W912EK21R0020 - PLAN_SET.pdf

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US Army Corps of Engineers ®

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ROCK ISLAND DISTRICT

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ILLINOIS RIVER BASIN

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G-001

G-002

M-501

M-502

M-503

M-510

M-520

M-530

STARVED ROCK, MARSEILLES, DRESDEN ISLAND, BRANDON ROAD

SOLICITATION/MATOC/SATOC NO:

CONTRACT/TASK ORDER NO:

ISSUE DATE:

W912EK21 R0020

THIS PROJECT WAS DESIGNED BY THE ROCK ISLAND

DISTRICT CORPS OF ENGINEERS. THE INITIALS OR

SIGNATURES AND REGISTRATION DESIGNATIONS OF

INDIVIDUALS APPEAR ON THESE PROJECT

DOCUMENTS WITHIN THE SCOPE OF THEIR

EMPLOYMENT AS REQUIRED BY ER 1110-1-8152.

SIGNATURES INDICATE OFFICIAL RECOMMENDATION

OF ALL DRAWINGS IN THIS SET.

I 18 I 19 I

INDEX

COVER

SHEET INDEX

ASSEMBLY - CRANK GEAR

DETAILS - CRANK GEAR

DETAILS - CRANK GEAR

DETAILS - CRANK PINION GEAR

DETAILS - CRANK PINION GEAR SHAFT

DETAILS - CRANK PIN

APPROVAL RECOMMENDED BY:

CHIEF. DESIGN BRANCH

N/A

CHIEF. HYDROLOGY & HYDRAULICS BRANCH

N/A

CHIEF, GEOTECHNICAL BRANCH

CHIEF, TECHNICAL SERVICES BRANCH

CHIEF, ENGINEERING & CONSTRUCTION DIVISION

DATE

DATE

DATE

DATE

DATE

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OUTSIDE DIAMETER 226.000"*

PITCH DIAMETER 224.000"*

.0

.0

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L1

SCALE: 1/2" = 1'-0"

SECTION

A12

SCALE: 1/2" = 1'-0"

SECTION

10.500"

5.000"

77.500"9.000"11.000"2'-4.250"5'-2.250"22.500"

.0

.0

.3

.3

.5

.2

.5

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.0

5.000" 5.000"

0.250"

.5

.0

.1

1.500"

.5

.0

.0

0.250"

3.437"

1.00"

.0

.5

" 0.250"

20.500"*

6.750"

2.00"

5.00" 5.00"

ROOT DIAMETER 221.688"*

TAPER OF 1 IN 20.

NOMINAL DIAMETER

0.500"

A16

SCALE: 1 1/2" = 1'-0"

SECTION

.5

.5

.2

.5

1.000"

1.500"

.0

.5

1.

0" T

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1.500"

21.000" FINISHED

.0

DRILL 13/16" Ø

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ASSEMBLY - CRANK GEAR

SCALE: 1/2" = 1'-0"

A12

L1

M-502-H1

M-502-A1

0 2' 4'1'

M-503-A17M-503-A17 M-503-A13

M-503-E13

0 2' 4'1' 0 2' 4'1'

A16

T Y

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SHEET KEYNOTES

DRILL 2 3/8" Ø FOR 2 5/16" BOLTS4.

DRILL 2" Ø FOR 1 15/16" BOLTS3.

DRILL AND REAM FOR LC8 FIT WITH 1 15/16" TURNED BOLTS2.

DRILL AND REAM FOR LC8 FIT WITH 2 5/16" TURNED BOLTS1.

1 3/4"

CL

GOVERNMENT.

IN THE SHOP DRAWINGS AND WILL REQUIRE APPROVAL BY THE

ANY REQUESTED VARIATION FROM THESE DIMENSIONS MUST BE ANNOTATED

DIMENSIONS ARE IMPORTANT TO MAINTAIN THE DURABILITY OF THE GEAR.

BE MAINTAINED WHETHER THE GEAR IS CAST OR FABRICATED. ALL OTHER

ALL DIMENSION ANNOTATED WITH A * ARE CRITICAL DIMENSIONS THAT MUST 4.

