W912QR20R0045Specs-0003.pdf
PDF 1 MB Posted
- Attached to
- Consolidated Mission Complex (CMC), Phase 3 at Warner Robins Air Force Base (AFB), Georgia
- Solicitation number
- W912QR20R0045
About this file
This is a solicitation for the construction of a Consolidated Mission Complex (CMC), Phase 3 located at Warner Robins Air Force Base in Georgia. The project cost is estimated between $25 million to $100 million. Construction includes a HUBZone price evaluation preference and NAICS code 236220 for construction of commercial and institutional buildings with a size determination of $39.5 million. Funds are not presently available and no contract will be awarded until appropriations are made. Offerors must register in the System for Award Management, which combines the Central Contractor Registration, Online Representations and Certifications Application, and the Excluded Parties List System. Technical inquiries should be submitted through Bidder Inquiry in ProjNet. The response due date is not specified.
View the file
Other files
Show all 30
On GovTribe
Work with this file
- Download the original file
- Contacts named in this file
- Similar government files
- Ask GovTribe AI about this file
Text version
CIVIL/OPS/ENVIRONMENTAL BR
ATTN: GLENN W MOON
600 DR M L KING JR PL RM 821
LOUISVILLE KY 40202-2236
AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT
Except as provided herein, all terms and conditions of the document referenced in Item 9A or 10A, as heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print)
30-105-04EXCEPTION TO SF 30
APPROVED BY OIRM 11-84
STANDARD FORM 30 (Rev. 10-83) Prescribed by GSA
FAR (48 CFR) 53.243
See Continuation Page.
1. CONTRACT ID CODE PAGE OF PAGES
1 2
16A. NAME AND TITLE OF CONTRACTING OFFICER (Type or print)
16C. DATE SIGNED
BY
16B. UNITED STATES OF AMERICA15C. DATE SIGNED15B. CONTRACTOR/OFFEROR
(Signature of Contracting Officer)(Signature of person authorized to sign)
8. NAME AND ADDRESS OF CONTRACTOR (No., Street , County, State and Zip Code) X W912QR20R0045
X 9B. DATED (SEE ITEM 11)
09-Sep-2020
10B. DATED (SEE ITEM 13)
9A. AMENDMENT OF SOLICITATION NO.
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
X The above numbered solicitation is amended as set forth in Item 14. The hour and date specified for receipt of Offer is extended, X is not extended.
Offer must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended by one of the following methods:
(a) By completing Items 8 and 15, and returning 1 copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted;
or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN
REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (If required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS.
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority) THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE
CONTRACT ORDER NO. IN ITEM 10A.
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT THE ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO THE AUTHORITY OF FAR 43.103(B).
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible.)
10A. MOD. OF CONTRACT/ORDER NO.
2. AMENDMENT/MODIFICATION NO.
5. PROJECT NO.(If applicable)
6. ISSUED BY
3. EFFECTIVE DATE
30-Oct-2020
CODE
U. S. ARMY ENGINEER DISTRICT, LOUISVILLE
600 DR. MARTIN LUTHER KING, JR. PLACE
ROOM 821
LOUISVILLE KY 40202-2239
W912QR 7. ADMINISTERED BY (If other than item 6)
4. REQUISITION/PURCHASE REQ. NO.
CODE 964860
FACILITY CODECODE
EMAIL:TEL:
W912QR20R0045-0003
W912QR20R0045
SECTION SF 30 BLOCK 14 CONTINUATION PAGE
SUMMARY OF CHANGES
SECTION SF 30 - BLOCK 14 CONTINUATION PAGE (SF 30)
The following have been added by full text:
SUMMARY OF CHANGES AMEND 0003
Solicitation W912QR20R0045 for Construction of a Consolidated Mission Complex (CMC), Phase 3 located at Warner Robins Air Force Base (AFB), Georgia is hereby modified as follows:
