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RFP No. W912PM-16-R-0005
SOF Special Tactics Facility, Phase 2
PN: 76513
Fort Bragg, North Carolina
Specifications – Volume 2 of 3
May 2016
*IMPORTANT: THIS CONTRACT MUST COMPLY
WITH THE 2014 EDITION OF THE EM 385-1-1
*** ***FOR OFFICIAL USE ONLY
Specifications - Volume 2
READY TO ADVERTISE
May 9, 2016
Wilmington District prepared for
Solicitation #: W912PM-16-R-0005
PN #: 76513
M&H Project #: 0142.01
Fort Bragg, NC
SOF Special Tactics Facility, Phase 2
SOF SPECIAL TACTICS FACILITY, PHASE 2 PN 76513
FT. BRAGG W912PM-16-R-0005
PROJECT TABLE OF CONTENTS
DIVISION 00 - PROCUREMENT AND CONTRACTING REQUIREMENTS
STANDARD FORM 1442
00 10 00 SOLICITATION, CONTRACT LINE ITEM NUMBER (CLIN) SCHEDULE
00 21 16 INSTRUCTIONS TO PROPOSERS
00 45 00 REPRESENTATIONS AND CERTIFICATIONS
00 70 00 CONDITIONS OF THE CONTRACT
00 73 00 SUPPLEMENTARY CONDITIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 60 JSOC SECURITY
01 10 00.10 38 SUPPLEMENTARY SPECIAL CONTRACT REQUIREMENTS
01 11 00 SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 30 00 ADMINISTRATIVE REQUIREMENTS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 33 29.00 37 SUSTAINABILITY
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.10 10 QUALITY CONTROL SYSTEM (QCS)
01 45 35 SPECIAL INSPECTIONS
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 16 TEMPORARY PEST CONTROL
01 57 19.37 INDOOR AIR QUALITY (IAQ) MANAGEMENT
01 57 20.00 06 ENVIRONMENTAL PROTECTION AND PERMITS
01 57 23 TEMPORARY STORM WATER POLLUTION CONTROL
01 62 35 RECYCLED/RECOVERED/BIOBASED MATERIALS
01 74 19.37 CONSTRUCTION AND DEMOLITION WASTE MANAGEMENT
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.00 37 COMMISSIONING
DIVISION 03 - CONCRETE
03 11 13.00 10 CONCRETE FORMING
03 15 00.00 10 CONCRETE ACCESSORIES
03 20 00.00 10 CONCRETE REINFORCING
03 30 00.00 10 CAST-IN-PLACE CONCRETE
03 35 00.00 10 CONCRETE FINISHING
03 39 00.00 10 CONCRETE CURING
03 40 00.00 10 PLANT-PRECAST CONCRETE PRODUCTS FOR BELOW GRADE
CONSTRUCTION
DIVISION 04 - MASONRY
04 20 00 MASONRY
DIVISION 05 - METALS
05 12 00 STRUCTURAL STEEL
05 21 16 LONGSPAN STEEL JOIST FRAMING
05 21 19 OPEN WEB STEEL JOIST FRAMING
05 21 23 STEEL JOIST GIRDER FRAMING
PROJECT TABLE OF CONTENTS Page 1
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 00 METAL STAIRS
05 51 33 METAL LADDERS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 20 00 FINISH CARPENTRY
06 41 16.00 10 LAMINATE CLAD ARCHITECTURAL CASEWORK
06 61 16 SOLID POLYMER (SOLID SURFACING) FABRICATIONS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 13 53 ELASTOMERIC SHEET WATERPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 21 29 SPRAYED INSULATION
07 22 00 ROOF AND DECK INSULATION
07 26 10 SELF-ADHERING AIR AND VAPOR BARRIER
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 42 63 FABRICATED WALL PANEL ASSEMBLIES
07 52 00 MODIFIED BITUMINOUS MEMBRANE ROOFING
07 60 00 FLASHING AND SHEET METAL
07 61 14.00 20 STEEL STANDING SEAM ROOFING
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 14 00 WOOD DOORS
08 33 23 OVERHEAD COILING DOORS
08 34 59 ARMORY DOORS
08 34 73 SOUND CONTROL DOOR ASSEMBLIES
08 35 13.26 HORIZONTAL SLIDING, ACCORDION-TYPE FIRE OR SMOKE DOORS
08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS
08 45 00 INSULATED TRANSLUCENT WALL AND ROOF PANEL SYSTEMS
08 71 00 DOOR HARDWARE
08 81 00 GLAZING
08 91 00 METAL WALL LOUVERS
DIVISION 09 - FINISHES
09 06 90 COLOR SCHEDULE
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
09 30 13 CERAMIC TILING
09 51 00 ACOUSTICAL CEILINGS
09 62 38 STATIC-CONTROL FLOORING
09 65 00 RESILIENT FLOORING
09 65 66 RESILIENT ATHLETIC FLOORING
09 67 23.13 01 STANDARD RESINOUS FLOORING
09 67 66 FLUID APPLIED ATHLETIC FLOORING
09 68 00 CARPETING
09 69 13 RIGID GRID ACCESS FLOORING
PROJECT TABLE OF CONTENTS Page 2
09 77 20 FIBERGLASS REINFORCED WALL PANELS
09 83 13 ACOUSTICAL WALL TREATMENT
09 90 00 PAINTS AND COATINGS
09 96 00 HIGH-PERFORMANCE COATINGS
DIVISION 10 - SPECIALTIES
10 10 00 VISUAL COMMUNICATIONS SPECIALTIES
10 14 00.20 INTERIOR SIGNAGE
10 14 01 EXTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 13.00 48 WIRE MESH PARTITIONS
10 22 39 FOLDING PANEL PARTITIONS
10 26 13 WALL AND CORNER GUARDS
10 28 13 TOILET ACCESSORIES
10 44 16 FIRE EXTINGUISHERS
10 51 13 METAL LOCKERS
10 51 26 PLASTIC LOCKERS AND BENCHES
DIVISION 11 - EQUIPMENT
11 13 10 DOCK LEVELERS
DIVISION 13 - SPECIAL CONSTRUCTION
13 15 00 SWIMMING POOL SYSTEMS
13 17 20 TREADMILL THERAPEUTIC TREATMENT POOL
13 17 30 POLAR PLUNGE THERAPEUTIC TREATMENT POOLS
13 17 40 THERMAL THERAPEUTIC TREATMENT POOLS
DIVISION 14 - CONVEYING EQUIPMENT
14 24 00 HYDRAULIC ELEVATORS
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
21 22 00.00 10 CLEAN AGENT FIRE EXTINGUISHING SYSTEMS
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
22 15 13.16 40 HIGH-PRESSURE COMPRESSED-AIR PIPING, PIPING COMPONENTS,
AND VALVES, STAINLESS
22 15 14.00 40 GENERAL SERVICE COMPRESSED-AIR SYSTEMS, LOW PRESSURE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 05 15 COMMON PIPING FOR HVAC
23 05 48.00 40 VIBRATION AND SEISMIC CONTROLS FOR HVAC PIPING AND
EQUIPMENT
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 23 LONWORKS DIRECT DIGITAL CONTROL FOR HVAC AND OTHER