ANGLES WILL NOT BE ACCEPTED.

PROVIDE GEAR WITH 14 1/2° PRESSURE ANGLE. ALTERNATE PRESSURE 3.

SPECIFICATIONS.

CRANK GEAR MAY EITHER BE CAST STEEL OR FABRICATED STEEL. SEE 2.

AND SHIPPING LOGISTICS ARE THE RESPONSIBILITY OF THE CONTRACTOR.

IF CONTRACTOR ELECTS A SINGLE PIECE GEAR, FEASABILITY OF DELIVERY

ASSEMBLED IN FIELD.

INTO HALVES AND DELIVERED SEPERATED. CRANK GEAR WILL BE

SHOP FOR QUALITY CONTROL, MATCH MARKED AND THEN DISASSEMBLED

GEARS IN SPLIT HALVES , CRANK GEARS SHALL BE FULLY ASSEMBLED IN

SPLIT HALVES AS SHOWN. IF CONTRACTOR ELECTS TO MANUFACTURE

CONTRACTOR MAY CHOOSE TO MANUFACTURE GEAR AS SINGLE PIECE OR 1.

GENERAL SHEET NOTES

SEE SPECIFICATIONS CRANK GEARSEE SCHEDULE OF PRICESM-502-H1

SEE SPECIFICATIONS CRANK GEAR SEE SCHEDULE OF PRICESM-502-A1

MATERIALDESCRIPTIONQTYMARK NO

MATERIAL SCHEDULE

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INV CUT TEETH

P.D. - 10" F - 14 1/2°

1 D.P. - 112 T - 18'-8"

ROOT DIAMTER 221.688"*

OUTSIDE DIAMETER 226.000"*

PITCH DIAMETER 224"

13.500"*

18.125"*

24.000"

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5.5

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52.000"

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R

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5.0

INV CUT TEETH

P.D. - 10" F - 14 1/2°

1 D.P. - 28 T - 18'-8"

ROOT DIAMTER 221.688"*

OUTSIDE DIAMETER 226.000"*

PITCH DIAMETER 224.000"

13.500"*

18.125"*

24.000"

.2

.5

.2

" 8 .0

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6.000"

6.500"

R

52.000"

.2

.2

106.000"106.000"

2.000"

R

.0

R

6.500"R

.0

5.000"

.0

R

2.

0"

R

SURFACES, TYP

SPOTFACE BOLTING

5.000" 3.500"

5.000" 3.500"

SURFACES, TYP

SPOTFACE BOLTING

INV CUT TEETH

P.D. - 10" F - 14 1/2°

1 D.P. - 28 T - 18'-8"

2'-4 1/4 "5'-2 1/4 " 28.250" 62.250"

6"

6.7 5"

R

4.000"

R

106.000"106.000"

28.250"62.250" 28.250" 62.250"

7.000"

5.000"5.000"

6.000"6.000"

11.000"

5.

0"

5.

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6.000"

12.000"

11.000"

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SCALE: 3/4" = 1'-0"

H1 M-502-H1

SCALE: 3/4" = 1'-0"

T Y P

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SHEET KEYNOTES

MACHINE TO COMPLETELY BEAR ON MATING GEAR FACE. 3.

2.375" Ø2.

GEAR SHALL SPLIT AT MIDPOINT OF ROOT. 1.

SEGMENT DO NOT NEED TO BE HARDENED.

GEAR IF IT AIDS IN FABRICATION OF THE GEAR. THE TEETH IN THIS

THE FABRICATOR MAY INCORPORATE TEETH IN THIS SEGMENT OF THE 1.