1. Offerors must acknowledge all amendments.
2. The due date and time for submission remains 10 November 2020 at 10:00 AM Eastern Time.
3. The following PLAN SHEETS have been replaced:
CS111 – SITE PLAN – AREA 1 – OPTIONS 1 & 2
CU101 – UTILITY PLAN – AREA 1
CU102 – UTILITY PLAN – AREA 2
CU500 – UTILITY DETAILS
S-304 – CONCRETE SECTIONS
S-404 – ENLARGED PLANS
IN108 – PARTIAL FINISH AND SIGNAGE PLAN – LEVEL 1 – OPTION 2
IN113 – PARTIAL FINISH SIGNAGE PLAN – LEVEL 2 – AREA E
4. The following SPECIFICATION SECTIONS have been replaced:
07 42 63 – FABRICATED WALL PANEL ASSEMBLIES
09 30 10 – CERAMIC AND QUARRY TILING
5. All other information remains the same.
(End of Summary of Changes)
479708 AFRC Consolidated Mission Complex, Phase 3 Robins Air Force Base, Georgia
SECTION 07 42 63
FABRICATED WALL PANEL ASSEMBLIES
05/11
Amendment 0003
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)
AAMA 501.1 (2017) Standard Test Method for Water Penetration of Windows, Curtain Walls and Doors Using Dynamic Pressure
AMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)
AISC 341 (2016) Seismic Provisions for Structural Steel Buildings
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISI S100 (2012) North American Specification for the Design of Cold-Formed Steel Structural Members
AISI SG03-3 (2002; Suppl 2001-2004; R 2008) Cold-Formed Steel Design Manual Set
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2017) Minimum Design Loads for Buildings and Other Structures
AMERICAN WELDING SOCIETY (AWS)
AWS A5.1/A5.1M (2012) Specification for Carbon Steel Electrodes for Shielded Metal Arc Welding
AWS D1.1/D1.1M (2015; Errata 1 2015; Errata 2 2016) Structural Welding Code - Steel
AWS D1.2/D1.2M (2014) Structural Welding Code - Aluminum
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2016) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable
ASTM A123/A123M (2017) Standard Specification for Zinc
SECTION 07 42 63 Page 1 Amendment 0003
(Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A36/A36M (2014) Standard Specification for Carbon Structural Steel
ASTM A606/A606M (2008) Standard Specification for Steel Sheet and Strip, High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, with Improved Atmospheric Corrosion Resistance
ASTM A653/A653M (2019) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A755/A755M (2018) Standard Specification for Steel Sheet, Metallic Coated by the Hot-Dip Process and Prepainted by the Coil-Coating Process for Exterior Exposed Building Products
ASTM A780/A780M (2009; R 2015) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A924/A924M (2018) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM B117 (2016) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM C273/C273M (2019) Standard Test Method for Shear Properties of Sandwich Core Materials
ASTM C920 (2018) Standard Specification for Elastomeric Joint Sealants
ASTM D1308 (2013) Effect of Household Chemicals on Clear and Pigmented Organic Finishes
ASTM D2244 (2016) Standard Practice for Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates
ASTM D2247 (2015) Testing Water Resistance of Coatings in 100% Relative Humidity
ASTM D2794 (1993; R 2019) Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)
ASTM D3363 (2005; E 2011; R 2011; E 2012) Film Hardness by Pencil Test
ASTM D4214 (2007; R 2015) Standard Test Method for Evaluating the Degree of Chalking of
SECTION 07 42 63 Page 2
Exterior Paint Films
ASTM D522/D522M (2014) Mandrel Bend Test of Attached Organic Coatings
ASTM D523 (2014; R 2018) Standard Test Method for Specular Gloss
ASTM D714 (2002; R 2017) Standard Test Method for Evaluating Degree of Blistering of Paints
ASTM D822 (2013) Filtered Open-Flame Carbon-Arc Exposures of Paint and Related Coatings
ASTM D968 (2017) Standard Test Methods for Abrasion Resistance of Organic Coatings by Falling Abrasive
ASTM E1592 (2005; R 2012) Structural Performance of Sheet Metal Roof and Siding Systems by Uniform Static Air Pressure Difference
ASTM E283 (2004; R 2012) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM E331 (2000; R 2016) Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E84 (2018a) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM G152 (2013) Operating Open Flame Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
ASTM G153 (2013) Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
METAL BUILDING MANUFACTURERS ASSOCIATION (MBMA)
MBMA MBSM (2012) Metal Building Systems Manual
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM AMP 500 (2006) Metal Finishes Manual
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition
SECTION 07 42 63 Page 3
UNDERWRITERS LABORATORIES (UL)
UL 580 (2006; Reprint Mar 2019) UL Standard for Safety Tests for Uplift Resistance of Roof Assemblies
UL Bld Mat Dir (updated continuously online) Building Materials Directory
1.2 DEFINITIONS
Fabricated Wall Panel Assembly: Metal wall and liner panels, attachment system components, miscellaneous metal framing, thermal insulation, and accessories shop fabricated or field assembled for a complete weather-tight wall system.
Amendment 0003***************************************************************
1.3 DESCRIPTION OF FABRICATED WALL PANEL ASSEMBLY SYSTEM
Factory-foamed horizontal wall panel systems consisting of exterior metal sheet with interior metal liner panel, bonded to factory foamed-in-place core in thermally-separated profile, with factory sealed tongue -and-groove and rainscreen-design pressure-equalized-chamber horizontal joint, and attached to supports using concealed fasteners.
***************************************************************Amendment 0003
1.3.1 Metal Wall Panel General Performance
Comply with performance requirements, conforming to AISI S100 , without failure due to defective manufacture, fabrication, installation, or other defects in construction. Wall panels and accessory components must conform to the following standards:
ASTM A1008/A1008M
ASTM A123/A123M
ASTM A36/A36M
ASTM A653/A653M
ASTM A606/A606M
ASTM A755/A755M for metallic coated steel sheet for exterior coil pre-painted applications.
ASTM A780/A780M for repair of damage or uncoated areas of hot-dipped galvanized coating.
ASTM A924/A924M for metallic coated steel sheet
ASTM C273/C273M
ASTM D522/D522M for applied coatings UL Bld Mat Dir
1.3.2 Structural Performance
Maximum calculated fiber stress must not exceed the allowable value in the AISI or AA manuals; a one third overstress for wind is allowed.
Midspan deflection under maximum design loads is limited to L/180.
Contract drawings show the design wind loads and the extent and general assembly details of the metal siding. Contractor must provide design for members and connections not shown on the drawings. Siding panels and accessories must be the products of the same manufacturer.
SECTION 07 42 63 Page 4
Provide metal wall panel assemblies complying with the load and stress requirements in accordance with ASTM E1592. Wind Load force due to wind action governs the design for panels.
Wall systems and attachments are to resist the wind loads as determined by UL 580 and ASCE 7 in the geographic area where the construction will take place, in pounds per square foot. Submit five copies of wind load tests and seismic tests to the Contracting Officer.
Provide metal wall panel assembly for seismic conditions complying with the applicable requirements of AISC 341 .
1.3.3 Air Infiltration
Air leakage must conform to the limits through the wall assembly area when tested according to ASTM E283.
1.3.4 Water Penetration Under Static Pressure
No water penetration when tested according to ASTM E331.
1.3.5 Water Penetration Under Dynamic Pressure
No evidence of water leakage when tested according to AAMA 501.1 .
