O&M_Appendix_A_Vendor_Manuals_and_Product_Data_-_BOOKMARKED.pdf

SRP 20WW String Reinforced Polyethylene Four Layer Extrusion Laminated Reinforced Polyethylene

PROPERTIES TEST METHOD SRP 20WW

Appearance White / White

Weight 97 lbs/MSF Thickness 20 Mil

Elongation at Break ASTMD7003 730% Grab Tensile ASTM D7004 156 lbf

*Trapezoid Tear ASTMD4533 99 lbf *Tongue Tear ASTM D5884 69 lbf Hydrostatic Resistance

ASTM D751 177 psi

Maximum Use Temperature

180°F

Minimum Use Temperature

-70°F

*Tests are an average of diagonal directions

The values listed are typical properties and are intended to be used as guidelines only not as specification limits. No guarantee or warranty is made by Modutank Inc.as to the manner of use. Handling and site conditions are beyond our control. Installation is to be done in accordance with industry standards.

Product Description SRP 20WW is produced from two sheets of virgin-grade high strength polyethylene film laminated over a webbed layer of 1000 denier polyester string bonded together with a third layer of molten polyethylene. The white outer layers contain thermal stabilizers and UV inhibitors to increase UV longevity and greatly improve resistance to the harsh outdoor elements. The scrim reinforcement layer works to greatly improve overall tear propagation of the material by giving the product reinforced strength in multi-axial direction across the product.

Product Use SRP 20WW is used in areas where there is a demand for high strength and tear resistance. This product performs exceptionally well in cover applications where there exist the risk of exposure to wind uplift and damage. The scrim reinforcement mitigates the chances of tear propagation more commonly seen in mono layer non-reinforced products.

MEMBRANE LINERS FOR MODUTANK INC. TANKS

Membrane liners are vital components in ModuTank systems and must be selected according to type and duration of the project.

For short-term applications of a month to as long as two years, 18 Mil and 20 Mil laminated Polyethylene are most often specified due to low-cost, rapid deployment, and availability in factory fabricated single sheets for tanks as large as 2,000,000 gallons.

However, due to the potential for puncture or other damage during transport or installation, 18 Mil and 20 Milliners in Polyethylene must be specified with caution.

With 18 Mil and 20 Mil laminated Polyethylene liners permanent repairs can be made with low-cost, readily available equipment, using a 110 volt power source. Special skills are not required.

Liners in 18 Mil and 20 Mil laminated Polyethylene provide satisfactory service in many applications where seepage due to small, unobserved puncture may be tolerated. Where type of contents does not allow for any seepage or where regulatory requirements are very strict, reinforced liners such as 36 Mil and 45 Mil reinforced Polypropylene (PPE) or 30 Mil XR-5 must be specified.

Liners in PPE and XR-5 are highly puncture and UV-resistant and can be used in long duration projects of ten years or more.

PPE and XR-5 liners are easily repaired in the field. Electric power is required to repair all of these materials.

Whenever feasible tanks should be filled with clean water to check for liner integrity before tank is placed into service.

ModuTank Inc. will repair or replace liners where the defect is due to deficiencies in material or shop fabrication.

Although every effort Is made to assure customer satisfaction, ModuTank Inc. disclaims all liability for any losses or damage resulting from deficiencies in any liner system.

DGarber Highlight

MEMBRANE LINERS FOR MODUTANK INC. TANKS

Membrane liners are vital components in ModuTank systems and must be selected according to type and duration of the project.

For short-term applications of a month to as long as two years, 18 Mil and 20 Mil laminated Polyethylene are most often specified due to low-cost, rapid deployment, and availability in factory fabricated single sheets for tanks as large as 2,000,000 gallons.

However, due to the potential for puncture or other damage during transport or installation, 18 Mil and 20 Milliners in Polyethylene must be specified with caution.

With 18 Mil and 20 Mil laminated Polyethylene liners permanent repairs can be made with low-cost, readily available equipment, using a 110 volt power source. Special skills are not required.

Liners in 18 Mil and 20 Mil laminated Polyethylene provide satisfactory service in many applications where seepage due to small, unobserved puncture may be tolerated. Where type of contents does not allow for any seepage or where regulatory requirements are very strict, reinforced liners such as 36 Mil and 45 Mil reinforced Polypropylene (PPE) or 30 Mil XR-5 must be specified.

Liners in PPE and XR-5 are highly puncture and UV-resistant and can be used in long duration projects of ten years or more.

PPE and XR-5 liners are easily repaired in the field. Electric power is required to repair all of these materials.

Whenever feasible tanks should be filled with clean water to check for liner integrity before tank is placed into service.

ModuTank Inc. will repair or replace liners where the defect is due to deficiencies in material or shop fabrication.

Although every effort Is made to assure customer satisfaction, ModuTank Inc. disclaims all liability for any losses or damage resulting from deficiencies in any liner system.

DGarber

258"

76 3/4"

39 3/16"42 3/16"

25 Yd³ Dewatering Basket

B

SHEET 1 OF 2

Oct10-2009L.S.Doron

Huy H Vuu

Not to scale WEIGHT: 1911

REVDWG. NO.

A

SIZE

TITLE:NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

DOMATEX INC. ANY REPRODUCTION

IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

DOMATEX INC IS PROHIBITED.

5 4 3 2 1

Structure Formed Member and Joints Support

Crossmembers C3x4.1 Structural Steel

Wall Screen 3/4" #9 Flatten Expanded Metal

Floor 1" x 3/16"Bar Grating

Wheels (2)Front - 4" Poly Wheel

Installations 4 Point Bolt Down

Welds Full Continuous Weld, Structure Stress Relief Weld as required

Finish Double Coat Industrial Grade Rust Inhibiting Primer

Overall Dimension Length: 258", Width: 77", Height: 43"

842 Buschong, Houston, Tx 77039 Ph: 281 219 1800 Fax: 281 219 0505

25 Yd³ Dewatering Basket

Specifications

264"

51" 64 7/8"

76 3/4"96"

A A

42 3/16"

258"

General Table

Description

Basket Floor 1" x 3/16" Bar Grating

Basket Wall

3/4" #9 Flatten Expanded Metal

Drain Ports 3" Ball Valve

Basket Frame

3" Channel, Fully Welded Structural Steel

25 Yd³ RB Container & Dewatering Basket

A

SHEET 1 OF 3

Oct10-2009L.S.Doron

SCALE: NA WEIGHT: 8371.51

REVDWG. NO.

A

SIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

DOMATEX INC. ANY REPRODUCTION

IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

DOMATEX INC IS PROHIBITED.

H. Vuu

60 1/2"

264"

15 5/8"

64 7/8"

235 3/8"

15 5/8"

25 Yd³ RB Container & Dewatering Basket

A

SHEET 2 OF 3

Oct10-2009L.S.Doron

SCALE: NA WEIGHT:

REVDWG. NO.

A

SIZE

TITLE:

NAME DATE

COMMENTS:

Q.A.

MFG APPR.

ENG APPR.