BUILDING CONTROL SYSTEMS
23 64 26 CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS
23 73 13.00 40 MODULAR INDOOR CENTRAL-STATION AIR-HANDLING UNITS
23 81 47 WATER-LOOP AND GROUND-LOOP HEAT PUMP SYSTEMS
PROJECT TABLE OF CONTENTS Page 3
23 82 00.00 20 TERMINAL HEATING AND COOLING UNITS
23 82 02.00 48 UNITARY HEATING AND COOLING EQUIPMENT
DIVISION 25 - INTEGRATED AUTOMATION
25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END
AND INTEGRATION
DIVISION 26 - ELECTRICAL
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 23 00 SWITCHBOARDS AND SWITCHGEAR
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 32 14.00 10 DIESEL-GENERATOR SET, STATIONARY 15-300 KW, STANDBY
APPLICATIONS
26 32 15.00 10 DIESEL-GENERATOR SET STATIONARY 100-2500 KW, WITH
AUXILIARIES
26 36 00.00 10 AUTOMATIC TRANSFER SWITCH AND BY-PASS/ISOLATION SWITCH
26 41 00 LIGHTNING PROTECTION SYSTEM
26 51 00 INTERIOR LIGHTING WITH LED
DIVISION 27 - COMMUNICATIONS
27 05 14.00 10 CABLE TELEVISION PREMISES DISTRIBUTION SYSTEM
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
27 51 16 POOL AREA PUBLIC ADDRESS SYSTEMS
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 23 23.00 10 CLOSED CIRCUIT TELEVISION SYSTEMS
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 05 22.00 06 GEOTEXTILES USED AS FILTERS
31 11 00 CLEARING AND GRUBBING
31 31 16 SOIL TREATMENT FOR SUBTERRANEAN TERMITE CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
32 05 33 LANDSCAPE ESTABLISHMENT
32 11 23 AGGREGATE AND/OR GRADED-CRUSHED AGGREGATE BASE COURSE
32 12 10 BITUMINOUS TACK AND PRIME COATS
32 12 11 BITUMINOUS SURFACE TREATMENT
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 16 13 CONCRETE SIDEWALKS AND CURBS AND GUTTERS
32 17 24.00 10 PAVEMENT MARKINGS
32 92 19 SEEDING
32 92 23 SODDING
32 93 00 EXTERIOR PLANTS
DIVISION 33 - UTILITIES
33 11 00 WATER DISTRIBUTION
PROJECT TABLE OF CONTENTS Page 4
33 30 00 SANITARY SEWERS
33 40 00 STORM DRAINAGE UTILITIES
33 46 13 FOUNDATION DRAINAGE SYSTEM
33 46 16 SUBDRAINAGE SYSTEM
33 61 00 PREFABRICATED UNDERGROUND HEATING/COOLING DISTRIBUTION
SYSTEM
33 70 02.00 10 ELECTRICAL DISTRIBUTION SYSTEM, UNDERGROUND
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
DIVISION 41 - MATERIAL PROCESSING AND HANDLING EQUIPMENT
41 22 23.19 PARALOFT HOISTS
41 22 23.20 DIVING TOWER HOISTS
-- End of Project Table of Contents --
PROJECT TABLE OF CONTENTS Page 5
SOF SPECIAL TACTICS FACILITY, PHASE 2 014201
SECTION 08 11 13
STEEL DOORS AND FRAMES
02/10
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
AMERICAN WELDING SOCIETY (AWS)
AWS D1.1/D1.1M (2010; Errata 2011) Structural Welding Code - Steel
ASTM INTERNATIONAL (ASTM)
ASTM A653/A653M (2013) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A879/A879M (2012) Standard Specification for Steel Sheet, zinc Coated by the Electrolytic Process for Applications Requiring Designation of the Coating Mass on Each Surface
ASTM A924/A924M (2014) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM C578 (2014a) Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation
ASTM C591 (2013) Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation
ASTM C612 (2014) Mineral Fiber Block and Board Thermal Insulation
ASTM D2863 (2013) Measuring the Minimum Oxygen Concentration to Support Candle-Like Combustion of Plastics (Oxygen Index)
ASTM E1300 (2012a; E 2012) Determining Load Resistance of Glass in Buildings
ASTM F2248 (2012) Standard Practice for Specifying an Equivalent 3-Second Duration Design Loading for Blast Resistant Glazing Fabricated with Laminated Glass
SECTION 08 11 13 Page 1
BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)
ANSI/BHMA A156.115 (2006) Hardware Preparation in Steel Doors and Steel Frames
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM HMMA HMM (1999; R2000) Hollow Metal Manual
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 105 (2013) Standard for Installation of Smoke Door Assemblies and Other Opening Protectives
NFPA 252 (2012) Standard Methods of Fire Tests of Door Assemblies
NFPA 80 (2013) Standard for Fire Doors and Other Opening Protectives
STEEL DOOR INSTITUTE (SDI/DOOR)
SDI/DOOR 111 (2009) Recommended Selection and Usage Guide for Standard Steel Doors, Frames and Accessories
SDI/DOOR 113 (2001; R2006) Standard Practice for Determining the Steady State Thermal Transmittance of Steel Door and Frame Assemblies
SDI/DOOR A250.11 (2001) Recommended Erection Instructions for Steel Frames
SDI/DOOR A250.4 (2011) Test Procedure and Acceptance Criteria for Physical Endurance for Steel Doors and Hardware Reinforcing
SDI/DOOR A250.6 (2003; R2009) Recommended Practice for Hardware Reinforcing on Standard Steel Doors and Frames
SDI/DOOR A250.8 (2003; R2008) Recommended Specifications for Standard Steel Doors and Frames
UNDERWRITERS LABORATORIES (UL)
UL 10C (2009) Standard for Positive Pressure Fire Tests of Door Assemblies
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance with Section 01 33 29.00 37 SUSTAINABILITY. Submit the following in accordance
SECTION 08 11 13 Page 2 with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-02 Shop Drawings
Doors; G
Frames; G
Accessories
Show elevations, construction details, metal gages, hardware provisions, method of glazing, and installation details.