GENERAL SHEET NOTES

NOTE 1

TYP TYP

TYP TYP

T Y P

T Y P

T Y P

ASTM A563 GRADE DH2 1/4" HEAVY HEX NUT24 PER GEARM-503-X2

ASTM A563 GRADE DH1 7/8" HEAVY HEX NUT32 PER GEARM-503-X1

ASTM A4492 1/4" TURNED BOLT2 PER GEARM-503-E13

ASTM A4491 7/8" TURNED BOLT8 PER GEARM-503-A17

ASTM A4492 1/4" TURNED BOLT4 PER GEARM-503-A13

ASTM A276 TYPE 304, COND BBUSHING RETAINING PIN2 PER GEARM-503-17

ASTM B505 C95400CRANK GEAR BUSHING1 PER GEARM-503-A1

MATERIALDESCRIPTIONQTYMARK NO

MATERIAL SCHEDULE

2.312"

2 1/4 - UNC

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2.313"

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18.062"

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12.000"

EQ. SPACED ON 16" B.C.

0.750" DRILL (2) REQ.

SPACED ON 16" B.C.

10 UNC - 2B (2) REQ. EQ.

DRILL AND TAP FOR 3/4" -

SEE DETAILS E7 & J1

GREASE GROOVES,

0.375" x 0.188"

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SEE DETAILS E7 & J1

GREASE GROOVES,

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4 VERTICAL GROOVES

37.687" DEVELOPED

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9"

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5"

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A17 M-503-A17

1 1/2"=1'-0"SCALE:

A13

M-503-A13

1 1/2"=1'-0"SCALE:

E13 M-503-E13

1 1/2"=1'-0"SCALE:

1' 2'0 6"1' 2'0 6"

1' 2'0 6"

AS NOTED

FAO EXCEPT

A1

M-503-A1 - CRANK GEAR BUSHING

1 1/2"=1'-0"SCALE:

A7

M-503-A7 - BUSHING RETAINING PIN

6"=1'-0"SCALE: 3"0 6"1-1/2"1' 2'0 6"

FN2 FIT W/ M-501-A1

0.000

+0.006

FN2 FIT W/ M-501-A1

+0.008

+0.0094

J1

GREASE GROOVE DETAIL

SCALE: NTS

7E

GREASE GROOVE CONFIGURATION - DEVELOPED

1 1/2"=1'-0"SCALE: 1' 2'0 6"

@ 90°

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

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A1) INTEGRAL TO CRANK PINION GEAR (M-510-A1).

CONTRACTOR MAY ELECT TO FABRICATE CRANK PINION GEAR SHAFT (M-520-6.

SEE SPECIFICATIONS FOR PAINTING REQUIREMENTS.5.

GEAR SEQUENCE NUMBER SHALL MATCH SHAFT NUMBER SEQUENCE.

IWCPG001 THRU IWCPG017

LETTERING SCHEME:

MINIMUM TIP RADIUS OF 0.020 INCH.

IMPRESSION WIDTH OF 0.010 INCH BASED ON A DEPTH OF 0.062 INCH AND A

STAMPS SHALL HAVE A MINIMUM TIP RADIUS OF 0.020 INCHES, A NOMINAL

STRESS DIE STAMPED IN THE LOCATION NOTED. THE LOW-STRESS DIE

ON THE GEAR. COMPONENT ID SHALL BE IN 1/2" TALL CHARACTERS, LOW-

PRIOR TO PAINTING, STAMP COMPONENT ID FOR THE CRANK PINION GEAR 4.

CENTER DISTANCE WITH MATING GEAR IS 120".

GEAR HAS 16" PD, 1 D.P. PROVIDE GEAR WITH 14 1/2° INVOLUTE TEETH, 3.

WITH MANUFACTURER'S STANDARD PRACTICE.

CROWN GEAR TOOTH FLANKS AND RELIEVE TOOTH TIPS IN ACCORDANCE 2.

KEYSEATS TO BE IN ACCORDANCE WITH ASME B17.1 CLASS II.1.

GENERAL SHEET NOTES

A1

SCALE: 6"=1'

M-510-A1 CRANK PINION GEAR

3"0 6"1-1/2"

16" PD

6.

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KEYSEAT, (2) AT

1.500" x .500"

SEE SPECIFICATIONSCRANK PINION GEARSEE SCHEDULE OF PRICESM-510-A1

MATERIALDESCRIPTIONQTYMARK NO

MATERIAL SCHEDULE

SECTION

SCALE: 6"=1'-0'

A13

3"0 6"1-1/2"

(2) ON 12" B.C.

