W912QR21R0065_Specs_Vol2-0000.pdf

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Replacement of Hot Temperature Hot Water (HTHW) Line D at WPAFB
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W912QR21R0065
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This document provides details for a federal contract opportunity to replace the existing Area A Line D High-Temperature Hot Water (HTHW)/Steam heating system at Wright-Patterson Air Force Base in Ohio. The project scope includes replacing the existing system with new natural gas boilers and supporting infrastructure to serve approximately half of the facilities currently supplied by Line D. Key requirements include installing new gas-fired boilers and associated piping, valves, controls and equipment, as well as tie-ins, demolition and capping of existing steam and HTHW piping. The contract duration is 730 calendar days with a target ceiling of approximately $8 million. This will be a firm-fixed-price contract awarded using a best value tradeoff process. The solicitation is scheduled for release by the U.S. Army Corps of Engineers Louisville District.

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Solicitation For Repair Steam & HTHW Line D Wright-Patterson AFB, OH

P2: 485741

Design Bid Build

Specifications Vol 2 of 2 (Div 05-33) Certified Final Submittal

12 July 2021

W912QR21R0065

ARIMS: 200A

Disposition: Maintain for 15yrs after construction

W912QR21R0065-0000

REPAIR STEAM & HTHW LINE D

P2# 485741

WRIGHT-PATTERSON AIR FORCE BASE, OHIO

WOOLPERT

343 FOUNTAINS PARKWAY, SUITE 100 | FAIRVIEW HEIGHTS, IL 62208-2170

618.632.7004

SPECIFICATIONS

Certified Final

June 2021

Volume 2: Divisions 05-33

Repair Steam & HTHW Line D W912QR-XX-X-XXXX Wright-Patterson AFB, OH

PROJECT TABLE OF CONTENTS

DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS

00 10 00 10/18 PRICE BREAKOUT SCHEDULE

00 80 00.00 0602/20 SPECIAL PROVISIONS

DIVISION 01 - GENERAL REQUIREMENTS

01 11 00 08/15 SUMMARY OF WORK

01 31 30 02/21 AIRFIELD PROJECT REQUIREMENTS (WPAFB)

01 32 01.00 0607/18 PROJECT SCHEDULE

01 33 00.00 0604/2020 SUBMITTAL PROCEDURES

01 33 29.00 0611/17 SUSTAINABILITY REPORTING

01 35 26.00 06 GOVERNMENT SAFETY REQUIREMENTS

01 35 43 12/20 GENERAL ENVIRONMENTAL PROTECTION

REQUIREMENTS (WPAFB)

01 42 00 02/19 SOURCES FOR REFERENCE PUBLICATIONS

01 45 00.15 1011/16 RESIDENT MANAGEMENT SYSTEM CONTRACTOR

MODE(RMS CM)

01 45 04.10 06 CONTRACTOR QUALITY CONTROL

01 45 35 11/20 SPECIAL INSPECTIONS

01 46 00.00 0604/20 TOTAL BUILDING COMMISSIONING

01 50 00 11/20 TEMPORARY CONSTRUCTION FACILITIES AND

CONTROLS

01 57 19.00 0604/20 TEMPORARY ENVIRONMENTAL CONTROLS AND

PERMITS

01 74 19 02/19 CONSTRUCTION WASTE MANAGEMENT AND

DISPOSAL

01 78 23 08/15 OPERATION AND MAINTENANCE DATA

DIVISION 02 - EXISTING CONDITIONS

02 41 00 05/10 DEMOLITION AND DECONSTRUCTION

DIVISION 03 - CONCRETE

03 30 00 02/19 CAST-IN-PLACE CONCRETE

03 42 13.00 1005/16 PLANT-PRECAST CONCRETE PRODUCTS FOR

BELOW GRADE CONSTRUCTION

DIVISION 05 - METALS

05 12 00 05/14 STRUCTURAL STEEL

05 40 00 05/15 COLD-FORMED METAL FRAMING

05 50 13 05/17 MISCELLANEOUS METAL FABRICATIONS

DIVISION 07 - THERMAL AND MOISTURE PROTECTION

07 60 00 05/17 FLASHING AND SHEET METAL

07 84 00 05/10 FIRESTOPPING

07 92 00 08/16 JOINT SEALANTS

DIVISION 08 - OPENINGS

08 11 13 08/20 STEEL DOORS AND FRAMES

08 71 00 02/16 DOOR HARDWARE

DIVISION 09 - FINISHES

PROJECT TABLE OF CONTENTS Page 1 Certified Final Design Submittal

09 06 00 05/09 SCHEDULES FOR FINISHES

09 29 00 08/16 GYPSUM BOARD

09 51 00 08/10 ACOUSTICAL CEILINGS

09 67 23.15 08/10 FUEL RESISTIVE RESINOUS FLOORING, 3-COAT

SYSTEM

09 90 00 05/11 PAINTS AND COATINGS

DIVISION 10 - SPECIALTIES

10 44 16 11/19 FIRE EXTINGUISHERS

DIVISION 21 - FIRE SUPPRESSION

21 13 13 08/20 WET PIPE SPRINKLER SYSTEMS, FIRE

PROTECTION

DIVISION 22 - PLUMBING

22 00 00 11/15 PLUMBING, GENERAL PURPOSE

22 00 01 01/07 BACKFLOW PREVENTION DEVICES (WPAFB)

DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)

23 03 00.00 2008/10 BASIC MECHANICAL MATERIALS AND METHODS

23 05 15 02/14 COMMON PIPING FOR HVAC

23 05 93.00 0608/16 TESTING, ADJUSTING, AND BALANCING (TAB)

