Denison_Transformer_Install_Specs_10-05-2018.pdf
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- W912BV18R0022
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Solicitation No. W912BV18R0022
US Army Corps of Engineers Tulsa District Red River Watershed Lake Texoma, Texas
Install Transformer, Bus, and Switchgear
Specifications
October 05, 018 rsl
TABLE OF CONTENTS
SOLICITATION NO. W912BV18R0022
INSTALL TRANSFORMER, BUS, AND SWITCHGEAR
LAKE TEXOMA, TEXAS
JUNE 22, 2018
TOC-1
DIVISION 01 - GENERAL REQUIREMENTS
01 11 00.00 40 SUMMARY OF WORK
01 22 00.00 26 MEASUREMENT AND PAYMENT
01 32 01 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00 QUALITY CONTROL
01 46 00 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
01 50 00 TEMPORARY CONSTRUCTION FACILITIES AND CONTROLS
01 57 20 ENVIRONMENTAL PROTECTION
01 58 00 BULLETIN BOARD, PROJECT SIGN, AND SAFETY SIGN
01 78 00 CLOSEOUT SUBMITTALS
01 78 23 OPERATION AND MAINTENANCE (O&M) DATA
DIVISION 02 - EXISTING CONDITIONS
02 83 20.00 25 LEAD BASE PAINT (LBP) ABATEMENT, REMOVAL AND DISPOSAL
DIVISION 03 - CONCRETE
03 60 00.01 26 CONCRETE DEMOLITION, REPAIR OF CONCRETE SURFACES, AND
EQUIPMENT FOUNDATIONS
DIVISION 05 - METALS
05 50 03.00 26 METALWORK FABRICATION, MACHINE WORK, AND
MISCELLANEOUS PROVISIONS
05 50 04.00 26 METALS: MISCELLANEOUS, STANDARD ARTICLES, SHOP
FABRICATED ITEMS
DIVISION 13 - SPECIAL CONSTRUCTION
13 48 00.00 26 SEISMIC RESTRAINT FOR MECHANICAL AND ELECTRICAL
EQUIPMENT
DIVISION 26 - ELECTRICAL
26 05 00.00 26 GENERAL ELECTRICAL
26 05 13.00 26 MEDIUM-VOLTAGE CABLE
26 05 19.00 26 INSULATED WIRE AND CABLE (2000 Volts and Below)
26 08 01.00 26 SYSTEMS TESTING AND COMMISSIONING
26 13 13.00 26 METAL-CLAD SWITCHGEAR
26 24 19.00 26 MOTOR CONTROL CENTERS
26 25 00.00 26 BUS STRUCTURES
-- End of Project Table of Contents --
Denison Install Transformer, Bus, and Switchgear FY18 DENISONTRNINST18
SECTION 00 41 10
PRICING SCHEDULE
ITEM DESCRIPTION ESTIMATED UNIT
QUANTITY UNIT PRICE AMOUNT
BASE BID
0001 Remove Transformer Bank 1 1 Job XXXX $_______ (3 single Phase GSU Transformers)
0002 Remove Transformer Bank 2 1 Job XXXX $_______ (3 single Phase GSU Transformers)
0003 Remove Existing Single 1 Job XXXX $_______ phase spare GSU Transformer
0004 Remove and Dispose of 40,000 Gal. $_____ $_______ Transformer Insulating Oil
0005 Remove Existing Unit 1 1 Job XXXX $_______ 15 kV Switchgear
0006 Remove Existing Unit 2 1 Job XXXX $_______ 15 kV Switchgear
0007 Furnish New 15 KV 1 Job XXXX $_______ Unit 1 Switchgear (SJ1)
0008 Furnish New 15 KV 1 Job XXXX $_______ Unit 2 Switchgear(SJ2)
0009 Install New 15 kV Main 1 Job XXXX $_______ Unit 1 Switchgear (SJ1)
0010 Install New 15 kV Main 1 Job XXXX $_______ Unit 2 Switchgear (SJ2)
0011 Remove Existing Unit 1 1 Job XXXX $_______ Isolated Phase Bus
0012 Remove Existing Unit 2 1 Job XXXX $_______ Isolated Phase Bus
0013 Furnish and Install New 1 Job XXXX $_______ Unit 1 Metal Enclosed Bus
0014 Furnish and Install New 1 Job XXXX $_______ Unit 2 Metal Enclosed Bus
0015 Furnish New Relay 2 Each $_____ $_______ Panels for Main Board (Transformers 1 and 2)
DOCUMENT 00 41 10 Page 1
0016 Furnish And Install New 1 Job XXXX $_______ Motor Control Centers (CQT1 and CQT2)
0017 Make external Connections 2 Each $_____ $_______ to New GSU Transformers
0018 Modify Transformer Pedestals 2 Each $_____ $_______
0019 Remove Existing Deluge Piping 2 Each $_____ $_______
0020 Clean insulating oil tanks 1 Job XXXX $_______
0021 Disposal of Transformer Bushings containing PCBs 1 Job XXXX $_______
TOTAL BASE $___________
OPTION
0022 Asbestos Abatement 120 Hours $_____ $_______ to include sampling, disposal, and record keeping
TOTAL OPTIONAL ITEMS $___________
TOTAL $___________
Option may be exercised, at the option of the Government, at the time of contract award up to 1 calendar year after the date of contract award.
-- End of Document --
DOCUMENT 00 41 10 Page 2
SECTION 01 11 00.00 40
SUMMARY OF WORK
PART 1 GENERAL
1.1 SUMMARY OF WORK
The work to be performed under this contract consists of providing the labor, equipment, and materials to remove the existing single phase GSU transformers, the 15 kV switchgear for units 1 and 2, the iso-phase bus between the generator and the transformers, make connections to the new three phase gas insulated transformers, install new segregated phase bus, install new non-segregated phase bus, install new 15 kV switchgear, provide new controls and relaying, furnishing new control room switchboard panels, furnish and install new motor control centers, and all the necessary auxiliary and ancillary equipment and systems required necessary to install the equipment at the Denison Powerhouse to make it fully operational. The new GSU power transformers are to be furnished by others with the external connections to be made under this contract as summarized below and as required in specifications and drawings.