CHECKED

DRAWN

FINISH

MATERIAL

PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS

DRAWING IS THE SOLE PROPERTY OF

DOMATEX INC. ANY REPRODUCTION

IN PART OR AS A WHOLE WITHOUT

THE WRITTEN PERMISSION OF

DOMATEX INC IS PROHIBITED.

H. Vuu

Structure Formed Member and Joints Support Walls 1/4" Plate ASTM A36, CNC Rolled

Floor/Roof 1/4" Plate ASTM A36, Single Piece Crossmembers C3x4.1 Structural Steel

Front 3/8" 65KSI Post Guards

Door 1/4" Plate ASTM A36 3" x 3" x 3/16" Sq. Tube Frame

Door Latch Four Ratchet Binder Multi-Point Tie Down.

Lever Lock Door Catch.

Wheels (4) 8" Wheel

Pick Up Cable Hook or Hook Lift System. (Per Customer Request) 6" x 2" x 1/4" Rect Rails.

Welds Full Continuous Weld, Structure Stress Relief Weld as required

Gaskets Full Neoprene Seal Finish Double Coat Industrial Grade Rust Inhibiting Primer

Quality Control Full Capacity Hydro Static Testing Overall Dimension Length: 23' (276"), Width: 96", Height: 84"

Optionals Steel Grit Blast. Custom Color and Speciality Paint.

Tarp: (5) Bow, (1) Roll Over Nylon Tarp

842 Buschong, Houston, Tx 77039 Ph: 281 219 1800 Fax: 281 219 0505

25 Yd³ RB Container & Dewatering Basket

RShah Line

RShah Line

RShah Rectangle

RShah Text Box 3" Flange

Line

AccuPac®

Cross Flow PVC Media high surface area and maximum mixing/redistribution points facilitate superior wastewater treatment.

CROSS FLOW MEDIA

CF-1200

CF-1900

CF-650

CFS-3000

CROSS FLOW MEDIA

AccuPac® Cross Flow Media is specifically designed for biological fixed film systems. Cross flow media provides a cost-effective method for reduction of organics (roughing and polishing), nitrification, denitrification, and anaerobic treatment of municipal and industrial wastewaters. The modules are fabricated from rigid, non-flammable PVC sheets, which are UV-protected and resistant to rot, fungi, bacteria, acids, and alkalis commonly present in municipal wastewater.

CROSS FLOW

ADVANTAGE

Combining high surface area with maximum mixing/ redistribution points per unit volume of media, cross flow media facilitates superior process performance in a wide range of hydraulic wetting rates.

Each sheet in a module is completely corrugated at a 60° angle from the horizontal and assembled in a cross-corrugated pattern with adjacent sheets, creating a minimum 95% void-to-volume ratio.

This configuration provides continuous and uniform horizontal distribution of both air and water throughout the full media depth, enhancing contact between the wastewater and the media biofilm.

VARIED APPLICATIONS

AccuPac Cross Flow Media modules are excellent for both circular and rectangular systems with either rotary distributors or fixed nozzles:

• Trickling filters, bio-towers, nitrification towers; For new installations or replacement of existing media.

• Ideal replacement for rock, wood, or random media; Increases retention time and wastewater biomass contact; Improves wastewater distribution and ventilation.

• Excellent for submerged fixed-film systems in either aerobic or anaerobic modes; High mixing/ redistribution and open void area promotes air and liquid mixing without impeding flow.

Brentwood Industries, Inc.

Mailing Address P.O. Box 605, Reading, PA 19603, USA Shipping Address 610 Morgantown Road, Reading, PA 19611 Phone 610.374.5109 Fax 610.376.6022 Email wwsales@brentw.com Website www.brentw.com © Brentwood Industries 2000

DEDICATED BOND JOINTS

Brentwood’s patented manufacturing process produces dedicated recesses on the corrugated sheets which become bonding pads when solvent welding the sheets to form a module. This feature ensures:

• Precise and complete bonds between sheets at each of the multiple joints, from the edges throughout the entire self-supporting module.

• Pre-engineered number of mixing/redistribution points as the bonded joints become the mixing points for each pair of sheets.

• Uniform size openings and uniform module dimensions creating superior creep resistance and structural integrity.

Each module in the bottom layer is placed cantilevered across and at right angles to two supports (8 inch minimum support width on 24 inch centers*).

Installed modules are rotated 90° to the layers immediately below and above.

AccuPac Cross Flow Media modules are available in a wide variety of sizes: 12 or 24 in. heights; 12 or 24 in. widths; and 4, 6, 8, and 10 ft. lengths.

ACCUPAC SURFACE AREA MIXING POINTS TYPICAL

PRODUCT ft2/ft3 (m2/m3) #/ft3 (#/m3) APPLICATIONS

CFS-3000 31 (102) 180 (6,356)

CF-1900 48 (157) 720 (25,424)

CF-1200 69 (226) 2,457 (86,758)

CF-650 119 (390) 6,864 (242,300)

Wastewater treatment, including BOD roughing and polishing

Wastewater treatment, especially shallow depth

BOD roughing and polishing, nitrification and denitrification

Odor control, oil/water separation, and specialized nitrification

Odor control, aquaculture, and other unique applications

Media Modules

Support Structures*

Center Column

* Brentwood offers the pre-engineered AccuPier™ System. Call for details.

Rectangle

Document 3.0 © September 2001

Oil/Water Separators Plastic parallel plate packs are designed to enhance the separation of oil from water through added horizontal surface area and by creating less turbulent flow. This coalescing media improves the use of conventional steel basin oil/water separators by providing improved effluent or by allowing higher flow rates of wastewater. Brentwood AccuPac™ Crossflow Media is an extremely cost-effective way to upgrade existing separators and decrease the required volume of newly designed oil/water separators.

THE PROBLEM: OILY WASTEWATER

Industrial pollutants in rainwater runoff and storm sewer overflow have seriously degraded the environment.

The EPA has issued the National Pollution Discharge Elimination System (NPDES) Regulations for Storm Water Discharge (40 CFR 122) for industrial facilities discharging storm water. Industries such as transportation facilities have oil drippings and spills which pollute rainwater runoff and equipment washdown wastewater. These industrial facilities must find a way separate the oil, grease, and other pollutants out of wastestreams to meet federal, state, and local requirements.

Gross free oil in wastewater left untreated can harm downstream treatment equipment. Lubricating oils and machinery coolants can be separated out of water, not only to protect other equipment but also to recover and reuse these fluids, thereby creating significant cost savings.

Tramp oil in washwater or coolant reservoirs can be removed to extend the life of these fluids in a wide variety of applications such as metalworking mills and industrial parts washing.

The pollutants in wastestreams which represent the problem for oil/water separators include Free Oil, Oily-Coated Solids, Mechanical Dispersions, Emulsions, and Dissolved Oil.

• Free Oil will rise to the surface of the water, given time.

• Oily Solids will settle to the bottom of the water.

• Mechanical Dispersions are fine oil droplets spread throughout the water which do not easily separate out on their own.