OF HVAC

23 07 00 02/13 THERMAL INSULATION FOR MECHANICAL SYSTEMS

23 09 00 02/19 INSTRUMENTATION AND CONTROL FOR HVAC

23 09 13 11/15 INSTRUMENTATION AND CONTROL DEVICES FOR

HVAC

23 09 23.02 02/19 BACNET DIRECT DIGITAL CONTROL FOR HVAC

AND OTHER BUILDING CONTROL SYSTEMS

23 11 25 11/08 FACILITY GAS PIPING

23 21 23 08/17 HYDRONIC PUMPS

23 21 30 04/21 PACKAGED BOILER SYSTEM

23 25 00 11/08 CHEMICAL TREATMENT OF WATER FOR

MECHANICAL SYSTEMS

23 52 00 04/08 HEATING BOILERS

23 81 00 05/18, CHG 1: 02/21 DECENTRALIZED UNITARY HVAC EQUIPMENT

23 82 01.00 1004/08 WARM AIR HEATING SYSTEMS

DIVISION 25 - INTEGRATED AUTOMATION

25 05 11 05/21 CYBERSECURITY FOR FACILITY-RELATED

CONTROL SYSTEMS

25 08 10 04/06 UTILITY MONITORING AND CONTROL SYSTEM

TESTING

25 10 10 02/19 UTILITY MONITORING AND CONTROL SYSTEM

(UMCS) FRONT END AND INTEGRATION

DIVISION 26 - ELECTRICAL

26 08 00 08/08 APPARATUS INSPECTION AND TESTING

26 20 00 08/19 INTERIOR DISTRIBUTION SYSTEM

26 29 23 04/06 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER

600 VOLTS

26 51 00 05/20 INTERIOR LIGHTING

PROJECT TABLE OF CONTENTS Page 2

DIVISION 28 - ELECTRONIC SAFETY AND SECURITY

28 31 76 08/20 INTERIOR FIRE ALARM AND MASS

NOTIFICATION SYSTEM, ADDRESSABLE

DIVISION 31 - EARTHWORK

31 00 00.00 0607/18 EARTHWORK

31 11 00 11/18 CLEARING AND GRUBBING

31 32 11 08/08 SOIL SURFACE EROSION CONTROL

DIVISION 32 - EXTERIOR IMPROVEMENTS

32 01 17.61 05/17 SEALING CRACKS IN ASPHALT PAVING

32 11 23 08/17 AGGREGATE BASE COURSES

32 12 17 04/08 HOT MIX BITUMINOUS PAVEMENT

32 13 13.06 11/11 PORTLAND CEMENT CONCRETE PAVEMENT FOR

ROADS AND SITE FACILITIES

32 16 19 05/18 CONCRETE CURBS, GUTTERS AND SIDEWALKS

32 17 23 08/16 PAVEMENT MARKINGS

32 92 19 08/17 SEEDING

DIVISION 33 - UTILITIES

33 11 00 02/11 WATER DISTRIBUTION

-- End of Project Table of Contents --

PROJECT TABLE OF CONTENTS Page 3

THIS PAGE INTENTIONALLY LEFT BLANK

PROJECT TABLE OF CONTENTS Page 4

SECTION 05 12 00

STRUCTURAL STEEL

05/14

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)

AISC 201 (2006) AISC Certification Program for Structural Steel Fabricators

AISC 303 (2016) Code of Standard Practice for Steel Buildings and Bridges

AISC 325 (2011) Steel Construction Manual

AISC 326 (2009) Detailing for Steel Construction

AISC 341 (2012) Seismic Provisions for Structural Steel Buildings

AISC 360 (2010) Specification for Structural Steel Buildings

AISC DESIGN GUIDE 10 (1997) Erection Bracing of Low-Rise Structural Steel Buildings

AMERICAN WELDING SOCIETY (AWS)

AWS A2.4 (2012) Standard Symbols for Welding, Brazing and Nondestructive Examination

AWS D1.1/D1.1M (2020) Structural Welding Code - Steel

AWS D1.8/D1.8M (2009) Structural Welding Code—Seismic Supplement

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

ASME B46.1 (2009) Surface Texture, Surface Roughness, Waviness and Lay

ASTM INTERNATIONAL (ASTM)

ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products

ASTM A143/A143M (2007; R 2014) Standard Practice for Safeguarding Against Embrittlement of Hot-Dip Galvanized Structural Steel

SECTION 05 12 00 Page 1

Products and Procedure for Detecting Embrittlement

ASTM A276/A276M (2016a) Standard Specification for Stainless Steel Bars and Shapes

ASTM A29/A29M (2016) Standard Specification for General Requirements for Steel Bars, Carbon and Alloy, Hot-Wrought

ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength

ASTM A325 (2014) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength

ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel

ASTM A490 (2014a) Standard Specification for Structural Bolts, Alloy Steel, Heat Treated, 150 ksi Minimum Tensile Strength

ASTM A500/A500M (2020) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes

ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

ASTM A563 (2015) Standard Specification for Carbon and Alloy Steel Nuts

ASTM A563M (2007; R 2013) Standard Specification for Carbon and Alloy Steel Nuts (Metric)

ASTM A6/A6M (2016a) Standard Specification for General Requirements for Rolled Structural Steel Bars, Plates, Shapes, and Sheet Piling

ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings

ASTM A992/A992M (2011) Standard Specification for Structural Steel Shapes

ASTM B695 (2004; R 2016) Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel

ASTM C1107/C1107M (2020) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink)

ASTM C827/C827M (2016) Standard Test Method for Change in

SECTION 05 12 00 Page 2

Height at Early Ages of Cylindrical Specimens of Cementitious Mixtures

ASTM F1554 (2018) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength

ASTM F1852 (2014) Standard Specification for "Twist Off" Type Tension Control Structural Bolt/Nut/Washer Assemblies, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength

ASTM F2329 (2013) Zinc Coating, Hot-Dip, Requirements for Application to Carbon and Alloy Steel Bolts, Screws, Washers, Nuts, and Special Threaded Fasteners

ASTM F436 (2011) Hardened Steel Washers

ASTM F844 (2007a; R 2013) Washers, Steel, Plain (Flat), Unhardened for General Use

ASTM F959 (2013) Compressible-Washer-Type Direct Tension Indicators for Use with Structural Fasteners

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC PA 1 (2016) Shop, Field, and Maintenance Coating of Metals

SSPC Paint 20 (2002; E 2004) Zinc-Rich Primers (Type I, Inorganic, and Type II, Organic)

SSPC Paint 29 (2002; E 2004) Zinc Dust Sacrificial Primer, Performance-Based

SSPC SP 3 (1982; E 2004) Power Tool Cleaning

SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning

U.S. DEPARTMENT OF DEFENSE (DOD)

UFC 3-301-01 (2019) Structural Engineering

UFC 3-310-04 (2013) Seismic Design for Buildings

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance to Section 01 33 29.00 06 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:

SD-01 Preconstruction Submittals

SECTION 05 12 00 Page 3

Erection Drawings; G AE

SD-02 Shop Drawings

Fabrication Drawings Including Description of Connections; G AE

SD-03 Product Data

Shop Primer

Welding Electrodes and Rods

Direct Tension Indicator Washers

Non-Shrink Grout

Tension Control Bolts

SD-06 Test Reports

Class B Coating

Bolts, Nuts, and Washers

Weld Inspection Reports

Direct Tension Indicator Washer Inspection Reports

Bolt Testing Reports

Embrittlement Test Reports

SD-07 Certificates

Steel

Bolts, Nuts, and Washers

Galvanizing

AISC Fabrication Plant Quality Certification

AISC Erector Quality Certification

Welding Procedures and Qualifications

Welding Electrodes and Rods

1.3 AISC QUALITY CERTIFICATION

Work must be fabricated in an AISC Certified Fabrication Plant, Category Std. Submit AISC fabrication plant quality certification.