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Qualification of Manufacturer Qualification of Installer Qualifications for Welding Work
SD-02 Shop Drawings
Fabrication and Installation drawings; G, AE for the following items are to indicate completely dimensioned structural frame and erection layouts, openings in the wall, special framing details, and construction details at corners, building intersections and f all required trim and extrustions required for complete installation include spacing, sizing and material types of fastneres and connections to be used in the completed assembly.
Wall Panel Assemblies; G, AE Flashing and Accessories; G Anchorage Systems; G, AE Closure Materials, including metal closure strips
SD-03 Product Data
Certification
Submit Manufacturer's data indicating percentage of recycle
SECTION 07 42 63 Page 5 material in wall panels to verify sustainable acquisition compliance.
Submit Manufacturer's catalog data for the following items:
Factory Color Finish; G Wall Panel Assemblies Sub-girts and Formed Shapes Closure Materials Insulation Pressure Sensitive Tape Sealants and Caulking Galvanizing Repair Paint Enamel Repair Paint Accessories
SD-04 Samples
Submit as required each of the following samples:
Wall Panel Assemblies, 12 inches long by actual panel width Fasteners Metal Closure Strips, 10 inches long of each type Insulation, approximately 8 by 11 inches
Submit manufacturer's color charts and chips, approximately 4 by 4 inches, showing full range of colors, textures and patterns available for wall panels with factory applied finishes.
SD-05 Design Data
Calculations Wind design analysis; G, AE
SD-06 Test Reports
Submit test reports for the following in accordance with the referenced articles in this section.
Leakage Tests; G Wind load tests; G seismic tests; G
Coatings and base metals of metal wall type of test as specified in paragraphs entitled, "Steel Sheet Materials," and in various referenced standards in this section.
Factory Color Finish Performance Requirements
SD-07 Certificates
Submit certificates for the following items showing conformance with referenced standards contained in this section:
Fasteners Galvanizing Repair Paint Enamel Repair Paint
Provide evidence that products used within this specification
SECTION 07 42 63 Page 6 are manufactured in the United States.
Qualification of Manufacturer
Certify that the manufacturer of the metal wall panel system meets requirements specified under paragraph entitled "Qualification of Manufacturer."
Qualification of Installer
Certify that the applicator meets requirements specified under paragraph entitled "Qualification of Installation Contractor."
Submit the wall system assembly wind load listings.
SD-08 Manufacturer's Instructions
Installation of Wall panels
Include detailed application instructions and standard manufacturer drawings altered as required by these specifications.
Explicitly identify in writing, differences between manufacturer's instructions and the specified requirements.
SD-11 Closeout Submittals
Warranty Instructions To:
Government and/or Contractor Personnel Include copies of Material Safety Data Sheets for maintenance/repair materials.
Submit 20 year "No-Dollar-Limit" warranty for labor and materials.
1.5 QUALITY ASSURANCE
1.5.1 Pre-Installation Conference
After submittals are received and approved but before wall panel and insulation work, including associated work, is performed, the Contracting Officer will hold a pre-siding conference to review the following:
a. The drawings, including Fabrication and Installation drawings,showing complete Wall Panel Assemblies, and specifications.
Include details for the following for review:
flashing and accessories anchorage systems manufacturer's catalog data Factory Color Finish
Submit manufacturer's color charts and chips, approximately 4 by 4 inches, showing full range of colors, textures and patterns available for wall panels with factory applied finishes.
Sub-girts and Formed Shapes Closure Materials, including metal closure strips Insulation Pressure Sensitive Tape
SECTION 07 42 63 Page 7
Accessories Fasteners
b. Finalize construction schedule and verify availability of materials, Installer's personnel, equipment, and facilities needed to make progress and avoid delays.
c. Methods and procedures related to metal wall panel installation, including manufacturer's written instructions for Installation of Wall panels, and verification of wall system assembly wind load listings.
d. Support conditions for compliance with requirements, including alignment between and attachment to structural members. Provide details of wind design analysis including wind speed, exposure category, co-efficient, importance factor, designates type of facility, negative pressures for each zone, methods and requirements of attachment. Wind design analysis to include wall plan delineating dimensions and attachment patterns for each zone. Wind design analysis to be prepared and sealed by Licensed Project Engineer in the geographic area where the construction will take place.
e. Flashing, special siding details, wall penetrations, openings, and condition of other construction that will affect metal wall panels.
f. Governing regulations and requirements for insurance, certificates, tests and inspections if applicable. Include certification for sustainable acquisition and wall system assembly wind load. Safety plan review must include applicable Material Safety Data Sheets.
g. Temporary protection requirements for metal wall panel assembly during and after installation.
h. Wall panel observation and repair procedures after metal wall panel installation. Include review of sample Galvanizing Repair Paint and Enamel Repair Paint.
i. Sample 20 year "No-Dollar-Limit" warranty.
1.5.2 Manufacturer's Technical Representative
The representative must have authorization from manufacturer to approve field changes and be thoroughly familiar with the products and installations in the geographical area where construction will take place.
1.5.3 Qualification of Manufacturer
Metal wall panel system manufacturer must have:
a. A minimum of five (5) years experience in manufacturing metal wall system and accessory products.
b. Provide engineering services by an authorized engineer; currently licensed in the geographical area where construction will take place, having a minimum of four (4) years experience as an engineer knowledgeable in wind load design analysis, protocols and procedures for the MBMA MBSM; ASCE 7, and ASTM E1592.
c. Provide certified engineering calculations using the products submitted for:
SECTION 07 42 63 Page 8
Wind load requirements in accordance with FM Wind Design Guide and
ASCE 7.
1.5.4 Qualification of Installer
The installation contractor must be approved and certified by the wall panel manufacturer prior to beginning the installation of the metal wall system.