The work includes electrical work and related work including, but not limited to, the following:
a. Remove and dispose of seven (7) single phase GSU transformers (2 three phase transformer banks and 1 spare) including oil, piping, cabling and conduit, equipment no longer to be used and the disconnection from the overhead transmission line.
b. Remove and dispose of the two 15 kV switchgear lineups (unit 1 and unit 2) including the cable and conduit no longer to be used.
c. Remove and dispose of the existing iso-phase bus for units 1 and 2 to include the sections from the generator to the switchgear and from the switchgear to the six GSU transformers.
d. Remove insulating oil from the existing "clean" and "dirty" insulating oil storage tanks and clean the tanks.
e. Remove the existing oil filled transformer nitrogen piping, fire suppression deluge piping, oil piping systems, and their support structures.
f. Design, manufacturer, test and deliver FOB Denison Powerhouse two new switchgear assemblies with all breakers and auxiliary equipment.
g. Design, manufacturer, test and deliver FOB Denison new segregated bus for connection between the generator main leads and the new 15 kV switchgear and non-segregated bus for connection of the new switchgear to the new GSU transformers.
h. Connect the power and control cables and conduits to the new Gas Insulated Transformers T1 and T2 on Denison Powerhouse tailrace deck (transformers are to be furnished and placed in location by others).
Connect the cable from the new high voltage transformer bushings to the
SECTION 01 11 00.00 40 Page 1 overhead transmission lines.
i. Modify the existing transformer pedestal. Design and install new transformer foundation to allow the transformer supplier to place the transformers in the final location. After the transformer is placed in its final location, weld and provide touchup paint.
i. Remove existing surge arresters and brackets and provide and install new mounting brackets and new surge arresters on the high voltage side of the new transformers.
j. Install, level, and test new 15 kV switchgear for units 1 (SJ1) and 2 (SJ2) including all cable and conduit connections to make the equipment fully operational both locally and remotely as well as connection of the 15 kV cable connections to the existing excitation system transformers and the existing station service transformer.
k. Install, adjust, level, and test new segregated phase bus from the new 15 kV switchgear to the existing generator main leads including the modification of the generator main leads to connect the new bus at the generator main floor to make it fully operational.
l. Install, adjust, level, and test new non-segregated phase bus from the new 15 kV switchgear to the new GSU transformers (provided by others) and connect to the low voltage bushings to make it fully operational.
m. Furnish, install, and test the new 480 VAC-120/208 VAC Power center.
n. Furnish, install, and test two new motor control centers to supply power to powerhouse auxiliary systems to include programming internally mounted PLC.
o. Furnish and install new grounding conductors to new equipment.
p. Layout, manufacturer, wire, test and deliver FOB Denison two new control room main board rear panels for replacement of the the existing transformer relay panels with new digital transformer relays. Panels to be installed by others based on Contractor provided installation wiring drawings.
q. Install all new wire, cables and raceway required to connect the new equipment and make it fully operational including remote operation, alarm and indication. Cables going to control room to be installed by Contractor but terminated on control room end by others.
r. Furnish and install all new raceways as required to install the new equipment including supports.
s. Furnish as-constructed drawings.
t. Furnish the services of manufacturer erecting engineers to supervise, direct the installation, and test the switchgear, bus, and motor control centers.
u. Perform field acceptance testing and commissioning in coordination with the GSU transformer field engineer for the new transformer. GSU transformer field engineer services to be furnished under GSU transformer supply contract.
SECTION 01 11 00.00 40 Page 2
V. Replace the neutral current transformers on each of the main unit generators.
w. As a an option provide industrial hygienist to perform asbestos survey and test suspected materials.
x. As an option, test, remove, and dispose of asbestos containing materials including all containment, packaging, and disposal costs.
Work shall be performed under the direction of a Certified Industrial Hygienist (CIH). The CIH shall be onsite as needed.
1.2 ATTACHMENTS
See photographs in "Attachments" at the end of this section for information only to assist in identifying and clarifying areas of work. These photographs are not intended to define the scope of the work.
Specifications and drawings shall take precedence over any conflict with these photographs.
1.3 SPECIFICATIONS AND DRAWINGS
Technical specifications in Divisions 01-48 listed in the Table of Contents cover the detailed requirements for the equipment and services listed in the schedule. The drawings listed on INDEX OF DRAWINGS, SHEET G-002 accompany this specification and are part thereof.
1.4 CHANGES IN SPECIFICATIONS AND DRAWINGS
The Government reserves the right to revise or amend the specifications and/or drawings prior to the date set for opening bids. Copies of such amendments will be furnished to all prospective bidders. If the revisions and amendments require material changes in quantities or prices bid, or both, the date set for bid opening may be extended to enable bidders the opportunity to revise their bids. The amendment will include an announcement of the new date for opening bids.
1.5 DEFINITIONS
a. Wherever in the specifications, or upon the drawings, the words "directed", "required", "ordered", "designated", "prescribed", or words of like import are used, it shall be understood that the "direction", "requirement", "order", "designation", or "prescription" of the Contracting Officer is intended, and similarly the words "approved", "acceptable", "satisfactory", or words of like import shall mean "approved by" or "acceptable to" or "satisfactory to" the Contracting Officer unless otherwise expressly stated.
b. Where "as shown", "as indicated", "as detailed", or words of like import are used, it shall be understood that the reference is made to the drawings accompanying this contract unless stated otherwise. The word "provided" as used herein shall be understood to mean "provided complete in place", that is, "furnished and installed". (FAR 52.236.21(b) and (c)).
c. Wherever in these specifications or upon the drawings, the words "Contracting Officer" (CO) or "Contracting Officer's Representative" (COR) are used, it shall be understood to also mean "Government" unless otherwise expressly stated.