• Emulsions are fine oil droplets which cannot be separated from water physically because of other chemicals in the water, such as soap.

• Dissolved Oil is no longer in droplet form so that physical removal is impossible.

Both emulsified and dissolved oils cannot be removed in physical oil/water separators.

THE SOLUTION: OIL/WATER SEPARATION

Free oil can be removed by gravity separation given proper quiescent flow conditions. Gravity oil/water separators exploit the differences in specific gravity between the fluids by providing adequate retention time for the less dense oil globules to rise to the surface of the water. The theory of this type of separation is based on the rise rate of oil droplets in the water and the surface-loading rate of the separator. The surface-loading rate is the ratio of the flow rate to the separator and the surface area of the separator.

If the oil globule rises towards the surface of the separator faster than the surface loading rate, the oil will reach the surface and can be skimmed off mechanically.

The required rise rate can be found using Stoke’s Law:

The design of oil-water separators should carefully consider these characteristics of the wastewater and the oil itself.

Additionally, the separator design should take into account the amount of settleable solids in the wastewater and other contaminants, such as surfactants, which might hinder the treat-ment of the system. Usually many of these characteristics must be assumed based on the type of facility generating the wastewater.

Where: Vt is the rise rate of the oil drop g is the acceleration due to gravity µ is the viscosity of the wastewater pw is the density of the wastewater po is the density of the oil, and D is the diameter of the oil droplet.

Vt = (g/18µ)(pw - po)D2

Vt > Surface Loading Rate

Surface Loading Rate = Flow Rate (gpm)

Separator Surface Area (ft2/ft3)

Settling Solids Rising Oil

Oily Water Clarified Water

D E S I G N & A P P L I C A T I O N S

THE PARALLEL PLATE ADVANTAGE

Conventional Oil/Water Separators are simple rectangular channel tanks which provide nominal retention time to remove larger oil molecules. This type of equipment has only been found to remove free oil droplets with a diameter greater than or equal to 150 microns. These separators typically do not achieve effluent oil concentrations of less than 100 ppm because of the abundance of smaller oil droplets which are harder to remove. Ideal separators are those that have no turbulence, short circuiting, or eddies.

Parallel Plate Oil/Water Separators offer improved performance by increasing the horizontal surface area of the separator and creating less turbulent flow. Conventional channel units can often be retrofitted with parallel plates to either improve the wastewater effluent or allow for higher flow rates of wastewater. Separators with Parallel Plate Coalescing Media can allow flow rates up to three times that of conventional units. They can also remove free oil droplets with smaller diameters than conventional oil/water separators. Effluent from parallel plate separators is reported to have up to 60% less oil than conventional separators and the oil collected from these units contains less water.

Inlet OutletOil Removal

Settled Solids

In conventional rectangular oil/water separators, more separation (higher flowrate or better effluent) is accom-plished only by added vol-ume of the tank. Adding volume in an open-channel rectangular tank is the only way to create the necessary surface area for improved treatment. Since these tanks are traditionally manufac-tured from welded steel, increased volume translates to increased steel at a tremendous material cost.

Adding PVC parallel plate coalescing media is an inexpensive and easy way to increase treatment without adding volume to existing steel separators.

Coalescing Media Packs incorporate inclined channels which allow oil drops to collect on the underside of the plates and form larger globules which then rise toward the surface of the water. As demonstrated by Stoke’s Law, larger diameter drops of oil will rise to surface of the water faster. Additionally, these corrugated plates encourage solids material to settle faster and slide to the bottom of the separator. Sludge hoppers and similar solids collection systems are often incorporated into the design of the separator basin.

PARALLEL PLATE PACK CRITERIA

The direction of water flow is generally crossflow or downflow through the coalescing packs. According to API design recommendations (API Publication 421 Design and Operation of Oil/Water Separators), the typical range of spacing between the plates is .75 to 1.5 inches. However, spacings down to .25 inches have been used successfully. When using a more dense plate pack the concern arises for plugging of the oil and solids inside the media. To correct this problem the plate packs can be removed and cleaned with high pressure water.

Calculations Based on Stoke's Law

10,000.00 ft3

R eq u ir ed V ol u m e of S ep ar at or

(f t3

100 200 300 400 500 Influent Wastewater Flow Rate (gpm)

1,000.00 ft3

100.00 ft3

10.00 ft3

1.00 ft3

0.10 ft3

0.01 ft3

COMPARISON OF OIL/WATER SEPARATORS

Conventional Rectangular Unit

Parallel Plate Separator with Cross Flow Media

OIL/WATER SEPARATORS: SYSTEM COMPONENTS & APPLICATION

Inlet OutletOil Removal

Settled Solids

“Adding PVC parallel plates is an inexpensive way to achieve greater treatment capacity with-out increasing volume

(and steel cost).”

C on ve nt io na l P ar al le l P la te

While packs with higher amounts of surface area can theoretically remove oil more efficiently, they may require more frequent maintenance. The angle of the plates should be somewhere between 45 and 60 degrees. Plate packs with 60 degree angles should be used if significant solids accumulation in the separator is anticipated.

Crossflow corrugated media forces the water to keep chang-ing directions, which helps the smaller oil droplets impinge on the plate surface. While quiescent flow is important to liquid/liquid separation, the slight turbulence in the media will help the oil coalesce.

COALESCING MEDIA MATERIALS

Coalescing media can be inexpensively made of polyvinyl chloride (PVC) corrugated sheets. PVC is an oleophilic (oil-loving) material which attracts the smaller oil droplets to its surface where they coalesce to form larger drops which slide up the to the surface of the media and break free, rising quickly to the oily surface of the water. PVC is chemically inert to most oils and contaminants, and can be used in wastewater at moderate temperatures. For higher temperature wastewater, specially formulated PVC can be used, as well as polypropylene. Polypropylene is also very oleophilic and can be used up to 185°, but it is significantly more expensive than PVC. For much higher wastewater temperatures, stainless steel plate packs are commercially available at costs at least an order of magnitude higher.

PARALLEL PLATE SEPARATOR DESIGN

The design of parallel plate separators can be done using a derivation of Stoke’s Law, which relates the oil droplet’s rise rate to the surface loading rate. For the design of parallel plate oil/water separators where details of the wastewater characteristics are not known, a oil globule diameter of 60 microns can be safely assumed. The following equation assumes an oil globule diameter of 60 microns:

The equation includes the specific gravity of both the oil and the water, which simply refers to the density of each material.

The inclusion of this parameter in the equation highlights its importance, since the difference in the density of oil from water is what causes it to separate out. Any material, such as dirt and sand, which is more dense than water will sink, and any mate-rial less dense than water, such as oil, will float and rise through the water to be skimmed off the top. Another impor-tant component of the equation is the viscosity of the water, which is simply a measure of how readily it will flow. Water which contains a great deal of oil is more viscous and flows more slowly than pure water. Both the density and viscosity of the oil and water change depending on temperature.

