W912EK21R00200002 - Plan Set.pdf

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

A

B

C

D

E

F

G

H

J

K

L

M

N

P

S U

B M

IT

T

E D

B Y

C H

E C

K E

D B

Y

D R

A W

N B

Y

D E

S

IG

N E

D B

Y

C O

N T

R A

C T

N O

S O

L

IC

IT

A

T

IO

N N

O

IS

S

U E

D A

T E

S I Z

E

M A

R K

D E

S C

R

IP

T

IO

N D

A T

E

SHEET ID

A N

S I

D

S O

L

IC

IT

A

T

IO

N

S T

A R

V E

D R

O C

K

M A

R S

E

IL

L E

S

D R

E S

D E

N I

S L

A N

D

B R

A N

D O

N R

O A

D

IL

L

IN

O

IS

R

IV

E

R B

A S

IN

/0

/1

R O

C K

I S

L A

N D

IL

L

IN

O

IS

R

C K

I S

L A

N D

D

IS

T R

IC

J B

A R

T E

K

C

A N

K G

E A

R

A S

S E

M B

L Y

M-501

M B

R O

W N

A

U N

E R

T L

J U

L Y

M

D

N O

T E

A D

D

D

B

IW

P

R O

J

S

C A

M P

W

E K

R

OUTSIDE DIAMETER 226.000"*

PITCH DIAMETER 224.000"*

.0

.0

.0

L1

SCALE: 1/2" = 1'-0"

SECTION

A12

SCALE: 1/2" = 1'-0"

SECTION

0 2' 4'1'

10.500"

5.000"

77.500"9.000"11.000"2'-4.250"5'-2.250"22.500"

.0

.0

.3

.3

.5

.2

.5

.0

.0

.7

.6

.0

5.000" 5.000"

0.250"

TYP

.5

.0

.1

1.500"

.5

.0

.0

0.250"

3.437"

1.00"

.0

.5

" 0.250"

20.500"*

6.750"

®of Engineers

US Army Corps

U .S

A

R M

Y C

O R

P S

O F

E N

G

IN

E E

R S

1A

ASSEMBLY - CRANK GEAR

SCALE: 1/2" = 1'-0"

2.00"

5.00" 5.00"

ROOT DIAMETER 221.688"*

A12

L1

M-502-H1

M-502-A1

0 2' 4'1'

M-503-A17M-503-A17 M-503-A13

M-503-E13

TAPER OF 1 IN 20.

NOMINAL DIAMETER

0 2' 4'1'

0.500"

0 2' 4'1'A16

SCALE: 1 1/2" = 1'-0"

SECTION

A16

Y

P

.5

.5

.2

T Y

P

.5

TYP

SHEET KEYNOTES

DRILL 2 3/8" Ø FOR 2 5/16" BOLTS4.

DRILL 2" Ø FOR 1 15/16" BOLTS3.

DRILL AND REAM FOR LC8 FIT WITH 1 15/16" TURNED BOLTS2.

DRILL AND REAM FOR LC8 FIT WITH 2 5/16" TURNED BOLTS1.

1.000"

1.500"

.0

.5

1.

0" T

YP

R

1.500"

21.000" FINISHED

.0

DRILL 13/16" Ø

1 3/4"

.0

1.500"

R

.0

CL

CONFIGURATION.

GEARS DELIVERED UNDER BASE BID AND OPTIONS SHALL BE OF THE SAME 5.

GOVERNMENT.

ANNOTATED IN THE SHOP DRAWINGS AND WILL REQUIRE APPROVAL BY THE

GEAR. ANY REQUESTED VARIATION FROM THESE DIMENSIONS MUST BE

OTHER DIMENSIONS ARE IMPORTANT TO MAINTAIN THE DURABILITY OF THE

MUST BE MAINTAINED WHETHER THE GEAR IS CAST OR FABRICATED. ALL

ALL DIMENSIONS ANNOTATED WITH A * ARE CRITICAL DIMENSIONS THAT 4.

ANGLES WILL NOT BE ACCEPTED.

PROVIDE GEAR WITH 14 1/2° PRESSURE ANGLE. ALTERNATE PRESSURE 3.

SPECIFICATIONS.

CRANK GEAR MAY EITHER BE CAST STEEL OR FABRICATED STEEL. SEE 2.

AND SHIPPING LOGISTICS ARE THE RESPONSIBILITY OF THE CONTRACTOR.

IF CONTRACTOR ELECTS A SINGLE PIECE GEAR, FEASIBILITY OF DELIVERY

ASSEMBLED IN FIELD.