0.625" Ø - 11 UNC 1.500" DP

12.000"

.0

.9

11.995"

0.120 X 45°

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A1) INTEGRAL TO CRANK PINION GEAR (M-510-A1).

CONTRACTOR MAY ELECT TO FABRICATE CRANK PINION GEAR SHAFT (M-520-4.

SEE SPECIFICATIONS FOR PAINTING REQUIREMENTS.3.

SHAFT SEQUENCE NUMBER SHALL MATCH GEAR NUMBER SEQUENCE.

IWCPGS001 THRU IWCPGS017

LETTERING SCHEME:

IMPRESSION WIDTH OF 0.010 INCH BASED ON A DEPTH OF 0.062 INCH.

STAMPS SHALL HAVE A MINIMUM TIP RADIUS OF 0.020 INCHES AND NOMINAL

LOW-STRESS DIE STAMPED IN THE LOCATION NOTED. THE LOW-STRESS DIE

SHAFT ON THE SHAFT. COMPONENT ID SHALL BE IN 1/2" TALL CHARACTERS,

PRIOR TO PAINTING, STAMP COMPONENT ID FOR THE CRANK PINION GEAR 2.

KEYS AND KEYSEATS TO BE IN ACCORDANCE WITH ASME B17.1 CLASS II.1.

GENERAL SHEET NOTES

UNS G434001 1/2" x 1/2" KEYSEE SCHEDULE OF PRICESM-520-F12

UNS G434001 1/2" x 1/2" KEY W/ RADIUS ENDSSEE SCHEDULE OF PRICESM-520-A12

UNS G43400, HEAT TREAT TO FINAL 366-380 BHN CRANK GEAR PINION SHAFTSEE SCHEDULE OF PRICESM-520-A1

MATERIALDESCRIPTIONQTYMARK NO

MATERIAL SCHEDULE

A1

SCALE: 3"=1'

M-520-A1 CRANK PINION GEAR SHAFT

A12

SCALE: 3"=1'

M-520-A12 LARGE PINION KEY

F12

SCALE: 3"=1'

M-520-F12 SMALL PINION KEY

6.750" Ø

.8

.7

R

.0

1.500"

.0

1.500"

45° CHAMFER, TYP

45° CHAMFER, TYP

.3

.7

R

T Y P

0.405"

5.000

6.000" Ø

.9

.6

0.250"

R

0.

0"

R

.1

.1

.7

.5

.7

0.

0"

R

.7

R

.8

1.500"

.6

.3

®of Engineers

US Army Corps

U .S

A R

M Y C

O R

P S O

F E

N G

IN

E E

R S

.2

6.000

4.998

5.999

6.200"

ID LOCATION

0.120 X 45

0.120"

R

0.120"

R

0.120 x 45

KEYSEAT

1.500" x 0.500"

KEYSEAT (2) @ 90°

1.500" x 0.500"

DRILL AND TAP 1-8 UNC

SHEET KEYNOTES

FN3 FIT WITH M-510-A32.

0.156" x 45° CHAMFER ON CORNERS.

PROVIDE 0.125" FILLET RADIUS IN KEYSEAT CORNERS. PROVIDE KEYS WITH 1.

6"0 3" 1'

6"0 3" 1'6"0 3" 1'

.5

B

C

D

E

F

G

H

J

K

L

M

N

P

S U

B M

IT

T

E D

B Y

C H

E C

K E

D B

Y

D R

A W

N B

Y

D E

S

IG

N E

D B

Y

C O

N T

R A

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N O

S O

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IC

IT

A

T

IO

N N

O

IS

S

U E

D A

T E

S I Z

E

M A

R K

D E

S C

R

IP

T

IO

N D

A T

E

SHEET ID

A N

S I

D

S O

L

IC

IT

A

T

A R

V E

D R

O C

K

M A

R S

E

IL

L E

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D R

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D E

N I

S L

A N

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B R

A N

D O

N R

O A

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IL

L

IN

O

IS

R

IV

E

R B

A S

IN

/0

/1

R O

C K

I S

L A

N D

IL

L

IN

C K

I S

L A

N D

D

IS

T R

B

A R

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IN

D E

T A

IL

S

M-530

M B

R O

W N

A

U N

E R

IW

P

R O

J

S

C A

M P

E K

R

INSTALLATION

CAP SCREWS SHALL BE COATED WITH ANTI-SIEZE COMPOUND PRIOR TO 3.