1.5.4.1 Qualifications for Welding Work
Welding procedures must conform to AWS A5.1/A5.1M , AWS D1.1/D1.1M for steel or AWS D1.2/D1.2M for aluminum.
1.5.5 Single Source
Obtain each type of metal wall and liner panels, clips, closures and other accessories from the standard products of the single source from a single manufacturer to operate as a complete system for the intended use.
1.5.6 Surface-Burning Characteristics
Provide metal wall panels having insulation core material with the following surface-burning characteristics as determined by testing identical products according to ASTM E84 by a qualified testing agency.
Identify products with appropriate markings of applicable testing agency.
a. Flame-Spread Index: 25 or less.
b. Smoke-Developed Index: 450 or less.
1.5.7 Fabrication
Fabricate and finish metal wall panels and accessories at the factory to greatest extent possible, by manufacturer's standard procedures and processes and as necessary to fulfill indicated performance requirements.
Comply with indicated profiles and with dimensional and structural requirements.
Provide panel profile, including major ribs and intermediate stiffening ribs, if any, for full length of panel.
Fabricate metal wall panel side laps with factory-installed captive gaskets or separator strips that provide a tight seal and prevent metal-to-metal contact, in a manner that will seal weather-tight and minimize noise from movements within panel assembly.
1.5.7.1 Sheet Metal Accessories
Fabricate flashing and trim to comply with recommendations in SMACNA 1793 that apply to the design, dimensions, metal, and other characteristics of item indicated:
a. Form exposed sheet metal accessories that are without excessive oil canning, buckling, and tool marks and that are true to line and levels indicated, with exposed edges folded back to form hems.
b. End Seams: Fabricate nonmoving seams with flat-lock seams. Form
SECTION 07 42 63 Page 9 seams and seal with epoxy seam sealer. Rivet joints for additional strength.
c. Sealed Joints: Form non-expansion but movable joints in metal to accommodate elastomeric sealant to comply with SMACNA standards.
d. Conceal fasteners and expansion provisions where possible. Exposed fasteners are not allowed on faces of accessories exposed to view.
e. Fabricate cleats and attachment devices of size and metal thickness recommended by SMACNA or by metal wall panel manufacturer for application, but not less than thickness of metal being secured.
1.5.8 Finishes
Comply with NAAMM AMP 500 for recommendations for applying and designating finishes.
Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations in appearance of adjoining components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.
1.5.9 Sustainable Design Certification
Product shall be third party certified in accordance with ULE Greenguard Gold. Certification shall be performed annually and shall be current.
1.6 DELIVERY, HANDLING, AND STORAGE
Deliver and package components, sheets, metal wall panels, and other manufactured items so as not to be damaged or deformed and protected during transportation and handling.
Unload, store, and erect metal wall panels in a manner to prevent bending, warping, twisting, and surface damage.
Stack and store metal wall panels horizontally on platforms or pallets, covered with suitable weather-tight and ventilated covering to ensure dryness, with positive slope for drainage of water. Do not store metal wall panels in contact with other materials that might cause staining, denting, or other surface damage.
Retain strippable protective covering on metal wall panel for period of metal wall panel installation.
Protect foam-plastic insulation as follows:
a. Do not expose to sunlight, except to extent necessary for period of installation and concealment.
b. Protect against ignition at all times. Do not deliver foam-plastic insulation materials to Project site before installation time.
Complete installation and concealment of plastic materials as rapidly as possible in each area of construction.
SECTION 07 42 63 Page 10
1.7 PROJECT CONDITIONS
Weather Limitations: Proceed with installation preparation only when existing and forecasted weather conditions permit Work to proceed without water entering into existing walling system or building.
Field Measurements: Verify locations of wall framing and opening dimensions by field measurements before metal wall panel fabrication and indicate measurements on Shop Drawings.
1.8 WARRANTY
Furnish manufacturer's no-dollar-limit warranty for the metal wall panel system. The warranty period is to be no less than twenty (20) years from the date of Government acceptance of the work. The warranty is to be issued directly to the Government. The warranty is to provide that if within the warranty period the metal wall panel system shows evidence of corrosion, perforation, rupture or excess weathering due to deterioration of the wall panel system resulting from defective materials and correction of the defective workmanship is to be the responsibility of the metal wall panel system manufacturer. Repairs that become necessary because of defective materials and workmanship while metal wall panel system is under warranty are to be performed within 24 hours after notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within 24 hours of notification will constitute grounds for having emergency repairs performed by others and not void the warranty.
PART 2 PRODUCTS
2.1 PANEL MATERIALS
2.1.1 Steel Sheet
Roll-form steel wall panels. Material must be plumb and true, and within the tolerances listed:
a. Galvanized Steel Sheet conforming to ASTM A653/A653M and AISI SG03-3 .
b. Individual panels to have continuous length to cover the entire length of any unbroken wall area with no joints or seams and formed without warping, waviness, or ripples that are not part of the panel profile and free of damage to the finish coating system.
c. Provide panels with thermal expansion and contraction consistent with the type of system specified.
2.1.2 Horizontal Oriented Foam-Insulation Core Wall Panel Type A
Provide factory-formed steel wall panel assembly fabricated from two sheets of metal with modified polyisocyanurate foam insulation core foamed-in-place during fabrication with joints between panels designed to form weather-tight seals. Include accessories required for weather-tight installation.
a. Substrate and Core: Standard 22/26 gage G-90 galvanized steel face and liner with polyisocyanurate foam-insulated core.
b. Joinery: Horizontal oriented panel; rainscreen, pressure-equalized and drainable joinery, 1/2 inch nominal joint.
