W9127821R0006 AM04.pdf
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- Attached to
- FY21 SOF Combined Squad Ops Facility, Duke Field, FL Federal contract opportunity
- Solicitation number
- W9127821R0006
About this file
This federal contract opportunity announcement solicits proposals for the construction of a 36,700 square foot, two-story operations facility at Duke Field, Florida. The project includes foundation and floor slab, structural framing, insulated walls and roofs, HVAC systems, fire detection and suppression. Functional areas comprise administration, planning and briefing, formal training, secure open storage, mobility storage, and aircrew equipment maintenance. Additional requirements include utilities, pavements, site improvements, communications, and all necessary support systems. The project also provides a new road with primary utilities and realignment of existing infrastructure as needed. The estimated cost range is $10-25 million. The North American Industry Classification System code for this project is 236220. This request for proposal utilizes a best value source selection process and total small business set-aside designation.
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Other files for this federal contract opportunity
| File | Type | Posted |
|---|---|---|
| W9127821R0006 JA for Trane HVAC at Combined Squad Ops Facility Duke Field (Final)_Redacted.pdf | ||
| W9127821R0006 AM05 DRAWINGS.pdf | ||
| W9127821R0006 AM05.pdf | ||
| W9127821R0006 AM04 DRAWINGS.pdf | ||
| W9127821R0006 AM03.pdf | ||
| W9127821R0006 AM02.pdf | ||
| W9127821R0006 Minutes-Pre-Bid site visit.pdf | ||
| W9127821R0006 AM01.pdf | ||
| VOL2.PDF | ||
| VOL4.PDF | ||
| EM 385-1-1.pdf | ||
| RTA DRAWINGS VOL2.pdf | ||
| VOL3.PDF | ||
| VOL1.PDF | ||
| RTA DRAWINGS VOL1.pdf |
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AMENDMENT OF SOLICITATION/MODIFICATION OF CONTRACT 1. CONTRACT ID CODE PAGE OF PAGES
1 2
2. AMENDMENT/MODIFICATION NO. 3. EFFECTIVE DATE 4. REQUISITION/PURCHASE 5. PROJECT NO. (If applicable)
W9127821R0006-0004 25 MAY 2021 MEF20009
6. ISSUED BY CODE 7. ADMINISTERED BY(If other than item 6)
CODE
Corps of Engineers 109 St. Joseph St.
Mobile, AL 36602
8. NAME AND ADDRESS OF CONTRACTOR (No., street, county, State and ZIP code) 9A. AMENDMENT OF SOLICITATION
NO.
W9127821R0006
9B. DATED (SEE ITEM 11)
14 APRIL 2021
10A. MODIFICATION OF
CONTRACT/ORDER NO.
10B. DATED (SEE ITEM 13)
CODE
FACILITY CODE
11. THIS ITEM ONLY APPLIES TO AMENDMENTS OF SOLICITATIONS
The above numbered solicitation is amended as set forth in item 14. The hour and date specified for receipt of Offers is extended, is not extended. Offers must acknowledge receipt of this amendment prior to the hour and date specified in the solicitation or as amended, by one of the following methods: (a) By completing items 8 and 15, and returning copies of the amendment; (b) By acknowledging receipt of this amendment on each copy of the offer submitted; or (c) By separate letter or telegram which includes a reference to the solicitation and amendment numbers. FAILURE OF YOUR ACKNOWLEDGEMENT TO BE RECEIVED AT THE PLACE DESIGNATED FOR THE RECEIPT OF OFFERS PRIOR TO THE HOUR AND DATE SPECIFIED MAY RESULT IN REJECTION OF YOUR OFFER. If by virtue of this amendment you desire to change an offer already submitted, such change may be made by telegram or letter, provided each telegram or letter makes reference to the solicitation and this amendment, and is received prior to the opening hour and date specified.
12. ACCOUNTING AND APPROPRIATION DATA (if required)
13. THIS ITEM APPLIES ONLY TO MODIFICATIONS OF CONTRACTS/ORDERS,
IT MODIFIES THE CONTRACT/ORDER NO. AS DESCRIBED IN ITEM 14.
A. THIS CHANGE ORDER IS ISSUED PURSUANT TO: (Specify authority)
THE CHANGES SET FORTH IN ITEM 14 ARE MADE IN THE CONTRACT ORDER NO. IN ITEM 10A
B. THE ABOVE NUMBERED CONTRACT/ORDER IS MODIFIED TO REFLECT ADMINISTRATIVE CHANGES (such as changes in paying office, appropriation date, etc.) SET FORTH IN ITEM 14, PURSUANT TO AUTHORITY OF FAR 43.103(b)
C. THIS SUPPLEMENTAL AGREEMENT IS ENTERED INTO PURSUANT TO AUTHORITY OF:
D. OTHER (Specify type of modification and authority)
E. IMPORTANT: Contractor is not, is required to sign this document and return copies to the issuing office.
14. DESCRIPTION OF AMENDMENT/MODIFICATION (Organized by UCF section headings, including solicitation/contract subject matter where feasible)
The subject solicitation for: SOF COMBINED SQUAD OPS FACILITY, DUKE FIELD, FLORIDA
Is modified in the following: REFER TO THE ENCLOSED REVISED SPECIFICATIONS FOR AMENDMENT NO. 0004
Except as provided herein, all terms and conditions of the document reference in item 9A or 10A, as Heretofore changed, remains unchanged and in full force and effect.