Schedule of doors; G
Schedule of frames; G
Submit door and frame locations.
SD-03 Product Data
Doors; G
Frames; G
Accessories
Submit manufacturer's descriptive literature for doors, frames, and accessories. Include data and details on door construction, panel (internal) reinforcement, insulation, and door edge construction. When "custom hollow metal doors" are provided in lieu of "standard steel doors," provide additional details and data sufficient for comparison to SDI/DOOR A250.8 requirements.
1.3 DELIVERY, STORAGE, AND HANDLING
Deliver doors, frames, and accessories undamaged and with protective wrappings or packaging. Strap knock-down frames in bundles. Provide temporary steel spreaders securely fastened to the bottom of each welded frame. Store doors and frames on platforms under cover in clean, dry, ventilated, and accessible locations, with 1/4 inch airspace between doors. Remove damp or wet packaging immediately and wipe affected surfaces dry. Replace damaged materials with new.
PART 2 PRODUCTS
2.1 STANDARD STEEL DOORS
SDI/DOOR A250.8 , except as specified otherwise. Prepare doors to receive door hardware as specified in Section 08 71 00. Undercut where indicated. Exterior doors shall have top edge closed flush and sealed to prevent water intrusion. Doors shall be 1-3/4 inch thick, unless otherwise indicated. Provide exterior glazing in accordance with ASTM F2248 and ASTM E1300.
SECTION 08 11 13 Page 3
2.1.1 Classification - Level, Performance, Model
2.1.1.1 Heavy Duty Doors
SDI/DOOR A250.8 , Level 2, physical performance Level B, Model 1, with core construction as required by the manufacturer for interior doors and for exterior doors, of size(s) and design(s) indicated. Where vertical stiffener cores are required, the space between the stiffeners shall be filled with mineral board insulation.
2.2 CUSTOM HOLLOW METAL DOORS
Provide custom hollow metal doors where nonstandard steel doors are indicated. At the Contractor's option, custom hollow metal doors may be provided in lieu of standard steel doors. Door size(s), design(s), materials, construction, gages, and finish shall be as specified for standard steel doors and shall comply with the requirement of NAAMM HMMA HMM. Fill all spaces in doors with insulation. Close top and bottom edges with steel channels not lighter than 16 gage. Close tops of exterior doors flush with an additional channel and seal to prevent water intrusion. Prepare doors to receive hardware specified in Section 08 71 00 DOOR HARDWARE. Doors shall be 1-3/4 inch thick, unless otherwise indicated.
2.3 INSULATED STEEL DOOR SYSTEMS
At the option of the Contractor, insulated steel doors and frames may be provided in lieu of Level 1 standard steel doors and frames. Door size(s), design, and material shall be as specified for standard steel doors. Insulated steel doors shall have a core of polyurethane foam and an R factor of 10.0 or more (based on a k value of 0.16); face sheets, edges, and frames of galvanized steel not lighter than 23 gage, 16 gage, and 16 gage respectively; magnetic weatherstripping; nonremovable-pin hinges;
thermal-break aluminum threshold; and vinyl door bottom. Doors and frames shall receive phosphate treatment, rust-inhibitive primer, and baked acrylic enamel finish. Doors shall have been tested in accordance with SDI/DOOR A250.4 and shall have met the requirements for Level C. Prepare doors to receive specified hardware.Doors shall be 1-3/4 inch thick.
Provide insulated steel doors and frames at exterior doors.
2.4 SOUND RATED STEEL DOORS
Refer to Specification Section 08 34 73 SOUND CONTROL DOOR ASSEMBLIES
2.5 ACCESSORIES
2.5.1 Louvers
2.5.1.1 Interior Louvers
SDI/DOOR 111 , Louvers shall be stationary sightproof type. Detachable moldings on room or non security side of door; on security side of door, moldings to be integral part of louver. Form louver frames of 20 gage steel and louver blades of a minimum 24 gage. Sightproof louvers to be inverted "V" blade design with minimum 55 and inverted "Y" blade design with minimum 40 percent net-free opening.
SECTION 08 11 13 Page 4
2.5.2 Astragals
For pairs of exterior steel doors which will not have aluminum astragals or removable mullions, as specified in Section 08 71 00 DOOR HARDWARE provide overlapping steel astragals with the doors. For interior pairs of fire rated and smoke control doors, provide stainless steel astragals complying with NFPA 80 for fire rated assemblies and NFPA 105 for smoke control assemblies.
2.5.3 Moldings
Provide moldings around glass of interior and exterior doors and louvers of interior doors. Provide nonremovable moldings on outside of exterior doors and on corridor side of interior doors. Other moldings may be stationary or removable. Secure inside moldings to stationary moldings, or provide snap-on moldings. Muntins shall interlock at intersections and shall be fitted and welded to stationary moldings.
2.6 INSULATION CORES
Insulated cores shall be of type specified, and provide an apparent U-factor of .48 in accordance with SDI/DOOR 113 and shall conform to:
a. Rigid Cellular Polyisocyanurate Foam: ASTM C591, Type I or II, foamed-in-place or in board form, with oxygen index of not less than 22 percent when tested in accordance with ASTM D2863; or
b. Rigid Polystyrene Foam Board: ASTM C578, Type I or II; or
c. Mineral board: ASTM C612, Type I.