INTO HALVES AND DELIVERED SEPARATED. CRANK GEAR WILL BE

SHOP FOR QUALITY CONTROL, MATCH MARKED AND THEN DISASSEMBLED

GEARS IN SPLIT HALVES , CRANK GEARS SHALL BE FULLY ASSEMBLED IN

SPLIT HALVES AS SHOWN. IF CONTRACTOR ELECTS TO MANUFACTURE

CONTRACTOR MAY CHOOSE TO MANUFACTURE GEAR AS SINGLE PIECE OR 1.

GENERAL SHEET NOTES

63*

B

C

D

E

F

G

H

J

K

L

M

N

P

S U

B M

IT

T

E D

B Y

C H

E C

K E

D B

Y

D R

A W

N B

Y

D E

S

IG

N E

D B

Y

C O

N T

R A

C T

N O

S O

L

IC

IT

A

T

IO

N N

O

IS

S

U E

D A

T E

S I Z

E

M A

R K

D E

S C

R

IP

T

IO

N D

A T

E

SHEET ID

A N

S I

D

S O

L

IC

IT

A

T

A R

V E

D R

O C

K

M A

R S

E

IL

L E

S

D R

E S

D E

N I

S L

A N

D

B R

A N

D O

N R

O A

D

IL

L

IN

O

IS

R

IV

E

R B

A S

IN

/0

/1

R O

C K

I S

L A

N D

IL

L

IN

C K

I S

L A

N D

D

IS

T R

E K

R

OF THE SAME CONFIGURATION.

GEARS AND SHAFTS DELIVERED UNDER BASED BID AND OPTIONS SHALL BE 7.

A1) INTEGRAL TO CRANK PINION GEAR (M-510-A1).

CONTRACTOR MAY ELECT TO FABRICATE CRANK PINION GEAR SHAFT (M-520-6.

SEE SPECIFICATIONS FOR PAINTING REQUIREMENTS.5.

GEAR SEQUENCE NUMBER SHALL MATCH SHAFT NUMBER SEQUENCE.

IWCPG001 THRU IWCPG017

LETTERING SCHEME:

MINIMUM TIP RADIUS OF 0.020 INCH.

IMPRESSION WIDTH OF 0.010 INCH BASED ON A DEPTH OF 0.062 INCH AND A

STAMPS SHALL HAVE A MINIMUM TIP RADIUS OF 0.020 INCHES, A NOMINAL

STRESS DIE STAMPED IN THE LOCATION NOTED. THE LOW-STRESS DIE

ON THE GEAR. COMPONENT ID SHALL BE IN 1/2" TALL CHARACTERS, LOW-

PRIOR TO PAINTING, STAMP COMPONENT ID FOR THE CRANK PINION GEAR 4.

CENTER DISTANCE WITH MATING GEAR IS 120".

GEAR HAS 16" PD, 1 D.P. PROVIDE GEAR WITH 14 1/2° INVOLUTE TEETH, 3.

WITH MANUFACTURER'S STANDARD PRACTICE.

CROWN GEAR TOOTH FLANKS AND RELIEVE TOOTH TIPS IN ACCORDANCE 2.

KEYSEATS TO BE IN ACCORDANCE WITH ASME B17.1 CLASS II.1.

GENERAL SHEET NOTES

A1

SCALE: 6"=1'

M-510-A1 CRANK PINION GEAR

3"0 6"1-1/2"

16" PD

6.

0" N

O M

IN

AL

90°

KEYSEAT, (2) AT

1.500" x .500"

SEE SPECIFICATIONSCRANK PINION GEARSEE SCHEDULE OF PRICESM-510-A1

MATERIALDESCRIPTIONQTYMARK NO

MATERIAL SCHEDULE

SECTION

SCALE: 6"=1'-0'

A13

3"0 6"1-1/2"

(2) ON 12" B.C.