Work must be erected by an AISC Certified Erector, Category ASCE. Submit AISC erector quality certification.

SECTION 05 12 00 Page 4

1.4 QUALITY ASSURANCE

1.4.1 Preconstruction Submittals

1.4.1.1 Erection Drawings

Submit for record purposes. Indicate the sequence of erection, temporary shoring and bracing. The erection drawings must conform to AISC 303.

Erection drawings must be reviewed, stamped and sealed by a registered professional engineer.

1.4.2 Fabrication Drawing Requirements

Submit fabrication drawings for approval prior to fabrication. Prepare in accordance with AISC 326 and AISC 325. Fabrication drawings must not be reproductions of contract drawings. Sign and seal fabrication drawings by a registered professional engineer. Include complete information for the fabrication and erection of the structure's components, including the location, type, and size of bolts, welds, member sizes and lengths, connection details, blocks, copes, and cuts. Use AWS A2.4 standard welding symbols. Any deviations from the details shown on the contract drawings must be clearly highlighted on the fabrication drawings. Explain the reasons for any deviations from the contract drawings.

1.4.3 Certifications

1.4.3.1 Welding Procedures and Qualifications

Prior to welding, submit certification for each welder stating the type of welding and positions qualified for, the code and procedure qualified under, date qualified, and the firm and individual certifying the qualification tests. If the qualification date of the welding operator is more than one-year old, the welding operator's qualification certificate must be accompanied by a current certificate by the welder attesting to the fact that he has been engaged in welding since the date of certification, with no break in welding service greater than 6 months.

Conform to all requirements specified in AWS D1.1/D1.1M.

PART 2 PRODUCTS

2.1 SYSTEM DESCRIPTION

Provide the structural steel system, including shop primer galvanizing, complete and ready for use. Structural steel systems including design, materials, installation, workmanship, fabrication, assembly, erection, inspection, quality control, and testing must be provided in accordance with AISC 360, AISC 341, UFC 3-301-01 and UFC 3-310-04 except as modified in this contract.

2.2 STEEL

2.2.1 Structural Steel

Wide flange and WT shapes, ASTM A992/A992M. Angles, Channels and Plates, ASTM A36/A36M.

SECTION 05 12 00 Page 5

2.2.2 Structural Steel Tubing

ASTM A500/A500M, Grade B.

2.2.3 Steel Pipe

ASTM A53/A53M, Type E or S, Grade B, weight class STD (Standard).

2.3 BOLTS, NUTS, AND WASHERS

Submit the certified manufacturer's mill reports which clearly show the applicable ASTM mechanical and chemical requirements together with the actual test results for the supplied fasteners.

2.3.1 Common Grade Bolts

2.3.1.1 Bolts

ASTM A307, Grade A. The bolt heads and the nuts of the supplied fasteners must be marked with the manufacturer's identification mark, the strength grade and type specified by ASTM specifications.

2.3.1.2 Nuts

ASTM A563M, Grade A, heavy hex style.

2.3.1.3 Washers

ASTM F844.

2.3.2 High-Strength Bolts

2.3.2.1 Bolts

ASTM A325, Type 1 ASTM A490, Type 1 or 2.

2.3.2.2 Nuts

ASTM A563, Grade and Style as specified in the applicable ASTM bolt standard.

2.3.2.3 Direct Tension Indicator Washers

ASTM F959. Provide ASTM B695, Class 50, Type 1 galvanizing.

2.3.2.4 Washers

ASTM F436, plain carbon steel.

2.3.3 Tension Control Bolts

ASTM F1852, Type 1, heavy-hex head assemblies consisting of steel structural bolts with splined ends, heavy-hex carbon steel nuts, and hardened carbon steel washers. Assembly finish must be plain.

SECTION 05 12 00 Page 6

2.3.4 Foundation Anchorage

2.3.4.1 Anchor Rods

ASTM F1554 Gr 36, Class 1A.

2.3.4.2 Anchor Nuts

ASTM A563, Grade A, hex style.

2.3.4.3 Anchor Washers

ASTM F844. Stainless steel Type 304 conforming to ASTM A276/A276M.

2.3.4.4 Anchor Plate Washers

ASTM A36/A36M Stainless steel Type 304 conforming to ASTM A276/A276M.

2.4 STRUCTURAL STEEL ACCESSORIES

2.4.1 Welding Electrodes and Rods

AWS D1.1/D1.1M and AWS D1.8/D1.8M.

2.4.2 Non-Shrink Grout

ASTM C1107/C1107M, with no ASTM C827/C827M shrinkage. Grout must be nonmetallic.

2.4.3 Welded Shear Stud Connectors

ASTM A29/A29M, Type B. AWS D1.1/D1.1M.

2.5 GALVANIZING

ASTM F2329 for threaded parts or ASTM A123/A123M for structural steel members, as applicable, unless specified otherwise galvanize after fabrication where practicable.

2.6 FABRICATION

Fabrication must be in accordance with the applicable provisions of AISC 325.

Fabrication and assembly must be done in the shop to the greatest extent possible. Punch, subpunch and ream, or drill bolt holes perpendicular to the surface of the member.

Compression joints depending on contact bearing must have a surface roughness not in excess of 500 micro inch as determined by ASME B46.1, and ends must be square within the tolerances for milled ends specified in

ASTM A6/A6M.

Shop splices of members between field splices will be permitted only where indicated on the Contract Drawings. Splices not indicated require the approval of the Contracting Officer.

2.6.1 Markings

Prior to erection, members must be identified by a painted erection mark.

Connecting parts assembled in the shop for reaming holes in field

SECTION 05 12 00 Page 7 connections must be match marked with scratch and notch marks. Do not locate erection markings on areas to be welded. Do not locate match markings in areas that will decrease member strength or cause stress concentrations.