15A. NAME AND TITLE OF SIGNER (Type or print) 16A. NAME AND TITLE OF CONTRACTING OFFICE (Type or print)
15B. CONTRACTOR/OFFEROR
(Signature of person authorized to sign)
15C. DATE SIGNED 16B. UNITED STATES OF AMERICA
BY
(Signature of contracting officer)
16C. DATE SIGNED
NSN 7540-01-152-8070 30-105 STANDARD FORM 30 (REV. 10-83)
PREVIOUS EDITION UNUSABLE Prescribed by GSA
SOF COMBINED SQUAD OPS FACILITY W9127821R0006
DUKE FIELD, FLORIDA MEF20009
SF 30 Page 2 W9127821R0006-0004
PART I - REVISIONS MADE BY ADDED AND/OR REPLACEMENT PARAGRAPHS/PAGES/SECTIONS
The items listed below are to be replaced by the corresponding added and/or revised paragraphs/pages or sections. Added and/or revised paragraphs/pages or sections are indicated by a note in bottom right hand corner of each paragraph or page. Added sections are hereby made a part of the contract and are to be inserted in the specification in the proper numerical/alphabetical sequence.
Within the specifications, deletions from the specifications are indicated by strikethrough, e.g.: deletions are marked with strikethrough and additions to the specifications including revisions/substitutions are indicated in bold, italic and underlined, e.g.: additions are indicated thus.
Corresponding Added or Revised Paragraph SECTION Page, and/or Section
Table of Contents Revised as indicated herein.
01 00 00 Revised Paragraph 1.1 as indicated herein.
01 33 00 Replaced Submittal Registers associated with
Section 23 00 00. Added Submittal Registers associated with Section 07 42 13.
07 42 13 Added in its entirety.
08 11 13 Deleted Paragraph 1.4.
08 14 00 Revised Paragraph 2.3.6.1 as indicated herein.
08 44 00 Revised Paragraphs 1.2, 1.4.2.1, 1.5, 1.5.1, 1.10.3, 1.10.4, and 2.4.1 as indicated herein.
08 71 00 Revised Door Hardware Sets as indicated herein.
08 91 00 Added Paragraph 2.2.4.
09 06 00 Revised Paragraphs 2.2.1, 2.2.4, and 2.2.6 as indicated herein.
09 69 13 Revised Paragraph 3.4 as indicated herein.
10 14 02 Revised Paragraph 2.3.4 as indicated herein.
Deleted Paragraph 2.3.5.
23 00 00 Replaced in its entirety.
23 64 10 Revised Paragraph 2.1 as indicated herein.
23 81 00 Revised Paragraphs 2.4.6.2, 2.4.6.3, and 2.4.6.4 as indicated herein.
Appendix C Revised Sheets T13, T14, D4, D5, D7T8A, and T15 as indicated herein.
SF 30 Page 3
PART II - REVISIONS MADE BY DELETED PAGES/SECTIONS
The pages and/or sections listed below are to be deleted from the specifications by the bidders and marked "DELETED":
Page/Section
10 14 01 Deleted entire section and Submittal Registers associated with Section 10 14 01.
10 51 13 Deleted entire section and Submittal Registers associated with Section 10 51 13.
PART III - NOTE: Revised, replacement and added drawings are listed below.
These revised, replacement and added drawings are to be inserted into the folio in the proper numerical sequence. Drawings that have been revised or replaced by this amendment shall be deleted from the folio. All drawings listed below are revised unless indicated otherwise.