The Design Examples below use the following Brentwood AccuPac® Cross Flow Media:

To calculate the examples below, we use the equation above and the following constants:

minimum temperature = 70°F µ (viscosity of water in poise) = 0.01 Sw (specific gravity of water) = 0.9975 So (specific gravity of oil) = 0.92 oil globule diameter = 60 microns

Example: To remove oil from a 25 gallon per minute waste-water flow, first convert 25 gpm to 3.34 ft3/minute. Then, using the above equation and constants, find Ah = 111.7 ft2. To use Brentwood CF-1900 Cross Flow Media (which has a specific surface area of 48 ft2/ft3, as listed in the table above), you will need Ah/48 or approximately 3 ft3 of the CF-1900 media for this application. The table below provides more design examples:

Where: Qm is the design flow in ft3/min Ah is the horizontal separator area in ft2

Sw is the specific gravity of the water So is the specific gravity of the oil, and µ is the viscosity of the water in poise

Qm/Ah = .00386 [(Sw– So)/µ]

MAXIMUM OPERATING TEMPERATURE

OF BRENTWOOD MEDIA MATERIALS

Standard PVC High Temp PVC Polypropylene Stainless Steel

Up to Up to Up to Above 140°F 150°F 185°F 185°F

Brentwood CFS-3000

CFS-3000 1.20” 31 ft2/ft3

CF-1900 .75” 48 ft2/ft3

CF-1200 .50” 69 ft2/ft3

CF-650 .25” 119 ft2/ft3

ACCUPAC PRODUCT PLATE SPACING SURFACE AREA

Qm Qm Ah (gpm) (ft3/min) (ft2) CFS-3000 CF-1900 CF-1200 CF-650

5 0.67 22.3 0.74 0.47 0.32 0.19 25 3.34 111.7 3.72 2.33 1.62 0.94 50 6.69 223.5 7.45 4.66 3.24 1.88 100 13.37 446.9 14.90 9.31 6.48 3.76 500 66.85 2234.7 74.49 46.56 32.39 18.78 1000 133.70 4469.3 148.98 93.11 64.77 37.56 2000 267.40 8938.7 297.96 186.22 129.55 75.11

Volume of Media Required (ft3) namita.singhal

610 Morgantown Road, Reading, PA 19611 Phone 610.374.5109 Fax 610.376.6022 Email wwsales@brentw.com Website www.brentw.com

OIL/WATER SEPARATOR APPLICATIONS

OIL/WATER SEPARATION

APPLICATIONS

• Grinding and milling machinery

• Rainwater runoff

• Equipment washdown

• Oil drilling

• Offshore platforms

• Stormwater sewer overflows

• Transportation facilities

• Manufacturing facilities

• Mineral industries

• Hazardous waste facilities

• Landfills

• Recycling facilities

• Electric power generation

• Construction sites

• Machinery coolant and tramp oil recovery

• Steel mills

• Tube mills

• Machine shops

• Remediation

• Automotive industry

• Parts suppliers

• Oil refineries

• Parking lot runoff

• Marine equipment

• Bilge water

• Ocean vessels

• Pressure washers

• Airports

• Bulk plants

• Chemical plants

• Glass factories

• Pulp and paper mills

• Railroad yards

BRENTWOOD ACCUPAC® COALESCING PLATE PACKS

Brentwood Industries manufactures five different types of crossflow media which are applicable in oil/water separators. The media is available in a variety of sheet thicknesses for structural strength and can be cut from our standard modules sizes into the required size for any oil/water separator. The coalescing media is made from rigid, non-flammable PVC sheets, which are UV-protected and resistant to most chemicals and naturally-occuring constituents in the wastewater.

The sheets are thermo-formed specifically for each spacing. The “CF-1900 MA” packs are mechanically assembled (without glues or adhesives) using Brentwood’s patented pressure-sealed attachment tabs, and all the other media types are solvent-bonded together at patented dedicated bonding points.

Brentwood

CF-1900

PVC

Coalescing Media Pack

Brentwood

CF-1900 MA

Polypropylene Coalescing Media Pack

CFS-3000 1 or 2 ft. 1 or 2 ft. 4, 6, 8, or 10 ft.

CF-1900 1 or 2 ft. 1 or 2 ft. 4, 6, 8, or 10 ft.

CF-1900 MA 1 or 2 ft. 1 or 2 ft. 4, 6, 8, or 10 ft.

CF-1200 1 ft. 1 ft. 4, 6, 8, or 10 ft.

CF-650 1 ft. 1 ft. 4, 6, or 8 ft.

ACCUPAC STANDARD STANDARD STANDARD

PRODUCT HEIGHTS WIDTHS LENGTHS

NOTE: Brentwood can cut standard packs to any height, width, or length.

Filter Gravel

Why Ricci:

• Full range of sizes that meet AWWA B100 and NSF 61 standards

• Clean, natural, rounded gravel (not crushed)

• High specific gravity for hardness and chemical resistance

• Packaged for convenient installation

• QC program ensures sampling, testing and verification

• Product delivered on-site and on-time

• Clean, washed 3/8 pea gravel and 3/4 septic now available (call with the volumes of material you need)

How to Purchase For large and medium size gravels please please provide us with the top and bottom sizes in inch or mm (e.g., 1/2 x 1/4 or 6-12 mm). For finer gravels please provide us with the top and bottom ASTM E11 sieve openings or the mm openings ( 6x14 or 1.40-

Available Sizes

Fine Gravel Medium Gravel Coarse Gravel

6 x16 (1.2 - 3.4mm)

1/4 x 6 (3.4 - 6.3mm)

3/4 x 1/2 (12 - 19mm)

6 x 14 (1.4 - 3.4mm)

3/8 x 3/16 (4.8 - 9.5mm)

1 x 1/2 (12 - 25mm)

6 x 12 (1.7 - 3.4mm)

1/2 x 1/4 (6.3 - 12mm)

1 x 5/8 (16 - 25mm)

4 x 12 (1.7 - 4.8mm)

5/8 x 3/8 (9.5 - 16mm)

1-1/2 x 3/4 (19 - 37mm)

4 x 10 (2.0 - 4.8mm)

3/4 x 3/8 (9.5 - 19mm)

> 1 in.

25mm)

3.35mm).

Other Properties

Specific gravity (ASTM C128):

>2.50 Acid Solubility (AWWA B100):

< 5% Hardness (Mohs Scale): 6-8 Sphericity and Roundness

(API RP56): 0.6

Sodium Soundness (ASTM C88): <15% Test for Clay (ASTM C40 or C117): plate 1 and 2 Unit Weight and Voids (ASTM C29): 100 lb/cu ft Chemical Analysis: SiO2: 98- 99; Al2O3: 0.03-0.3, Fe2O3:

0.03-0.3, Na2O, K2O, TiO2, MnO2, MgO: to 0.05.

Filtration Sand

Why Ricci:

• Low UC to less than 1.4 for precise sizes

• Consistent chemical and physical properties

• AWWA B100 and NSF 61 quality assured with an effective testing plan: 1) prepare a sampling plan 2) thorough in-house testing

3) outside independent testing

• Convenient packaging and timely delivery for both domestic use and export

• AWWA B100 AND NSF 61 quality assured.