2.7 STANDARD STEEL FRAMES
SDI/DOOR A250.8 , Level 3, except as otherwise specified. Form frames to sizes and shapes indicated, with welded corners or knock-down field-assembled corners. Provide steel frames for doors, sidelights, mullions, and interior glazed panels, unless otherwise indicated.
2.7.1 Welded Frames
Continuously weld frame faces at corner joints. Mechanically interlock or continuously weld stops and rabbets. Grind welds smooth.
Weld frames in accordance with the recommended practice of the Structural Welding Code Sections 1 through 6, AWS D1.1/D1.1M and in accordance with the practice specified by the producer of the metal being welded.
2.7.2 Knock-Down Frames
Design corners for simple field assembly by concealed tenons, splice plates, or interlocking joints that produce square, rigid corners and a tight fit and maintain the alignment of adjoining members. Provide locknuts for bolted connections.
2.7.3 Mullions
Mullions shall be closed or tubular construction and be a member with heads and jambs butt-welded thereto or knock-down for field assembly.
Bottom of door mullions shall have adjustable floor anchors and spreader
SECTION 08 11 13 Page 5 connections.
2.7.4 Stops and Beads
Form stops and beads from 20 gage steel. Provide for glazed and other openings in standard steel frames. Secure beads to frames with oval-head, countersunk Phillips self-tapping sheet metal screws or concealed clips and fasteners. Space fasteners approximately 12 to 16 inch on center.
Miter molded shapes at corners. Butt or miter square or rectangular beads at corners.
2.7.5 Anchors
Provide anchors to secure the frame to adjoining construction. Provide steel anchors, zinc-coated or painted with rust-inhibitive paint, not lighter than 18 gage.
2.7.5.1 Wall Anchors
Provide at least three anchors for each jamb. For frames which are more than 7.5 feet in height, provide one additional anchor for each jamb for each additional 2.5 feet or fraction thereof.
a. Masonry: Provide anchors of corrugated or perforated steel straps or 3/16 inch diameter steel wire, adjustable or T-shaped;
b. Stud partitions: Weld or otherwise securely fasten anchors to backs of frames. Design anchors to be fastened to closed steel studs with sheet metal screws, and to open steel studs by wiring or welding;
c. Completed openings: Secure frames to previously placed concrete or masonry with expansion bolts in accordance with SDI/DOOR 111 ;
and
2.7.5.2 Floor Anchors
Provide floor anchors drilled for 3/8 inch anchor bolts at bottom of each jamb member. Where floor fill occurs, terminate bottom of frames at the indicated finished floor levels and support by adjustable extension clips resting on and anchored to the structural slabs.
2.8 FIRE DOORS AND FRAMES
NFPA 80 and this specification. The requirements of NFPA 80 shall take precedence over details indicated or specified.
2.8.1 Labels
Fire doors and frames shall bear the label of Underwriters Laboratories (UL), Factory Mutual Engineering and Research (FM), or Warnock Hersey International (WHI) attesting to the rating required. Testing shall be in accordance with NFPA 252 or UL 10C . Labels shall be metal with raised letters, and shall bear the name or file number of the door and frame manufacturer. Labels shall be permanently affixed at the factory to frames and to the hinge edge of the door. Door labels shall not be painted.
SECTION 08 11 13 Page 6
2.8.2 Oversized Doors
For fire doors and frames which exceed the size for which testing and labeling are available, furnish certificates stating that the doors and frames are identical in design, materials, and construction to a door which has been tested and meets the requirements for the class indicated.
2.8.3 Astragal on Fire Doors
On pairs of labeled fire doors, conform to NFPA 80 and UL requirements.
2.9 WEATHERSTRIPPING
As specified in Section 08 71 00 DOOR HARDWARE.
2.10 HARDWARE PREPARATION
Provide minimum hardware reinforcing gages as specified in SDI/DOOR A250.6 .
Drill and tap doors and frames to receive finish hardware. Prepare doors and frames for hardware in accordance with the applicable requirements of SDI/DOOR A250.8 and SDI/DOOR A250.6 . For additional requirements refer to ANSI/BHMA A156.115 . Drill and tap for surface-applied hardware at the project site. Build additional reinforcing for surface-applied hardware into the door at the factory. Locate hardware in accordance with the requirements of SDI/DOOR A250.8 , as applicable. Punch door frames , with the exception of frames that will have weatherstripping or lightproof or soundproof gasketing, to receive a minimum of two rubber or vinyl door silencers on lock side of single doors and one silencer for each leaf at heads of double doors. Set lock strikes out to provide clearance for silencers.
2.11 FINISHES
2.11.1 Factory-Primed Finish
All surfaces of doors and frames shall be thoroughly cleaned, chemically treated and factory primed with a rust inhibiting coating as specified in
SDI/DOOR A250.8 .
2.11.2 Hot-Dip Zinc-Coated and Factory-Primed Finish (For Doors and Frames at B2 Aquatics Training Center)
Fabricate doors and frames from hot dipped zinc coated steel, alloyed type, that complies with ASTM A924/A924M and ASTM A653/A653M . The coating weight shall meet or exceed the minimum requirements for coatings having
0.4 ounces per square foot, total both sides, i.e., A40. Repair damaged zinc-coated surfaces by the application of zinc dust paint. Thoroughly clean and chemically treat to insure maximum paint adhesion. Factory prime as specified in SDI/DOOR A250.8 .
2.11.3 Electrolytic Zinc-Coated Anchors and Accessories
Provide electrolytically deposited zinc-coated steel in accordance with ASTM A879/A879M , Commercial Quality, Coating Class A. Phosphate treat and factory prime zinc-coated surfaces as specified in SDI/DOOR A250.8 .
2.12 FABRICATION AND WORKMANSHIP
Finished doors and frames shall be strong and rigid, neat in appearance, SECTION 08 11 13 Page 7 and free from defects, waves, scratches, cuts, dents, ridges, holes, warp, and buckle. Molded members shall be clean cut, straight, and true, with joints coped or mitered, well formed, and in true alignment. Dress exposed welded and soldered joints smooth. Design door frame sections for use with the wall construction indicated. Corner joints shall be well formed and in true alignment. Conceal fastenings where practicable. On wraparound frames for masonry partitions, provide a throat opening 1/8 inch larger than the actual masonry thickness. Design other frames in exposed masonry walls or partitions to allow sufficient space between the inside back of trim and masonry to receive caulking compound.