SHT
REF. TITLE OF DRAWINGS
COVER SHEET
G-001A TITLE SHEET – VOLUME I
G-001B TITLE SHEET – VOLUME II
C-001 GENERAL CIVIL NOTES
C-101 DEMOLITION AND REMOVAL PLAN
C-104 SITE PLAN NORTHWEST
C-122 UTILITY PLAN NORTHWEST
C-500 PAVING TYPICAL SECTIONS
C-501 PAVING DETAILS
C-506 SWMF OVERFLOW DETAIL AND MISCELLANEOUS UTILITY DETAILS
L-100 LANDSCAPE PLANS
L-101 LANDSCAPE DETAILS
A-003 INTERIOR CMU AND EXTERIOR WALL TYPES
A-112 PARTIAL 2ND FLOOR NOTE PLAN - WEST
A-113 PARTIAL 2ND FLOOR NOTE PLAN – EAST
A-140 ROOF PLAN
A-601 DOOR SCHEDULE - 1ST FLOOR
A-602 DOOR SCHEDULE - 2ND FLOOR
A-603 WINDOW AND LOUVER ELEVATIONS
A-606 EXTERIOR OPENING DETAILS
I-103 FIRST FLOOR FURNITURE PLAN
I-104 SECOND FLOOR FURNITURE PLAN
I-602 SECOND FLOOR FINISH SCHEDULE AND KEY
I-603 SIGNAGE SCHEDULE AND SIGN TYPES
M-004 MECHANICAL SCHEDULES
M-506 MECHANICAL DETAILS
SF 30 Page 4
M-507 MECHANICAL DETAILS
E-001 ELECTRICAL LEGEND
E-002 LIGHTING FIXTURE SCHEDULE
E-100 SHEET NOTES
E-110 PARTIAL 1ST FLOOR ELECTRICAL LIGHTING PLAN – WEST, GENERAL NOTES
E-111 PARTIAL 1ST FLOOR ELECTRICAL LIGHTING PLAN – EAST, GENERAL NOTES
E-112 PARTIAL 2ND FLOOR ELECTRICAL LIGHTING PLAN – WEST, GENERAL NOTES
E-113 PARTIAL 2ND FLOOR ELECTRICAL LIGHTING PLAN – EAST, GENERAL NOTES
E-120 GENERAL NOTES
E-121 GENERAL NOTES
E-122 GENERAL NOTES
E-123 GENERAL NOTES
E-501 SHEET NOTES, ELECTRICAL SINGLE LINE DIAGRAM
E-502 PANEL EL1 SCHEDULE
T-001 TELECOMMUNICATIONS LEGEND
T-100 TELECOMMUNICATIONS SITE PLAN
T-111 PARTIAL 1ST FLOOR TELECOMMUNICATIONS PLAN EAST
T-112 PARTIAL 2ND FLOOR TELECOMMUNICATIONS PLAN WEST
T-113 PARTIAL 2ND FLOOR TELECOMMUNICATIONS PLAN EAST
Encl as stated Revised pages of the specifications as indicated in Part I.
45 Revised drawings as indicated in Part III.
Table of Contents Page 1 Revised by Amendment No. W9127821R0006-0004
TABLE OF CONTENTS
VOLUME 1 OF 4
CHECKLIST FOR PREPARATION OF OFFERS
BIDDING REQUIREMENTS
STANDARD FORM 1442 - SOLICITATION, OFFER, AND AWARD
BIDDING SCHEDULE
EXPLANATION OF BID ITEMS
STANDARD FORM 24 - BID BOND
STANDARD FORM 28 - AFFIDAVIT OF INDIVIDUAL SURETY
STANDARD FORM LLL - DISCLOSURE OF LOBBYING ACTIVITIES
00 11 00 PROPOSAL SUBMISSION REQUIREMENTS AND INSTRUCTIONS
00 12 00 EVALUATION CRITERIA AND BASIS OF AWARD
00 21 16 INSTRUCTIONS TO PROPOSERS
00 45 00 REPRESENTATIONS & CERTIFICATIONS
00 70 00 SPECIAL CONTRACT REQUIREMENTS
SPECIFICATIONS
DIVISION 01 - GENERAL REQUIREMENTS
01 00 00 ADDITIONAL SPECIAL CONTRACT REQUIREMENTS
PROJECT SIGNS
DD FORM 1354
DD FORM 1354 CHECKLIST
WAGE RATES
01 00 01 GENERAL CONTRACT REQUIREMENTS
CESAM FORM 1151, PROMPT PAYMENT CERTIFICATION AND
SUPPORTING DATA FOR CONTRACTOR PROGRESS PAYMENT INVOICE
01 11 00 SUMMARY OF WORK
01 14 00 WORK RESTRICTIONS
01 32 01.00 10 PROJECT SCHEDULE
01 33 00 SUBMITTAL PROCEDURES
SUBMITTAL REGISTER
FORM 4025
01 33 29 SUSTAINABILITY REPORTING
01 35 26 GOVERNMENTAL SAFETY REQUIREMENTS
01 42 00 SOURCES FOR REFERENCE PUBLICATIONS
01 45 00.00 10 QUALITY CONTROL
01 45 00.15 10 RESIDENT MANAGEMENT SYSTEM CONTRACTOR MODE (RMS CM)
SAM FORM 696
01 45 35 SPECIAL INSPECTIONS
STATEMENT OF SPECIAL INSPECTIONS
SCHEDULE OF SPECIAL INSPECTIONS
01 57 19 TEMPORARY ENVIRONMENTAL CONTROLS
01 74 19 CONSTRUCTION WASTE MANAGEMENT AND DISPOSAL
01 78 23 OPERATION AND MAINTENANCE DATA
01 91 00.15 10 TOTAL BUILDING AND MICROGRID COMMISSIONING