Sampling plans, in-house size tests and independent testing assure the filter media meets size, chemical and physical requirements

• Sand meets PA DEP disposal sand specification (0.30-0.60mm UC < 3.5)

How to Purchase Call or email us with the effective size (D10 size in millimieter) and the uniformity co-efficient (UC).

Other Properties

Specific gravity (ASTM C128): >2.50 Acid Solubility (AWWA B100): < 5% Hardness (Mohs Scale): 6-8 Sphericity and Roundness (API RP56): 0.6 Sodium Soundness (ASTM C88): <15% Test for Clay (ASTM C40 or C117): plate 1 and 2 Unit Weight and Voids (ASTM C29): 100 lb/cu ft Chemical Analysis: SiO2: 98-99; Al2O3: 0.03-0.3, Fe2O3: 0.03-0.3, Na2O, K2O, TiO2, MnO2, MgO: to 0.05.

Target Sizes

Nominal Effective Size (D10, mm)

Typical Uniformity Co-efficient (UC)

ES 0.40mm UC 1.4, 1.5, 1.6

0.45mm UC 1.4 or 1.5

0.50mm UC 1.4 or 1.5

0.55mm UC 1.4 or 1.5

0.60mm UC 1.4 or 1.5

0.90mm UC 1.5 or 1.6

1.0mm UC 1.5, 1.6, 1.7

1.2mm UC 1.5, 1.6, 1.7

Product Information

Page 1 of 2 ™® Trademark of The Dow Chemical Company ("Dow") or an affiliated company of Dow Form No. 177-01644-0906

DOWEX™ 1

High Capacity Strong Base Anion Exchange Resin for Regenerable and Non-Regenerable Applications

Features • Selective removal of uranium, perchlorate, hexavalent chrome and iodine.

• Non-selective removal of common anions such as nitrate, sulfate and chloride.

• NSF/ANSI 61 approved for drinking water.

Product Type Matrix Functional group DOWEX™ 1 Type I strong base anion Styrene-DVB, gel Quaternary amine

Guaranteed Sales Specifications Cl- form Total exchange capacity, min. eq/L kgr/ft3 as CaCO3 1.4 30.6

Water content % 43 - 48 Bead size distribution†

> 1,200 µm, max. (16 mesh) < 300 µm mm, max. (50 mesh)

Whole uncracked beads, min. % 90 Crush strength Average, min.

g/bead

Typical Physical and Chemical Properties Cl- form Particle density g/mL 1.10 Shipping weight g/L lbs/ft3

Recommended Operating Conditions

• Maximum operating temperature:

OH- form Cl- form

• pH range

• Bed depth, min.

• Service flow rate

• Non-selective nitrate service regenerant:

Type Temperature

60°C (140°F) 1 00°C (212°F) 0 - 14 4 50 mm (1.5 ft) 1 5 - 20 BV/hr

7 - 10% NaCl Ambient or up to 50°C (122°F)

† For additional particle size information, please refer to Particle Size Distribution Cross Reference Chart (Form No. 177-01775)

Typical Properties and Applications

DOWEX™ 1 resin is a high quality anion resin with very good mechanical and chemical resistance. It meets NSF/ANSI Standard 61 for use in drinking water.

Uranium, perchlorate and hexavalent chrome bind very tightly to DOWEX 1, so regeneration results in significant volumes of waste. Dow recommends disposal of the resin once it is loaded.

Packaging 5 cubic foot fiber drums and 1,000 liter super sack

Figure 1. Backwash Expansion Data Figure 2. Pressure Drop Data

0 3 6 9 12 15 m/h

P er ce nt

E xp an si on

0 1 2 3 4 5 6 gpm/ft2

Cl- Form OH- Form

Linear Flow Rate

For other temperatures use:

FT = F77°F [1+ 0.008 (T°F -77)], where F ≡ gpm/ft2

FT = F25°C [1+ 0.008 (1.8T°C - 45)], where F ≡ m/h

Temperature = 25° C (77° F)

0.5

1.5

0 10 20 30 40 50 60 70 80 90 100 m/h ba r/ m

0 5 10 15 20 25 30 35 40 gpm/ft2 p si

/f t

Linear Flow Rate

P re ss ur e D ro p

For other temperatures use:

PT = P20°C / (0.026 T°C + 0.48), where P ≡ bar/m PT = P68°F / (0.014 T°F + 0.05), where P ≡ psi/ft

Temperature = 20° C (68° F)

DOWEX Ion Exchange Resins For more information about DOWEX resins, call the Dow Liquid Separations business:

North America: 1-800-447-4369 Latin America: (+55) 11-5188-9222 Europe: (+32) 3-450-2240 Pacific: +60 3 7958 3392 Japan: +813 5460 2100 China: +86 21 2301 9000 http://www.dowex.com

Warning: Oxidizing agents such as nitric acid attack organic ion exchange resins under certain conditions. This could lead to anything from slight resin degradation to a violent exothermic reaction (explosion). Before using strong oxidizing agents, consult sources knowledgeable in handling such materials.

Notice: No freedom from any patent owned by Seller or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, Customer is responsible for determining whether products and the information in this document are appropriate for Customer’s use and for ensuring that Customer’s workplace and disposal practices are in compliance with applicable laws and other governmental enactments. Seller assumes no obligation or liability for the information in this document. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.

Page 2 of 2 ™® Trademark of The Dow Chemical Company ("Dow") or an affiliated company of Dow Form No. 177-01644-0906 http://www.dowex.com/

3,000lbs Liquid Media Vessels Unit#853 A/B

General Specifications: Flow max 350 GPM

Main Equipment: 3,000 lb media vessels 124 cu feet 5’ diameter x 9’ high

Equipment Features: Polypropylene slotted nozzles for water collection & backwash distribution Standard Absorption System Piping including:

Air Eliminators to remove air from headspace Schedule 40 carbon steel process piping w/cast iron fittings Cast Iron butterfly valves for process piping

Internal Lining: Macropoxy 646 epoxy where GAC contacts steel for portable water & most liquid applications

External Coating: High solids epoxy paint

Pressure rating: 75 psig & 14 psig vacuum

Water Hose Connection: 3” Male Camlock In and Out

Air Hose Connection: ¾” Chicago hose connection

Blow Down Pipe: 2” male camlock

Slurry Port: 3” Male Camlock Connection

Maintenance Access: 2- 14” x 18” one on side and one on top

Weight: 2000 lbs. empty / 5000 lbs. Operating weight

Options: Manifold for between vessels

Power Requirements: None

ProAct Services Corporation

Corp Office: 231-843-2711 Gulf Coast: 210-862-6467 or 713-202-6351 Midwest Office: 231-342-1115 East Coast Office: 203-262-1200 www.proact-usa.com

Texas ● Colorado ● Michigan ● New Jersey ● Connecticut

Environmental Treatment Specialists

JUN 2013 No. 6232

NORIT® GCA 1240 GRANULAR ACTIVATED CARBON

NORIT GCA 1240 is a granular activated carbon, which has been developed especially for the purification of (potable) water. It is suitable for removal of dissolved organics, including compounds causing taste and odor problems and trihalomethanes (THM). Its superior hardness makes it particularly suited for thermal reactivation. NORIT GCA 1240 is produced from coconut shells by steam activation and meets NSF/ANSI Standard 61.