2.12.1 Grouted Frames
For frames to be installed in exterior walls and to be filled with mortar or grout, fill the stops with strips of rigid insulation to keep the grout out of the stops and to facilitate installation of stop-applied head and jamb seals.
2.13 PROVISIONS FOR GLAZING
Materials are specified in Section 08 81 00, GLAZING.
PART 3 EXECUTION
3.1 INSTALLATION
3.1.1 Frames
Set frames in accordance with SDI/DOOR A250.11 . Plumb, align, and brace securely until permanent anchors are set. Anchor bottoms of frames with expansion bolts or powder-actuated fasteners. Build in or secure wall anchors to adjoining construction. Where frames require ceiling struts or overhead bracing, anchor frames to the struts or bracing. Backfill frames with mortar. Coat inside of frames with corrosion-inhibiting bituminous material. For frames in exterior walls, ensure that stops are filled with rigid insulation before grout is placed.
3.1.2 Doors
Hang doors in accordance with clearances specified in SDI/DOOR A250.8 .
After erection and glazing, clean and adjust hardware.
3.1.3 Fire and Smoke Doors and Frames
Install fire doors and frames, including hardware, in accordance with
NFPA 80 .
3.2 PROTECTION
Protect doors and frames from damage. Repair damaged doors and frames prior to completion and acceptance of the project or replace with new, as directed. Wire brush rusted frames until rust is removed. Clean thoroughly. Apply an all-over coat of rust-inhibitive paint of the same type used for shop coat.
3.3 CLEANING
Upon completion, clean exposed surfaces of doors and frames thoroughly.
Remove mastic smears and other unsightly marks.
SECTION 08 11 13 Page 8
-- End of Section --
SECTION 08 11 13 Page 9
SECTION 08 14 00
WOOD DOORS
08/11
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.
ARCHITECTURAL WOODWORK INSTITUTE (AWI)
AWI AWS (2009) Architectural Woodwork Standards
ASTM INTERNATIONAL (ASTM)
ASTM E2226 (2012) Standard Practice for Application of Hose Stream
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 252 (2012) Standard Methods of Fire Tests of Door Assemblies
NFPA 80 (2013) Standard for Fire Doors and Other Opening Protectives
SCIENTIFIC CERTIFICATION SYSTEMS (SCS)
SCS Scientific Certification Systems (SCS)Indoor Advantage
U.S. GREEN BUILDING COUNCIL (USGBC)
LEED GBDC Ref Guide (2009; R 2010) LEED Reference Guide for Green Building Design, Construction and Major Renovations of Commercial and Institutional Buildings including Core & Shell and K-12 Projects
LEED NC (2009) Leadership in Energy and Environmental Design(tm) New Construction Rating System
UL ENVIRONMENT (ULE)
ULE Greenguard UL Greenguard Certification Program
UNDERWRITERS LABORATORIES (UL)
UL 10B (2008; Reprint Apr 2009) Fire Tests of Door Assemblies
SECTION 08 14 00 Page 1
WINDOW AND DOOR MANUFACTURERS ASSOCIATION (WDMA)
ANSI/WDMA I.S.1A (2013) Interior Architectural Wood Flush Doors
WDMA I.S.4 (2013) Preservative Treatment for Millwork
WDMA TM-7 (2008) Cycle Slam Test Method
WDMA TM-8 (2008) Hinge Loading Test Method
1.2 SUBMITTALS
Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance with Section 01 33 29.00 37 SUSTAINABILITY. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES.
SD-02 Shop Drawings
Doors; G
Submit drawings or catalog data showing each type of door unit;
descriptive data of head and jamb weatherstripping with installation instructions shall be included. Drawings and data shall indicate door type and construction, sizes, thickness, methods of assembly, and glazing,.
SD-03 Product Data
Doors; G
Accessories
Water-resistant sealer
Sample warranty
Fire resistance rating; G
Certification
Local/Regional Materials; ( LEED NC)
LEED documentation relative to local/regional materials credit in accordance with LEED GBDC Ref Guide . Include in LEED Documentation Notebook.
SD-04 Samples
Doors
Prior to the delivery of wood doors, submit a sample section of each type of door which shows the stile, rail, veneer, finish, and core construction.
Door finish colors; G
Submit a minimum of three color selection samples , minimum 3 by 5 inches in size representing wood stain for selection by the
SECTION 08 14 00 Page 2
Contracting Officer.
SD-06 Test Reports
Cycle-slam
Hinge loading resistance
Submit cycle-slam test report for doors tested in accordance with WDMA TM-7, and hinge loading resistance test report for doors tested in accordance with WDMA TM-8.
1.3 SUSTAINABLE DESIGN CERTIFICATION/DOCUMENTATION
Product shall be third party certified in accordance with ULE Greenguard , SCS Scientific Certification Systems Indoor Advantage or equal.
Certification shall be performed annually and shall be current.
1.4 LOCAL/REGIONAL MATERIALS
Use products extracted, harvested, or recovered, as well as manufactured, within a 500 mile radius from the project site, if available from a minimum of three sources. Refer to Section 01 33 29.00 37 SUSTAINABILITY for cumulative total local material requirements. Wood doors may be locally available.
1.5 DELIVERY, STORAGE, AND HANDLING
Deliver doors to the site in an undamaged condition and protect against damage and dampness. Stack doors flat under cover. Support on blocking, a minimum of 4 inch thick, located at each end and at the midpoint of the door. Store doors in a well-ventilated building so that they will not be exposed to excessive moisture, heat, dryness, direct sunlight, or extreme changes of temperature and humidity. Do not store in a building under construction until concrete, masonry work, and plaster are dry. Replace defective or damaged doors with new ones.
1.6 WARRANTY
Warrant doors free of defects as set forth in the door manufacturer's standard door warranty.
PART 2 PRODUCTS
2.1 DOORS
Provide doors of the types, sizes, and designs indicated on drawings and specified free of urea-formaldehyde resins.
2.1.1 Flush Doors
Conform to ANSI/WDMA I.S.1A for flush doors. Provide hollow core doors with lock blocks and 1 inch minimum thickness hinge stile. Hardwood stile edge bands of doors receives a natural finish, compatible with face veneer. Provide mill option for stile edge of doors scheduled to be painted. No visible finger joints will be accepted in stile edge bands.