2.6.2 Shop Primer

SSPC Paint 20 or SSPC Paint 29, (zinc rich primer). Shop prime structural steel, except as modified herein, in accordance with SSPC PA 1. Do not prime steel surfaces embedded in concrete, galvanized surfaces, surfaces to receive sprayed-on fireproofing, or surfaces within 0.5 inch of the toe of the welds prior to welding (except surfaces on which metal decking is to be welded). If flash rusting occurs, re-clean the surface prior to application of primer. Apply primer in accordance with endorsement "P1" of AISC 201 to a minimum dry film thickness of 2.0 mil.

Slip critical surfaces must be primed with a Class B coating in accordance with AISC 325. Submit test report for Class B coating.

Prior to assembly, prime surfaces which will be concealed or inaccessible after assembly. Do not apply primer in foggy or rainy weather; when the ambient temperature is below 45 degrees F or over 95 degrees F; or when the primer may be exposed to temperatures below 40 degrees F within 48 hours after application, unless approved otherwise by the Contracting Officer.

Repair damaged primed surfaces with an additional coat of primer.

2.6.2.1 Cleaning

SSPC SP 6/NACE No.3, except steel exposed in spaces above ceilings, attic spaces, furred spaces, and chases that will be hidden to view in finished construction may be cleaned to SSPC SP 3 when recommended by the shop primer manufacturer. Maintain steel surfaces free from rust, dirt, oil, grease, and other contaminants through final assembly.

2.7 DRAINAGE HOLES

Adequate drainage holes must be drilled to eliminate water traps. Hole diameter must be 1/2 inch and location must be indicated on the detail drawings. Hole size and location must not affect the structural integrity.

PART 3 EXECUTION

3.1 ERECTION

a. Erection of structural steel, except as indicated in item b. below, must be in accordance with the applicable provisions of AISC 325.

b. For low-rise structural steel buildings ( 60 feet tall or less and a maximum of 2 stories), the structure must be erected in accordance with

AISC DESIGN GUIDE 10.

After final positioning of steel members, provide full bearing under base plates and bearing plates using nonshrink grout. Place nonshrink grout in accordance with the manufacturer's instructions.

3.1.1 STORAGE

Material must be stored out of contact with the ground in such manner and location as will minimize deterioration.

SECTION 05 12 00 Page 8

3.2 CONNECTIONS

Except as modified in this section, connections not detailed must be designed in accordance with AISC 360. Build connections into existing work. Do not tighten anchor bolts set in concrete with impact torque wrenches. Holes must not be cut or enlarged by burning. Bolts, nuts, and washers must be clean of dirt and rust, and lubricated immediately prior to installation.

3.2.1 Common Grade Bolts

ASTM A307 bolts must be tightened to a "snug tight" fit. "Snug tight" is the tightness that exists when plies in a joint are in firm contact. If firm contact of joint plies cannot be obtained with a few impacts of an impact wrench, or the full effort of a man using a spud wrench, contact the Contracting Officer for further instructions.

3.2.2 High-Strength Bolts

Provide direct tension indicator washers in all ASTM A325 and ASTM A490 bolted connections. Bolts must be installed in connection holes and initially brought to a snug tight fit. After the initial tightening procedure, bolts must then be fully tensioned, progressing from the most rigid part of a connection to the free edges.

3.2.2.1 Installation of Direct Tension Indicator Washers (DTIW)

Where possible, the DTIW must be installed under the bolt head and the nut must be tightened. If the DTIW is installed adjacent to the turned element, provide a flat washer between the DTIW and nut when the nut is turned for tightening, and between the DTIW and bolt head when the bolt head is turned for tightening. In addition to the LIW, provide flat washers under both the bolt head and nut when ASTM A490 bolts are used.

3.2.3 Tension Control Bolts

Bolts must be installed in connection holes and initially brought to a snug tight fit. After the initial tightening procedure, bolts must then be fully tensioned, progressing from the most rigid part of a connection to the free edges.

3.3 GAS CUTTING

Use of gas-cutting torch in the field for correcting fabrication errors will not be permitted on any major member in the structural framing. Use of a gas cutting torch will be permitted on minor members not under stress only after approval has been obtained from the Contracting Officer.

3.4 WELDING

Welding must be in accordance with AWS D1.1/D1.1M. Provide AWS D1.1/D1.1M qualified welders, welding operators, and tackers.

Develop and submit the Welding Procedure Specifications (WPS) for all welding, including welding done using prequalified procedures.

Prequalified procedures may be submitted for information only; however, procedures that are not prequalified must be submitted for approval.

SECTION 05 12 00 Page 9

3.4.1 Removal of Temporary Welds, Run-Off Plates, and Backing Strips

Removal is not required.

3.5 SHOP PRIMER REPAIR

Repair shop primer in accordance with the paint manufacturer's recommendation for surfaces damaged by handling, transporting, cutting, welding, or bolting.

3.5.1 Field Priming

Steel exposed to the weather, or located in building areas without HVAC for control of relative humidity must be field primed. After erection, the field bolt heads and nuts, field welds, and any abrasions in the shop coat must be cleaned and primed with paint of the same quality as that used for the shop coat.

3.6 GALVANIZING REPAIR

Repair damage to galvanized coatings using ASTM A780/A780M zinc rich paint for galvanizing damaged by handling, transporting, cutting, welding, or bolting. Do not heat surfaces to which repair paint has been applied.

3.7 FIELD QUALITY CONTROL

Perform field tests, and provide labor, equipment, and incidentals required for testing. The Contracting Officer must be notified in writing of defective welds, bolts, nuts, and washers within 7 working days of the date of the inspection.

3.7.1 Welds

3.7.1.1 Visual Inspection

AWS D1.1/D1.1M. Furnish the services of AWS-certified welding inspectors for fabrication and erection inspection and testing and verification inspections.

Inspect proper preparation, size, gaging location, and acceptability of welds; identification marking; operation and current characteristics of welding sets in use.

3.7.1.2 Nondestructive Testing

Nondestructive testing must be in accordance with AWS D1.1/D1.1M. Test locations must be selected by the Contracting Officer. If more than 20 percent of welds made by a welder contain defects identified by testing, then all welds made by that welder must be tested by ultrasonic testing, as approved by the Contracting Officer. When all welds made by an individual welder are required to be tested, magnetic particle testing must be used only in areas inaccessible to ultrasonic testing. Retest defective areas after repair. Submit weld inspection reports.

SECTION 05 12 00 Page 10

3.7.2 Direct Tension Indicator Washers

3.7.2.1 Direct Tension Indicator Washer Compression

Direct tension indicator washers must be tested in place to verify that they have been compressed sufficiently to provide the 0.015 inch gap when the direct tension indicator washer is placed under the bolt head and the nut is tightened, and to provide the 0.005 inch gap when the direct tension indicator washer is placed under the turned element, as required by ASTM F959. Submit direct tension indicator washer inspection reports.