WHY CABOT

Cabot Norit Activated Carbon is a premier activated carbon manufacturer respected for experienced people, diverse products and strong customer relationships. Cabot’s history of innovation, product performance, technical expertise and customer focus ensure that you receive the right products and solutions for your specific purification needs.

SPECIFICATIONS

Iodine number 1100 min. mg/g Moisture (as packed) 5 max. mass-% Ash 3 max. mass-% Particle size Greater than 12 mesh (1.70 mm) 5 max. mass-% Less than 40 mesh (0.42 mm) 5 max. mass-%

TYPICAL PROPERTIES*

Carbon tetrachloride activity 60 g/100 g Surface area (BET) 1150 m2/g Ball-pan hardness 99 Apparent density, vibrating feed 0.48 g/mL 30 lb/ft3

Density, backwashed and drained 27 lb/ft3 pH Alkaline

*For general information only, not to be used as purchase specifications.

PACKAGING/TRANSPORTATION

Standard package is 25 kg (55.1 lb) bags, 20 bags per pallet for a net pallet weight of 500 kg (1102 lb). Alternate packages include 500 kg (1102 lb) bulk bags on a pallet.

Activated carbon (NOT REGULATED) Exempt from DOT, IATA, and IMDG regulations Import/Export classification: 3802.10.0000 (HS Tariff Classification) Domestic Freight Classification: NMFC 040560

CAS # 7440-44-0

NORTH AMERICA

Cabot Corporation Business and TechnIcal Center 157 Concord Road Billerica, MA 01821-7001 USA

TEL 800 462 2313

FAX +1 978 670 7035

SOUTH AMERICA

Cabot Latin American Division Rue do Paraiso, 148 - 5° ander 04103-000, Sao Paolo, SP

BRAZIL

TEL +55 11 2144 6400

FAX +55 11 3253 0051

EUROPE

Cabot Norit Nederland B.V.

P.O. Box 105 3800 AC Amersfoort The Netherlands

TEL +31 33 46 48 911

FAX +31 33 46 17 429

ASIA PACIFIC

Cabot China Ltd.

558 Shuangbai Road Shanghai 201108, CHINA

TEL +86 21 5175 8800

FAX +86 21 6434 5532

JAPAN

Cabot Specialty Chemicals, Inc.

Sumitomo Chiba-Daimon Idg. 3 F 2-5-5 Shiba Daimon, Minato-ku, Tokyo 105-0012, JAPAN

TEL +81 3 6820 0255

FAX +81 3 5425 4500

cabotcorp.com

©2013 Cabot Corporation. All rights reserved worldwide.

This information is provided as a convenience and for informational purposes only. No guarantee or warranty as to this information, or any product to which it relates, is given or implied.

Cabot disclaims all warranties express or implied, including merchantability or fitness for a particular purpose as to (i) such information, (ii) any product or (iii) intellectual property infringement. In no event is Cabot responsible for, and Cabot does not accept and hereby disclaims liability for, any damages whatsoever in connection with the use of or reliance on this information or any product to which it relates.

NORIT® is a registered trademark of Cabot Corporation.

MATERIAL HANDLING

Wet activated carbon depletes oxygen from air and, therefore, dangerously low levels of oxygen may be encountered. Whenever workers enter a vessel containing activated carbon, the vessel’s oxygen content should be determined and work procedures for potentially low oxygen areas should be followed.

Appropriate protective equipment should be worn. Avoid inhalation of excessive carbon dust. No problems are known to be associated in handling this material.

Please see the product Material Safety Data Sheet for details. Long-term inhalation of high dust concentrations can lead to respiratory impairment.

Use forced ventilation or a dust mask when necessary for protection against airborne dust exposure (see Code of Federal Regulations - Title 29, Subpart Z, par. 1910.1000, Table Z-3).

NORIT® GCA 1240

Liberty LL10H Progressive Cavity Pump Features

* Modular Design

* Maintenance Free

* Easy Assembly/Disassembly

* Simple Pin-Joint Connection

* Non-Pulsating Low Shear

* NPT Discharge Connection

Pump Description

Materials

Curves

Drawings

Single Stage

Double Stage

Single Stage

Double Stage

Please Click the Icon

Please Click the Icon

The Liberty LL10H Progressive Cavity Pump is an ideal unit for abrasive pumping applications like industrial wastewater and effluent flows. Flow rate (27 gallons/100 revolutions) 22 up to 140 GPM and represents one of our most popular heavy duty models of Progressive Cavity Pumps for Industry currently carried by Liberty Process. The LL10H Liberty pump unit is a low-cost, maintenance free, dependable drop-in replacement pump

The Liberty LL10H Series PC Pump is a standard flanged pump design manufactured with high strength cast iron or 316 stainless steel pump casings and designed in 1, 2, and 3 stages for 75, 150 or 225 psi discharge pressures.

The pump unit is a modular design with simple hardened pinned joint drive assembly. The LL10H Rotors are typically hardened tool steel or 316 stainless steel with a hard chrome plating for long life in abrasive pumping applications.

All other wetted parts are either carbon steel or 316 stainless steel.

Stators are available in many elastomer materials such as buna, natural rubber, epdm and viton. The standard seal design is a set of packing with a Lantern Ring and flush connectors. Mechanical seal options are readily available.

The Liberty LL10H Progressive Cavity Pump parts are direct aftermarket replacements that work with the Moyno™ L10H Series, Tarby™ TL10H Series and Continental™ CL10H Series.*

Contact a Liberty Process representative today for more information about the LL10H Series.

22 51.5 81 140

G P M

Liberty LL10H 22-140

0-225

GPM

PSI

Rotor:

Stator:

Motor:

Inlet:

Outlet:

Bases:

Tool Steel & Stainless Steel, Chrome-Plated

Buna, Rubber, Viton™, EPDM

5, 7.5, 10, and 15 hp

6”

5”

Carbon and Stainless Steel WWWClick To Visit www.libertyprocess.com >>

Liberty Process Equipment, Inc.

2525 S Clearbrook Dr.

Arlington Heights, IL 60005-4623 P-(847) 640-7867 F-(847) 640-7855 sales@libertyprocess.com http://www.libertyprocess.com

Liberty Process Equipment, Inc.

2525 South Clearbrook Drive Arlington Heights, IL. 60005

Ph. (847)-640-7867 Fax. (847)- 640-7855 www.libertyprocess.com

Liberty Process Equipment, Inc. Progressive Cavity Pump Curves

RShah Highlight

RShah Highlight

RShah Highlight

RShah Rectangle namita.singhal Callout Operating condition (80 GPM @ 30 FT)

Liberty Process Equipment, Inc.