DIVISION 02 - EXISTING CONDITIONS
02 41 00 DEMOLITION AND DECONSTRUCTION
Table of Contents Page 2
DIVISION 03 - CONCRETE
03 30 00 CAST-IN-PLACE CONCRETE
DIVISION 04 - MASONRY
04 20 00 UNIT MASONRY
DIVISION 05 - METALS
05 12 00 STRUCTURAL STEEL
05 21 00 STEEL JOIST FRAMING
05 30 00 STEEL DECKS
05 40 00 COLD-FORMED METAL FRAMING
05 50 13 MISCELLANEOUS METAL FABRICATIONS
05 51 00 METAL STAIRS
05 52 00 METAL RAILINGS
DIVISION 06 - WOOD, PLASTICS, AND COMPOSITES
06 10 00 ROUGH CARPENTRY
06 41 16.00 10 PLASTIC-LAMINATE-CLAD ARCHITECTURAL CABINETS
DIVISION 07 - THERMAL AND MOISTURE PROTECTION
07 05 23 PRESSURE TESTING AN AIR BARRIER SYSTEM FOR AIR TIGHTNESS
07 13 53 ELASTOMERIC SHEET WATERPROOFING
07 21 13 BOARD AND BLOCK INSULATION
07 21 16 MINERAL FIBER BLANKET INSULATION
07 27 10.00 10 BUILDING AIR BARRIER SYSTEM
07 27 26 FLUID-APPLIED MEMBRANE AIR BARRIERS
07 41 13 METAL ROOF PANELS
07 42 13 METAL WALL PANELS
07 60 00 FLASHING AND SHEET METAL
07 81 00 SPRAY-APPLIED
07 84 00 FIRESTOPPING
07 92 00 JOINT SEALANTS
VOLUME 2 OF 4
DIVISION 08 - OPENINGS
08 11 13 STEEL DOORS AND FRAMES
08 11 16 ALUMINUM DOORS AND FRAMES
08 14 00 WOOD DOORS
08 44 00 CURTAIN WALL AND GLAZED ASSEMBLIES
08 71 00 DOOR HARDWARE
DOOR HARDWARE SETS
08 81 00 GLAZING
08 91 00 METAL WALL AND DOOR LOUVERS
DIVISION 09 - FINISHES
09 06 00 SCHEDULES FOR FINISHES
09 22 00 SUPPORTS FOR PLASTER AND GYPSUM BOARD
09 29 00 GYPSUM BOARD
Table of Contents Page 3
09 30 10 CERAMIC, QUARRY, AND GLASS TILING
09 51 00 ACOUSTICAL CEILINGS
09 65 00 RESILIENT FLOORING
09 68 00 CARPETING
09 69 13 RIGID GRID ACCESS FLOORING
09 90 00 PAINTS AND COATINGS
DIVISION 10 - SPECIALTIES
10 14 01 EXTERIOR SIGNAGE
10 14 02 INTERIOR SIGNAGE
10 21 13 TOILET COMPARTMENTS
10 22 39 FOLDING PANEL PARTITIONS
10 26 00 WALL AND DOOR PROTECTION
10 28 13 TOILET ACCESSORIES
10 51 13 METAL LOCKERS
DIVISION 12 - FURNISHINGS
12 24 13 ROLLER WINDOW SHADES
12 50 00.13 10 FURNITURE, FIXTURES, AND EQUIPMENT
12 59 00 SYSTEMS FURNITURE
DIVISION 13 - SPECIAL CONSTRUCTION
13 12 20 EXTRUDED ALUMINUM CANOPY SYSTEM
DIVISION 14 - CONVEYING EQUIPMENT
14 24 23 HYDRAULIC PASSENGER ELEVATORS
DIVISION 21 - FIRE SUPPRESSION
21 13 13.00 10 WET PIPE SPRINKLER SYSTEM, FIRE PROTECTION
DIVISION 22 - PLUMBING
22 00 00 PLUMBING, GENERAL PURPOSE
DIVISION 23 - HEATING, VENTILATING, AND AIR CONDITIONING (HVAC)
23 00 00 AIR SUPPLY, DISTRIBUTION, VENTILATION, AND EXHAUST SYSTEMS
23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS
23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC
23 07 00 THERMAL INSULATION FOR MECHANICAL SYSTEMS
23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC
23 09 13 INSTRUMENTATION AND CONTROL DEVICES FOR HVAC
23 09 23.02 BACNET DIRECT DIGITAL CONTROL FOR HVAC AND OTHER BUILDING
CONTROL SYSTEMS
23 11 25 FACILITY GAS PIPING
23 52 00 HEATING BOILERS
23 64 10 WATER CHILLERS, VAPOR COMPRESSION TYPE
23 64 26 CHILLED, CHILLED-HOT, AND CONDENSER WATER PIPING SYSTEMS
23 81 00 DECENTRALIZED UNITARY HVAC EQUIPMENT
Table of Contents Page 4
VOLUME 3 OF 4
DIVISION 25 - INTEGRATED AUTOMATION
25 10 10 UTILITY MONITORING AND CONTROL SYSTEM (UMCS) FRONT END
AND INTEGRATION
DIVISION 26 - ELECTRICAL
26 08 00 APPARATUS INSPECTION AND TESTING
26 12 19.10 THREE-PHASE PAD-MOUNTED TRANSFORMERS
26 20 00 INTERIOR DISTRIBUTION SYSTEM