3.7.3 High-Strength Bolts

3.7.3.1 Testing Bolt, Nut, and Washer Assemblies

Test a minimum of 3 bolt, nut, and washer assemblies from each mill certificate batch in a tension measuring device at the job site prior to the beginning of bolting start-up. Demonstrate that the bolts and nuts, when used together, can develop tension not less than the provisions specified in AISC 360, depending on bolt size and grade. The bolt tension must be developed by tightening the nut. A representative of the manufacturer or supplier must be present to ensure that the fasteners are properly used, and to demonstrate that the fastener assemblies supplied satisfy the specified requirements. Submit bolt testing reports.

3.7.3.2 Inspection

Inspection procedures must be in accordance with AISC 360. Confirm and report to the Contracting Officer that the materials meet the project specification and that they are properly stored. Confirm that the faying surfaces have been properly prepared before the connections are assembled.

Observe the specified job site testing and calibration, and confirm that the procedure to be used provides the required tension. Monitor the work to ensure the testing procedures are routinely followed on joints that are specified to be fully tensioned.

3.7.3.3 Testing

The Government has the option to perform nondestructive tests on 5 percent of the installed bolts to verify compliance with pre-load bolt tension requirements. Provide the required access for the Government to perform the tests. The nondestructive testing will be done in-place using an ultrasonic measuring device or any other device capable of determining in-place pre-load bolt tension. The test locations must be selected by the Contracting Officer. If more than 10 percent of the bolts tested contain defects identified by testing, then all bolts used from the batch from which the tested bolts were taken, must be tested at the Contractor's expense. Retest new bolts after installation at the Contractor's expense.

3.7.4 Testing for Embrittlement

ASTM A143/A143M for steel products hot-dip galvanized after fabrication.

Submit embrittlement test reports.

-- End of Section --

SECTION 05 12 00 Page 11

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SECTION 05 12 00 Page 12

SECTION 05 40 00

COLD-FORMED METAL FRAMING

05/15

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

AMERICAN CONCRETE INSTITUTE (ACI)

ACI 318 (2014; Errata 1-2 2014; Errata 3-5 2015;

Errata 6 2016; Errata 7-9 2017) Building Code Requirements for Structural Concrete (ACI 318-14) and Commentary (ACI 318R-14)

AMERICAN IRON AND STEEL INSTITUTE (AISI)

AISI S100 (2012) North American Specification for the Design of Cold-Formed Steel Structural Members

AISI S110 (2007; Suppl 1; Reaffirmed 2012) Standard for Seismic Design of Cold-Formed Steel Structural Systems - Special Bolted Moment Frames

AISI S200 (2007) North American Standard for Cold-Formed Steel Framing - General Provision

AISI S201 (2007) North American Standard for Cold-Formed Steel Framing - Product Data

AISI S202 (2011) Code of Standard Practice for Cold-formed Steel Structural Framing

AISI S211 (2007) North American Standard for Cold-Formed Steel Framing - Wall Stud Design

AISI S212 (2007) North American Standard for Cold-Formed Steel Framing - Header Design

AISI S213 (2007; Suppl 1 2009) North American Standard for Cold-Formed Steel Framing - Lateral Design

AISI S214 (2012) North American Standard for Cold-Formed Steel Framing – Truss Design

AMERICAN WELDING SOCIETY (AWS)

AWS D1.1/D1.1M (2020) Structural Welding Code - Steel

SECTION 05 40 00 Page 1

AWS D1.3/D1.3M (2018) Structural Welding Code - Sheet Steel

ASTM INTERNATIONAL (ASTM)

ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products

ASTM A153/A153M (2016a) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware

ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength

ASTM A653/A653M (2020) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

ASTM A1003/A1003M (2015) Standard Specification for Steel Sheet, Carbon, Metallic- and Nonmetallic-Coated for Cold-Formed Framing Members

ASTM C955 (2017) Standard Specification for Cold-Formed Steel Structural Framing Members

ASTM C1007 (2011a) Standard Specification for Installation of Load Bearing (Transverse and Axial) Steel Studs and Related Accessories

ASTM C1513 (2018) Standard Specification for Steel Tapping Screws for Cold-Formed Steel Framing Connections

ASTM E119 (2019) Standard Test Methods for Fire Tests of Building Construction and Materials

ASTM E329 (2020) Standard Specification for Agencies Engaged in Construction Inspection, Testing, or Special Inspection

ASTM E488/E488M (2015) Standard Test Methods for Strength of Anchors in Concrete and Masonry Elements

ASTM F1554 (2018) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength

ASTM F1941 (2010) Standard Specification for Electrodeposited Coatings on Threaded Fasteners (Unified Inch Screw Threads

SECTION 05 40 00 Page 2

(UN/UNR))

ASTM F2329/F2329M (2015) Standard Specification for Zinc Coating, Hot-Dip, Requirements for Application to Carbon and Alloy Steel Bolts, Screws, Washers, Nuts, and Special Threaded Fasteners

INTERNATIONAL CODE COUNCIL (ICC)

ICC IBC (2018) International Building Code

U.S. DEPARTMENT OF DEFENSE (DOD)

UFC 3-301-01 (2019) Structural Engineering

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29.00 06, SUSTAINABITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Framing Components; G

SD-03 Product Data

Steel Studs, Joists, Tracks, Bracing, Bridging and Accessories

SD-05 Design Data

Metal Framing Calculations; G

SD-07 Certificates

Welds

1.3 DELIVERY, STORAGE, AND HANDLING

Steel framing and related accessories shall be stored and handled in accordance with the AISI S202, "Code of Standard Practice for Cold-Formed Steel Structural Framing".

1.4 LOAD-BEARING COLD-FORMED METAL FRAMING

NOT USED

1.5 MAXIMUM DEFLECTION

Deflections of structural members shall not exceed the more restrictive of the limitations of ICC IBC and UFC 3-301-01.

SECTION 05 40 00 Page 3

1.6 QUALITY ASSURANCE

a. Engineering Responsibility: Preparation of Shop Drawings, design calculations, and other structural data by a registered professional engineer.

b. Testing Agency Qualifications: An independent testing agency, acceptable to authorities having jurisdiction, qualified according to ASTM E329 for testing indicated.

c. Product Tests: Mill certificates or data from a qualified independent testing agency indicating steel sheet complies with requirements, including base-metal thickness, yield strength, tensile strength, total elongation, chemical requirements, and metallic-coating thickness.

d. Welding Qualifications: Qualify procedures and personnel according to the following:

(1) AWS D1.1/D1.1M, "Structural Welding Code - Steel".