SECTION 01 11 00.00 40 Page 3
d. Wherever in these specifications the acronym "GQAR" is used, it shall be understood to mean "Government Quality Assurance Representative", unless otherwise expressly stated.
e. Wherever in these specifications the work "weekend(s)" is used, it shall be understood to mean "Saturday, Sunday, and Federal Holidays", unless otherwise expressly stated.
f. Whenever in these specifications the word "Project" is used, it shall be understood to mean Denison Powerhouse.
PART 2 PRODUCTS - NOT USED
PART 3 EXECUTION - NOT USED
-- End of Section --
SECTION 01 11 00.00 40 Page 4
Attachments
FOR REFERENCE ONLY
The attached photos are for information only to assist in identifying areas of work and are not intended to define the scope of the work.
Specifications and drawings shall overule any conflict with the photos.
g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Deluge piping to be removed g2hdcrjs Typewritten Text Existing fencing and gate. May be temporarily removed and replaced as necessary to perform work. Posts are mechanical anchored and not embedded in concrete g2hdcrjs Typewritten Text Existing transformers to be removed. 6 plus 1 spare.
g2hdcrjs Typewritten Text Existing oil piping g2hdcrjs Typewritten Text Existing Surge Arrester g2hdcrjs Typewritten Text EL. 545 - View of Transformers from parking lot g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Existing Unit 1 Excitation System Power Potential transformer (PPT) g2hdcrjs Typewritten Text Unit 1 Switchgear to be replaced g2hdcrjs Typewritten Text Access way to cable gallery g2hdcrjs Typewritten Text PPT low voltage cable Cable tray g2hdcrjs Typewritten Text Cable tray for control cables to be extended for new cables to enter new switchgear g2hdcrjs Typewritten Text 15 KV cable tray for PPT primary cables and station service transformer primary cables.
Cables to be replaced. Ground cable to be added g2hdcrjs Typewritten Text EL 528 Front view of Unit 1 switchgear (52G1 and 52S1) g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Control cable tray to be extended to new switchgear to run new cables directly into switchgear g2hdcrjs Typewritten Text PPT low voltage cable tray g2hdcrjs Line g2hdcrjs Typewritten Text Bus to be removed g2hdcrjs Typewritten Text 15KV cable tray g2hdcrjs Typewritten Text PPT low voltage cables to remain g2hdcrjs Line g2hdcrjs Typewritten Text Maintain distance from new Switchgear to existing power potential transformer no less than 3 ft.
g2hdcrjs Typewritten Text The existing concrete is rough chipped out at bottom edge. The existing concrete on floor and wall at edge shall be cut as required to ensure new switchgear maintains a minimum of 3 ft of clearance between equipment on right side.
Typical for both unit 1 and unit 2 switchgear g2hdcrjs Typewritten Text g2hdcrjs Typewritten Text Unit 1 Power Potential Transformer (PPT) g2hdcrjs Typewritten Text EL 528 Front View Unit 1 Switchgear g2hdcrjs Line g2hdcrjs Typewritten Text Existing control cables to be replaced g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Aisle way into cable gallery under transformer deck g2hdcrjs Typewritten Text Control cable Tray for Unit 1 switchgear to be extended into new switchgear g2hdcrjs Typewritten Text 15 KV cable tray for unit 1 switchgear g2hdcrjs Typewritten Text Unit 2 PPT g2hdcrjs Typewritten Text Unit 2 control cable tray g2hdcrjs Typewritten Text Unit 2 Low voltage PPT cable tray g2hdcrjs Line g2hdcrjs Typewritten Text Unit 1 PPT low voltage PPT cable tray. Cables and tray to remain g2hdcrjs Line g2hdcrjs Typewritten Text Main cable trays extending to below the Terminal Room g2hdcrjs Typewritten Text EL 528 Looking from Unit 1 switchgear to unit 2 g2hdcrjs Typewritten Text Unit 2 15 KV cable tray g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text EL 528 Looking from access door south to station service bay, Unit 1 on right g2hdcrjs Typewritten Text Access door to cable gallery below transformer deck g2hdcrjs Typewritten Text Unit 1 switchgear to be replaced g2hdcrjs Typewritten Text Unit 1 Power potential transformer (PPT) g2hdcrjs Typewritten Text 750 KVA Station Service Transformer g2hdcrjs Typewritten Text Iso Phase bus to be removed g2hdcrjs Typewritten Text Main control cable trays which extend to room below Terminal Room g2hdcrjs Line g2hdcrjs Typewritten Text Location of existing transition from iso phase bus to generator main lead bus.
New bus to be extended to generator floor above g2hdcrjs Typewritten Text 15 KV cables to station service transformer to be replaced g2hdcrjs Typewritten Text Control cable to be extended into new switchgear g2hdcrjs Typewritten Text 15 KV cable to PPT to be replaced g2hdcrjs Typewritten Text Existing switchgear control cable to be removed g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Polygonal Line g2hdcrjs Typewritten Text Unit 1 switchgear to be replaced g2hdcrjs Typewritten Text Existing spare transformer nitrogen system to be removed g2hdcrjs Typewritten Text Transformer T1 Nitrogen system to be removed g2hdcrjs Typewritten Text Existing Asbestos trays g2hdcrjs Typewritten Text Space for cable trays and raceways g2hdcrjs Typewritten Text Approximate location of new Motor Control Centers CQ-T1 and CQ-T2 g2hdcrjs Line g2hdcrjs Typewritten Text 15 KV cables to be removed g2hdcrjs Typewritten Text Iso Phase bus to be removed g2hdcrjs Line g2hdcrjs Typewritten Text Approximate location of deck penetration for Deluge piping to be used to run new power and control cables to new transformers g2hdcrjs Typewritten Text EL 528 Cable Gallery - Rear view of Unit 1 switchgear looking south toward Station Service bay g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Typical nitrogen system piping to be removed from tanks to transformers g2hdcrjs Typewritten Text Location of new Power Center
CR-B1
g2hdcrjs Line g2hdcrjs Oval g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Gallery gutter. New unit 1 and unit 2 switchgear to be moved upstream toward generator so it does not span the gutter g2hdcrjs Line g2hdcrjs Oval g2hdcrjs Typewritten Text Insulating oil piping to be removed g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Polygonal Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Transformer T1 Nitrogen system to be removed.
