EI 2 Drawings Issued for Construction.pdf

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EI-2

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

US Army Corps of Engineers - Dredge Goetz Variable Frequency Drives Replacement Electrical Drawing List, Sheet 2 of 3

ELECTRICAL DRAWING INDEX

DREDGE GOETZ VFD REPLACEMENT

SHEET 2 OF 3

EI-2

0 1-25-21

ISSUED FOR CONSTRUCTION0 BRL 1-25-21

DRAWING NO. REVISION DESCRIPTION USACE ORIGINAL DRAWING NUMBERS

EDD-1 0 ELECTRICAL DEMOLITION DETAILS, ALSTOM DRIVE WEIGHT & DIMENSIONS, ALSTOM DRIVE DEMOLITION

EDD-2 0 ELECTRICAL DEMOLITION DETAILS, 600V ALSTOM DRIVE COMPONENTS, FAN ASSEMBLY REMOVAL & SMPS REMOVAL

EDD-3 0 ELECTRICAL DEMOLITION DETAILS, 600V ALSTOM DRIVES, REMOVAL OF TRANSISTOR & RECTIFIER BRIDGE MODULES

EDD-4 0 ELECTRICAL DEMOLITION DETAILS, 600V ALSTOM DRIVES, REMOVAL OF DC LINK INDUCTORS & SHARING REACTORS

EDD-5 0 ELECTRICAL DEMOLITION DETAILS, 600V ALSTOM DRIVES, REMOVAL OF I/O TERM. PANEL, MV3000e CONTROLLER, KEYPAD

ECD-1 0 ELECTRICAL CONSTRUCTION DETAILS, 480V ABB DRIVE WEIGHTS & DIMENSIONS, 480V ABB DRIVE HANDLING INFORMATION

ECD-2 0 ELECTRICAL CONSTRUCTION DETAILS, 480V ABB DRIVE UNPACKING & INCOMING INSPECTION

ECD-3 0 ELECTRICAL CONSTRUCTION DETAILS, 480V ABB DRIVE VIBRATION DAMPER MOUNTING LOCATIONS

ECD-4 0 ELECTRICAL CONSTRUCTION DETAILS, 480V ABB DRIVE VIBRATION DAMPER INSTALLATION

ECD-5 0 ELECTRICAL CONSTRUCTION DETAILS, 480V ABB DRIVE VIBRATION DAMPER INSTALL, INSTALLATION OF FEN-01 & FDNA01

ECD-6 0 ELECTRICAL CONSTRUCTION DETAILS, INSTALLATION OF FEN-01, INSTALLATION OF FETA-01 ONTO FEN-01

ECD-7 0 ELECTRICAL CONSTRUCTION DETAILS, INSTALLATION OF FDNA-01, INSTALLATION OF +E208 ON R6 DRIVES

ECD-8 0 ELECTRICAL CONSTRUCTION DETAILS, INSTALLATION OF +E208 ON R9 DRIVES, INSTALLATION OF DPMP-02

ECD-9 0 ELECTRICAL CONSTRUCTION DETAILS, INSTALLATION OF DPMP-02, CONTROL PANEL MOUNTING KIT

ECD-10 0 ELECTRICAL CONSTRUCTION DETAILS, 600V DRIVE WEIGHTS AND DIMENSIONS

ECD-11 0 ELECTRICAL CONSTRUCTION DETAILS, 600V CUTTER DRIVE INSPECTION, 600V ABB CUTTER DRIVE HANDLING

ECD-12 0 ELECTRICAL CONSTRUCTION DETAILS, CUTTER DRIVE CUBICLE MODIFICATIONS

ECD-13 0 ELECTRICAL CONSTRUCTION DETAILS, CUTTER DRIVE CUBICLE MODIFICATIONS

ECD-14 0 ELECTRICAL CONSTRUCTION DETAILS, 600V ABB DREDGE PUMP DRIVE WEIGHTS & DIMENSIONS

ECD-15 0 ELECTRICAL CONSTRUCTION DETAILS, 600V ABB DREDGE PUMP UNPACKING & INSPECTION

ECD-16 0 ELECTRICAL CONSTRUCTION DETAILS, DREDGE PUMP MASTER & SLAVE DRIVES CUBICLE MODIFICATIONS

ECD-17 0 ELECTRICAL CONSTRUCTION DETAILS, DREDGE PUMP MASTER & SLAVE DRIVES CUBICLE MOD'S, MODULE HANDLING

ECD-18 0 ELECTRICAL CONSTRUCTION DETAILS, DREDGE PUMP MASTER & SLAVE DRIVES CUBICLE MODIFICATIONS

ECD-19 0 ELECTRICAL CONSTRUCTION DETAILS, DREDGE PUMP MASTER & SLAVE DRIVES INSTALLATION LAYOUT OF COMPONENTS

ECD-20 0 ELECTRICAL CONSTRUCTION DETAILS, DREDGE PUMP MASTER & SLAVE DRIVES OUTPUT FILTER INSTALLATION

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NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE

INSTALLATION OF THE NEW 480V RATED ABB DRIVES.

KEY NOTES:

ABB FRAME SIZE R6 (88 LB WEIGHT). FOLLOW

MANUFACTURERS LIFTING POINT GUIDANCE, THIS

DRAWING. APPLICABLE LOCATIONS:

1. WALKING SPUD CARRIAGE

ABB FRAME SIZE R9 (191 LB). FOLLOW

MANUFACTURERS LIFTING POINT GUIDANCE THIS

DRAWING. APPLICABLE LOCATIONS:

1. CENTER SPUD HOIST WINCH

2. STARBOARD SPUD HOIST WINCH

3. STARBOARD SWING WINCH

4. PORT SWING WINCH

5. LADDER WINCH

SEE LIFTING DETAIL ABB R6 FRAME DRIVE.

SEE LIFTING DETAIL ABB R9 FRAME DRIVE.

WEIGHTS & DIMENSIONS, 480V ABB DRIVES

(DRIVES TO BE INSTALLED)

HANDLING INFORMATION, 480V ABB DRIVES

(DRIVES TO BE INSTALLED)

A

ECD-1

R O ption

+P944

(IP20,U

L Type

O pen)

ACS880-01… +P944

UL Type OpenIP 20Frame

Weight lb

Depth in.

Width in.

Height in.

Weight kg

Depth mm

Width mm

Height mm

179.826.1014.807.6249155376R2

2210.296.8117.179.9261173436R3

3710.807.9922.1716.8274203563R4

4510.777.9925.7020.2274203653R5

8814.079.9222.3539.8357252593R6

10714.3511.1825.3948.6365284645R7

13215.2111.8128.059.8386300724R8

19116.2714.9628.4686.6413380723R9

LIFTING DETAIL:

R6 FRAME DRIVE

LIFTING DETAIL:

R9 FRAME DRIVE

Safety

WARNING!

For frame sizes R4 to R9: Use the lifting eyes of the drive when you lift the drive.

Do not tilt the drive. The drive is heavy and its center of gravity is high. An overturning drive can cause physical injury.

R O ption

+P944

(IP20,U

L Type

O pen)

ELECTRICAL CONSTRUCTION DETAILS

480V ABB DRIVE WEIGHTS & DIMENSIONS

480V ABB DRIVE HANDLING INFORMATION

13 14

01-25-21

ISSUED FOR CONSTRUCTION0 BRL 1-25-21

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ECD-2

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE INSTALLATION OF THE NEW 480V RATED ABB DRIVES.

2. EXAMINE DRIVE FOR SIGNS OF DAMAGE OR MISSING PARTS. REPORT ALL SIGNS OF DAMAGE, MISSING COMPONENTS OR

INACCURATE PART NUMBERS TO L&S ELECTRIC.