When used, locate finger-joints under hardware.
SECTION 08 14 00 Page 3
2.1.1.1 Interior Flush Doors
Provide staved lumber core, Type II flush doors conforming to ANSI/WDMA I.S.1A with faces of A grade natural birch. Hardwood veneers shall be plain sliced book matched.
2.1.2 Acoustical Doors
Refer to Specification Section 08 34 73 SOUND CONTROL DOOR ASSEMBLIES.
2.1.3 Composite-Type Fire Doors
Provide doors specified or indicated to have a fire resistance rating conforming to the requirements of UL 10B , ASTM E2226, or NFPA 252 for the class of door indicated. Affix a permanent metal label with raised or incised markings indicating testing agency's name and approved hourly fire rating to hinge edge of each door.
2.2 ACCESSORIES
2.2.1 Door Light Openings
Provide glazed openings with the manufacturer's standard wood moldings.
Provide moldings for doors to receive natural finish of the same wood species and color as the wood face veneers. Lip type moldings for flush doors.
2.2.2 Additional Hardware Reinforcement
Provide the minimum lock blocks to secure the specified hardware. The measurement of top, bottom, and intermediate rail blocks are a minimum 125 mm 5 inch by full core width. Comply with the manufacturer's labeling requirements for reinforcement blocking, but not mineral material similar to the core.
2.2.3 Shelves for Dutch Doors
Fabricate shelves of 1.125 inch thick wood, 8 inches wide. Brackets shall be stock type, minimum 4 inch by 4 inch, fabricated of the same material used to fabricate shelves.
2.3 FABRICATION
2.3.1 Marking
Stamp each door with a brand, stamp, or other identifying mark indicating quality and construction of the door.
2.3.2 Quality and Construction
Identify the standard on which the construction of the door was based, identify the standard under which preservative treatment was made, and identify doors having a Type I glue bond.
2.3.3 Preservative Treatment
Treat doors scheduled for restrooms, janitor closets and other possible wet locations including exterior doors with a water-repellent preservative treatment and so marketed at the manufacturer's plant in accordance with
SECTION 08 14 00 Page 4
WDMA I.S.4 .
2.3.4 Adhesives and Bonds
ANSI/WDMA I.S.1A . Use Type I bond for exterior doors and Type II bond for interior doors. Provide a nonstaining adhesive on doors with a natural finish.
2.3.5 Prefitting
Provide factory prefinished and factory prefitted doors for the specified hardware, door frame and door-swing indicated. Machine and size doors at the factory by the door manufacturer in accordance with the standards under which the doors are produced and manufactured. The work includes sizing, beveling edges, mortising, and drilling for hardware and providing necessary beaded openings for glass and louvers. Provide the door manufacturer with the necessary hardware samples, and frame and hardware schedules to coordinate the work.
2.3.6 Finishes
2.3.6.1 Factory Finish
Provide doors finished at the factory by the door manufacturer as follows:
AWI AWS Section 1500, specification for System No. 4 Conversion varnish alkyd urea or System No. 5 Vinyl catalyzed. The coating is AWI AWS premium, medium rubbed sheen, open grain effect. Use stain when required to produce the finish specified for color. Seal edges, cutouts, trim, and wood accessories, and apply two coats of finish compatible with the door face finish. Touch-up finishes that are scratched or marred, or where exposed fastener holes are filled, in accordance with the door manufacturer's instructions. Match color and sheen of factory finish using materials compatible for field application.
2.3.6.2 Color
Provide door finish colors as indicated on the drawings.
2.3.7 Water-Resistant Sealer
Provide manufacturer's standard water-resistant sealer compatible with the specified finishes.
2.4 SOURCE QUALITY CONTROL
Meet or exceed the following minimum performance criteria of stiles of "B" and "C" label fire doors utilizing standard mortise leaf hinges:
a. Cycle-slam: 200,000 cycles with no loose hinge screws or other visible signs of failure when tested in accordance with the requirements of WDMA TM-7.
b. Hinge loading resistance: Averages of ten test samples not less than 700 pounds load when tested for direct screw withdrawal in accordance with WDMA TM-8 using a No. 12, 1-1/4 inch long, steel, fully threaded wood screw. Drill 5/32 inch pilot hole, use 1-1/2 inch opening around screw for bearing surface, and engage screw full, except for last 1/8 inch. Do not use a steel plate to reinforce screw area.
SECTION 08 14 00 Page 5
PART 3 EXECUTION
3.1 INSTALLATION
Before installation, seal top and bottom edges of doors with the approved water-resistant sealer. Seal cuts made on the job immediately after cutting using approved water-resistant sealer. Fit, trim, and hang doors with a 1/16 inch minimum, 1/8 inch maximum clearance at sides and top, and a 3/16 inch minimum, 1/4 inch maximum clearance over thresholds. Provide 3/8 inch minimum, 7/16 inch maximum clearance at bottom where no threshold occurs. Bevel edges of doors at the rate of 1/8 inch in 2 inch. Door warp shall not exceed 1/4 inch when measured in accordance with
ANSI/WDMA I.S.1A .
3.1.1 Fire Doors
Install fire doors in accordance with NFPA 80 . Do not paint over labels.