26 29 23 VARIABLE FREQUENCY DRIVE SYSTEMS UNDER 600 VOLTS
26 41 00 LIGHTNING PROTECTION SYSTEM
26 42 14.00 10 CATHODIC PROTECTION SYSTEM (SACRIFICIAL ANODE)
26 51 00 INTERIOR LIGHTING
26 56 00 EXTERIOR LIGHTING
DIVISION 27 - COMMUNICATIONS
27 10 00 BUILDING TELECOMMUNICATIONS CABLING SYSTEM
27 54 00.00 20 COMMUNITY ANTENNA TELEVISION (CATV) SYSTEMS
DIVISION 28 - ELECTRONIC SAFETY AND SECURITY
28 31 76 INTERIOR FIRE ALARM AND MASS NOTIFICATION SYSTEM
DIVISION 31 - EARTHWORK
31 00 00 EARTHWORK
31 11 00 CLEARING AND GRUBBING
31 31 16.13 CHEMICAL TERMITE CONTROL
DIVISION 32 - EXTERIOR IMPROVEMENTS
32 01 19 FIELD MOLDED SEALANTS FOR SEALING JOINTS IN RIGID
PAVEMENTS
32 11 23 AGGREGATE BASE COURSES
32 12 16 HOT-MIX ASPHALT (HMA) FOR ROADS
32 13 13.06 PORTLAND CEMENT CONCRETE PAVEMENT FOR ROADS AND SITE
FACILITIES
32 16 19 CONCRETE CURBS, GUTTERS AND SIDEWALKS
32 17 23 PAVEMENT MARKINGS
32 92 23 SODDING
32 93 00 EXTERIOR PLANTS
DIVISION 33 – UTILITIES
33 11 00 WATER UTILITY DISTRIBUTION PIPING
33 30 00 SANITARY SEWERAGE
33 40 00 STORM DRAINAGE UTILITIES
33 71 02 UNDERGROUND ELECTRICAL DISTRIBUTION
33 82 00 TELECOMMUNICATIONS OUTSIDE PLANT (OSP)
Table of Contents Page 5
VOLUME 4 OF 4
APPENDICES
APPENDIX A AF813
APPENDIX B GEOTECHNICAL REPORT, BORING LOCATION PLAN, BORING LOGS, AND
LABORATORY DATA
APPENDIX C FF&E PACKAGE
APPENDIX D ASUS STANDARD DETAILS AND SPECIFICATIONS – WATER AND SEWER
--End of Project Table of Contents--
01 00 00
01 00 00
1.1 COMMENCEMENT, PROSECUTION, AND COMPLETION OF WORK
1) Commence design work under this portion of the contract within 8 calendar days after the date the Contractor receives the notice to proceed.
2) The entire design and construction of the facility shall be completed and ready for use not later than 720 calendar days after the receipt of the notice to proceed. This time stated for completion shall include final cleanup of the premises. Provisions stipulated for conducting tests on heating and air conditioning systems and planting and maintenance of grass are excluded from the completion time.
3) The time required for the Government to review the design submittals, attend review conferences, and the Contractor to incorporate review comments as specified in specification Section 01 10 12 entitled Design After Award, paragraph: "Design Schedule", will be included in the calendar days, indicated on the SF 1442 Solicitation, Offer, and Award Form, block 11.
(The rest of this section remains unchanged by this amendment.)
SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 1 OF 4 PAGES
FTFA163002 SOF Combined Squad Ops Facility, Duke Field, Florida
07 42 13 SD-01 Preconstruction Submittals
1.5.3 GQualification of Manufacturer
1.5.4 GQualification of Installation
Contractor
1.8 GWarranty
SD-02 Shop Drawings
GInstallation Drawings and details
SD-03 Product Data
2.1Recycled Content;
2.2.1 GWall Panels
2.2.2Factory Color Finish
1.5.5Closure Materials
2.5.4.4Pressure Sensitive Tape
2.5.4.1Sealants and Caulking
1.5.3.1Galvanizing Repair Paint
1.5.3.1Enamel Repair Paint
Aluminized Steel Repair Paint
1.5.5Accessories
2.5Accessories
SD-04 Samples
2.2.1 GWall Panels
1.5.3.1 GFasteners
2.5.3 GMetal Closure Strips
GColor chart
SD-05 Design Data
1.5.1.2 GWind load design analysis
SUBMITTAL REGISTER
CONTRACT NO.