0.625" Ø - 11 UNC 1.500" DP

A13

12.000"

.0

.9

11.995"

0.120 X 45°

J B

A R

T

A N

K P

IN

IO

N G

E A

R

D E

T A

IL

S

M-510

M B

R O

W N

A

U N

E R

T L

J U

L Y

D

N O

T E

A D

D

IW

P

R O

J

S

C A

M P

®of Engineers

US Army Corps

U .S

A

R M

Y C

O R

P S

O F

E N

G

IN

E E

R S

W / M -5 -A

FN3

FI

T

ID LOCATION

.125" T Y P

B

C

D

E

F

G

H

J

K

L

M

N

P

S U

B M

IT

T

E D

B Y

C H

E C

K E

D B

Y

D R

A W

N B

Y

D E

S

IG

N E

D B

Y

C O

N T

R A

C T

N O

S O

L

IC

IT

A

T

IO

N N

O

IS

S

U E

D A

T E

S I Z

E

M A

R K

D E

S C

R

IP

T

IO

N D

A T

E

SHEET ID

A N

S I

D

S O

L

IC

IT

A

T

A R

V E

D R

O C

K

M A

R S

E

IL

L E

S

D R

E S

D E

N I

S L

A N

D

B R

A N

D O

N R

O A

D

IL

L

IN

O

IS

R

IV

E

R B

A S

IN

/0

/1

R O

C K

I S

L A

N D

IL

L

IN

C K

I S

L A

N D

D

IS

T R

J B

A R

T

A N

K P

IN

IO

N G

E A

R S

H A

F T

D E

T A

IL

S

M-520

M B

R O

W N

A

U N

E R

T L

J U

L Y

D

N O

T E

A D

D

IW

P

R O

J

S

C A

M P

E K

R

OF THE SAME CONFIGURATION.

GEARS AND SHAFTS DELIVERED UNDER BASED BID AND OPTIONS SHALL BE 5.

A1) INTEGRAL TO CRANK PINION GEAR (M-510-A1).

CONTRACTOR MAY ELECT TO FABRICATE CRANK PINION GEAR SHAFT (M-520-4.

SEE SPECIFICATIONS FOR PAINTING REQUIREMENTS.3.

SHAFT SEQUENCE NUMBER SHALL MATCH GEAR NUMBER SEQUENCE.

IWCPGS001 THRU IWCPGS017

LETTERING SCHEME:

IMPRESSION WIDTH OF 0.010 INCH BASED ON A DEPTH OF 0.062 INCH.

STAMPS SHALL HAVE A MINIMUM TIP RADIUS OF 0.020 INCHES AND NOMINAL

LOW-STRESS DIE STAMPED IN THE LOCATION NOTED. THE LOW-STRESS DIE

SHAFT ON THE SHAFT. COMPONENT ID SHALL BE IN 1/2" TALL CHARACTERS,

PRIOR TO PAINTING, STAMP COMPONENT ID FOR THE CRANK PINION GEAR 2.

KEYS AND KEYSEATS TO BE IN ACCORDANCE WITH ASME B17.1 CLASS II.1.

GENERAL SHEET NOTES

UNS G434001 1/2" x 1/2" KEYSEE SCHEDULE OF PRICESM-520-F12

UNS G434001 1/2" x 1/2" KEY W/ RADIUS ENDSSEE SCHEDULE OF PRICESM-520-A12

UNS G43400, HEAT TREAT TO FINAL 366-380 BHN CRANK GEAR PINION SHAFTSEE SCHEDULE OF PRICESM-520-A1

MATERIALDESCRIPTIONQTYMARK NO

MATERIAL SCHEDULE

A1

SCALE: 3"=1'

M-520-A1 CRANK PINION GEAR SHAFT

A12

SCALE: 3"=1'

M-520-A12 LARGE PINION KEY

F12

SCALE: 3"=1'

M-520-F12 SMALL PINION KEY

6.750" Ø

.8

.7

R

.0

1.500"

.0

1.500"

45° CHAMFER, TYP

45° CHAMFER, TYP

.3

.7

R

T Y P

0.405"

5.000

6.000" Ø

.9

.6

0.250"

R

0.

0"

R

.1

.1

.7

.5

.7

0.

0"

R

.7

R

.8

1.500"

.6

.3

®of Engineers

US Army Corps

U .S

A

R M

Y C

O R

P S

O F

E N

G

IN

E E

R S

.2

6.000

4.998

5.999

6.200"

ID LOCATION

0.120 X 45

0.120"

R

0.120"

R

0.120 x 45

KEYSEAT

1.500" x 0.500"

KEYSEAT (2) @ 90°

1.500" x 0.500"

DRILL AND TAP 1-8 UNC

SHEET KEYNOTES

FN3 FIT WITH M-510-A32.

0.156" x 45° CHAMFER ON CORNERS.

PROVIDE 0.125" FILLET RADIUS IN KEYSEAT CORNERS. PROVIDE KEYS WITH 1.

6"0 3" 1'

6"0 3" 1'6"0 3" 1'

.5