 Studs
Cut studs square and set with firm bearing against webs of top and bottom tracks. Position studs vertically in tracks and space as indicated in design. Do not splice studs. Provide at least two studs at jambs of doors and other openings 2 feet wide or larger. Provide jack studs over openings, as necessary, to maintain indicated stud spacing. Provide tripled studs at corners, positioned to receive interior and exterior finishes. Fasten studs to top and bottom tracks by welding or screwing both flanges to the tracks. Framed wall openings shall include headers and supporting components as shown on the drawings. Headers shall be installed in all openings that are larger than the stud spacing in a wall. In curtain wall construction, provide for vertical movement where studs connect to the structural frame. Provide horizontal bracing in accordance with the design calculations and AISI S100. Bracing shall be not less than the following:
LOAD HEIGHT BRACING
Wind load only Up to 10 feet One row at mid-height
Over 10 feet Rows 5'-0" o.c. maximum
Axial load Up to 10 feet Two rows at 1/3 points
Over 10 feet Rows 3'-4" o.c. maximum
3.3.3 Joists and Trusses
NOT USED
3.3.4 Erection Tolerances
a. Framing members which will be covered by finishes such as wallboard, plaster, or ceramic tile set in a mortar setting bed, shall be within the following limits:
(1) Layout of walls and partitions: 1/4 inch from intended position;
(2) Plates and runners: 1/4 inch in 8 feet from a straight line;
(3) Studs: 1/4 inch in 8 feet out of plumb, not cumulative; and
(4) Face of framing members: 1/4 inch in 8 feet from a true plane.
SECTION 05 40 00 Page 8
b. Framing members which will be covered by ceramic tile set in dry-set mortar, latex-portland cement mortar, or organic adhesive shall be within the following limits:
(1) Layout of walls and partitions: 1/4 inch from intended position;
(2) Plates and runners: 1/8 inch in 8 feet from a straight line;
(3) Studs: 1/8 inch in 8 feet out of plumb, not cumulative; and
(4) Face of framing members: 1/8 inch in 8 feet from a true plane.
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SECTION 05 40 00 Page 9
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SECTION 05 40 00 Page 10
SECTION 05 50 13
MISCELLANEOUS METAL FABRICATIONS
05/17
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
ALUMINUM ASSOCIATION (AA)
AA DAF45 (2003; Reaffirmed 2009) Designation System for Aluminum Finishes
AMERICAN CONCRETE INSTITUTE (ACI)
ACI 318 (2014; Errata 1-2 2014; Errata 3-5 2015;
Errata 6 2016; Errata 7-9 2017) Building Code Requirements for Structural Concrete (ACI 318-14) and Commentary (ACI 318R-14)
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 303 (2016) Code of Standard Practice for Steel Buildings and Bridges
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B18.2.1 (2012; Errata 2013) Square and Hex Bolts and Screws (Inch Series)
ASME B18.2.2 (2015) Nuts for General Applications:
Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)
ASME B18.6.2 (1998; R 2010) Slotted Head Cap Screws, Square Head Set Screws, and Slotted Headless Set Screws: Inch Series
ASME B18.6.3 (2013; R 2017) Machine Screws, Tapping Screws, and Machine Drive Screws (Inch Series)
ASME B18.21.1 (2009; R 2016) Washers: Helical Spring-Lock, Tooth Lock, and Plain Washers (Inch Series)
ASME B18.21.2M (1999; R 2014) Lock Washers (Metric Series)
ASME B18.22M (1981; R 2017) Metric Plain Washers
AMERICAN SOCIETY OF SAFETY PROFESSIONALS (ASSP)
ASSP A10.3 (2013) Safety Requirements for
SECTION 05 50 13 Page 1
Powder-Actuated Fastening Systems American National Standard for Construction and Demolition Operations
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2020) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A29/A29M (2016) Standard Specification for General Requirements for Steel Bars, Carbon and Alloy, Hot-Wrought
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A47/A47M (1999; R 2018; E 2018) Standard Specification for Ferritic Malleable Iron Castings
ASTM A48/A48M (2003; R 2016) Standard Specification for Gray Iron Castings
ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A108 (2013) Standard Specification for Steel Bar, Carbon and Alloy, Cold-Finished
ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A153/A153M (2016a) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength
ASTM A467/A467M (2020) Standard Specification for Machine Coil Chain
ASTM A475 (2003; R 2014) Standard Specification for Zinc-Coated Steel Wire Strand
ASTM A500/A500M (2020) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A653/A653M (2020) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
SECTION 05 50 13 Page 2
ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A786/A786M (2015a) Standard Specification for Hot-Rolled Carbon, Low-Alloy, High-Strength Low-Alloy, and Alloy Steel Floor Plates
ASTM A924/A924M (2020) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM B26/B26M (2014; E 2015) Standard Specification for Aluminum-Alloy Sand Castings
ASTM B108/B108M (2019) Standard Specification for Aluminum-Alloy Permanent Mold Castings
ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate
ASTM B209M (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)
ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM B221M (2013) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)
ASTM C1513 (2018) Standard Specification for Steel Tapping Screws for Cold-Formed Steel Framing Connections
ASTM D1187/D1187M (1997; E 2011; R 2011) Asphalt-Base Emulsions for Use as Protective Coatings for Metal
ASTM E488/E488M (2015) Standard Test Methods for Strength of Anchors in Concrete and Masonry Elements
ASTM F1554 (2018) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength
MASTER PAINTERS INSTITUTE (MPI)
MPI 79 (2016) Primer, Alkyd, Anti-Corrosive for Metal
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM MBG 531 (2017) Metal Bar Grating Manual
NAAMM MBG 532 (2009) Heavy Duty Metal Bar Grating Manual
SECTION 05 50 13 Page 3
SOCIETY FOR PROTECTIVE COATINGS (SSPC)
SSPC SP 3 (1982; E 2004) Power Tool Cleaning
SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning
U.S. ARMY CORPS OF ENGINEERS (USACE)
EM 385-1-1 (2014) Safety and Health Requirements Manual
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29.00 06 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Structural Steel Door Frames, Fabrication Drawings; G
Cover Plates and Frames, Installation Drawings; G
Floor Gratings, Installation Drawings; G
Bollards/Pipe Guards; G
Embedded Angles and Plates, Installation Drawings; G
SD-03 Product Data
Corner Guards
Cover Plates and Frames
Structural Steel Door Frames
SD-07 Certificates
Certificates of Compliance
Certified Mill Test Reports for Chemistry and Mechanical Properties
1.3 QUALIFICATION OF WELDERS
Qualify welders in accordance with AWS D1.1/D1.1M. Use procedures, materials, and equipment of the type required for the work.