TITLE AND LOCATION CONTRACTOR
CONTRACTOR:
SCHEDULE DATES
CONTRACTOR
ACTION
APPROVING AUTHORITY
A C T I V I T Y
N O
T R A N S M I T T A L
N O
S P E C
S E C T
DESCRIPTION
ITEM SUBMITTED
P A R A G R A P H
C L A S S I F I C A T I O N
G O V T
O R
A E
R E V W
R SUBMIT
APPROVAL
NEEDED
BY
MATERIAL
NEEDED
BY
A C T I O N
C O D E
DATE
OF
ACTION
DATE FWD
TO APPR
AUTH/
DATE RCD
FROM
CONTR
DATE FWD
TO OTHER
REVIEWER
DATE RCD
FROM OTH
REVIEWER
A C T I O N
C O D E
DATE
OF
ACTION
MAILED
TO
CONTR/
DATE RCD
FRM APPR
AUTH REMARKS
(a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) (l) (m) (n) (o) (p) (q) (r)
SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 2 OF 4 PAGES
07 42 13 SD-06 Test Reports
3.7.2 GLeakage Tests
1.3.2 GWind Load Tests
2.2.2.6 GCoating
2.2.2.6 GChalking
SD-07 Certificates
1.5.3.1 GCoil Stock
1.5.3.1 GFasteners
1.5.3.1 GGalvanizing Repair Paint
1.5.3.1 GEnamel Repair Paint
SD-08 Manufacturer’s Instructions
3.3 GInstallation
SD-09 Manufacturer’s Field
Reports
GManufacturer's Field Reports
SD-11 Closeout Submittals
1.8 GWarranty
1.5.6 GMaintenance Instructions
1.8.120 year 'No Dollar Limit' warranty for labor and material
23 00 00 SD-02 Shop Drawings
1.4.4 GDetail Drawings
SD-03 Product Data
2.8.1.1Insulated Nonmetallic Flexible
Duct Runouts
2.8.1.1Duct Connectors
SUBMITTAL REGISTER
CONTRACT NO.
TITLE AND LOCATION CONTRACTOR
CONTRACTOR:
SCHEDULE DATES
CONTRACTOR
ACTION
APPROVING AUTHORITY
A C T I V I T Y
N O
T R A N S M I T T A L
N O
S P E C
S E C T
DESCRIPTION
ITEM SUBMITTED
P A R A G R A P
A S S I F I C A T I O N
G O V T
O R
A E
R E V W
R SUBMIT
APPROVAL
NEEDED
BY
MATERIAL
NEEDED
BY
A C T I O N
C O D E
DATE
OF
ACTION
DATE FWD
TO APPR
AUTH/
DATE RCD
FROM
CONTR
DATE FWD
TO OTHER
REVIEWER
DATE RCD
FROM OTH
REVIEWER
A C T I O N
C O D E
DATE
OF
ACTION
MAILED
TO
CONTR/
DATE RCD
FRM APPR
SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 3 OF 4 PAGES
23 00 00 2.8.2 GDuct Access Doors
2.8.3 GManual Balancing Dampers
2.8.6.1Diffusers
2.8.6.2Registers and Grilles
2.8.7Air Vents, Penthouses, and
Goosenecks
2.10 GAir Handling Units
2.11.1.1 GVariable Volume, Single Duct
Terminal Units
2.11.1.2 GReheat Units
2.12 GEnergy Recovery Devices
2.8.1 SIndoor Air Quality for Duct
Sealants
SD-06 Test Reports
3.12 GPerformance Tests
3.10 GDamper Acceptance Test
SD-07 Certificates
1.4.3Ozone Depleting Substances
Technician Certification
SD-08 Manufacturer’s Instructions
3.2Manufacturer's Installation
Instructions
3.14.2Operation and Maintenance
Training
SD-10 Operation and Maintenance
Data
SUBMITTAL REGISTER
CONTRACT NO.