2525 South Clearbrook Drive Arlington Heights, IL. 60005

Ph. (847)-640-7867 Fax. (847)- 640-7855 www.libertyprocess.com

Liberty Process Equipment, Inc. Progressive Cavity Pump Curves

*All listed dimensions in inches

Liberty Pump Series – Dimension Sheet

Standard Pump Dimensions Suct. Disc. Approx.

Model AA CP A D E F F1 H M O R U Size Size Lbs.

2ML1 6.50 17.31 4.00 3.25 1.56 8.50 - .37 7.62 5.88 4.56 .62 1.00 .75 22

3ML1 6.50 19.12 4.00 3.25 1.56 9.62 - .37 9.44 5.88 5.25 .62 1.00 .75 24

6ML1 6.50 24.69 4.00 3.25 1.56 15.75 - .37 15.00 5.88 4.69 .62 1.00 .75 30

1LL2 6.50 17.25 4.00 3.25 1.56 8.50 - .37 7.56 5.88 4.50 .62 1.00 .75 22

2LL2 6.50 20.75 4.00 3.25 1.56 10.50 - .37 11.06 5.88 6.00 .62 1.00 .75 25

3LL2 6.50 24.37 4.00 3.25 1.56 12.00 - .37 14.69 5.88 8.12 .62 1.00 .75 31

6ML2 8.37 39.12 5.75 4.12 2.12 25.50 14.00 .44 26.50 7.31 7.94 .75 1.50 .75 55

1LL3 8.37 23.00 5.37 4.12 2.12 11.50 - .44 10.37 7.31 5.81 .75 1.50 1.25 47

2LL3 8.37 28.31 5.37 4.12 2.12 13.00 - .44 15.69 7.31 9.62 .75 1.50 1.25 51

3LL3 8.37 33.62 5.37 4.12 2.12 16.50 - .44 21.00 7.31 11.44 .75 1.50 1.25 55

6ML3 11.37 54.62 7.00 5.50 2.75 37.50 22.00 .56 37.75 9.88 10.12 .94 2.50 1.25 105

1LL4 11.37 30.37 7.00 5.50 2.75 15.75 - .56 13.50 9.88 7.62 .94 2.50 2.00 85

2LL4 11.37 37.44 7.00 5.50 2.75 22.00 - .56 20.56 9.88 8.44 .94 2.50 2.00 91

3LL4 11.37 44.50 7.00 5.50 2.75 22.75 - .56 27.62 9.88 14.75 .94 2.50 2.00 97

6ML4 14.25 71.25 8.62 6.25 3.50 45.00 25.00 .69 49.94 11.25 17.69 1.12 3.00 2.50 171

1LL6 14.25 39.37 8.62 6.25 3.50 20.00 - .69 18.06 11.25 10.81 1.12 3.00 2.50 141

2LL6 14.25 50.00 8.62 6.25 3.50 26.00 - .69 28.69 11.25 15.44 1.12 3.00 2.50 159

3LL6 14.25 60.62 8.62 6.25 3.50 38.00 18.00 .69 39.31 11.25 14.06 1.12 3.00 2.50 192 1LL8 18.37 46.31 11.50 8.00 4.50 27.00 - .88 20.50 14.00 10.06 1.37 4.00 4.00 303 2LL8 18.37 58.75 11.50 8.00 4.50 32.00 - .88 32.94 14.00 17.50 1.37 4.00 4.00 322 3LL8 18.37 71.12 11.50 8.00 4.50 49.00 24.00 .88 45.31 14.00 12.88 1.37 4.00 4.00 372

1LL10 31.88 53.62 11.50 9.75 4.50 30.00 - .88 22.37 16.69 10.12 1.88 6.00 5.00 412 2LL10 31.88 64.00 11.50 9.75 4.50 35.50 - .88 32.75 16.69 15.00 1.88 6.00 5.00 460 3LL10 31.88 74.37 11.50 9.75 4.50 48.00 18.00 .88 43.12 16.69 12.88 1.88 6.00 5.00 545

1LL10H 31.88 59.00 11.50 9.75 4.50 30.00 - .88 27.75 16.69 15.50 1.88 6.00 5.00 424

2LL10H 31.88 74.37 11.50 9.75 4.50 48.00 18.00 .88 43.12 16.69 12.88 1.88 6.00 5.00 545 1LL12 37.75 70.19 14.50 12.50 6.31 37.50 - 1.00 31.44 21.00 14.69 2.25 8.00 6.00 880 2LL12 37.75 85.88 14.50 12.50 6.31 55.50 20.50 1.00 47.50 21.00 12.37 2.25 8.00 6.00 1075 3LL12 37.75 101.44 14.50 12.50 6.31 69.00 27.00 1.00 62.69 21.00 14.44 2.25 8.00 6.00 1200

1LL12H 37.75 78.00 14.50 12.50 6.31 42.00 - 1.00 39.25 21.00 18.00 2.25 8.00 6.00 945 2LL12H 37.75 101.44 14.50 12.50 6.31 69.00 27.00 1.00 62.69 21.00 14.44 2.25 8.00 6.00 1205

*All listed dimensions in inches

Liberty Pump Series – Dimension Sheet

Standard Pump Dimensions Suct. Disc. Approx.

Model AA CP A D E F F1 H M O R U Size Size Lbs.