3. PROTECT AND TURN OVER ALL DRIVE MANUALS TO L&S ELECTRIC.

KEY NOTES:

ABB DRIVE PART NUMBER DATA TO CONFIRM:

1. WALKING SPUD CARRIAGE DRIVE: ABB PART NO: ACS880-01-124A-5+C131+D150+E208+P944+R700

2. CENTER SPUD HOIST WINCH DRIVE: ABB PART NO: ACS880-01-302A-5+C131+D150+E208+P944+R700

3. STARBOARD SPUD HOIST WINCH DRIVE: ABB PART NO: ACS880-01-302A-5+C131+D150+E208+P944+R700

4. STARBOARD SWING WINCH DRIVE: ABB PART NO: ACS880-01-302A-5+C131+D150+E208+P944+R700

5. PORT SWING WINCH DRIVE: ABB PART NO: ACS880-01-302A-5+C131+D150+E208+P944+R700

6. LADDER WINCH DRIVE: ABB PART NO: ACS880-01-302A-5+C131+D150+E208+P944+R700

ACCESSORIES SUPPLIED WITH EACH DRIVE (SHIPPED WITH DRIVE FROM THE FACTORY):

+C131 = VIBRATION DAMPERS

+D150 = BRAKING CHOPPER

+E208 = COMMON MODE FILTER

+P944 = UL TYPE OPEN CONSTRUCTION, NO CONDUIT BOX

+R700 = ENGLISH LANGUAGE MANUALS

LOOSE COMPONENTS SHIPPED SEPERATELY AS A FIELD INSTALL KIT (1 FOR EACH DRIVE):

QTY = 6: DPMP02 - CONTROL PANEL DOOR MOUNTING KIT (SURFACE MOUNTING)

QTY = 6: FEN01 - TTL ENCODER INTERFACE

QTY = 6: FETA-01 - ADAPTER BOARD FOR FEN-01

QTY = 6: FDNA01 - DEVICENET ADAPTER

SEE DRAWING ECD-1 FOR DRIVE WIEGHT AND HOIST LIFTING DETAILS.

A

ECD-2

￭ ACS880-01 frames R6 to R9 The figure below shows the drive package with its contents.

3AXD50000012445

Pallet tray4Drive with factory installed options1

VCI bag5Cardboard cover2

Straps6Stopper3

To unpack:

• Cut the straps (6)

• Remove the cardboard cover (2)

• Remove the stopper (3)

• Attach lifting hooks to the lifting eyes of the drive module. Lift the drive module with a hoist.

Unpacking and examining the delivery Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type.

UNPACKING AND INCOMING INSPECTION, 480V ABB DRIVES

(DRIVES TO BE INSTALLED)

ELECTRICAL CONSTRUCTION DETAILS

480V ABB DRIVE UNPACKING &

INCOMING INSPECTION

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ECD-3

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

A

ECD-3

Figure 3-6. – Bolt Stud Locations for Mounting the Converter on a Panel

Dimension Frame Size mm (in) 3 4 6 7

A 35 (1.4)

(1.6)

(1.5)

(1.85)

B 100 (3.9)

(6.8)

(13.9)

(15.4)

C 12 (0.47)

(0.47)

(0.8)

(0.47)

D 578 (22.8)

(30)

(33.0)

(44.3)

E 10 (0.4)

(0.4)

(0.6)

(0.6)

Table 3-1. – Position of Mounting Studs/Bolts

Maximum length of studs protruding from mounting panel is 25.4 mm (1 in)

EXISTING DRIVE MOUNTING LOCATIONS,

480V ALSTOM DRIVES

(DRIVES PREVIOUSLY REMOVED)

ABB DRIVE +C131

VIBRATION DAMPER LOCATIONS

(DRIVES BEING INSTALLED)

ABB R6 FRAME:

WALKING SPUD CARRIAGE DRIVE

B = 8.37 INCHES;

D = 20.91 INCHES

ABB R9 FRAME:

CENTER SPUD HOIST WINCH DRIVE

STARBOARD SPUD HOIST WINCH DRIVE

STARBOARD SWING WINCH DRIVE

PORT SWING WINCH DRIVE

LADDER WINCH DRIVE

B = 13.58 INCHES

D = 25.91 INCHES

KEY NOTES:

INSTALL VIBRATION DAMPERS MEASURING FROM THE CENTER LINE

OF THE EXISTING MOUNTING BOLT LOCATIONS. SEE DRAWINGS

ECD-4, ECD-5 FOR ADDITIONAL DETAIL ON THE DAMPERS.

2. PRIOR TO MOUNTING THE +C131 VIBRATION DAMPERS ON R9

FRAME LOCATIONS, CONFIRM THAT CABLE TO MOTOR WILL REACH

TO DRIVE BASE MOTOR TERMINATION LOCATIONS (T1/U; T2/V; T3/W).

IF CABLES UNABLE TO REACH, CONTACT ENGINEER.

B/2

D/2

B/2

D/2

CENTERLINE

(EXISTING MOUNTING

BOLT LOCATIONS)

CENTERLINE

(EXISTING MOUNTING

BOLT LOCATIONS)

ABB R6 FRAME DRIVE MOUNTING DETAILS

(DRIVES BEING INSTALLED)

ABB R9 FRAME DRIVE MOUNTING DETAILS

(DRIVES BEING INSTALLED)

ALSTOM FRAME SIZE 6:

CENTER SPUD HOIST WINCH DRIVE

STARBOARD SPUD HOIST WINCH DRIVE

STARBOARD SWING WINCH DRIVE

PORT SWING WINCH DRIVE

LADDER WINCH DRIVE

B = 13.9 INCHES

D = 33 INCHES

ALSTOM FRAME SIZE 4:

WALKING SPUD CARRIAGE

DRIVE

B = 6.8 INCHES

D = 30 INCHES

ELECTRICAL CONSTRUCTION DETAILS

480V ABB DRIVE VIBRATION DAMPER

MOUNTING LOCATIONS

C131 VIBRATION

MOUNT

INSTALLATION

(4 LOCATIONS)

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ECD-4

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

This installation guide is valid for the following products:

• ACS880-01 frames sizes R6 to R9

• ACS880-11 frame sizes R6 and R8

• ACS880-31 frame sizes R6 and R8.

Installation instruction

1. ACS880-01: Make sure that the cable entry box is not connected when you start the installation.

2. Mark the locations of the damper mounting holes to the wall around the drive mounting holes.

For the locations, see the dimension drawing of the dampers on page 3 and the dimension drawings of the drive in ACS880-01 Hardware manual (3AUA0000078093 [English]), ACS880-11 Hardware manual (3AXD50000045932 [English]) or ACS880-31 Hardware manual (3AXD50000045933 [English]).

3. Install the vibration dampers to the wall with four M5 screws. Tightening torque: 5 N·m.

4. Start M6×20 screws into the center holes of the lower dampers.

5. Lift the drive onto the screws.

The slot at the bottom of the drive comes between the damper and the washer.

6. Attach the drive to the upper dampers with M6×20 screws through the mounting holes at the back of the drive. Tightening torque: 7…9 N·m.

Note: The following steps apply to the ACS880-01 drive only.

7. Remove the front cover of the drive.

8. Place the upper slots of the cable entry box between the lower dampers and washers.

9. Tighten the mounting screws of the cable entry box.

10. Tighten the lower screws with a tightening torque of 7…9 N·m.

11. Install the front cover.

ABB industrial drives

Installation guide Vibration dampers for ACS880-01, ACS880-11 and ACS880-31 drives (frames R6 to R9, option +C131)

SEE L&S DRAWING ECD-3

SEE L&S DRAWINGS ECD-1 & ECD-2

Note: The following steps apply to the ACS880-01 drive only.