SECTION 07 42 63 Page 11
e. Panel Length: As indicated on drawings.
f. Panel Thickness: 2-1/2 inches with 1/2 inch non drainable joint.
g. R Value: 2 inch panel R value 13.
2.1.4 Finish
All panels are to receive a factory-applied Kynar 500/Hylar 5000 finish consisting of a baked-on top-coat with a manufacturer's recommended prime coat conforming to the following:
a. Metal Preparation: All metal is to have the surfaces carefully prepared for painting on a continuous process coil coating line by alkali cleaning, hot water rinsing, application of chemical conversion coating, cold water rinsing, sealing with acid rinse, and thorough drying.
SECTION 07 42 63 Page 12 Amendment 0003
***************************************************************Amendment 0003
c. Surface Finish
(1) Exterior: Corrugated.
(2) Interior: Smooth planked.
d. Panel Width: 12 inches.
Amendment 0003***************************************************************
e. Panel Length: As indicated on drawings.
f. Panel Thickness: 2-1/2 inches with 1/2 inch non drainable joint.
g. R Value: 2 inch panel with 1/2 inch reveal R value 14.
2.1.3 Horizontal Oriented Foam-Insulation Core Wall Panel Type B
Provide factory-formed steel wall panel assembly fabricated from two sheets of metal with modified polyisocyanurate foam insulation core foamed-in-place during fabrication with joints between panels designed to form weather-tight seals. Include accessories required for weather-tight installation.
a. Substrate and Core: Standard 22/26 gage G-90 galvanized steel face and liner with polyisocyanurate foam-insulated core.
b. Joinery: Horizontal oriented panel; rainscreen, pressure-equalized and drainable joinery, 1/2 inch nominal joint.
c. Surface Finish
(1) Exterior: Smooth planked.
(2) Interior: Smooth planked.
d. Panel Width: 36 inches.
Corrugated.
12 inches.
b. Prime Coating: A base coat of epoxy paint, specifically formulated to interact with the top-coat, is to be applied to the prepared surfaces by roll coating to a dry film thickness of 0.20 plus 0.05 mils. This prime coat must be oven cured prior to application of finish coat.
c. Exterior Finish Coating: Apply the finish coating over the primer by roll coating to dry film thickness of 0.80 plus 5 mils (3.80 plus 0.50 mils for Vinyl Plastisol) for a total dry film thickness of 1.00 plus
0.10 mils (4.00 plus 0.10 mils for Vinyl Plastisol). This finish coat must be oven-cured.
d. Interior Finish Coating: Apply a wash-coat on the reverse side over the primer by roll coating to a dry film thickness of 0.30 plus 0.05 mils for a total dry film thickness of 0.50 plus 0.10 mils. The wash-coat must be oven-cured.
e. Color: The exterior finish chosen from the manufacturer's standard color chart.
f. Physical Properties: Coating must conform to the industry and manufacturer's standard performance criteria as listed by the following certified test reports:
Chalking: ASTM D4214
Color Change and Conformity: ASTM D2244
Weatherometer: ASTM G152, ASTM G153 and ASTM D822
Humidity: ASTM D2247 and ASTM D714
Salt Spray: ASTM B117
Chemical Pollution: ASTM D1308
Gloss at 60: ASTM D523
Pencil Hardness: ASTM D3363
Reverse Impact: ASTM D2794
Flexibility: ASTM D522/D522M
Abrasion: ASTM D968
Flame Spread: ASTM E84
2.2 MISCELLANEOUS METAL FRAMING
2.2.1 General
Cold-formed metallic-coated steel sheet conforming to ASTM A653/A653M and specified in Division 05 Section 05 40 00 "Cold-Formed Metal Framing" unless otherwise indicated.
SECTION 07 42 63 Page 13
2.2.2 Fasteners for Miscellaneous Metal Framing
Type, material, corrosion resistance, size and sufficient length to penetrate the supporting member a minimum of 1 inch with other properties required to fasten miscellaneous metal framing members to substrates in accordance with the wall panel manufacturer's and ASCE 7 requirements.
2.3 FASTENERS
2.3.1 General
Type, material, corrosion resistance, size and sufficient length to penetrate the supporting member a minimum of 1 inch with other properties required to fasten miscellaneous metal framing members to substrates in accordance with the wall panel manufacturer's and ASCE 7 requirements.
2.3.2 Screws
Screws to be corrosion resistant coated steel, aluminum and/or stainless steel being the type and size recommended by the manufacturer to meet the performance requirements.
2.3.3 Rivets
Rivets to be closed-end type, corrosion resistant coated steel, aluminum or stainless steel where watertight connections are required.
2.4 ACCESSORIES
2.4.1 General
All accessories to be compatible with the metal wall panels. Sheet metal flashing, trim, metal closure strips, caps and similar metal accessories must not be less than the minimum thickness specified for the wall panels.
Exposed metal accessories/finishes to match the panels furnished, except as otherwise indicated.
2.4.2 Joint Sealants
2.4.2.1 Sealants and Caulking
Sealants are to be an approved gun type for use in hand- or air-pressure caulking guns at temperatures above 40 degrees F (or frost-free application at temperatures above 10 degrees F) with minimum solid content of 85 percent of the total volume. Sealant is to dry with a tough, durable surface skin which permits it to remain soft and pliable underneath, providing a weather-tight joint. No migratory staining is permitted on painted or unpainted metal.
Prime all joints to receive sealants with a compatible one-component or two-component primer as recommended by the wall panel manufacturer.
2.4.2.2 Shop-Applied
Sealant for shop-applied caulking must be an approved gun grade, non-sag one component polysulfide or silicone conforming to ASTM C920, Type II, and with a curing time to ensure the sealant's plasticity at the time of field erection.