SECTION 08 14 00 Page 6
SECTION 08 33 23
OVERHEAD COILING DOORS
07/07
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2010; Errata 2011; Supp 1 2013) Minimum Design Loads for Buildings and Other Structures
AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR-CONDITIONING
ENGINEERS (ASHRAE)
ASHRAE FUN IP (2013) Fundamentals Handbook, I-P Edition
ASME INTERNATIONAL (ASME)
ASME B29.400 (2001; R 2013) Combination, "H" Type Mill Chains, and Sprockets
ASTM INTERNATIONAL (ASTM)
ASTM A153/A153M (2009) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
ASTM A27/A27M (2013) Standard Specification for Steel Castings, Carbon, for General Application
ASTM A307 (2012) Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength
ASTM A36/A36M (2012) Standard Specification for Carbon Structural Steel
ASTM A48/A48M (2003; R 2012) Standard Specification for Gray Iron Castings
ASTM A53/A53M (2012) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless
ASTM A653/A653M (2013) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A666 (2010) Standard Specification for Annealed
SECTION 08 33 23 Page 1 or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate and Flat Bar
ASTM A780/A780M (2009) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A924/A924M (2013) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM B221 (2013) Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes
ASTM D2000 (2012) Standard Classification System for Rubber Products in Automotive Applications
ASTM E330 (2002; R 2010) Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E84 (2014) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM F568M (2007) Standard Specification for Carbon and Alloy Steel Externally Threaded Metric Fasteners
NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)
NEMA ICS 2 (2000; R 2005; Errata 2008) Standard for Controllers, Contactors, and Overload Relays Rated 600 V
NEMA ICS 6 (1993; R 2011) Enclosures
NEMA MG 1 (2011; Errata 2012) Motors and Generators
NEMA ST 1 (1988; R 1994; R 1997) Specialty Transformers (Except General Purpose Type)
NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)
NFPA 70 (2014; AMD 1 2013; Errata 1 2013; AMD 2 2013; Errata 2 2013; AMD 3 2014; Errata 3 2014) National Electrical Code
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submittals with an "S" are for inclusion in the Sustainability Notebook, in conformance with Section 01 33 29.00 37 SUSTAINABILITY. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SECTION 08 33 23 Page 2
SD-02 Shop Drawings
Overhead Coiling Doors; G
Counterbalancing Mechanism; G
Electric Door Operators; G
Bottom Bars; G
Guides; G
Mounting Brackets; G
Overhead Drum; G
Hood; G
Painting; G
SD-03 Product Data
Overhead Coiling Doors; G
Hardware; G
Counterbalancing Mechanism; G
Electric Door Operators; G
SD-04 Samples
Factory-applied enamel finish; G
SD-05 Design Data
Overhead Coiling Doors; G
Hardware; G
Counterbalancing Mechanism; G
Electric Door Operators; G
SD-10 Operation and Maintenance Data
Operation and Maintenance Manuals; G
Materials; G
Devices; G
Procedures; G
Manufacture's Brochures; G
Parts Lists; G
SECTION 08 33 23 Page 3
Cleaning; G
1.3 OVERHEAD COILING DOOR DETAIL SHOP DRAWINGS
Provide installation drawings for overhead coiling door assemblies which show: elevations of each door type, shape and thickness of materials, finishes, details of joints and connections, details of guides and fittings, rough opening dimensions, location and description of hardware, anchorage locations, and counterbalancing mechanism and door operator details. Show locations of replaceable fusible links on wiring diagrams for power, signal and controls. Include a schedule showing the location of each door with the drawings. Provide custom color charts to match finishes on finish schedules.
1.4 WARRANTY, OPERATION AND MAINTENANCE DATA
Submit Operation and Maintenance Manuals for Overhead Coiling Door Assemblies, including the following items:
Materials
Devices
Manual Door Operators
Electric Door Operators
Hood
Counterbalancing Mechanism
Painting
Procedures
Manufacture's Brochures
Parts Lists
Furnish a written guarantee that the helical spring and counterbalance mechanism are free from defects in material and workmanship for not less than two years after completion and acceptance of the project.
Warrant that upon notification by the Government, any defects in material, workmanship, and door operation are immediately correct within the same time period covered by the guarantee, at no cost to the Government.
1.5 DELIVERY AND STORAGE
Deliver doors to the jobsite wrapped in a protective covering with the brands and names clearly marked thereon. Store doors in an adequately ventilated dry location that is free from dirt and dust, water, or other contaminants. Store in a manner that permits easy access for inspection and handling.
SECTION 08 33 23 Page 4
PART 2 PRODUCTS
2.1 DESCRIPTION
Doors to be coiling type, with interlocking slats, complete with anchoring and door hardware, guides, hood, and operating mechanisms, and designed for use on openings as indicated. Use grease-sealed or self-lubricating bearings for rotating members.
2.2 PERFORMANCE REQUIREMENTS
2.2.1 Wind Loading
Design and fabricate door assembly to withstand the wind loading pressure of at least 57 pounds per square foot with a maximum deflection of 1/120 of the opening width. Provide test data showing compliance with ASTM E330.
Sound engineering principles may be used to interpolate or extrapolate test results to door sizes not specifically tested. Ensure complete assembly meets or exceeds the requirements of ASCE 7.
2.2.2 Operational Cycle Life
Design all portions of the door, hardware and operating mechanism that are subject to movement, wear, or stress fatigue to operate through a minimum number of 10 cycles per day. One complete cycle of door operation is defined as when the door is in the closed position, moves to the fully open position, and returns to the closed position.
2.3 OVERHEAD COILING DOORS
2.3.1 Curtain Materials and Construction
Provide curtain slats fabricated from Grade A steel sheets conforming to ASTM A653/A653M , with the additional requirement of a minimum yield point of 33,000 psi. Provide sheets, galvanized in accordance with ASTM A653/A653M and ASTM A924/A924M .
Fabricate doors from interlocking cold-rolled slats, with section profiles as specified, designed to withstand the specified wind loading. Ensure the provided slats are continuous without splices for the width of the door.
2.3.2 Insulated Curtains
Form Curtains from manufacturer's standard shapes of interlocking slats.
Supply slat system with a minimum R-value of 7.7 when calculated in accordance with ASHRAE FUN IP . Slats to consist of a urethane core not less than 11/16 inch thick, completely enclosed within metal facings.
Ensure the exterior face of slats are the same gauge as specified for curtains. Select an interior face not lighter than 0.0219 inches. The insulated slat assembly requires a flame spread rating of not more than 25 and a smoke development factor of not more than 50 when tested in accordance with ASTM E84. All of the overhead coiling doors shall be STC 30 except the one in the B2 pool area, B3 compressor room, and B3 tower interior as indicated on the door schedules.
2.3.3 Curtain Bottom Bar
Install curtain bottom bars as pairs of angles from the manufacturer's
SECTION 08 33 23 Page 5 standard steel, stainless and aluminum extrusions not less than 2.0 by 2.0 inches by 0.188 inch. Ensure steel extrusions conform to ASTM A36/A36M.