ABB DRIVE +C131 VIBRATION DAMPER INSTALLATION

INSTALLATION OF DRIVE ONTO VIBRATION DAMPERS

ELECTRICAL CONSTRUCTION DETAILS

480V ABB DRIVE

VIBRATION DAMPER INSTALLATION

ABB DRIVE +C131 VIBRATION DAMPER INSTALLATION

INSTALLATION OF DRIVE ONTO VIBRATION DAMPERS

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NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-5

Dimension drawing The dimensions are in millimeters.

Weight: 4 ×182 g = 800 g (mounting screws included)

ABB DRIVE +C131 VIBRATION DAMPER INSTALLATION

INSTALLATION OF DRIVE ONTO VIBRATION DAMPERS

ELECTRICAL CONSTRUCTION DETAILS

480V ABB DRIVE VIBRATION DAMPER INSTALL

INSTALLATION OF FEN-01 AND FDNA01

ECD-5

ABB DRIVES INSTALLATION OF ACCESSORIES:

FEN01 (TTL SPEED ENCODER CARD) &

FDNA01 (DEVICENET COMMUNICATION ADAPTER CARD)

Slot 2

L1

L2

L3

PE

U/T1

V/T2

W/T3

X13

M 3 ~

L1

L2

L3

PE

R-

UDC+

R+ UDC-

Slot 3

FXXX

FXX Slot 1

FXX

X208

X12

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE INSTALLATION OF THE FEN01 (TTL ENCODER CARD) AND

FDNA01 (DEVICENET COMMUNICATION CARD) INTO THE 480V DRIVES.

KEY NOTES:

INSTALL TTL ENCODER CARD FDNA01 INTO DRIVE OPTION SLOT 2. SEE DRAWING ECD-6. APPLICABLE

DRIVES:

1. CENTER SPUD HOIST WINCH

2. STARBOARD SPUD HOIST WINCH

3. STARBOARD SWING WINCH

4. PORT SWING WINCH

5. LADDER WINCH

6. WALKING SPUD CARRIAGE

7. CUTTER DRIVE

8. DREDGE PUMP MASTER

9. DREDGE PUMP SLAVE

INSTALL DEVICENET COMMUNICATION ADAPTER CARD INTO DRIVE OPTION SLOT 3. SEE DRAWING ECD-7.

APPLICABLE DRIVES:

1. CENTER SPUD HOIST WINCH

2. STARBOARD SPUD HOIST WINCH

3. STARBOARD SWING WINCH

4. PORT SWING WINCH

5. LADDER WINCH

6. WALKING SPUD CARRIAGE

7. CUTTER DRIVE

8. DREDGE PUMP MASTER

9. DREDGE PUMP SLAVE

DRAWING

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NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-6

Installation instruction

Shield connections in X51

• Connect the shield wires of the encoder cable to terminal X51 (SHIELD).

Signal connections for TTL encoder

FETA-board provides screw terminal block connection to the D-sub connectors of FEN-01, -11 or -21 encoder interface module. Terminal block X41 connects to the 9-pin D-sub connector of the FEN-module. Terminal blocks X32 and X42 connect to the 15-pin D-sub connector.

1. Hang on the hooks (a) of the FETA-board to the FEN-module.

2. Swing the board down to engage the connectors (b).

3. Tighten the four screws (c), 0.5 N·m, to fix the board to the module.

4. Make the connections according to the connection tables.

1 2 3a b c

To remove the FETA-board from the FEN-module, unscrew the four screws (c), then use a screwdriver to carefully lift the end of the board to disengage the connectors (b).

SHIELD

X42

X32

X41

Terminal X41 pin

1 2 3 4 5 6 7 8 9

Signal A+ A- B+ B- Z+ Z- TTL_VCC TTL_COM TTL_COM

ABB DRIVE ADAPTER BOARD FETA-01 INSTALLATION

ONTO TTL SPEED ENCODER MODULE FEN-01

ELECTRICAL CONSTRUCTION DETAILS

INSTALLATION OF FEN01

INSTALLATION OF FETA-01 ONTO FEN01

ECD-6

Setting the supply voltage

Warning! Selecting the wrong supply voltage may damage or break the encoder.

A selectable supply voltage is provided for the TTL encoders� input. A +5.5 V or a +24 V voltage for either TTL encoder can be selected by vertically mounted jumpers as described by the following figure.

Supply voltage jumpers

TTL Encoder (X31) TTL+ Encoder (X32)

+24 V +5.5 V +5.5 V +24 V m m

2.48 in

1 Diagnostic LEDs

2 Fixing screw

3 TTL encoder input (X31)

4 TTL encoder input with commutation signal support and PTC support (X32)

5 TTL encoder output (X33)

6 2 digital latch inputs (X34)

7 Encoder voltage selection jumper (X301)

3 4 5

4.

in

63 mm

Mounting

Warning! Before installation, switch off the drive power supply.

Wait for five minutes to ensure that the capacitor bank of the drive is discharged. Switch off all dangerous voltages connected from external control circuits to the inputs and outputs of the drive.

Note: Before mounting the module, set the supply voltage jumpers as described above.

� Insert the module carefully into the option slot until the retaining clips lock the module into position.

� Fasten the screw (included) to the stand-off.

Note: Correct installation of the screw is essential for fulfilling the EMC requirements and for proper operation of the module.

ABB 480V DRIVES INSTALLATION OF ACCESSORIES:

FEN01 (TTL SPEED ENCODER CARD)

KEY NOTES:

SET VOLTAGE ON TTL ENCODER LOCATIONS X31 & X32 TO +5.5V (DRIVE LOCATIONS 1 TO 7).

SET VOLTAGE ON TTL ENCODERE LOCATIONS X31 & x32 TO +24V (DRIVE LOCATIONS 8 & 9

(DREDGE PUMP MASTER & SLAVE LOCATIONS).

TURN OFF DRIVE POWER FOR 5 MINUTES MINIMUM BEFORE INSTALLING CARD.

INSERT CARD INTO OPTION SLOT 2 PER DIRECTIONS (SEE DRAWING ECD-5).

TIGHTEN THE FIXING SCREW.

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE

INSTALLATION OF THE FEN01 (TTL ENCODER CARD) INTO THE

480V & 600V DRIVES. DRIVE LOCATIONS (1-9) LISTED BELOW.

1. CENTER SPUD HOIST WINCH

2. STARBOARD SPUD HOIST WINCH

3. STARBOARD SWING WINCH

4. PORT SWING WINCH

5. LADDER WINCH

6. WALKING SPUD CARRIAGE

7. CUTTER DRIVE

8. DREDGE PUMP MASTER

9. DREDGE PUMP SLAVE

11 11

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U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-7

ELECTRICAL CONSTRUCTION DETAILS

INSTALLATION OF FDNA-01

INSTALLATION OF +E208 ON R6 DRIVES

ECD-7

ABB 480V DRIVES INSTALLATION OF ACCESSORIES:

FDNA01 (DEVICENET COMMUNICATION CARD)

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE

INSTALLATION OF THE FDNA01 (DEVICENET COMMUNICATION

CARD) INTO THE 480V DRIVES.