SECTION 07 42 63 Page 14
2.4.2.3 Field-Applied
Sealant for field-applied caulking must be an approved gun grade, non-sag one component polysulfide or two-component polyurethane with an initial maximum Shore A durometer hardness of 25, and conforming to ASTM C920, Type II. Color to match panel colors.
2.4.2.4 Tape Sealant
Pressure sensitive, 100 percent solid with a release paper backing;
permanently elastic, non-sagging, non-toxic and non-staining as approved by the wall panel manufacturer.
2.5 SHEET METAL FLASHING AND TRIM
2.5.1 Fabrication
Shop fabricate sheet metal flashing and trim where practicable to comply with recommendations in SMACNA 1793 that apply to design, dimensions, metal, and other characteristics of item indicated. Obtain field measurements for accurate fit before shop fabrication.
Fabricate sheet metal flashing and trim without excessive oil canning, buckling, and tool marks and true to line and levels indicated, with exposed edges folded back to form hems.
2.6 REPAIR OF FINISH PROTECTION
Repair paint for color finish enameled wall panel must be compatible paint of the same formula and color as the specified finish furnished by the wall panel manufacturer.
PART 3 EXECUTION
3.1 EXAMINATION
a. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances, metal wall panel supports, and other conditions affecting performance of the Work.
b. Examine primary and secondary wall framing to verify that angles, channels, and other structural panel support members and anchorages have been installed within alignment tolerances required by metal wall panel manufacturer, UL, ASTM, ASCE 7 and as required for the geographical area where construction will take place.
c. Examine solid wall sheathing to verify that sheathing joints are supported by framing or blocking and that installation is within flatness tolerances required by metal wall panel manufacturer.
d. Examine roughing-in for components and systems penetrating metal wall panels to verify actual locations of penetrations relative to seam locations of metal wall panels before metal wall panel installation.
e. Submit to the Contracting Officer a written report, endorsed by Installer, listing conditions detrimental to performance of the Work.
f. Proceed with installation only after unsatisfactory conditions have been corrected.
SECTION 07 42 63 Page 15
3.2 PREPARATION
3.2.1 Miscellaneous Framing
Install sub-purlins, girts, angles, furring, and other miscellaneous wall panel support members and anchorage according to metal wall panel manufacturer's written instructions.
3.3 WALL PANEL INSTALLATION
Provide metal wall panels of full length from sill to eave as indicated, unless otherwise indicated or restricted by shipping limitations. Anchor metal wall panels and other components of the Work securely in place, with provisions for thermal and structural movement in accordance with MBMA Metal Building Systems Manual.
a. Steel Wall Panels: Use stainless-steel fasteners for exterior surfaces and galvanized steel fasteners for interior surfaces.
b. Anchor Clips: Anchor metal wall panels and other components of the Work securely in place, using manufacturer's approved fasteners according to manufacturer's written instructions.
c. Metal Protection: Where dissimilar metals will contact each other or corrosive substrates, protect against galvanic action by painting contact surfaces with bituminous coating, by applying rubberized-asphalt underlayment to each contact surface, or by other permanent separation as recommended by metal wall panel manufacturer.
d. Joint Sealers: Install gaskets, joint fillers, and sealants where indicated and where required for weatherproof performance of metal wall panel assemblies. Provide types of gaskets, fillers, and sealants indicated or, if not indicated, types recommended by metal wall panel manufacturer.
Erect wall panel system in accordance with the approved erection drawings, the printed instructions and safety precautions of the manufacturer.
Work is to allow for thermal movement of the wall panel, movement of the building structure, and to provide permanent freedom from noise due to wind pressure.
Field cutting metal wall panels by torch is not permitted.
3.4 FASTENER INSTALLATION
Anchor metal wall panels and other components of the Work securely in place, using manufacturer's approved fasteners according to manufacturer's written instructions.
3.5 FLASHING, TRIM AND CLOSURE INSTALLATION
3.5.1 General Requirements
Comply with performance requirements, manufacturer's written installation instructions, and SMACNA 1793. Provide concealed fasteners where possible, and set units true to line and level as indicated. Install work with laps, joints, and seams that will be permanently watertight and
SECTION 07 42 63 Page 16 weather resistant.
Sheet metalwork is to be accomplished to form weather-tight construction without waves, warps, buckles, fastening stresses or distortion, and allow for expansion and contraction. Cutting, fitting, drilling, and other operations in connection with sheet metal required to accommodate the work of other trades is to be performed by sheet metal mechanics.
3.5.2 Metal Flashing
Exposed metal flashing is to be installed at building corners, sills and eaves, junctions between metal siding and walling.
Exposed metal flashing is to be the same material, color, and finish as the specified metal wall panel.
Flashing is to be fastened at not more than 8 inches on center, except where flashing are held in place by the same screws that secure covering sheets.
Flashing is to be furnished in at least 8 foot lengths. Exposed flashing is to have 1 inch locked and blind-soldered end joints, and expansion joints at intervals of not more than 16 feet.
Exposed flashing and flashing subject to rain penetration to be bedded in the specified joint sealant.
Flashing which is in contact with dissimilar metals to be isolated by means of the specified asphalt mastic material to prevent electrolytic deterioration.
Drips to be formed to the profile indicated, with the edge folded back 1/2 inch to form a reinforced drip edge.
3.5.3 Closures
Install mastic closure strips at intersection of the wall with metal walling; top and bottom of metal siding; heads of wall openings; and in other required locations.
3.6 WORKMANSHIP
Make lines, arises, and angles sharp and true. Free exposed surfaces from visible wave, warp, buckle, and tool marks. Fold back exposed edges neatly to form a 1/2 inch hem on the concealed side. Make sheet metal exposed to the weather watertight with provisions for expansion and contraction.