g2hdcrjs Typewritten Text Unit 1 switchgear to be removed g2hdcrjs Typewritten Text Access way to turbine room g2hdcrjs Typewritten Text Iso phase bus to be removed g2hdcrjs Typewritten Text Cable tray and raceway to be removed g2hdcrjs Typewritten Text Cables to be removed g2hdcrjs Typewritten Text Bus to be removed g2hdcrjs Typewritten Text Approximate location of new power center CR-B1 g2hdcrjs Typewritten Text EL 528 Cable gallery review view of unit 1 switchgear g2hdcrjs Oval g2hdcrjs Line g2hdcrjs Typewritten Text Typical nitrogen \piping to be removed from tanks to transformers
Deluge piping to be modified for control and power cables to new transofmres g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Polygon g2hdcrjs Line g2hdcrjs Typewritten Text Unit 1 switchgear to be removed g2hdcrjs Typewritten Text Access way to turbine room g2hdcrjs Typewritten Text Transformer T2 Nitrogen system to be removed g2hdcrjs Typewritten Text Unit 2 switchgear g2hdcrjs Typewritten Text Asbestos trays g2hdcrjs Typewritten Text Typical control/power cable drops from each transformer g2hdcrjs Typewritten Text 15 KV cable and raceway to be removed g2hdcrjs Typewritten Text Iso phase bus to be removed g2hdcrjs Typewritten Text Typical nitrogen piping to each transformer to be removed g2hdcrjs Typewritten Text Space available for installing raceways g2hdcrjs Typewritten Text EL 528 cable gallery- Looking north from unit 1 to unit 2 g2hdcrjs Line g2hdcrjs Oval g2hdcrjs Line g2hdcrjs Typewritten Text Insulating oil piping g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Unit 2 PPT Low voltage cables to remain g2hdcrjs Typewritten Text Unit 2 PPT 15 KV cables to be replaced g2hdcrjs Typewritten Text Unit 2 Power Potential Transformer (PPT) g2hdcrjs Typewritten Text Unit 2 switchgear to be removed g2hdcrjs Typewritten Text Control cables and cable trays.
Cables to be removed and cable tray to be extended to run cable into new switchgear g2hdcrjs Typewritten Text PPT low voltage cable tray g2hdcrjs Typewritten Text
PPT 15 KV
cable tray g2hdcrjs
EL 528 Front view of unit 2 switchgear g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text PPT Low voltage cable to remain g2hdcrjs Typewritten Text
PPT 15 KV
cable to be replaced g2hdcrjs Typewritten Text 15 KV cable tray g2hdcrjs Line g2hdcrjs Typewritten Text Unit 2 Power Potential Transformer (PPT) g2hdcrjs Typewritten Text Unit 2 switchgear to be removed g2hdcrjs Typewritten Text Bus to be removed g2hdcrjs Typewritten Text PPT low voltage cable tray g2hdcrjs Typewritten Text Cable tray to be extended to new switchgear g2hdcrjs Typewritten Text The new switchgear to be moved upstream to be flush with cable gallery wall in rear. Distance from new Switchgear to existing power potential transformer to be no less than 3 ft.
g2hdcrjs Line g2hdcrjs Typewritten Text g2hdcrjs Typewritten Text EL 528 Front view of unit 2 switchgear g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text EL 528 Cable Gallery Rear view of Unit 2 Switchgear g2hdcrjs Typewritten Text Transformer T2 Iso Phase Bus to be removed g2hdcrjs Typewritten Text Transformer T2 Nitrogen system to be removed g2hdcrjs Typewritten Text Typical routing of Nitrogen system piping to transformers to be removed g2hdcrjs Typewritten Text Approximate location of deluge piping penetration of the transformer deck g2hdcrjs Typewritten Text 15 KV cable and raceway to be removed g2hdcrjs Typewritten Text Unit 2 switchgear to be removed g2hdcrjs Polygon g2hdcrjs Line g2hdcrjs Typewritten Text Space for new cable tray and raceways g2hdcrjs Oval g2hdcrjs Line g2hdcrjs Typewritten Text Nitrogen piping to be removed from tanks to transformers g2hdcrjs Oval g2hdcrjs Typewritten Text Insulating oil piping to be removed g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Bus to be removed g2hdcrjs Typewritten Text Unit 2 15 KV cables and raceway to be removed g2hdcrjs Typewritten Text Unit 2 switchgear to be removed g2hdcrjs Typewritten Text Transformer T2 nitrogen system to be removed g2hdcrjs
EL 528 Rear view of Unit 2 switchgear g2hdcrjs Rectangle g2hdcrjs Polygon g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Polygon g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text EL 528 Cable gallery View from Station Service Bay toward Unit 1-2 g2hdcrjs Typewritten Text Space available for new cable tray and conduits g2hdcrjs Line g2hdcrjs Typewritten Text Approximate location of new motor control centers CQ-T1 and CQ-T2 g2hdcrjs Typewritten Text Asbestos cable trays g2hdcrjs Typewritten Text Typical nitrogen pipng to be removed g2hdcrjs Typewritten Text Iso Phase bus to be removed g2hdcrjs Typewritten Text Unit 1 switchgear to be removed g2hdcrjs Line g2hdcrjs Typewritten Text Stairway down g2hdcrjs Line g2hdcrjs Typewritten Text Gallery Gutter g2hdcrjs Oval g2hdcrjs Line g2hdcrjs Typewritten Text Insulating oil piping to be removed g2hdcrjs Typewritten Text Spare transformer nitrogen system to be removed
Polygon g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Ceiling deck joint drainage hoses.