(2) AWS D1.3/D1.3M, "Structural Welding Code - Sheet Steel".

e. Fire-Test-Response Characteristics: Where indicated, provide cold-formed metal framing identical to that of assemblies tested for fire resistance per ASTM E119 by, and displaying a classification label from, a testing and inspecting agency acceptable to authorities having jurisdiction.

f. AISI Specifications and Standards: Comply with:

(1) AISI S100, "North American Specification for the Design of Cold-Formed Steel Structural Members".

(2) AISI S110, "Standard for Seismic Design of Cold-Formed Steel Structural Systems - Special Bolted Moment Frames".

(3) AISI S200, "North American Standard for Cold-Formed Steel Framing

- General Provision".

(4) AISI S201, "North American Standard for Cold-Formed Steel Framing

- Product Data".

(5) AISI S202, "Code of Standard Practice for Cold-Formed Steel Structural Framing".

(6) AISI S211, "North American Standard for Cold-Formed Steel Framing

- Wall Stud Design".

(7) AISI S212, "North American Standard for Cold-Formed Steel Framing

- Header Design".

(8) AISI S213, "North American Standard for Cold-Formed Steel Framing

- Lateral Design".

(9) AISI S214, "North American Standard for Cold-Formed Steel Framing

- Truss Design".

SECTION 05 40 00 Page 4

1.6.1 Drawing Requirements

Submit framing components to show sizes, thicknesses, layout, material designations, methods of installation, and accessories including the following:

a. Cross sections, plans, and/or elevations showing component types and locations for each framing application; including shop coatings and material thicknesses for each framing component.

b. Connection details showing fastener type, quantity, location, and other information to assure proper installation.

c. Drawings depicting panel configuration, dimensions, components, locations, and construction sequence if the Contractor elects to install prefabricated/prefinished frames.

1.6.2 Design Data Required

Submit metal framing calculations with design criteria and structural loading to verify sizes, thickness, and spacing of members and connections signed and sealed by a registered professional engineer. Show methods and practices used in installation.

PART 2 PRODUCTS

2.1 STEEL STUDS, JOISTS, TRACKS, BRACING, BRIDGING AND ACCESSORIES

Framing components shall comply with ASTM C955 and the following.

a. Provide products with an average recycled content of steel products so postconsumer recycled content plus one half of preconsumer recycled content not less than 25 percent.

b. Steel Sheet: ASTM A1003/A1003M, Structural Grade, Type H, metallic coated, of grade and coating weight as follows:

(1) Grade: ST33H (ST230H).

(2) Coating: G60.

c. Steel Studs: Manufacturer's standard C-shaped steel studs, of web depths indicated, punched, with stiffened flanges, and as follows:

(1) Minimum Base-Metal Thickness: 0.0329 inch.

(2) Flange Width: 1-5/8 inches.

d. Steel Track: Manufacturer's standard U-shaped steel track, of web depths indicated, unpunched, with straight flanges, and as follows:

(1) Minimum Base-Metal Thickness: 0.0329 inch.

(2) Flange Width: 1-1/4 inches .

2.1.1 Studs and Joists of 54 mils (0.054 Inch) and Heavier

Galvanized steel, ASTM A653/A653M and ASTM A1003/A1003M, SS Grade 50, G60.

SECTION 05 40 00 Page 5

2.1.2 Studs and Joists of 43 mils (0.043 Inch) and Lighter

Studs and Joists of 43 mils (0.043 Inch) and Lighter, Track, and Accessories (All thicknesses): Galvanized steel, ASTM A653/A653M and ASTM A1003/A1003M, Grade 33 33,000 psi G60.

2.1.3 Sizes, Thickness, Section Modulus, and Other Structural Properties

Size and thickness as indicated.

2.2 MARKINGS

Studs and track shall have product markings stamped on the web of the section. The markings shall be repeated throughout the length of the member at a maximum spacing of 4 feet on center and shall be legible and easily read. The product marking shall include the following:

a. An ICC number.

b. Manufacturer's identification.

c. Minimum delivered uncoated steel thickness.

d. Protective coating designator.

e. Minimum yield strength.

2.3 CONNECTIONS

2.3.1 Steel-To-Concrete Connections

a. Anchor Rods: ASTM F1554, Grade 36; galvanized per ASTM A153/A153M.

b. Post-Installed Concrete Anchors: Adhesive or expansion anchors fabricated from corrosion-resistant materials with allowable load capacities in accordance with ICC-ES AC193 and ACI 318 greater than or equal to the design load as determined by testing per ASTM E488/E488M conducted by a qualified testing agency.

c. Power-Actuated Fasteners: Fabricated from corrosion-resistant materials with allowable load capacities in accordance with ICC-ES AC 70 greater than or equal to the design load as determined by testing per ASTM E1190 conducted by a qualified testing agency.

2.3.2 Steel-To-Steel Connections

a. Screws: ASTM C1513, corrosion-resistant-coated, self-drilling, self-tapping steel screws of the type and size indicated. Provide low-profile head beneath sheathing and manufacturer's standard elsewhere. Electroplated to a minimum of 5 micron zinc coating per ASTM F1941 or hot-dipped galvanized per ASTM A123/A123M or

ASTM A153/A153M.

b. Bolts: ASTM A307 coated by hot-dip process per ASTM F2329/F2329M or zinc-coated by mechanical-deposition process per ASTM B695, Class 55.

c. Welding Electrodes: Comply with AWS standards.

SECTION 05 40 00 Page 6

2.4 PLASTIC GROMMETS

Supply plastic grommets for stud webs as recommended by stud manufacturer, to protect electrical wires and plumbing piping. Prevent metal-to-metal contact between wiring/piping and studs.

2.5 SEALER GASKET

Closed-cell neoprene foam, 1/4-inch thick, selected from manufacturer's standard widths to match width of bottom track on concrete slab or foundation.

PART 3 EXECUTION

3.1 TRUSS FABRICATION

NOT USED

3.2 FASTENING

Fasten framing members together by welding or by using self-drilling, self-tapping screws. Electrodes and screw connections shall be as required and indicated in the design calculations.