Stainless steel extrusions conforming to ASTM A666, Type 304. Aluminum extrusions conforming to ASTM B221. Galvanize angles and fasteners in accordance with ASTM A653/A653M and ASTM A924/A924M . Coat welds and abrasions with paint conforming to ASTM A780/A780M .
2.3.4 Locks
Provide end and/or wind locks of Grade B cast steel conforming to ASTM A27/A27M, galvanized in accordance with ASTM A653/A653M , ASTM A153/A153M and ASTM A924/A924M . Secure locks at every other curtain slat.
2.3.5 Weather Stripping
Ensure weather-stripping at the door-head and jamb is 1/8-inch thick sheet of natural or neoprene rubber with air baffles and minimum 2-1/2 inch angled brush. Secure weather stripping to the insides of hoods with galvanized-steel fasteners through continuous galvanized-steel pressure bars at least 5/8-inch wide and 1/8-inch thick.
Ensure threshold weather-stripping is 1/8-inch thick sheet natural or neoprene rubber secured to the bottom bars.
Provide weather-stripping of natural or neoprene rubber conforming to
ASTM D2000.
Provide brush weather stripping per manufacturer's recommendation.
2.3.6 Locking Devices
Ensure slide bolt engages through slots in tracks for locking by padlock, located on both left and right jamb sides, operable from coil side.
Provide a locking device assembly which includes cylinder lock, spring-loaded dead bolt, operating handle, cam plate, and adjustable locking bars to engage through slots in tracks.
2.3.7 Safety Interlock
Equip power-operated doors with safety interlock switch to disengage power supply when door is locked.
2.3.8 Overhead Drum
Fabricate drums from nominal 0.028-inch thick, hot-dip galvanized steel sheet with G90 (Z275) zinc coating, complying with ASTM A653/A653M .
2.4 HARDWARE
Ensure all hardware conforms to ASTM A153/A153M , ASTM A307, ASTM F568M, and ASTM A27/A27M.
2.4.1 Guides
Fabricate curtain jamb guides from the manufacturer's standard angles or channels of same material and finish as curtain slats unless otherwise indicated. Provide guides with sufficient depth and strength to retain
SECTION 08 33 23 Page 6 curtain, and to withstand loading. Ensure curtain operates smoothly.
Slot bolt holes for track adjustment.
2.4.2 Equipment Supports
Fabricate door-operating equipment supports from the manufacturer's standard steel shapes and plates conforming to ASTM A36/A36M, galvanized in accordance with ASTM A653/A653M and ASTM A924/A924M . Size the shapes and plates in accordance with the industry standards for the size, weight, and type of door installation.
2.4.3 Hood
Provide a hood with a minimum 24-gauge galvanized sheet metal, flanged at top for attachment to header and flanged at bottom to provide longitudinal stiffness. The hood encloses the curtain coil and counterbalance mechanism.
2.5 COUNTERBALANCING MECHANISM
Counterbalance doors by means of manufacturer's standard mechanism with an adjustable-tension, steel helical torsion spring mounted, around a steel shaft and contained in a spring barrel connected to top of curtain with barrel rings. Use grease-sealed or self-lubricating bearings for rotating members.
2.5.1 Brackets
Provide the manufacturer's standard mounting brackets with one located at each end of the counterbalance barrel conforming to ASTM A48/A48M.
Provide brackets of either cast iron or cold-rolled steel.
2.5.2 Counterbalance Barrels
Fabricate spring barrel of manufacturer's standard hot-formed, structural-quality, welded or seamless carbon-steel pipe, conforming to ASTM A53/A53M. Ensure the barrel is of sufficient diameter and wall thickness to support rolled-up curtain without distortion of slats. Limit barrel deflection to not more than 0.03 inch per foot of span under full load.
2.5.2.1 Barrel
Provide steel pipe capable of supporting curtain load with maximum deflection of 0.03 inches per foot of width.
2.5.3 Torsion Rod for Counter Balance
Fabricate rod from the manufacturer's standard cold-rolled steel, sized to hold fixed spring ends and carry torsional load.
2.6 ELECTRIC DOOR OPERATORS
Provide electrical wiring and door operating controls conforming to the applicable requirements of NFPA 70 .
Electric door-operator assemblies needs to be the sizes and capacities recommended and provided by the door manufacturer for specified doors.
Furnish complete assemblies with electric motors and factory-prewired
SECTION 08 33 23 Page 7 motor controls, starter, gear reduction units, solenoid-operated brakes, clutch, remote-control stations, manual or automatic control devices, and accessories as required for proper operation of the doors.
Design the operators so that motors may be removed without disturbing the limit-switch adjustment and affecting the emergency auxiliary operators.
Provide a manual operator of crank-gear or chain-gear mechanisms with a release clutch to permit manual operation of doors in case of power failure. Arrange the emergency manual operator so that it may be put into and out of operation from floor level, and its use does not affect the adjustment of the limit switches. Provide an electrical or mechanical device that automatically disconnects the motor from the operating mechanism when the emergency manual operating mechanism is engaged.
2.6.1 Door-Operator Types
Provide an operator mounted to the inside front wall on the left or right side of door and connected to door drive shaft with drive chain and sprockets. Side room is required for this type of mounting. Wall mounted operator can also be mounted above or below shaft; if above shaft, headroom is required.
Provide a through-wall operator which is mounted on other side of wall from coil side of door.
2.6.2 Electric Motors
Provide motors which are the high-starting-torque, reversible, constant-duty electrical type with overload protection of sufficient torque and horsepower to move the door in either direction from any position. Ensure they produce a door-travel speed of not less than 8 nor more than 12 inches per second without exceeding the horsepower rating.
Provide motors which conform to NEMA MG 1 designation, temperature rating, service factor, enclosure type, and efficiency to the requirements specified.
2.6.3 Motor Bearings
Select bearings with bronze-sleeve or heavy-duty ball or roller antifriction type with full provisions for the type of thrust imposed by the specific duty load.
Pre-lubricate and factory seal bearings in motors less than 1/2 horsepower.
Equip motors coupled to worm-gear reduction units with either ball or roller bearings.
Equip bearings in motors 1/2 horsepower or larger with lubrication service fittings. Fit lubrication fittings with color-coded plastic or metal dust caps.
In any motor, bearings that are lubricated at the factory…
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