INSTALL DEVICENET COMMUNICATION ADAPTER CARD INTO

DRIVE OPTION SLOT 3. SEE DRAWING ECD-5 FOR ADDITIONAL

INFORMATION. APPLICABLE LOCATIONS:

1. CENTER SPUD HOIST WINCH

2. STARBOARD SPUD HOIST WINCH

3. STARBOARD SWING WINCH

4. PORT SWING WINCH

5. LADDER WINCH

6. WALKING SPUD CARRIAGE

T1/U, T2/V, T3/W

T (Wire screw) T

M… N·m N·m

M10 30 9.8

> 60 [2.36”]

< 83 [3.28”] < 23 [0.91”]

ABB 480V DRIVES INSTALLATION OF ACCESSORIES:

+E208 (COMMON MODE FILTER) R6 DRIVE LOCATIONS

GENERAL NOTES:

1. THIS DRAWING PROVIDES

INFORMATION FOR THE INSTALLATION OF

THE +E208 (COMMON MODE FILTER, R6

FRAME) INTO THE 480V DRIVES.

APPLICABLE LOCATIONS:

1. WALKING SPUD CARRIAGE

DRAWING

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NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-8

ELECTRICAL CONSTRUCTION DETAILS

INSTALLATION OF +E208 ON R9 DRIVES

INSTALLATION OF DPMP-02

CONTROL PANEL DOOR MOUNTING KIT

ECD-8

ABB 480V DRIVES INSTALLATION OF ACCESSORIES:

+E208 (COMMON MODE FILTER) R9 DRIVE LOCATIONS

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR

THE INSTALLATION OF THE +E208 (COMMON MODE

FILTER, R9 FRAME) INTO THE 480V DRIVES.

APPLICABLE LOCATIONS:

1. CENTER SPUD HOIST WINCH

2. STARBOARD SPUD HOIST WINCH

3. STARBOARD SWING WINCH

4. PORT SWING WINCH

5. LADDER WINCH

[5.2 in

[6

.7 in]

[1 .0 in

> 59 [2.32 in]

< 96 [3.78 in]

T1/U, T2/V, T3/W

T (Wire screw) T

M… N·m N·m

M10 30 9.8

Make sure that the grounding conductor is longer than the phase conductors.

1,5 N·m

ABB 480V & 600V DRIVES INSTALLATION OF ACCESSORIES:

DPMP-02 (CONTROL PANEL DOOR MOUNTING KIT)

KEY NOTES:

REMOVE EXISTING KEYPADS. SEE DRAWINGS EDD-5, DEL-2 & DEL-4 FOR INFORMATION ON THE

REMOVAL OF THE EXISTING (ALSTOM) DRIVE KEYPADS.

INSTALL NEW KEYPAD, THIS LOCATION. SEE DRAWING ECD-9.

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE INSTALLATION OF THE DPMP-02 (CONTROL

PANEL DOOR MOUNTING KIT) ONTO THE 480V & 600V DRIVE CABINET DOORS.

DRIVE DOOR

(BEFORE ALSTOM

KEYPAD REMOVAL)

DRIVE DOOR

(AFTER ALSTOM

KEYPAD REMOVAL)

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NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-9

ELECTRICAL CONSTRUCTION DETAILS

INSTALLATION OF DPMP-02

CONTROL PANEL DOOR MOUNTING KIT

ECD-9

Installation instructions

1. Cut a hole in the cabinet door. See the Dimension drawings on next page.

2. Remove the locking nut and insert the mounting platform into the hole.

3. Put the control panel cable through the locking nut and the mounting panel hole.

4. Tighten the locking nut turning it clockwise.

5. Connect the panel cable to the panel and attach the panel to the mounting platform.

6. Secure the control cable, for example, with a cable tie to avoid mechanical stress to the panel connector.

Leave some loose cable for opening the cabinet door or removing the control panel.

7. Connect the other end of the cable to the appropriate connector. See the drive hardware manual.

RJ45

DPMP-02 has cable with male RJ45 connectors at both ends.

DPMP-03 has cable with a male RJ45 connector at the panel end and a multipole flat connector at the control unit end.

Ordering codes

DPMP-02: 3AXD50000009374

DPMP-03: By the time of publishing this guide, mounting platform DPMP-03 is automatically includ-ed in delivery of ACS580-04 drives of frame sizes R10 and R11. It cannot be ordered separately.

Dimension drawings Cabinet door thickness: 1.5…30 mm (0.059…1.18 in)

22.3

[0.78]

Cutting hole diameter in the cabinet door:

ABB 480V & 600V DRIVES INSTALLATION OF ACCESSORIES:

DPMP-02 (CONTROL PANEL DOOR MOUNTING KIT)

See drawing ECD-8 for details.

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE

INSTALLATION OF THE DPMP-02 (CONTROL PANEL DOOR

MOUNTING KIT) ONTO THE 480V & 600V DRIVE CABINET DOORS.

DRAWING

NUMBER

REV.

TITLE

SCALE: APPROVED:DRAWN APPR. DATENO. REVISION

BRL

ECD-10

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE INSTALLATION OF THE NEW 600V RATED ABB CUTTER

DRIVE.

KEY NOTES:

ABB FRAME SIZE R10 (386 LB = 355 LB + E208 (7 LB) + D150 (22 LB) + H356 (4 LB)). FOLLOW MANUFACTURERS

LIFTING POINT GUIDANCE, SEE DRAWING ECD-11. APPLICABLE LOCATIONS:

1. CUTTER DRIVE

WEIGHTS & DIMENSIONS, 600V ABB CUTTER DRIVE

(DRIVES TO BE INSTALLED)

A

ECD-10

ELECTRICAL CONSTRUCTION DETAILS

600V ABB DRIVE WEIGHTS & DIMENSIONS

R10with options +0B051+C173+E208+H356+0H354+0H371

3A U

A0

Standard drive module configuration

Weight*DepthWidthHeightFrame size lbkginmminmminmm

CUTTER DRIVE DIMENSIONS

* approximate (depends on the selected options) Additional depth with option +C173 when the mounting brackets are used: 18.5 mm (0.73 in)

Required free space around the drive module 200 mm top and bottom.

35516119.9250614.8235060.671541R10

Weight of optional selections

+0B051+H370+0H371+H356+D150+E208+H354Frame size lbkglbkglbkglbkglbkglbkglbkg

-3-1.562.9-6-2.942221073-15-7R10

CUTTER DRIVE WEIGHT

DRAWING

NUMBER

REV.

TITLE

SCALE: APPROVED:DRAWN APPR. DATENO. REVISION

BRL

ECD-11

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

A

ECD-11

ELECTRICAL CONSTRUCTION DETAILS

600V ABB CUTTER DRIVE INSPECTION

600V ABB CUTTER DRIVE HANDLING

B

A

B

A

D

C

3AUA0000101742

Transport package contents

With standard drive module configuration: Clear plastic shrouds.1 With option +H381: Input cabling panel parts.

See below for the box contents.

With standard drive module configuration: Output cable connection terminals. With option +H370 also input cable connection terminals.

With option +H381: Output cabling panel parts.

See below for the box contents.

Plywood support3

Drive module with factory installed options and multilingual residual voltage warning sticker, top guide plate, pedestal guide plate, telescopic ramp package, fastening screws in a plastic bag, external control unit with control cable clamp plate and factory installed optional modules, control panel and cable or control panel with door mounting kit (option +J410), delivery documents, printed multilingual installation and start-up quick guides and manuals CD. Other printed manuals with option +R700.

With option +C173: Back fastening bars5

With option +H391: Accessories for mounting6

Pallet7

Flat installation box contents (option +C173)

3AUA0000100915

Screw package1

Paper fill2

Mounting bars for 600 mm wide Rittal VX25 enclosure

Cardboard box4

￭ Lifting the drive module Lift the drive module only by the lifting lugs.