TITLE AND LOCATION CONTRACTOR
CONTRACTOR:
SCHEDULE DATES
CONTRACTOR
ACTION
APPROVING AUTHORITY
A C T I V I T Y
N O
T R A N S M I T T A L
N O
S P E C
S E C T
DESCRIPTION
ITEM SUBMITTED
P A R A G R A P
A S S I F I C A T I O N
G O V T
O R
A E
R E V W
R SUBMIT
APPROVAL
NEEDED
BY
MATERIAL
NEEDED
BY
A C T I O N
C O D E
DATE
OF
ACTION
DATE FWD
TO APPR
AUTH/
DATE RCD
FROM
CONTR
DATE FWD
TO OTHER
REVIEWER
DATE RCD
FROM OTH
REVIEWER
A C T I O N
C O D E
DATE
OF
ACTION
MAILED
TO
CONTR/
DATE RCD
FRM APPR
SUBMITTAL FORM,Jan 96 PREVIOUS EDITION IS OBSOLETE PAGE 4 OF 4 PAGES
23 00 00 3.14.1 GOperation and Maintenance
Manuals
2.8.3 GManual Balancing Dampers
2.10 GAir Handling Units
2.11.1.1 GVariable Volume, Single Duct
Terminal Units
2.11.1.2 GReheat Units
2.12 GEnergy Recovery Devices
SD-11 Closeout Submittals
3.13 SIndoor Air Quality During
Construction
SUBMITTAL REGISTER
CONTRACT NO.
TITLE AND LOCATION CONTRACTOR
CONTRACTOR:
SCHEDULE DATES
CONTRACTOR
ACTION
APPROVING AUTHORITY
A C T I V I T Y
N O
T R A N S M I T T A L
N O
S P E C
S E C T
DESCRIPTION
ITEM SUBMITTED
P A R A G R A P
A S S I F I C A T I O N
G O V T
O R
A E
R E V W
R SUBMIT
APPROVAL
NEEDED
BY
MATERIAL
NEEDED
BY
A C T I O N
C O D E
DATE
OF
ACTION
DATE FWD
TO APPR
AUTH/
DATE RCD
FROM
CONTR
DATE FWD
TO OTHER
REVIEWER
DATE RCD
FROM OTH
REVIEWER
A C T I O N
C O D E
DATE
OF
ACTION
MAILED
TO
CONTR/
DATE RCD
FRM APPR
SECTION 07 42 13
METAL WALL PANELS
05/11
PART 1 GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.
AMERICAN ARCHITECTURAL MANUFACTURERS ASSOCIATION (AAMA)
AAMA 501.1 (2005) Standard Test Method for Water Penetration of Windows, Curtain Walls and Doors Using Dynamic Pressure
AAMA 800 (2010) Voluntary Specifications and Test Methods for Sealants
AMERICAN IRON AND STEEL INSTITUTE (AISI)
AISI S100 (2007; Supp 1: 2009; Supp 2: 2010) North American Specification for the Design of Cold-Formed Steel Structural Members
AISI SG03-3 (2002; Suppl 2001-2004; R 2008) Cold-Formed Steel Design Manual Set
AMERICAN SOCIETY OF CIVIL ENGINEERS (ASCE)
ASCE 7 (2010; Change 2010; Change 2011; Errata 2011; Change 2011) Minimum Design Loads for Buildings and Other Structures
ASTM INTERNATIONAL (ASTM)
ASTM A1008/A1008M (2011) Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy and High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardened
ASTM A123/A123M (2009) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
ASTM A36/A36M (2008) Standard Specification for Carbon Structural Steel
ASTM A463/A463M (2010) Standard Specification for Steel Sheet, Aluminum-Coated, by the Hot-Dip Process
ASTM A606/A606M (2009a) Standard Specification for Steel Sheet and Strip, High-Strength, Low-Alloy, SECTION 07 42 13 Page 1 Added by Amendment No. W9127821R0006-0004
Hot-Rolled and Cold-Rolled, with Improved Atmospheric Corrosion Resistance
ASTM A653/A653M (2011) Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process
ASTM A755/A755M (2011) Standard Specification for Steel Sheet, Metallic Coated by the Hot-Dip Process and Prepainted by the Coil-Coating Process for Exterior Exposed Building Products
ASTM A780/A780M (2009) Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings
ASTM A792/A792M (2010) Standard Specification for Steel Sheet, 55% Aluminum-Zinc Alloy-Coated by the Hot-Dip Process
ASTM A924/A924M (2010a) Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process
ASTM B117 (2011) Standard Practice for Operating Salt Spray (Fog) Apparatus
ASTM C920 (2011) Standard Specification for Elastomeric Joint Sealants
ASTM D1056 (2007) Standard Specification for Flexible Cellular Materials - Sponge or Expanded Rubber
ASTM D1308 (2002; R 2007) Effect of Household Chemicals on Clear and Pigmented Organic Finishes
ASTM D1654 (2008) Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments
ASTM D1667 (2005; R 2011) Flexible Cellular Materials
- Poly (Vinyl Chloride) Foam (Closed-Cell)
ASTM D2244 (2011) Calculation of Color Tolerances and Color Differences from Instrumentally Measured Color Coordinates
ASTM D2247 (2011) Testing Water Resistance of Coatings in 100% Relative Humidity
ASTM D2794 (1993; R 2010) Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)
ASTM D3359 (2009e2) Measuring Adhesion by Tape Test
SECTION 07 42 13 Page 2
ASTM D3363 (2005e1; R 2011) Film Hardness by Pencil Test
ASTM D4214 (2007) Standard Test Method for Evaluating the Degree of Chalking of Exterior Paint Films