New CQ-T1 and CQ-T2 to be place between deck joints g2hdcrjs Typewritten Text Spare Transformer nitrogen system to be removed g2hdcrjs Line g2hdcrjs Typewritten Text Iso phase bus to be removed g2hdcrjs Typewritten Text Unit 1 switchgear to be removed g2hdcrjs Line g2hdcrjs Typewritten Text Transformer T1 nitrogen system to be removed g2hdcrjs Line g2hdcrjs Typewritten Text Stairway Down g2hdcrjs Typewritten Text EL 528 Cable Gallery- Approximate location of new Motor control centers g2hdcrjs Line g2hdcrjs Typewritten Text Typical nitrogen system piping to be removed from tank to transformer g2hdcrjs Oval g2hdcrjs Oval g2hdcrjs Typewritten Text Typical nitrogen system piping to be removed from tanks to transformers g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Gallery Gutter g2hdcrjs Line g2hdcrjs Typewritten Text Space available for installation of the new Motor Control Centers CQ-T1 and CQ-T2. Mount away from wall out of gutter. Mount between the ceiling deck joints
EL 528 Station Service 480 volt switchgear. Supply to new Motor control centers g2hdcrjs Line g2hdcrjs Typewritten Text Existing breaker to be connected to supply the new motor control center CQ-T1 g2hdcrjs Line g2hdcrjs Typewritten Text Existing breaker to be connected to supply the new motor control center CQ-T2 g2hdcrjs Oval g2hdcrjs Line g2hdcrjs Typewritten Text Iso phase bus to be replaced g2hdcrjs Typewritten Text iso phase bus/generator main lead bus transition housing g2hdcrjs
EL 528 Iso Phase bus transition compartment. Looking up from floor of el 528
Coupling capacitors to be emoved and turned over to the Government g2hdcrjs Line g2hdcrjs Typewritten Text Iso Phase bus to be removed g2hdcrjs Typewritten Text Generator Bus to be modified to connect to new non-segregated bus at approximatedly el 545 g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Iso phase bus - generator bus transition housing with cover removed g2hdcrjs Line g2hdcrjs Typewritten Text Insulating barrier at floor of generator air housing.
New bus to be installed above this location and new insulating barrier to be provided g2hdcrjs Typewritten Text Ceiling of EL 528 - View looking up to generator main leads from floor of elevation 528
EL 545 Generator Main leads at air housing door g2hdcrjs Oval g2hdcrjs Line g2hdcrjs Typewritten Text Existing generator main leads.
To be modified to connect to new non-segregated bus.
Bus to be terminated in this location g2hdcrjs Typewritten Text Existing insulating barrier to be replace to accommodate the new non-segregated bus g2hdcrjs Line g2hdcrjs Oval g2hdcrjs Line g2hdcrjs Typewritten Text The new non-segregated bus to be terminated above EL 545.
Modify the existing generator main bus to terminate to the bus
Oval g2hdcrjs Line g2hdcrjs Typewritten Text Generator main lead bus to be modify to connect to the new non-segregated bus.
New Bus to terminate above the floor inside generator housing g2hdcrjs Typewritten Text g2hdcrjs Line g2hdcrjs Typewritten Text Existing insulating barrier in floor of generator air housing g2hdcrjs Typewritten Text EL 545 Generator Main Leads. Looking toward floor
EL 545 Generator Main lead Bus with air housing door open g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Main generator leads exiting generator g2hdcrjs Typewritten Text Location of terminals for new non-segregated bus g2hdcrjs Typewritten Text Existing insulating barrier floor
EL 545 Generator Neutral Bus and current transformers g2hdcrjs Line g2hdcrjs Typewritten Text Generator Neutral Current transformers.
Replace with different turns ratio g2hdcrjs Line g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text Three neutral current transformers to be replaced. Located inside generator air housing g2hdcrjs
EL 545 Generator neutral current transformers inside air housing
EL 528 Turbine floor looking from unit 1 toward Station service bay g2hdcrjs Line g2hdcrjs Line g2hdcrjs Oval g2hdcrjs Line g2hdcrjs Line g2hdcrjs Typewritten Text 15 KV cables to be replaced g2hdcrjs Typewritten Text 750 KVA station service transformer g2hdcrjs Typewritten Text Two spare 15 KV breakers to be removed g2hdcrjs Line g2hdcrjs
15 KV cable tray g2hdcbjb mounting area for arrester discharge counters g2hdcbjb Oval g2hdcbjb Line g2hdcbjb Typewritten Text Bus penetration through transformer pedestal, typ.
g2hdcbjb Line g2hdcbjb Typewritten Text space between transformer rails and bus penetration g2hdcbjb Line g2hdcbjb
EL 545 - Powerhouse downstream wall
EL 545 - Transformer rail and spare transformer area
Text Box
EL 545 - Transformer rail and existing transfer cart g2hdcbjb Typewritten Text Existing transfer cart g2hdcbjb Line
Rectangle
EL 545 Deck - Existing Surge Arresters g2hdcbjb Typewritten Text replace surge arresters g2hdcbjb Typewritten Text If required due to layout changes, provide new drop from tension wire to arrester g2hdcbjb Typewritten Text Existing brackets and supports g2hdcbjb Line g2hdcbjb Line
EL 545 - Existing transformer transfer cart g2hdcbjb Typewritten Text Contractor may use the existing transfer cart. The Government makes no claims to its fitness for transferring transformers; Contractor is responsible to verify and analyze capacity for use.
g2hdcbjb Line g2hdcrjs Oval g2hdcrjs Line g2hdcrjs
Oil piping typical
SECTION 01 22 00.00 26
MEASUREMENT AND PAYMENT
PART 1 GENERAL
1.1 GENERAL INFORMATION
The payment for work described in the following paragraphs shall constitute full compensation for work required under the cited Bid Items, and such work shall include all items incidental to completion of the required work, whether specifically mentioned in these specifications or not. In the event any work is required by the specifications sections or by the drawings and not specifically mentioned in the measurement and payment paragraphs, separate or direct payment will not be made and all costs thereof are incidental to and included in the contract prices and payments for the items listed in the price schedule. The word "provided" shall be understood to mean "furnished and installed" when used in this section or elsewhere in the technical sections.