Examining the delivery The drive delivery contains:

• drive cabinet line-up

• optional modules (if ordered) installed onto the control unit(s) at the factory

• appropriate drive and optional module manuals

• delivery documents.

Make sure that there are no signs of damage. Before attempting installation and operation, see the information on the type designation labels of the drive to verify that the delivery is of the correct type.

UNPACKING AND INCOMING INSPECTION, 600V ABB CUTTER DRIVE

HANDLING INFORMATION, 600V ABB CUTTER DRIVE

(DRIVE TO BE INSTALLED)

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE INSTALLATION OF THE NEW

600V RATED ABB CUTTER DRIVE.

2. EXAMINE DRIVE FOR SIGNS OF DAMAGE OR MISSING PARTS. REPORT ALL

SIGNS OF DAMAGE, MISSING COMPONENTS OR INACCURATE PART NUMBERS TO

L&S ELECTRIC.

3. PROTECT AND TURN OVER ALL DRIVE MANUALS TO L&S ELECTRIC.

KEY NOTES:

ABB DRIVE PART NUMBER DATA TO CONFIRM:

1. CUTTER DRIVE: ABB PART NO: ACS880-04-430A-7+C173+D150+E208+H356+R700

ACCESSORIES SUPPLIED WITH THE CUTTER DRIVE (SHIPPED WITH DRIVE FROM

THE FACTORY):

+C173 = FLAT MOUNTING KIT

+D150 = BRAKING CHOPPER

+E208 = COMMON MODE FILTER

+H356 = DC CONNECTION BUSBARS

+R700 = ENGLISH LANGUAGE MANUALS

LOOSE COMPONENTS SHIPPED SEPERATELY AS A FIELD INSTALL KIT (1 FOR EACH

DRIVE):

QTY = 1: DPMP02 - CONTROL PANEL DOOR MOUNTING KIT (SURFACE MOUNTING)

QTY = 1: FEN01 - TTL ENCODER INTERFACE

QTY = 1: FETA-01 - ADAPTER BOARD FOR FEN-01

QTY = 1: FDNA01 - DEVICENET ADAPTER

SEE DRAWING ECD-10 FOR DRIVE WIEGHT AND DIMENSION INFORMATION PRIOR

TO LIFTING DRIVES WITH HOIST.

DRAWING

NUMBER

REV.

TITLE

SCALE: APPROVED:DRAWN APPR. DATENO. REVISION

BRL

ECD-12

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-12

ELECTRICAL CONSTRUCTION DETAILS

CUTTER DRIVE CUBICLE MODIFICATIONS

-4" 0"

77 5/16"

45 7/32"

CUBICLE MODIFICATIONS - CUTTER DRIVE

KEY NOTES:

REMOVE ALSTOM DRIVE SUPPORT POST & HANGER.

FLOOR AT -4" ELEVATION, INTERIOR OF ENCLOSURE AT 0" ELEVATION.

DRILL HOLES FOLLOWING ABB PATTERN AND INSTRUCTIONS PROVIDED WITH THE

C173 WALL MOUNTING KIT (16 HOLES). SEE ALSO DRAWING ECD-10.

WHITE COLORED EQUIPMENT SUPPORT BACK PLANE.

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE MODIFICATION OF

THE CUTTER DRIVE CUBICLE TO ALLOW FOR INSTALLATION OF THE

NEW ABB DRIVE. GRAY SCALE = EXISTING CONSTRUCTION, BLACK =

NEW CONSTRUCTION.

2. FOLLOWING COMPLETION OF THIS FABRICATION, INSTALL THE ABB

DRIVE MOUNTING BRACKETS ONTO THE (16) HOLES IN THE 10 GAUGE

PLATES PER THE ABB SUPPLIED INSTRUCTIONS.

12.5"

62.7"

11"

CUBICLE MODIFICATIONS - CUTTER DRIVE

DRAWING

NUMBER

REV.

TITLE

SCALE: APPROVED:DRAWN APPR. DATENO. REVISION

BRL

ECD-13

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-13

ELECTRICAL CONSTRUCTION DETAILS

CUTTER DRIVE CUBICLE MODIFICATIONS

11 12

KEY NOTES:

RED GLASTIC GPO-3, 1/4" THICK SHEETS. CUSTOM FIT TO FILL SPACE

1.5" X 1.5" X .187" RED GLASTIC GPO-3 ANGLE. FASTEN GPO-3 ANGLE SUPPORTS

TO STEEL FRAME OF ENCLOSURE AND TO 1/4" THICK GPO-3 SHEET.

SEE AIR BAFFLE INSTALLATION DETAILS, THIS DRAWING FOR DRIVE CUTOUT

INFORMATION. FABRICATE WITH CARDBOARD FIRST TO CONFIRM FIT PRIOR TO

CUTTING GPO-3 BOARD.

FRONT ELEVATION

(INTERIOR)

CUTTER DRIVE

FRONT

ELEVATION

(INTERIOR &

EXTERIOR)

CUTTER DRIVE

PLAN VIEW

CUTTER DRIVE

Air baffles for the standard drivemodule and option +C173 This drawing shows the dimensions of the hole in the air baffle around the standard drive module and flat mounting option +C173. The drawing also shows the correct vertical location area of the air baffle as measured from the top grill.

15 [0 .6

DETAILS - AIR BAFFLE INSTALLATION

1/4"

GPO-3

DETAILS

CUTTER DRIVE INSTALLATION &

AIR BAFFLE INSTALLATION

77 5/16"

45 7/32"

DRAWING

NUMBER

REV.

TITLE

SCALE: APPROVED:DRAWN APPR. DATENO. REVISION

BRL

ECD-14

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE INSTALLATION OF THE NEW 600V RATED ABB DREDGE

PUMP MASTER AND SLAVE DRIVES (ESTIMATED WEIGHT = 345 LB. EACH MODULE).

KEY NOTES:

INCLUDED ON (2) R11 MODULES, DREDGE PUMP MASTER DRIVE & INCLUDED ON (2) R11 MODULES, DREDGE

PUMP SLAVE DRIVE.

INCLUDED ON (1) R11 MODULE, DREDGE PUMP MASTER DRIVE & INCLUDED ON (1) R11 MODULE, DREDGE

PUMP SLAVE DRIVE.

A

ECD-14

ELECTRICAL CONSTRUCTION DETAILS

600V ABB DREDGE PUMP DRIVE

WEIGHTS & DIMENSIONS

Standard drive module configuration

Weight*DepthWidthHeightFrame size lbkginmminmminmm

Required free space around the drive module 200 mm top and bottom.

R w ith options “Fullsize inputand outputcable connection term inals and

PE

busbar” and “Pow ercable connection term inals on the right-hand side ofthe drive m odule”

3AXD50000025591

WEIGHTS & DIMENSIONS, 600V ABB DREDGE PUMP MASTER & SLAVE DRIVES

(DRIVES TO BE INSTALLED)

(DRIVES TO BE INSTALLED)

34515619.9250612.0130565.431662R11

R w ith option “Flatm ounting”

3AXD50000025591

* approximate (depends on the selected options) Additional depth with option “Flat mounting” when the mounting brackets are used:

18.5 mm (0.73 in.)

R w ith options “Fullsize inputand outputcable connection term inals and

PE

busbar” and

“IP20

shrouds forcovering the inputand m otorcabling area”

3AXD50000025591

WEIGHTS & DIMENSIONS, 600V ABB DREDGE PUMP MASTER & SLAVE DRIVES

(DRIVES TO BE INSTALLED)

DRAWING

NUMBER

REV.