1.4 DELIVERY, STORAGE, AND PROTECTION
Protect from corrosion, deformation, and other types of damage. Store items in an enclosed area free from contact with soil and weather. Remove and replace damaged items with new items.
SECTION 05 50 13 Page 4
1.5 MISCELLANEOUS REQUIREMENTS
1.5.1 Fabrication Drawings
Submit fabrication drawings showing layout(s), connections to structural system, and anchoring details as specified in AISC 303.
1.5.2 Installation Drawings
Submit templates, erection, and installation drawings indicating thickness, type, grade, class of metal, and dimensions. Show construction details, reinforcement, anchorage, and installation in relation to the building construction.
PART 2 PRODUCTS
2.1 RECYCLED CONTENT
Provide products with recycled content.
2.2 MATERIALS
Provide exposed fastenings of compatible materials (avoid contact of dissimilar metals). Coordinate color and finish with the material to which fastenings are applied.
2.2.1 Structural Carbon Steel
Provide in accordance with ASTM A36/A36M.
2.2.2 Structural Tubing
Provide in accordance with ASTM A500/A500M.
2.2.3 Steel Pipe
Provide in accordance with ASTM A53/A53M, Type E or S, Grade B.
2.2.4 Fittings for Steel Pipe
Provide standard malleable iron fittings in accordance with ASTM A47/A47M.
2.2.5 Gratings
a. Provide gray cast iron in accordance with ASTM A48/A48M, Class 40.
b. Provide metal plank grating, non-slip requirement, steel in accordance with ASTM A653/A653M, Z275 G90.
c. Provide metal bar type grating in accordance with NAAMM MBG 531 and
NAAMM MBG 532.
2.2.6 Floor Plates, Patterned
Provide floor plate in accordance with ASTM A786/A786M. Provide steel plate not less than 14 gage.
SECTION 05 50 13 Page 5
2.2.7 Anchor Bolts
Provide in accordance with ASTM F1554. Where exposed, provide anchor bolts of the same material, color, and finish as the metal to which they are applied.
2.2.7.1 Expansion Anchors
Provide 1/2 in. diameter expansion anchors. Minimum concrete embedment of 4 in. Design values listed are as tested in accordance with ASTM E488/E488M.
a. Provide minimum allowable pullout value of 1,500 lb. Calculate pullout capacity according to ACI 318.
b. Provide minimum allowable shear value of 2,000 lb. Calculate shear capacity according to ACI 318.
2.2.7.2 Lag Screws and Bolts
Provide in accordance with ASME B18.2.1, type and grade best suited for the purpose.
2.2.7.3 Toggle Bolts
Provide in accordance with ASME B18.2.1.
2.2.7.4 Bolts, Nuts, Studs and Rivets
Provide in accordance with ASME B18.2.2 or ASTM A307.
2.2.7.5 Powder Actuated Fasteners
Follow safety provisions in accordance with ASSP A10.3.
2.2.7.6 Screws
Provide in accordance with ASME B18.2.1, ASME B18.6.2, ASME B18.6.3 and
ASTM C1513.
2.2.7.7 Washers
Provide plain washers in accordance with ASME B18.22M, ASME B18.21.1.
Provide beveled washers for American Standard beams and channels, square or rectangular, tapered in thickness, and smooth. Provide lock washers in accordance with ASME B18.21.2M, ASME B18.21.1.
2.2.7.8 Welded Headed Shear Studs
Provide in accordance with ASTM A108 or ASTM A29/A29M-12.
2.2.8 Aluminum Alloy Products
Provide in accordance with ASTM B209M, ASTM B209 for sheet plate, ASTM B221M, ASTM B221M, ASTM B221 for extrusions and ASTM B26/B26M or ASTM B108/B108M for castings. Provide aluminum extrusions at least 1/8 inch thick and aluminum plate or sheet at least 0.050 inch thick.
SECTION 05 50 13 Page 6
2.3 FABRICATION FINISHES
2.3.1 Galvanizing
Hot-dip galvanize items specified to be zinc-coated, after fabrication where practicable.
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