1.2 MEASUREMENT
Items measured as a "Job" will be measured for payment as a lump sum in the locations indicated. This measurement includes all incidental work and materials such as fittings, fasteners, and electrical materials that are necessary to make a complete installation. Unless the payment item paragraph makes a specific exception of any item, incidental items will not be measured under any other item even though there is another listing for the work or material.
1.3 PAYMENT
1.3.1 Base Bid
Item 0001 Remove Transformer Bank 1 (3 single Phase GSU Transformers)
Payment to Disconnect the external electrical and mechanical connections, drain oil, handle residual oil, and remove and dispose of the existing three single phase transformers from the Denison Project will be paid for under Item 0001 "Remove Transformer Bank 1 (3 single Phase GSU Transformers)" as a lump sum. Price and payment shall constitute full compensation for the furnishing of all equipment, material, and labor required to disconnect, remove from the site and dispose of the existing three single phase oil filled transformers at the Denison Project for transformer Bank 1.
Item 0002 Remove Transformer Bank 2 (3 single Phase GSU Transformers)
Payment to Disconnect the external electrical and mechanical connections, drain oil, handle residual oil, and remove and dispose of the existing three single phase transformers from the Denison Project will be paid for under Item 0002 "Remove Transformer Bank 2 (3 single Phase GSU Transformers)" as a lump sum. Price and payment shall constitute full compensation for the furnishing of all equipment, material, and labor required to disconnect, remove from the site and dispose of the existing three single phase oil filled transformers at the Denison Project for transformer Bank 2.
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Item 0003 Remove Existing Single Phase Spare GSU Transformer
Payment to Disconnect the external electrical and mechanical connections, drain oil, handle residual oil, and remove and dispose of the existing spare single phase GSU transformer from the Denison Project will be paid for under Item 0003 "Remove Existing Single Phase GSU Transformer" as a lump sum. Price and payment shall constitute full compensation for the furnishing of all equipment, materials, and labor required to disconnect, remove from site and dispose of the existing single phase spare transformer at the Denison Project.
Item 0004 Remove and Dispose of Transformer Insulating Oil
Payment to Remove and Dispose of Transformer Insulating Oil will be paid for under Item 0004 "Remove and Dispose of Transformer Insulating Oil".
Price and payment shall constitute full compensation for the furnishing of all equipment, materials, and labor to remove the oil from the insulating oil tanks in the powerhouse and to and transport the oil to approved disposal facilities, to include acceptance of disposal manifest. Quantity of oil listed is estimated and measurement will be per gallon.
Item 0005 Remove Existing Unit 1 15 kV Switchgear
Payment to Remove the Existing 15 kV Main Unit Switchgear for Unit 1 will be paid for under Item 0005 "Remove Existing Unit 1 15 kV Switchgear" as a lump sum. Price and payment shall constitute full compensation for the furnishing of all equipment, materials, and labor to disconnect cable, raceways and bus and remove the switchgear, including all unused raceways, and wire and cable.
Item 0006 Remove Existing Unit 2 15 kV Switchgear
Payment to Remove the Existing 15 kV Main Unit Switchgear for Unit 2 will be paid for under Item 0006 "Remove Existing Unit 2 15 kV Switchgear" as a lump sum. Price and payment shall constitute full compensation for the furnishing of all equipment, materials, and labor to disconnect cable, raceways and bus and remove the switchgear, including all unused raceways, and wire and cable.
Item 0007 Furnish New 15 KV Unit 1 Switchgear (SJ1)
Payment to furnish new main unit 15 kV switchgear for unit 1 will be paid for under Item 0007 "Furnish New 15 KV Unit 1 Switchgear (SJ1)" as a lump sum. Price and payment shall constitute full compensation for the design, manufacturer, factory testing and delivery FOB Denison Powerhouse a complete switchgear assembly for SJ1 including all required breakers, instrument transformers, and auxiliary equipment.
Item 0008 Furnish New 15 KV Unit 2 Switchgear (SJ2)
Payment to furnish new main unit 15 kV switchgear for unit 2 will be paid for under Item 0008 "Furnish New 15 KV Unit 2 Switchgear (SJ2)" as a lump sum. Price and payment shall constitute full compensation for the design, manufacturer, factory testing and delivery FOB Denison Powerhouse a complete switchgear assembly for SJ2 including all required breakers, instrument transformers, and auxiliary equipment.
Item 0009 Install New 15 kV Main Unit 1 Switchgear (SJ1)
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Payment to install the Contractor furnished new main unit 15 kV switchgear for unit 1 will be paid for under Item 0009 "Install New 15 kV Main Unit 1 Switchgear (SJ1)" as a lump sum. Price and payment shall constitute full compensation for the setting of the new equipment, installing raceways, wire and cable, field testing to make a fully operational new switchgear assembly for unit 1.
Item 0010 Install New 15 kV Main Unit 2 Switchgear (SJ2)
Payment to install the Contractor furnished new main unit 15 kV switchgear for unit 2 will be paid for under Item 0010 "Install New 15 kV Main Unit 2 Switchgear (SJ2)" as a lump sum. Price and payment shall constitute full compensation for the setting of the new equipment, installing raceways, wire and cable, field testing to make a fully operational new switchgear assembly for unit 2.
Item 0011 Remove Existing Unit 1 Isolated Phase Bus
Payment to Remove the existing 15kV isolated Phase Bus for Unit 1 will be paid for under Item 0011 "Remove Existing Unit 1 Isolated Phase Bus" as a lump sum. Price and payment shall constitute full compensation for the furnishing of all equipment, materials, and labor to remove this equipment, including all bracket and fasteners, for unit 1. Payment shall also include removal and disposal cost for lead based paint.