TITLE

SCALE: APPROVED:DRAWN APPR. DATENO. REVISION

BRL

ECD-15

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

A

ECD-15

ELECTRICAL CONSTRUCTION DETAILS

600V ABB DRIVE UNPACKING & INSPECTION

UNPACKING AND INCOMING INSPECTION, 600V ABB DREDGE PUMP MASTER AND SLAVE DRIVES (DRIVES TO BE INSTALLED)

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE INSTALLATION OF THE NEW 600V

RATED ABB DREDGE PUMP MASTER AND DREDGE PUMP SLAVE DRIVES.

2. EXAMINE DRIVE FOR SIGNS OF DAMAGE OR MISSING PARTS. REPORT ALL SIGNS OF

DAMAGE, MISSING COMPONENTS OR INACCURATE PART NUMBERS TO L&S ELECTRIC.

3. PROTECT AND TURN OVER ALL DRIVE MANUALS TO L&S ELECTRIC.

KEY NOTES:

ABB DRIVE PART NUMBER DATA TO CONFIRM:

1. DREDGE PUMP MASTER DRIVE: ABB PART NO: ACS880-04XT-1320A-7

2. DREDGE PUMP SLAVE DRIVE: ABB PART NO: ACS880-04XT-1320A-7

ACCESSORIES SUPPLIED FOR FIELD INSTALL WITH THE DREDGE PUMP MASTER AND

SLAVE DRIVES:

QTY = 4: 3AUA0000129544 = FOCH875-70DU/DT OUTPUT CURRENT FILTER

QTY = 4: 3AXD50000024562 = FLAT MOUNTING KIT

QTY = 4: 3AXD50000024518 = INPUT TERMINALS AND PE BUSBAR

QTY = 4: 3AXD50000024519 = OUTPUT CABLE CONNECTION TERMINALS

QTY = 2: 3AXD50000026152 = RIGHT HAND MOUNTING KIT

LOOSE COMPONENTS SHIPPED SEPERATELY AS A FIELD INSTALL KIT (1 FOR EACH DRIVE):

QTY = 2: DPMP02 - CONTROL PANEL DOOR MOUNTING KIT (SURFACE MOUNTING)

QTY = 2: FEN01 - TTL ENCODER INTERFACE

QTY = 2: FETA-01 - ADAPTER BOARD FOR FEN-01

QTY = 2: FDNA01 - DEVICENET ADAPTER

11 12

B

A

B

A

D

C

3AUA0000101742

Transport package contents

With option “IP20 shrouds for covering the input and motor cabling area”: Clear plastic shrouds.1 With option “Full power cabling panels to be attached to a cabinet (IP20)”: Input cabling panel parts.

See below for the box contents.

With option “Full size output cable connection terminals”: Output cable connection terminals.2 With option “Full size input cable connection terminals and PE busbar”: Input cable connection terminals.

With option “Full power cabling panels to be attached to a cabinet (IP20)”: Output cabling panel parts.

See below for the box contents.

Plywood support3

Drive module with factory installed options and multilingual residual voltage warning sticker, top guide plate, pedestal guide plate, telescopic ramp package, fastening screws in a plastic bag, external control unit and factory installed optional modules, control panel and cable or control panel with door mounting kit (option), delivery documents, printed multilingual start-up quick guide and memory stick containing all manuals. Other printed manuals if ordered.

With option “Flat mounting”: Back fastening bars5

With option “Power cable connection terminals on the right-hand side”: Accessories for mounting6

Pallet7

With option “Power cable connection terminals on the right-hand side”: Top and bottom brackets and handle (item 6 in the package drawing on the previous page)

3AXD10000407466

Top bracket1

Bottom bracket2

Handle3

Screw package4

Box B2 contains this box with option “Full size output cable connection termin-als”

3AXD5000009515

3 1

Paper fill1

Output cable connection terminal T3/W2

Output cable connection terminal T2/V2

Output cable connection terminal T1/U2

Grounding terminal5

Cardboard box6

Screws and insulators in a plastic bag7

Box B2 contains additionally this box with option “Full size input cable connec-tion terminals and PE busbar”

3AXD5000009522

7 Metallic shroud with ground bar1

Paper fill2

Input cable connection terminal L3/W13

Input cable connection terminal L2/V14

Input cable connection terminal L1/U15

Cardboard box6

Screws and insulators in a plastic bag7

Accessories box contents

3AXD50000453894

Screw package, includes also spacers for FSO module installation

Rubber grommets for control unit cable entry holes in the middle front cover of the drive module

Bracket for attaching the drive module from top

Cardboard box4

11 11

DRAWING

NUMBER

REV.

TITLE

SCALE: APPROVED:DRAWN APPR. DATENO. REVISION

BRL

ECD-16

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-16

ELECTRICAL CONSTRUCTION DETAILS

DREDGE PUMP MASTER & SLAVE DRIVES

CUBICLE MODIFICATIONS

CUBICLE MODIFICATIONS - DREDGE PUMP

MASTER & SLAVE DRIVES

11 12

11 11

Figure 4-3 Rittal PS4000 Series Cubicle Mounting Frame Details

Dimension Key (mm):

A 900 E 535 (2 module 600 wide) J 502 (600 deep cubicle) B 75 F 735 (2 module 800 wide) K 702 (800 deep cubicle) C 125 G 935 (3 module 1000 wide) L depends on application D 49.5 H 1135 (4 module 1200 wide) M depends on application

SIDE SUPPORT

(4 OFF)

M6 X 12 HX. HD SCREWS

& SPRING WASHERS

(4 PER SIDE SUPPORT)

L

A

B

M E F G H

J K

D

B

B

C

M6 TAPTITE SCREWS

(4 OFF)

UPPER REAR

CROSSMEMBER

M6 TAPTITE SCREWS

(4 OFF)

UPPER FRONT

CROSSMEMBER

THREADED INSERTS

TO FRONT

M6 X 12 HX HD. SCREWS

& SPRING WASHERS

(4 OFF)

M6 TAPTITE SCREWS

(6 OFF)

LOWER REAR

CROSSMEMBER

LOWER FRONT

CROSSMEMBER

THREADED INSERTS

TO FRONT

EXAMPLE SHOWN

2 MODULE, 800W, 800D

B

GENERAL NOTES:

1. THIS DRAWING DETAIL PROVIDES INFORMATION FOR THE INSTALLATION OF

THE NEW 600V RATED DREDGE PUMP MASTER & DREDGE PUMP SLAVE

DRIVES.

KEY NOTES:

REMOVE BRACE. SAVE BRACE AND HARDWARE, TURN OVER TO L&S

ELECTRIC.

REMOVE ALL (4) SIDE SUPPORTS.

13⁄16" (20.6)

(101.6) 4"

(22.2) 7⁄8"

1 9⁄16" (39.7)

(101.6) 4"

Continuous Weld

P2484WP2484

13⁄16" (20.6)

(22.2) 7⁄8"

1 9⁄16" (39.7)

(101.6) 4"

(101.6) 4" eg, gr, hgDf, eg, gr, hg

-4" 0"

77 5/16"

45 7/32"

CUBICLE MODIFICATIONS

DREDGE PUMP MASTER & SLAVE DRIVES

SECTION "A-A" (BACK OF CUBICLE)

KEY NOTES:

EXISTING CORNER POSTS IN CUBICLE.

UNISTRUT CHANNEL P1000 (1 5/8" X 1 5/8" 12 GA, TYPE HG (HOT DIPPED GALVANIZED),

4 LOCATIONS. OPEN SIDE OF UNISTRUT FACES DOWN.

UNISTRUT CORNER SUPPORT P2484 TYPE HG (1 LOCATION).

UNISTRUT CORNER SUPPORT P2484W TYPE HG (1 LOCATION).