Make surfaces to receive sheet metal plumb and true, clean, even, smooth, dry, and free of defects and projections which might affect the application. For installation of items not shown in detail or not covered by specifications conform to the applicable requirements of SMACNA 1793.
Provide sheet metal flashing in the angles formed where roof decks abut walls, curbs, ventilators, pipes, or other vertical surfaces and wherever indicated and necessary to make the work watertight.
SECTION 07 42 63 Page 17
3.7 ACCEPTANCE PROVISIONS
3.7.1 Erection Tolerances
Erect metal wall panels straight and true with plumb vertical lines correctly lapped and secured in accordance with the manufacturer's written instructions. Horizontal lines must not vary more than 1/8 inch in 40 feet.
3.7.2 Leakage Tests
Finished application of metal wall panels are to be subject to inspection and test for leakage by the Contracting Officer. Inspection and tests will be conducted without cost to the Government.
Inspection and testing is to be made promptly after erection to permit correction of defects and the removal and replacement of defective materials.
3.7.3 Repairs to Finish
Scratches, abrasions, and minor surface defects of finish may be repaired with the specified repair materials. Finished repaired surfaces must be uniform and free from variations of color and surface texture.
Repaired metal surfaces that are not acceptable to the project requirements are to be immediately removed and replaced with new material.
3.7.4 Paint-Finish Metal Siding
Paint-finish metal siding will be tested for color stability by the Contracting Officer during the manufacturer's specified guarantee period.
Panels that indicate color changes, fading, or surface degradation, determined by visual examination, must be removed and replaced with new panels at no expense to the Government.
New panels will be subject to the specified tests for an additional year from the date of their installation.
3.8 CLEAN-UP AND DISPOSAL
Clean all exposed sheet metal work at completion of installation. Remove metal shavings, filings, nails, bolts, and wires from work area. Remove grease and oil films, excess sealants, handling marks, contamination from steel wool, fittings and drilling debris and scrub the work clean.
Exposed metal surfaces to be free of dents, creases, waves, scratch marks, solder or weld marks, and damage to the finish coating.
Collect and place scrap/waste materials in containers. Promptly dispose of demolished materials. Do not allow demolished materials to accumulate on-site; transport demolished materials from government property and legally dispose of them.
-- End of Section --
SECTION 07 42 63 Page 18
SECTION 09 30 10
CERAMIC AND QUARRY TILING
08/17
Amendment 0003
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)
ANSI A118.10 (1993) Load Bearing, Bonded, Waterproof Membranes for Thin-Set Ceramic Tile and Dimension Stone Installations
ANSI A118.12 (2000) Specification for Crack Isolation Membranes for Thin-Set Ceramic Tile and Dimension Stone Installations
ANSI A136.1 (2008 Reaffirmed 2013) American National Standard Specifications for Organic Adhesives for Installation of Ceramic Tile
ANSI A137.1 (2012) American National Standards Specifications for Ceramic Tile
ASTM INTERNATIONAL (ASTM)
ASTM A1064/A1064M (2017) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain and Deformed, for Concrete
ASTM C1027 (2009; R 2017) Standard Test Method for Determining Visible Abrasion Resistance of Glazed Ceramic Tile
ASTM C1178/C1178M (2013) Standard Specification for Glass Mat Water-Resistant Gypsum Backing Panel
ASTM C144 (2018) Standard Specification for Aggregate for Masonry Mortar
ASTM C150/C150M (2018) Standard Specification for Portland Cement
ASTM C206 (2014) Standard Specification for Finishing Hydrated Lime
ASTM C207 (2018) Standard Specification for Hydrated Lime for Masonry Purposes
SECTION 09 30 10 Page 1
ASTM C33/C33M (2018) Standard Specification for Concrete Aggregates
ASTM C373 (2018) Standard Test Methods for Determination of Water Absorption and Associated Properties by Vacuum Method for Pressed Ceramic Tiles and Glass Tiles and Boil Method for Extruded Ceramic Tiles and Non-tile Fired Ceramic Whiteware Products
ASTM C648 (2004; R 2009) Breaking Strength of Ceramic Tile
ASTM D2103 (2015) Standard Specification for Polyethylene Film and Sheeting
SOUTH COAST AIR QUALITY MANAGEMENT DISTRICT (SCAQMD)
SCAQMD Rule 1168 (2017) Adhesive and Sealant Applications
TILE COUNCIL OF NORTH AMERICA (TCNA)
TCNA Hdbk (2017) Handbook for Ceramic, Glass, and Stone Tile Installation
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability eNotebook, in conformance to Section 01 33 29.00 06 SUSTAINABILITY REPORTING. Submit the following in accordance with Section 01 33 00.00 06 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Detail Drawings
SD-03 Product Data
Porcelain Tile
Quarry Tile
Mosaic Tile
Setting-Bed
Mortar, Grout, and Adhesive
SD-04 Samples
Tile; G
Accessories; G
Transition Strips; G
SECTION 09 30 10 Page 2
Grout; G
SD-08 Manufacturer's Instructions
Maintenance Instructions
SD-10 Operation and Maintenance Data
Installation
SD-11 Closeout Submittals
Recycled Content for Porcelain Tile; S
Recycled Content for Quarry Tile; S
Recycled Content for Mosaic Tile; S
1.3 QUALITY ASSURANCE
Provide installers having a minimum of two years experience with a company specializing in performing the type of work described. Each type and color of tile to be provided from a single source. Each type and color of mortar, adhesive, and grout to be provided from the same source.