2ML1 6.50 17.31 4.00 3.25 1.56 8.50 - .37 7.62 5.88 4.56 .62 1.00 .75 22

3ML1 6.50 19.12 4.00 3.25 1.56 9.62 - .37 9.44 5.88 5.25 .62 1.00 .75 24

6ML1 6.50 24.69 4.00 3.25 1.56 15.75 - .37 15.00 5.88 4.69 .62 1.00 .75 30

1LL2 6.50 17.25 4.00 3.25 1.56 8.50 - .37 7.56 5.88 4.50 .62 1.00 .75 22

2LL2 6.50 20.75 4.00 3.25 1.56 10.50 - .37 11.06 5.88 6.00 .62 1.00 .75 25

3LL2 6.50 24.37 4.00 3.25 1.56 12.00 - .37 14.69 5.88 8.12 .62 1.00 .75 31

6ML2 8.37 39.12 5.75 4.12 2.12 25.50 14.00 .44 26.50 7.31 7.94 .75 1.50 .75 55

1LL3 8.37 23.00 5.37 4.12 2.12 11.50 - .44 10.37 7.31 5.81 .75 1.50 1.25 47

2LL3 8.37 28.31 5.37 4.12 2.12 13.00 - .44 15.69 7.31 9.62 .75 1.50 1.25 51

3LL3 8.37 33.62 5.37 4.12 2.12 16.50 - .44 21.00 7.31 11.44 .75 1.50 1.25 55

6ML3 11.37 54.62 7.00 5.50 2.75 37.50 22.00 .56 37.75 9.88 10.12 .94 2.50 1.25 105

1LL4 11.37 30.37 7.00 5.50 2.75 15.75 - .56 13.50 9.88 7.62 .94 2.50 2.00 85

2LL4 11.37 37.44 7.00 5.50 2.75 22.00 - .56 20.56 9.88 8.44 .94 2.50 2.00 91

3LL4 11.37 44.50 7.00 5.50 2.75 22.75 - .56 27.62 9.88 14.75 .94 2.50 2.00 97

6ML4 14.25 71.25 8.62 6.25 3.50 45.00 25.00 .69 49.94 11.25 17.69 1.12 3.00 2.50 171

1LL6 14.25 39.37 8.62 6.25 3.50 20.00 - .69 18.06 11.25 10.81 1.12 3.00 2.50 141

2LL6 14.25 50.00 8.62 6.25 3.50 26.00 - .69 28.69 11.25 15.44 1.12 3.00 2.50 159

3LL6 14.25 60.62 8.62 6.25 3.50 38.00 18.00 .69 39.31 11.25 14.06 1.12 3.00 2.50 192 1LL8 18.37 46.31 11.50 8.00 4.50 27.00 - .88 20.50 14.00 10.06 1.37 4.00 4.00 303 2LL8 18.37 58.75 11.50 8.00 4.50 32.00 - .88 32.94 14.00 17.50 1.37 4.00 4.00 322 3LL8 18.37 71.12 11.50 8.00 4.50 49.00 24.00 .88 45.31 14.00 12.88 1.37 4.00 4.00 372

1LL10 31.88 53.62 11.50 9.75 4.50 30.00 - .88 22.37 16.69 10.12 1.88 6.00 5.00 412 2LL10 31.88 64.00 11.50 9.75 4.50 35.50 - .88 32.75 16.69 15.00 1.88 6.00 5.00 460 3LL10 31.88 74.37 11.50 9.75 4.50 48.00 18.00 .88 43.12 16.69 12.88 1.88 6.00 5.00 545

1LL10H 31.88 59.00 11.50 9.75 4.50 30.00 - .88 27.75 16.69 15.50 1.88 6.00 5.00 424

2LL10H 31.88 74.37 11.50 9.75 4.50 48.00 18.00 .88 43.12 16.69 12.88 1.88 6.00 5.00 545

1LL12 37.75 70.19 14.50 12.50 6.31 37.50 - 1.00 31.44 21.00 14.69 2.25 8.00 6.00 880 2LL12 37.75 85.88 14.50 12.50 6.31 55.50 20.50 1.00 47.50 21.00 12.37 2.25 8.00 6.00 1075 3LL12 37.75 101.44 14.50 12.50 6.31 69.00 27.00 1.00 62.69 21.00 14.44 2.25 8.00 6.00 1200

1LL12H 37.75 78.00 14.50 12.50 6.31 42.00 - 1.00 39.25 21.00 18.00 2.25 8.00 6.00 945 2LL12H 37.75 101.44 14.50 12.50 6.31 69.00 27.00 1.00 62.69 21.00 14.44 2.25 8.00 6.00 1205

LIBERTY - SERIES

! Read and understand this manual prior to installing, operating or maintaining this pump !

www.l ibertyprocess.com

INSTALLATION, OPERATION & MAINTENANCE MANUAL

DATE OF PURCHASE:

SERIAL #:

CONTACT #:

P.O. #:

L - F R A M E P R O G R E S S I V E C AV I T Y P U M P

1.0 2.0 3.0 4.0 5.0 6.0 7.0

GENERAL

INSTALLATION PROCEDURES

MAINTENANCE

OPERATION

ASSEMBLY INSTRUCTIONS

PARTS LIST

DIMENSIONAL DRAWINGS

CHAPTER NO. INDEX PAGE NO.

INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS

Pump Model: LIBERTY - SERIES

pg. 2

Liberty Process Equipment, Inc. 2525 South Clearbrook Drive Arlington Heights, IL 60005 - 847.640.7867 - www.libertyprocess.com

1.0 GENERAL

1.1 SELECTION & OPERATING CONSIDERATION

The Operating Principle of the Liberty Process Progressing Cavity Pump is based on two pumping elements. One is a high strength steel single thread helical screw rotor that turns in a double thread helical screw stator. The stator is made from a molded elastomer of various selected compounds bonded into a steel tube.

The outer circumference of the turning rotor is in contact with the internal circumference of the stator and provides an effective seal creating cavities of liquid that are moved from the suction end to the discharge end of the pumping elements.

The displacement of the liquid is uniformly positive, without pulsation or turbulence. The rate of flow is proportional to the speed of the rotating rotor. Pressure is uniform and independent of the pump speed, but is attributable to the length of the rotor and stator elements.

1.2 START UP PRECAUTIONS

Dry friction is harmful to Progressing Cavity Pumps. Do not operate the pump until it is filled with the liquid to be pumped.

This liquid serves as a lubricant and as a seal between the rotor and stator and is not a priming operation. Approximately 10% of the pump’s displacement rating will satisfy the cooling and lubricant requirements until full displacement capacity is attained.

WARNING! Non-observance or proper follow-up of the installation, operation and maintenance instructions may result in to either injury to the attending personnel or could even cause catastrophic failure of the pump/equipment.

2.0 INSTALLATION PROCEDURES

2.1 FOUNDATION

Mount the pump on a properly machined and fabricated steel base that is anchored with bolts on a level solid foundation.

2.2 PUMP ALIGNMENT

Alignment of direct driven pumps that are driven by a motor or a speed reducer should be carefully checked after the pump base has been mounted on the foundation. Check the alignment of the coupling halves with a straight edge. Alignment should be checked at least four points 900 around the O.D. of the coupling. A space between the pump and driver shaft ends should be held to no less than 1/8”.

Belt driven pumps should be checked after mounting the pump base on the foundation. Make sure, with the help of a straight edge, that the belts and pulleys are in alignment and that the belts have the proper tension.

2.3 PUMP ROTATION

Pump rotation: The pump can be operated in either a clockwise or counterclockwise direction when viewing the pump from the driveshaft end. The recommended operating direction is clockwise when viewing the pump from the driveshaft end. The inlet and discharge ports are related to the rotation of the pump. Please contact Liberty Process Equipment if you have any questions regarding rotation.

2.4.1 PIPING SYSTEM

Piping to pump should generally be the same size as the pump inlet port and discharge port openings. Those systems handling viscous, volatile high pressure or high temperature materials may have to be more appropriately sized.

A. All threaded joints should be coated and sealed with pipe compound.

B. Provide for expansion in the piping system to all for movement and deflection.

C. Use pipe supports to keep the weight of the piping system from causing strain on the pump.

D. Make all lines as direct and free of fittings as possible. Minimize suction line by locating the pump below or close to the liquid being pumped.

E. When the pump is handling abrasive, corrosive liquids, slurries, sludge’s, cements, adhesives or any liquids that harden, it should be flushed clean. The rotation of the pump can be operated both clockwise and counterclockwise to accomplish this operation most thoroughly.

F. It is good practice to consider installing pressure and/or vacuum gauges in both the inlet…