Item 0012 Remove Existing Unit 2 Isolated Phase Bus
Payment to Remove the existing 15kV isolated Phase Bus for Unit 2 will be paid for under Item 0012 "Remove Existing Unit 2 Isolated Phase Bus" as a lump sum. Price and payment shall constitute full compensation for the furnishing of all equipment, materials, and labor to remove this equipment, including all brackets and fasteners for unit 2. Payment shall also include removal and disposal cost for lead based paint.
Item 0013 Furnish and Install New Unit 1 Metal Enclosed Bus
Payment to furnish and install new 3000 A 15 kV Segregated Phase Bus and Non-Segregated bus for unit 1 will be paid for under Item 0013 "Furnish and Install Unit 1 Metal Enclosed Bus" as a lump sum. Price and payment shall constitute full compensation furnishing all equipment,labor, and materials to design, manufacturer, factory test, deliver FOB Denison powerhouse, install the bus including all parts for mounting and leveling the equipment, installing grounding conductors, field testing to make a complete assembly for the segregated bus between the generator and the switchgear and the non-segregated bus between the switchgear and the transformer for unit 1 including modification of the generator main lead bus and neutral CT replacement.
Item 0014 Furnish and Install New Unit 2 Metal Enclosed Bus
Payment to furnish and install new 3000 A 15 kV Segregated Phase Bus and Non-Segregated bus for unit 2 will be paid for under Item 0014 "Furnish and Install New Unit 2 Metal Enclosed Bus" as a lump sum. Price and payment shall constitute full compensation furnishing all equipment, labor, and materials to design, manufacturer, factory test, deliver FOB Denison powerhouse, install the bus including all parts for mounting and leveling the equipment, installing grounding conductors, field testing to make a complete assembly for the segregated bus between the generator and the
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Item 0015 Furnish New Relay Panels for Main Board Transformers 1 and 2
Payment to furnish new relay panels to replace the existing transformer protective relays on the main board in the control room will be paid for under Item 0015 "Furnish New Relay Panels for Main Board Transformers 1 and 2". Price and payment shall constitute full compensation for the design, manufacturer, factory testing and delivery FOB Denison Powerhouse complete relay panels to be installed by others. Measurement will be per panel.
Item 0016 Furnish And Install New Motor Control Centers (CQT1 and CQT2)
Payment to furnish and install new motor control centers CQT1, CQT2 and CR-B1 will be paid under Item 0016 "Furnish And Install New Motor Control Centers (CQT1 and CQT2)" as a lump sum. Price and payment shall constitute full compensation for the design, manufacturer, factory testing, delivery FOB Denison Powerhouse, installation, (including wire and cable), and field testing to provide a completely functional equipment for CQT1, CQT2 and
CR-B1.
Item 0017 Make External Connections to New GSU transformers
Payment to install all raceways and wire and cable to connect the new transformers to the new and existing equipment for Transformer T1 and T2 will be paid under Item 0017 "Make External Connections to New GSU transformers". Price and payment shall constitute full compensation for the installing all conduit systems and cabling from the new transformers to the new and existing equipment, install new surge arresters with brackets to make a complete operational system. Connection of the metal enclosed bus shall be made under the line item for installing the bus. Measurement will be made per transformer.
Item 0018 Modify Transformer Pedestals
Payment to remove the existing rails and grout on the existing pedestals and modifying the pedestals to accept the new transformers will be paid under Item 0018 "Modify Transformer Pedestals". Price and payment shall constitute full compensation for the work as required by the drawings and specifications. Measurement will be made per transformer.
Item 0019 Remove Existing Deluge Piping
Payment to remove the existing deluge and nitrogen piping Unit 1 and 2 will be paid for under Item 0019 "Remove Existing Deluge, oil and Nitrogen piping systems for transformers 1 and 2". Price and payment shall constitute full compensation for the furnishing of all equipment and labor to remove this equipment, including all brackets, and nitrogen bottles fittings. Measurement will be made per transformer bank.
Item 0020 Clean Insulating Tanks
Payment to clean the existing dirty and clean insulating oil tanks will paid under Item 0020 "Clean Insulating Tanks" as a lump sum. Price and payment shall constitute full compensation for the cleaning of the tanks and the removal of all materials used to clean the tanks.
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Item 0021 Disposal of Transformer Bushings containing PCBs
Payment to package, remove and dispose of PCB containing transformer bushings will be paid under under Item 0021 "Disposal of Transformer Bushings containing PCBs" as a lump sum. Price and payment shall constitute full compensation for packaging, transportation to disposal facility and disposal of the bushings containing PCBs. Full payment will not provided until manifest indicating disposal has been received. Chain of custody manifests shall be provided if bushings have been offloaded prior to arrival to final disposal site.
1.3.2 Option
Item 0022 Asbestos Abatement Work
Payment to perform all asbestos abatement work will be paid under under Item 0022 "Asbestos Abatement to include sampling, disposal, and record keeping" per hour. The furnishing of material, labor, and equipment to perform asbestos abatement work is set forth in the contract specifications and will be paid at an all inclusive hourly rate. Rate shall include all costs for sampling, disposal, and record keeping under the direction of a
CIH.
PART 2 PRODUCTS (NOT USED)
PART 3 EXECUTION (NOT USED)
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PROJECT SCHEDULE
02/15
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AACE INTERNATIONAL (AACE)
AACE 29R-03 (2011) Forensic Schedule Analysis
AACE 52R-06 (2006) Time Impact Analysis - As Applied in Construction
U.S. ARMY CORPS OF ENGINEERS (USACE)
ER 1-1-11 (1995) Administration -- Progress, Schedules, and Network Analysis Systems
1.2 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for information only. When used, a designation following the "G" designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Project Scheduler Qualifications; G
Preliminary Project Schedule; G
Initial Project Schedule; G
Periodic Schedule Update; G
1.3 PROJECT SCHEDULER QUALIFICATIONS
Designate an authorized representative to be responsible for the preparation of the schedule and all required updating and production of reports. The authorized representative must have a minimum of two years experience scheduling construction projects similar in size and nature to this project with scheduling software that meets the requirements of this specification. Representative must have a comprehensive knowledge of CPM scheduling principles and application.