3.2.1 Welds

All welding shall be performed in accordance with AWS D1.3/D1.3M, as modified by AISI S100. All welders, welding operations, and welding procedures shall be qualified according to AWS D1.3/D1.3M. Submit certified copies of welder qualifications test records showing qualification in accordance with AWS D1.3/D1.3M. All welds shall be cleaned and coated with rust inhibitive galvanizing paint. Do not field weld materials lighter than 43 mils.

3.2.2 Screws

Screws shall be of the self-drilling self-tapping type, size, and location as required. Screw penetration through joined materials shall not be less than three exposed threads. Minimum spacings and edge distances for screws shall be as specified in AISI S100. Screws covered by sheathing materials shall have low profile heads.

3.2.3 Anchors

Anchors shall be of the type, size, and location as required.

3.2.4 Powder-Actuated Fasteners

Powder-actuated fasteners shall be of the type, size, and location as required.

3.3 INSTALLATION

Install cold-formed framing in accordance with ASTM C1007 and AISI S200.

Install cold-formed steel framing according to AISI S202 and to manufacturer's written instructions unless more stringent requirements are indicated.

SECTION 05 40 00 Page 7

3.3.1 Tracks

Provide accurately aligned runners at top and bottom of studs. Install sealer gasket under bottom of track on concrete slab or foundation. Anchor tracks as indicated in design calculations. Butt weld joints in tracks or splice with stud inserts. Fasteners shall be at least 3 inches from the edge of concrete slabs.

3.3.2 Studs

Cut studs square and set with firm bearing against webs of top and bottom tracks. Position studs vertically in tracks and space as indicated in design. Do not splice studs. Provide at least two studs at jambs of doors and other openings 2 feet wide or larger. Provide jack studs over openings, as necessary, to maintain indicated stud spacing. Provide tripled studs at corners, positioned to receive interior and exterior finishes. Fasten studs to top and bottom tracks by welding or screwing both flanges to the tracks. Framed wall openings shall include headers and supporting components as shown on the drawings. Headers shall be installed in all openings that are larger than the stud spacing in a wall. In curtain wall construction, provide for vertical movement where studs connect to the structural frame. Provide horizontal bracing in accordance with the design calculations and AISI S100. Bracing shall be not less than the following:

LOAD HEIGHT BRACING

Wind load only Up to 10 feet One row at mid-height

Over 10 feet Rows 5'-0" o.c. maximum

Axial load Up to 10 feet Two rows at 1/3 points

Over 10 feet Rows 3'-4" o.c. maximum

3.3.3 Joists and Trusses

NOT USED

3.3.4 Erection Tolerances

a. Framing members which will be covered by finishes such as wallboard, plaster, or ceramic tile set in a mortar setting bed, shall be within the following limits:

(1) Layout of walls and partitions: 1/4 inch from intended position;

(2) Plates and runners: 1/4 inch in 8 feet from a straight line;

(3) Studs: 1/4 inch in 8 feet out of plumb, not cumulative; and

(4) Face of framing members: 1/4 inch in 8 feet from a true plane.

SECTION 05 40 00 Page 8

b. Framing members which will be covered by ceramic tile set in dry-set mortar, latex-portland cement mortar, or organic adhesive shall be within the following limits:

(1) Layout of walls and partitions: 1/4 inch from intended position;

(2) Plates and runners: 1/8 inch in 8 feet from a straight line;

(3) Studs: 1/8 inch in 8 feet out of plumb, not cumulative; and

(4) Face of framing members: 1/8 inch in 8 feet from a true plane.

-- End of Section --

SECTION 05 40 00 Page 9

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SECTION 05 40 00 Page 10

SECTION 05 50 13

MISCELLANEOUS METAL FABRICATIONS

05/17

PART 1 GENERAL

1.1 REFERENCES

The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.

ALUMINUM ASSOCIATION (AA)

AA DAF45 (2003; Reaffirmed 2009) Designation System for Aluminum Finishes

AMERICAN CONCRETE INSTITUTE (ACI)

ACI 318 (2014; Errata 1-2 2014; Errata 3-5 2015;

Errata 6 2016; Errata 7-9 2017) Building Code Requirements for Structural Concrete (ACI 318-14) and Commentary (ACI 318R-14)

AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)

AISC 303 (2016) Code of Standard Practice for Steel Buildings and Bridges

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

ASME B18.2.1 (2012; Errata 2013) Square and Hex Bolts and Screws (Inch Series)

ASME B18.2.2 (2015) Nuts for General Applications:

Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series)

ASME B18.6.2 (1998; R 2010) Slotted Head Cap Screws, Square Head Set Screws, and Slotted Headless Set Screws: Inch Series

ASME B18.6.3 (2013; R 2017) Machine Screws, Tapping Screws, and Machine Drive Screws (Inch Series)

ASME B18.21.1 (2009; R 2016) Washers: Helical Spring-Lock, Tooth Lock, and Plain Washers (Inch Series)

ASME B18.21.2M (1999; R 2014) Lock Washers (Metric Series)

ASME B18.22M (1981; R 2017) Metric Plain Washers

AMERICAN SOCIETY OF SAFETY PROFESSIONALS (ASSP)

ASSP A10.3 (2013) Safety Requirements for

SECTION 05 50 13 Page 1

Powder-Actuated Fastening Systems American National Standard for Construction and Demolition Operations

AMERICAN WELDING SOCIETY (AWS)

AWS D1.1/D1.1M (2020) Structural Welding Code - Steel

ASTM INTERNATIONAL (ASTM)

ASTM A29/A29M (2016) Standard Specification for General Requirements for Steel Bars, Carbon and Alloy, Hot-Wrought

ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel

ASTM A47/A47M (1999; R 2018; E 2018) Standard Specification for Ferritic Malleable Iron Castings

ASTM A48/A48M (2003; R 2016) Standard Specification for Gray Iron Castings

ASTM A53/A53M (2020) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless

ASTM A108 (2013) Standard Specification for Steel Bar, Carbon and Alloy, Cold-Finished

ASTM A123/A123M (2017) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products

ASTM A153/A153M (2016a) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware

ASTM A307 (2014; E 2017) Standard Specification for Carbon Steel Bolts, Studs, and Threaded Rod 60 000 PSI Tensile Strength

ASTM A467/A467M (2020) Standard Specification for Machine Coil Chain

ASTM A475 (2003; R 2014) Standard Specification for Zinc-Coated Steel Wire Strand

ASTM A500/A500M (2020) Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes

ASTM A653/A653M (2020) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process