3/8-16 TAPTITE-PRO HARDENED BOLTS WITH LOCK WASHER (4 LOCATIONS). DRILL 90%

THREAD ENGAGEMENT OR GREATER PILOT HOLE, EACH LOCATION.

3/8-16 GRADE 5 BOLT WITH LOCK WASHER & UNISTRUT SPRING NUT (4 LOCATIONS).

FLOOR AT -4" ELEVATION, INTERIOR OF ENCLOSURE AT 0" ELEVATION.

Channel

Channel Dimensions Ma

Width Height Steel In (mm) In (mm) gauge

P1000 15⁄8 (41.3) 15⁄8 (41.3) 12 ga

SCREW

SIZE

SCREW BODY DIMENSIONS

C D

Max Min Max Min

Inch Sizes (in)

0 - 80 0.0626 0.0586 0.0613 0.0570 3/8 - 16 0.3810 0.3750 0.3745 0.3685 7/16 - 14 0.4445 0.4385 0.4375 0.4315

For M6 & 1/4” or Larger

Stabilizing threads provide excellent axial alignment.

(sizes M6 and larger)

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE

MODIFICATION OF THE DREDGE PUMP MASTER AND

DREDGE PUMP SLAVE DRIVE CUBICLES TO ALLOW FOR

INSTALLATION OF THE NEW ABB DRIVE MODULES. GRAY

SCALE IN THE ABOVE SKETCH = EXISTING CUBICLE

CONSTRUCTION, BLACK = NEW CONSTRUCTION.

Inch Sizes (in)

SCREW

SIZE

PERCENT THREAD

100 95 90 85 80 75 70 65 60 55 50 45

PILOT HOLE SIZES

1 - 32 0.0629 0.0634 0.0639 0.0644 0.0649 0.0654 0.0659 0.0664 0.0669 0.0674 0.0679 0.0684 5/16 - 18 0.2764 0.2782 0.2800 0.2818 0.2836 0.2854 0.2872 0.2890 0.2909 0.2927 0.2945 0.2963 3/8 - 16 0.3344 0.3364 0.3385 0.3405 0.3425 0.3446 0.3466 0.3486 0.3506 0.3527 0.3547 0.3567 7/16 - 14 0.3911 0.3934 0.3957 0.3981 0.4004 0.4027 0.4050 0.4073 0.4097 0.4120 0.4143 0.4166

DETAILS - TAPTITE-PRO BOLTS

DETAILS - UNISTRUT

11 12

A-A

C-C

B-B

36"

LOWER REAR

CROSSMEMBER

SECTION "A-A"

DRAWING

NUMBER

REV.

TITLE

SCALE: APPROVED:DRAWN APPR. DATENO. REVISION

BRL

ECD-17

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-17

11 12

KEY NOTES:

EXISTING CORNER POSTS IN CUBICLE.

UNISTRUT CHANNEL P1000 (1 5/8" X 1 5/8" 12 GA, TYPE HG

(HOT DIPPED GALVANIZED), 4 LOCATIONS. OPEN SIDE OF

UNISTRUT FACES DOWN.

UNISTRUT CORNER SUPPORT P2484 TYPE HG (4

LOCATIONS).

UNISTRUT CORNER SUPPORT P2484W TYPE HG (4

LOCATIONS).

3/8-16 TAPTITE-PRO HARDENED BOLTS WITH LOCK

WASHER (28 LOCATIONS). DRILL 90% THREAD

ENGAGEMENT OR GREATER PILOT HOLE, EACH LOCATION.

3/8-16 GRADE 5 BOLT WITH LOCK WASHER & UNISTRUT

SPRING NUT (16 LOCATIONS).

10 GAUGE STEEL PLATE, PRIMED AND PAINTED GRAY (2

LOCATIONS).

FLOOR AT -4" ELEVATION, INTERIOR OF ENCLOSURE AT 0"

ELEVATION.

DRILL HOLES FOLLOWING ABB PATTERN AND

INSTRUCTIONS PROVIDED WITH THE C173 WALL

MOUNTING KIT (16 HOLES).

INSTALL (4) C173 BRACKETS ONTO THE 10 GA STEEL

PLATES USING THE ABB SUPPLIED MATERIALS AND

INSTALL THE (2) DRIVE MODULES ONTO THE C173 WALL

BRACKETS. INSTALL THE RIGHT HAND DRIVE MODULE

ONTO THE LEFT HAND SIDE (SECTION B-B). SEE DRAWING

ECD-14 FOR MODULE WEIGHT & THIS DRAWING FOR

MODULE HANDLING INFORMATION.

ELECTRICAL CONSTRUCTION DETAILS

DREDGE PUMP MASTER & SLAVE DRIVES

CUBICLE MODIFICATIONS

DRIVE MODULE HANDLING

2 22

2 22

2 22

2 22

-4" 0"

77 5/16"

12.5"

62.7"

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE

MODIFICATION OF THE DREDGE PUMP MASTER AND

DREDGE PUMP SLAVE DRIVE CUBICLES TO ALLOW FOR

INSTALLATION OF THE NEW ABB DRIVE MODULES.

20"

31.5 in

CUBICLE MODIFICATIONS

DREDGE PUMP MASTER & SLAVE DRIVES

SECTIONS "B-B" or "C-C' (SIDE OF CUBICLE)

SECTION "B-B" OR

SECTION "C-C"

Make sure that the module does not topple over when you move it on the floor:

Open the support legs by pressing each leg a little down (1, 2) and turning it aside.

Whenever possible attach the module also with chains. Do not tilt the module. It is heavy and its center of gravity is high. The module overturns from a sideways tilt of 5 degrees. Do not leave the module unattended on a sloping floor.

3AUA0000086323

WARNING!

Lift the drive module only by the lifting lugs:

LIFTING AND HANDLING

DREDGE PUMP MASTER DRIVE MODULES

DREDGE PUMP SLAVE DRIVE MODULES

FRONT

2 22

2 22

2 22

2 22

FRONT

GENERAL NOTES:

1. THIS DRAWING PROVIDES INFORMATION FOR THE MODIFICATION OF

THE DREDGE PUMP MASTER AND DREDGE PUMP SLAVE DRIVE

CUBICLES TO ALLOW FOR INSTALLATION OF THE NEW ABB DRIVE

MODULES. GRAY SCALE IN THE ABOVE SKETCH = EXISTING CUBICLE

CONSTRUCTION, BLACK = NEW CONSTRUCTION.

SECTION "B-B" OR

SECTION "C-C"

DRAWING

NUMBER

REV.

TITLE

SCALE: APPROVED:DRAWN APPR. DATENO. REVISION

BRL

ECD-18

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-18

11 12

KEY NOTES:

RED GLASTIC GPO-3, 1/4" THICK SHEETS. CUSTOM FIT TO FILL SPACE

1.5" X 1.5" X .187" RED GLASTIC GPO-3 ANGLE. FASTEN GPO-3 ANGLE SUPPORTS

TO STEEL FRAME OF ENCLOSURE AND TO 1/4" THICK GPO-3 SHEET.

SEE AIR BAFFLE INSTALLATION DETAILS, THIS DRAWING FOR DRIVE CUTOUT

INFORMATION. FABRICATE WITH CARDBOARD FIRST TO CONFIRM FIT PRIOR TO

CUTTING GPO-3 BOARD.