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PART 2 PRODUCTS
2.1 SOFTWARE
The scheduling software utilized to produce and update the schedules required herein must be capable of meeting all requirements of this specification.
2.1.1 Government Default Software
The Government intends to use Primavera P6.
2.1.2 Contractor Software
Scheduling software used by the contractor must be commercially available from the software vendor for purchase with vendor software support agreements available. The software routine used to create the required sdef file must be created and supported by the software manufacturer.
2.1.2.1 Primavera
If Primavera P6 is selected for use, provide the "xer" export file in a version of P6 importable by the Government system.
2.1.2.2 Other Than Primavera
If the contractor chooses software other than Primavera P6 that is compliant with this specification, provide for the Government's use two licenses, two computers, and training for two Government employees in the use of the software. These computers will be stand-alone and not connected to Government network. Computers and licenses will be returned at project completion.
PART 3 EXECUTION
3.1 GENERAL REQUIREMENTS
Prepare for approval a Project Schedule, as specified herein, pursuant to FAR Clause 52.236-15, SCHEDULE FOR CONSTRUCTION CONTRACTS. Show in the schedule the proposed sequence to perform the work and dates contemplated for starting and completing all schedule activities. The scheduling of the entire project is required. The scheduling of construction is the responsibility of the Contractor. Contractor management personnel must actively participate in its development. Subcontractors and suppliers working on the project must also contribute in developing and maintaining an accurate Project Schedule. Provide a schedule that is a forward planning as well as a project monitoring tool. Use the Critical Path Method (CPM) of network calculation to generate all Project Schedules.
Prepare each Project Schedule using the Precedence Diagram Method (PDM).
3.2 BASIS FOR PAYMENT AND COST LOADING
The schedule is the basis for determining contract earnings during each update period and therefore the amount of each progress payment. The aggregate value of all activities coded to a contract CLIN must equal the value of the CLIN.
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3.2.1 Activity Cost Loading
Activity cost loading must be reasonable and without front-end loading.
Provide additional documentation to demonstrate reasonableness if requested by the Contracting Officer.
3.2.2 Withholdings/Payment Rejection
Failure to meet the requirements of this specification may result in the disapproval of the preliminary, initial or periodic schedule updates and subsequent rejection of payment requests until compliance is met. In the event that the Contracting Officer directs schedule revisions and those revisions have not been included in subsequent Project Schedule revisions or updates, the Contracting Officer may withhold 10 percent of pay request amount from each payment period until such revisions to the project schedule have been made.
3.3 PROJECT SCHEDULE DETAILED REQUIREMENTS
3.3.1 Level of Detail Required
Develop the Project Schedule to the appropriate level of detail to address major milestones and to allow for satisfactory project planning and execution. Failure to develop the Project Schedule to an appropriate level of detail will result in its disapproval. The Contracting Officer will consider, but is not limited to, the following characteristics and requirements to determine appropriate level of detail:
3.3.2 Activity Durations
Reasonable activity durations are those that allow the progress of ongoing activities to be accurately determined between update periods.
Less than 2 percent of all non-procurement activities may have Original Durations (OD) greater than 20 work days or 30 calendar days.
3.3.3 Procurement Activities
Include activities associated with the critical submittals and their approvals, procurement, fabrication, and delivery of long lead materials, equipment, fabricated assemblies, and supplies. Long lead procurement activities are those with an anticipated procurement sequence of over 90 calendar days.
3.3.4 Mandatory Tasks
Include the following activities/tasks in the initial project schedule and all updates.
a. Submission, review and acceptance of SD-01 Preconstruction Submittals (individual activity for each).
b. Submission, review and acceptance of features require design completion
c. Submission of mechanical/electrical/information systems layout drawings.
d. Long procurement activities
e. Submission and approval of O&M manuals.
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f. Submission and approval of as-built drawings.
g. Submission and approval of DD1354 data and installed equipment lists.
h. Performance Verification testing.
i. Other systems testing, if required.
j. Contractor's pre-final inspection.
k. Correction of punch list from Contractor's pre-final inspection.
l. Government's pre-final inspection.
m. Correction of punch list from Government's pre-final inspection.
n. Final inspection.
3.3.5 Government Activities
Show Government and other agency activities that could impact progress.
These activities include, but are not limited to: approvals, environmental permit approvals by State regulators, inspections, utility tie-in, Government Furnished Equipment (GFE) and Notice to Proceed (NTP) for phasing requirements.
3.3.6 Standard Activity Coding Dictionary
Use the activity coding structure defined in the Standard Data Exchange Format (SDEF) in ER 1-1-11. This exact structure is mandatory. Develop and assign all Activity Codes to activities as detailed herein. A template SDEF compatible schedule backup file is available on the RMS web site:
(http://rmsdocumentation.com)
The SDEF format is as follows:
Field Activity Code Length Description
1 WRKP 3 Workers per day
2 RESP 4 Responsible party
3 AREA 4 Area of work
4 MODF 6 Modification Number
5 BIDI 6 Bid Item (CLIN)
6 PHAS 2 Phase of work
7 CATW 1 Category of work
8 FOW 20 Feature of work*
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Field Activity Code Length Description
*Some systems require that FEATURE OF WORK values be placed in several activity code fields. The notation shown is for Primavera P6. Refer to the specific software guidelines with respect to the FEATURE OF WORK field requirements.
3.3.6.1 Workers Per Day (WRKP)
Assign Workers per Day for all field construction or direct work activities, if…
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