SECTION 05 50 13 Page 2

ASTM A780/A780M (2020) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings

ASTM A786/A786M (2015a) Standard Specification for Hot-Rolled Carbon, Low-Alloy, High-Strength Low-Alloy, and Alloy Steel Floor Plates

ASTM A924/A924M (2020) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process

ASTM B26/B26M (2014; E 2015) Standard Specification for Aluminum-Alloy Sand Castings

ASTM B108/B108M (2019) Standard Specification for Aluminum-Alloy Permanent Mold Castings

ASTM B209 (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate

ASTM B209M (2014) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)

ASTM B221 (2014) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes

ASTM B221M (2013) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes (Metric)

ASTM C1513 (2018) Standard Specification for Steel Tapping Screws for Cold-Formed Steel Framing Connections

ASTM D1187/D1187M (1997; E 2011; R 2011) Asphalt-Base Emulsions for Use as Protective Coatings for Metal

ASTM E488/E488M (2015) Standard Test Methods for Strength of Anchors in Concrete and Masonry Elements

ASTM F1554 (2018) Standard Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength

MASTER PAINTERS INSTITUTE (MPI)

MPI 79 (2016) Primer, Alkyd, Anti-Corrosive for Metal

NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)

NAAMM MBG 531 (2017) Metal Bar Grating Manual

NAAMM MBG 532 (2009) Heavy Duty Metal Bar Grating Manual

SECTION 05 50 13 Page 3

SOCIETY FOR PROTECTIVE COATINGS (SSPC)

SSPC SP 3 (1982; E 2004) Power Tool Cleaning

SSPC SP 6/NACE No.3 (2007) Commercial Blast Cleaning

U.S. ARMY CORPS OF ENGINEERS (USACE)

EM 385-1-1 (2014) Safety and Health Requirements Manual

1.2 SUBMITTALS

Government approval is required for submittals with a "G" designation;

submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance with Section 01 33 29.00 06 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:

SD-02 Shop Drawings

Structural Steel Door Frames, Fabrication Drawings; G

Cover Plates and Frames, Installation Drawings; G

Floor Gratings, Installation Drawings; G

Bollards/Pipe Guards; G

Embedded Angles and Plates, Installation Drawings; G

SD-03 Product Data

Corner Guards

Cover Plates and Frames

Structural Steel Door Frames

SD-07 Certificates

Certificates of Compliance

Certified Mill Test Reports for Chemistry and Mechanical Properties

1.3 QUALIFICATION OF WELDERS

Qualify welders in accordance with AWS D1.1/D1.1M. Use procedures, materials, and equipment of the type required for the work.

1.4 DELIVERY, STORAGE, AND PROTECTION

Protect from corrosion, deformation, and other types of damage. Store items in an enclosed area free from contact with soil and weather. Remove and replace damaged items with new items.

SECTION 05 50 13 Page 4

1.5 MISCELLANEOUS REQUIREMENTS

1.5.1 Fabrication Drawings

Submit fabrication drawings showing layout(s), connections to structural system, and anchoring details as specified in AISC 303.

1.5.2 Installation Drawings

Submit templates, erection, and installation drawings indicating thickness, type, grade, class of metal, and dimensions. Show construction details, reinforcement, anchorage, and installation in relation to the building construction.

PART 2 PRODUCTS

2.1 RECYCLED CONTENT

Provide products with recycled content.

2.2 MATERIALS

Provide exposed fastenings of compatible materials (avoid contact of dissimilar metals). Coordinate color and finish with the material to which fastenings are applied.

2.2.1 Structural Carbon Steel

Provide in accordance with ASTM A36/A36M.

2.2.2 Structural Tubing

Provide in accordance with ASTM A500/A500M.

2.2.3 Steel Pipe

Provide in accordance with ASTM A53/A53M, Type E or S, Grade B.

2.2.4 Fittings for Steel Pipe

Provide standard malleable iron fittings in accordance with ASTM A47/A47M.

2.2.5 Gratings

a. Provide gray cast iron in accordance with ASTM A48/A48M, Class 40.

b. Provide metal plank grating, non-slip requirement, steel in accordance with ASTM A653/A653M, Z275 G90.

c. Provide metal bar type grating in accordance with NAAMM MBG 531 and

NAAMM MBG 532.

2.2.6 Floor Plates, Patterned

Provide floor plate in accordance with ASTM A786/A786M. Provide steel plate not less than 14 gage.

SECTION 05 50 13 Page 5

2.2.7 Anchor Bolts

Provide in accordance with ASTM F1554. Where exposed, provide anchor bolts of the same material, color, and finish as the metal to which they are applied.

2.2.7.1 Expansion Anchors

Provide 1/2 in. diameter expansion anchors. Minimum concrete embedment of 4 in. Design values listed are as tested in accordance with ASTM E488/E488M.

a. Provide minimum allowable pullout value of 1,500 lb. Calculate pullout capacity according to ACI 318.

b. Provide minimum allowable shear value of 2,000 lb. Calculate shear capacity according to ACI 318.

2.2.7.2 Lag Screws and Bolts

Provide in accordance with ASME B18.2.1, type and grade best suited for the purpose.

2.2.7.3 Toggle Bolts

Provide in accordance with ASME B18.2.1.

2.2.7.4 Bolts, Nuts, Studs and Rivets

Provide in accordance with ASME B18.2.2 or ASTM A307.

2.2.7.5 Powder Actuated Fasteners

Follow safety provisions in accordance with ASSP A10.3.

2.2.7.6 Screws

Provide in accordance with ASME B18.2.1, ASME B18.6.2, ASME B18.6.3 and

ASTM C1513.

2.2.7.7 Washers

Provide plain washers in accordance with ASME B18.22M, ASME B18.21.1.

Provide beveled washers for American Standard beams and channels, square or rectangular, tapered in thickness, and smooth. Provide lock washers in accordance with ASME B18.21.2M, ASME B18.21.1.

2.2.7.8 Welded Headed Shear Studs

Provide in accordance with ASTM A108 or ASTM A29/A29M-12.

2.2.8 Aluminum Alloy Products

Provide in accordance with ASTM B209M, ASTM B209 for sheet plate, ASTM B221M, ASTM B221M, ASTM B221 for extrusions and ASTM B26/B26M or ASTM B108/B108M for castings. Provide aluminum extrusions at least 1/8 inch thick and aluminum plate or sheet at least 0.050 inch thick.

SECTION 05 50 13 Page 6

2.3 FABRICATION FINISHES

2.3.1 Galvanizing

Hot-dip galvanize items specified to be zinc-coated, after fabrication where practicable.

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