PIN SEQUENCE NUMBER SHALL MATCH SHAFT NUMBER SEQUENCE.

IWCP001 THRU IWCP017

LETTERING SCHEME:

WIDTH OF 0.010 INCH BASED ON A DEPTH OF 0.062 INCH.

HAVE A MINIMUM TIP RADIUS OF 0.020 INCHES AND NOMINAL IMPRESSION

STAMPED IN THE LOCATION NOTED. THE LOW-STRESS DIE STAMPS SHALL

CAP. COMPONENT ID SHALL BE IN 1/2" TALL CHARACTERS, LOW-STRESS DIE

PRIOR TO PAINTING, STAMP COMPONENT ID FOR THE CRANK PIN ON THE PIN 2.

PROVIDE COTTER PIN TO FIT 0.375" Ø HOLE.1.

GENERAL SHEET NOTES

TYPE 304 STAINLESS STEELCOTTER PIN1 PER ASSEMBLYM-530-X2

ASTM A5741/2"x2 1/4" SOCKET HEAD CAP SCREW6 PER ASSEMBLYM-530-X1

TYPE 304 STAINLESS STEEL9" OD PLATE WASHER1 PER ASSEMBLYM-530-L7

UNS G434004" HEAVY HEX NUT1 PER ASSEMBLYM-530-L1

UNS G43400CRANK PIN CAP1 PER ASSEMBLYM-530-A16

UNS G43400 CRANK PIN1 PER ASSEMBLYM-530-A9

MATERIALDESCRIPTIONQTYMARK NO

MATERIAL SCHEDULE

A1

ASSEMBLYCRANK PIN

3"=1'-0"SCALE:

A9

- CRANK PINM-530-A9

3"=1'-0"SCALE:

.0

.0

.5

.7

.1

.0

.0

7.000" Ø

6.400" Ø

4.000" Ø

A16

- CRANK PIN CAPM-530-A16

3"=1'-0"SCALE: 6"0 3" 1'6"0 3" 1'

.0

.5

0.

0"

.0 0°

.0

60.00°

M-530-A16

M-530-A9

.1

.3

®of Engineers

US Army Corps

U .S

A

R M

Y C

O R

P S

O F

E N

G

IN

E E

R S

IN THIS CONTRACT)

PIN DIAMETER SIZED FOR FC8 FIT WITH STRUT ARM BUSHING (NOT INCLUDED 2.

NOMINAL TAPER DIAMETER 1 IN 201.

SHEET KEYNOTES

ID LOCATION

ID LOCATION4.000" Ø

0.375

0.375 Ø

.4

10.000"

0.750" Ø M-530-X2

PIN FOR M-530-C1

THREAD CRANK

M-530-L1 - HEX NUT

SCALE: 3"=1'-0"

L1

M-530-L7 - PLATE WASHER

SCALE: 3" = 1'-0"

L7

9.000"

4.500"

0.500"

4.000"

7.070"

6.123"

.8

M-530-L1

M-530-L7

4-6 UN2B

6"0 3" 1'6"0 3" 1'

6"0 3" 1'

FITTING (2) ON 5" B.C.

7/16" NPT GREASE

DRILL AND TAP FOR

(6) ON 5" B.C.

0.500" Ø

0.438 (2) on 5" B.C.

1" (6) ON 5" B.C.

DRILL AND TAP 1/2 - 13 UNC

1" 1-8 UNC

DRILL AND TAP

-0.006

-0.0035