1.4 DELIVERY, STORAGE, AND HANDLING
Ship tiles in sealed packages and clearly marked with the grade, type of tile, producer identification, and country of origin. Deliver materials to the project site in manufacturer's original unopened containers with seals unbroken and labels and hallmarks intact. Protect materials from weather, and store them under cover in accordance with manufacturer's printed instructions.
1.5 ENVIRONMENTAL REQUIREMENTS
Do not perform ceramic tile work unless the substrate and ambient temperature is at least 50 degrees F and rising. Maintain temperature above 50 degrees F while the work is being performed and for at least 7 days after completion of the work. When temporary heaters are used, ventilate the area to the outside to avoid carbon dioxide damage to new tilework.
1.6 WARRANTY
Provide manufacturer's standard performance guarantees or warranties that extend beyond a 1-year period.
1.7 EXTRA MATERIALS
Supply an extra 2 percent of each type tile used in clean and marked cartons.
PART 2 PRODUCTS
2.1 TILE
Provide tiles that comply with ANSI A137.1 and are standard grade tiles.
Provide a minimum breaking strength of 500 lbs. in accordance with
SECTION 09 30 10 Page 3
ASTM C648. Provide floor tiles with a wet dynamic coefficient of friction (DCOF) value of 0.42 or greater when tested in accordance with ANSI A137.1 requirements. Provide floor tile with a commercial classification as rated by the manufacturer when tested in accordance with ASTM C1027 for visible abrasion resistance as related to foot traffic. For materials like tile, accessories, and transition strips submit samples of sufficient size to show color range, pattern, type and joints. Submit manufacturer's catalog data.
Amendment 0003***************************************************************
2.1.1 Porcelain Tile
Provide unglazed, rectified porcelain tile, cove and bullnose base and trim pieces with color extending uniformly through the body of the tile.
Provide tile with a V2 aesthetic classification. Blend tiles in factory and in a packages to have same color range and continuous blend for installation. Provide nominal tile size(s) as indicated. Provide a less than 0.20 percent maximum water absorption in accordance with ASTM C373.
Provide Porcelain Tiling Materials that contain a minimum of 4 percent recycled content. Provide data identifying percentage of recycled content for porcelain tile.
***************************************************************Amendment 0003
2.1.2 Quarry Tile
Furnish an unglazed quarry tile, cove base and trim pieces. Provide tile with abrasive surface. Provide nominal tile size(s) as indicated and 1/2 inch thick. Provide a 0.30 percent maximum water absorption in accordance with ASTM C373.
Provide Quarry Tiling Materials that contain pre-consumer recycled content. Provide data identifying percentage of recycled content for quarry tile.
2.1.3 Mosaic Tile
Furnish unglazed, mosaic tile and trim composed of porcelain. Provide tile with a V2 aesthetic classification. Blend tiles in factory and in a packages to have same color range and continuous blend for installation.
Provide nominal tile size(s) as indicated. Provide porcelain mosaics with a water absorption up to less than 0.20 percent when tested in accordance with ASTM C373.
Provide Mosaic Tiling Materials that contain a minimum of 4 percent recycled content. Provide data identifying percentage of recycled content for mosaic tile.
2.2 SETTING-BED
Submit manufacturer's catalog data. Compose the setting-bed of the following materials:
2.2.1 Aggregate for Concrete Fill
Conform to ASTM C33/C33M for aggregate fill. Do not exceed one-half the thickness of concrete fill for maximum size of coarse aggregate.
SECTION 09 30 10 Page 4
2.2.2 Portland Cement
Conform to ASTM C150/C150M for cement, Type I, white for wall mortar and gray for other uses.
2.2.3 Sand
Conform to ASTM C144 for sand.
2.2.4 Hydrated Lime
Conform to ASTM C206 for hydrated lime, Type S or ASTM C207, Type S.
2.2.5 Reinforcing Wire Fabric
Conform to ASTM A1064/A1064M for wire fabric. Provide 2 by 2 inch mesh, 16/16 wire or 1-1/2 by 2 inch mesh, 16/13 wire.
2.3 WATER
Provide potable water.
2.4 MORTAR, GROUT, AND ADHESIVE
Provide non-aerosol adhesive products used on the interior of the building (defined as inside of the weatherproofing system) meeting or VOC content requirements of SCAQMD Rule 1168 .
2.4.1 Dry-Set Portland Cement Mortar
TCNA Hdbk.
2.4.2 Latex-Portland Cement Mortar
TCNA Hdbk.
2.4.3 Ceramic Tile Grout
TCNA Hdbk; petroleum-free and plastic-free sand portland cement grout .
2.4.4 Organic Adhesive
TCNA Hdbk, Type I. Water-resistant. Comply with ANSI A136.1 .
2.4.5 Epoxy Resin Grout
TCNA Hdbk.
2.4.6 Sealants
Comply with applicable regulations regarding toxic and hazardous materials and as specified. Grout sealant must not change the color or alter the appearance of the grout.
SECTION 09 30 10 Page 5
2.5 SUBSTRATES
2.5.1 Cementitious Backer Board
Provide cementitious backer units, for use as tile substrate over metal studs, in accordance with TCNA Hdbk. Furnish 1/2 inch thick cementitious backer units.
2.5.2 Glass Mat Gypsum Backer Panel
Provide glass mat water-resistant gypsum backer board, for use as tile substrate over metal studs, in accordance with ASTM C1178/C1178M . Provide 5/8 inch thick glass mat gypsum backer board.
Amendment 0003***************************************************************
2.6 TRANSITION STRIPS
Provide transitions as indicated on drawings .
2.7 MEMBRANE MATERIALS
Conform to ASTM…
This is the start of the file's text. The full file is on GovTribe.
File details come from the government source that posted it. Updated .