FRONT ELEVATION

(INTERIOR & EXTERIOR)

DREDGE PUMP MASTER &

DREDGE PUMP SLAVE DRIVES

PLAN VIEW

DREDGE PUMP MASTER &

DREDGE PUMP SLAVE DRIVES

DETAILS - AIR BAFFLE INSTALLATIONDETAILS:

DREDGE PUMP MASTER &

SLAVE DRIVE INSTALLATION &

AIR BAFFLE INSTALLATION

ELECTRICAL CONSTRUCTION DETAILS

DREDGE PUMP MASTER & SLAVE DRIVES

CUBICLE MODIFICATIONS

Air baffles for the drivemodule with options “IP20 shrouds for covering the input and motor cabling area” and “Flat mounting” This drawing shows the dimensions of the hole in the air baffle around the standard drive module and flat mounting option +C173. The drawing also shows the correct vertical location area of the air baffle as measured from the top grill.

15 [0 .6

1/4"

GPO-3

DRAWING

NUMBER

REV.

TITLE

SCALE: APPROVED:DRAWN APPR. DATENO. REVISION

BRL

ECD-19

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-19

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GENERAL NOTES:

THE ROUTING OF THE CABLES AND LOCATIONS OF COMPONENTS (DU/DT FILTERS, FUSES, STRIP HEATER) ARE APPROXIMATE. FIELD DETERMINE FINAL LOCATIONS OF COMPONENTS, THEIR MEANS OF MOUNTING AND SUPPORT AND ROUTING OF CABLES AS NEEDED FOR A NEAT AND ORGANIZED INSTALLATION. CONSULT WITH ENGINEER BEFORE MODIFYING THE GENERAL LOCATION OF THE COMPONENTS SHOWN ON THIS DRAWING.

KEY NOTES:

REMOVE SHELF IN CABINET THAT PREVIOUSLY SUPPORTED THE INPUT LINE REACTOR.

INSTALL P1000 UNISTRUT; P2484 & P2484W UNISTRUT SUPPORTS TO PROVIDE PROVISIONS FOR MOUNTING THE FOCH0875 DU/DT FILTERS. FIELD DESIGN INSTALLATION

SUPPORT SYSTEM. SEE DRAWING ECD-20 FOR DU/DT FILTER MOUNTING DETAILS.

OUTPUT POWER CABLES FROM DRIVE TO DU/DT FILTER (TYPICAL). TRAIN DU/DT FILTER INPUT CABLES TO MAINTAIN COOLING DISTANCE FROM FILTER. NOTE THAT THE

FILTER GETS HOT DURING OPERATION AND CAN MELT THE CABLES INSULATION.

OUTPUT POWER CABLES TO MOTOR (TYPICAL). SPLIT CABLES BETWEEN THE TWO DU/DT OUTPUT FILTERS. CONFIRM THAT CABLES ON EACH FILTER ARE IN A COMMON

CABLE ASSEMBLY AND CONDUIT TO THE MOTOR.

RELOCATE ANTI-CONDENSATION STRIP HEATER TO REAR CENTER OF CUBICLE OR REAR BACK OF CUBICLE. FIELD DETERMINE HEATER MOUNTING AND FINAL LOCATION.

INSTALL FUSES WITH BLOWN FUSE INDICATION AND FUSE STATUS CONTACTS (QTY = 6, FERRAZ MERSEN TYPE A4BY800-TA; QTY = 6, ADD ON SWITCH AOS-S; QTY = 6, FUSE BLOCK SETS 1SC375). MOUNT FUSES IN REAR OF CUBICLE. ADD UNISTRUT AND SUPPORT SYSTEM FOR FUSE INSTALLATION AS NEEDED. FIELD DETERMINE FINAL LOCATION AND INSTALLATION METHOD. SEE DRAWINGS FU-01 TO FU-05 FOR FUSE COMPONENT DETAILS.

INPUT POWER CABLES FROM BREAKER TO FUSES (TYPICAL - ONE PHASE SHOWN).

INPUT POWER CABLES FROM FUSES TO DRIVE (TYPICAL - ONE PHASE SHOWN).

ADD UNISTRUT AND LASH CABLES TO UNISTRUT AND LASH CABLES TO EACH OTHER AS NEEDED TO PROPERLY SUPPORT THE CABLES AND LIMIT CABLE MOVEMENT UNDER FAULT CONDITIONS. FIELD DETERMINE LOCATIONS TO ADD UNISTRUT SUPPORTS AND LASH CABLES.

FRONT ELEVATION

DREDGE PUMP

MASTER & SLAVE

DRIVES

PLAN VIEW

DREDGE PUMP

MASTER & SLAVE

DRIVES

DREDGE PUMP MASTER & SLAVE DRIVE

INSTALLATION LAYOUT OF COMPONENTS

ELECTRICAL CONSTRUCTION DETAILS

DREDGE PUMP MASTER & SLAVE DRIVES

INSTALLATION LAYOUT OF COMPONENTS

2 2

BREAKER

ABB

DU/DT

FILTER

DRIVE A DRIVE B

DRAWING

NUMBER

REV.

TITLE

SCALE: APPROVED:DRAWN APPR. DATENO. REVISION

BRL

ECD-20

NONE

U.S. Army Corps of Engineers

Dredge Goetz Fountain City, WI

DRAWING NUMBER

9300 EVERGREEN BOULEVARD NW

MINNEAPOLIS, MN 554335815

ECD-20

ELECTRICAL CONSTRUCTION DETAILS

DREDGE PUMP MASTER & SLAVE DRIVES

OUTPUT FILTER INSTALLATION

F O

C H

0320-50, F O

C H

0610-70 an d

F O

C H

0875-70

Free space around the filter

Free space is required around the filter for cooling as follows. The distances apply to natural convection. With forced cooling, less free space is required.

Non-enclosed (IP00) filters

50 mm 20 m

Space required by the cabling or busbars

(1.97 in.)

Note: The temperature of the filter surfaces can exceed 150 °C [302 °F] during operation. Ensure that the motor cables are at least 50 mm (1.97 in.) away from the coil surfaces.

15 mm 50 mm (1.97 in.) (0.59 in.)

(7 .8 in

(7 .8 in

Grounding of the IP00-protected filter

WARNING! The filter is grounded through the four fastening screws to its mounting plate. Ensure that the mounting plate has a proper connection to the nearest grounding (PE) busbar/terminal. If that is not the case, use a separate grounding conductor between the filter frame and the PE busbar/terminal.

Connections to input terminals U1, V1, W1

The input terminals (U1, V1, W1) of the filter are made of aluminium. Use cable lugs suitable for aluminium busbars and joint grease to avoid corrosion and to ensure good electrical connection. The oxide layer must be scrubbed off from the joints before applying the grease. It is recommended

• to use screws included in the delivery

• to retighten the connections 30 minutes after their installation.

Output terminals U2, V2, W2

The output terminals (U2, V2, W2) of the filter are tin-plated copper.

GENERAL NOTES:

THIS DRAWING PROVIDES INFORMATION ON THE ABB DU/DT OUTPUT FILTERS. SEE DRAWING ABB-05 FOR ADDITIONAL INFORMATION.

KEY NOTES:

ABB FILTERS (FOCH0875-70) EACH WEIGH APPROXIMATELY 65 POUNDS. USE LIFTING APPARATUS AND LIFT BY THE LIFTING POINTS.

USE BURNDY PENETROX PENA138 ELECTRICAL JOINT COMPOUND (OR ENGINEER APPROVED EQUAL) GREASE ON THE INPUT TERMINAL CONNECTIONS. SEE ABB INSTRUCTIONS THIS DRAWING FOR ADDITIONAL INFORMATION ON CONNECTIONS TO THE INPUT TERMINALS.

BOND FRAME OF EACH FILTER TO GROUND BAR IN THE REAR OF THE CUBICLE USING 1/0 600V INSULATED COPPER CONDUCTOR.

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