ASTM D4587 (2011) Standard Practice for Fluorescent UV-Condensation Exposures of Paint and Related Coatings
ASTM D522 (1993a; R 2008) Mandrel Bend Test of Attached Organic Coatings
ASTM D523 (2008) Standard Test Method for Specular Gloss
ASTM D5894 (2010) Cyclic Salt Fog/UV Exposure of Painted Metal, (Alternating Exposures in a Fog/Dry Cabinet and a UV/Condensation Cabinet)
ASTM D610 (2008) Evaluating Degree of Rusting on Painted Steel Surfaces
ASTM D714 (2002; R 2009) Evaluating Degree of Blistering of Paints
ASTM D822 (2001; R 2006) Filtered Open-Flame Carbon-Arc Exposures of Paint and Related Coatings
ASTM D968 (2005; R 2010) Abrasion Resistance of Organic Coatings by Falling Abrasive
ASTM E1592 (2005) Structural Performance of Sheet Metal Roof and Siding Systems by Uniform Static Air Pressure Difference
ASTM E283 (2004) Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen
ASTM E331 (2000; R 2009) Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference
ASTM E72 (2005) Conducting Strength Tests of Panels for Building Construction
ASTM E84 (2012b) Standard Test Method for Surface Burning Characteristics of Building Materials
ASTM G152 (2006) Operating Open Flame Carbon Arc Light Apparatus for Exposure of
SECTION 07 42 13 Page 3
Nonmetallic Materials
ASTM G153 (2004; R 2010) Operating Enclosed Carbon Arc Light Apparatus for Exposure of Nonmetallic Materials
METAL BUILDING MANUFACTURERS ASSOCIATION (MBMA)
MBMA MBSM (2002) Metal Building Systems Manual
NATIONAL ASSOCIATION OF ARCHITECTURAL METAL MANUFACTURERS (NAAMM)
NAAMM AMP 500 (2006) Metal Finishes Manual
SHEET METAL AND AIR CONDITIONING CONTRACTORS' NATIONAL ASSOCIATION
(SMACNA)
SMACNA 1793 (2012) Architectural Sheet Metal Manual, 7th Edition
U.S. GREEN BUILDING COUNCIL (USGBC)
LEED NC (2009) Leadership in Energy and Environmental Design(tm) New Construction Rating System
UNDERWRITERS LABORATORIES (UL)
UL Bld Mat Dir (2012) Building Materials Directory
1.2 DEFINITIONS
Metal Wall Panel: Metal wall panels, attachment system components and accessories necessary for a complete weather-tight wall system.
1.3 DESCRIPTION OF WALL PANEL SYSTEM
Concealed fastener preinsulated horizontal plus vertical roll formed exterior and interior faced wall panel system. Factory color finished, galvanized or galvalume metal wall panel system with concealed fastening attachment. Panel profile must be smooth face.
1.3.1 Metal Wall Panel General Performance
Comply with performance requirements, conforming to AISI S100 , without failure due to defective manufacture, fabrication, installation, or other defects in construction. Wall panels and accessory components must conform to the following standards:
ASTM A1008/A1008M
ASTM A123/A123M
ASTM A36/A36M
ASTM A653/A653M
ASTM A463/A463M for aluminum coated steel sheet
ASTM A606/A606M
ASTM A755/A755M for metallic coated steel sheet for exterior coil pre-painted applications.
ASTM A780/A780M for repair of damage or uncoated areas of hot-dipped galvanized coating.
SECTION 07 42 13 Page 4
ASTM A924/A924M for metallic coated steel sheet ASTM D522 for applied coatings UL Bld Mat Dir
1.3.2 Structural Performance
Maximum calculated fiber stress must not exceed the allowable value in the AISI or AA manuals; a one third overstress for wind is allowed. Midspan deflection under maximum design loads is limited to L/180. Contract drawings show the design wind loads and the extent and general assembly details of the metal siding. Contractor must provide design for members and connections not shown on the drawings. Siding panels and accessories must be the products of the same manufacturer.
Provide metal wall panel assemblies complying with the load and stress requirements in accordance with ASTM E1592. Wind Load force due to wind action governs the design for panels.
Wall systems and attachments are to resist the wind loads as indicated on the drawings as determined by ASTM E72 and ASCE 7 in the geographic area where the construction will take place, in pounds per square foot. Submit five copies of wind load tests and seismic tests to the Contracting Officer.
1.3.3 Air Infiltration
Air leakage must conform to the limits through the wall assembly area when tested according to ASTM E283 and to meet requirements of Section 07 27
00.45 10 Building Air Barrier System Testing.
1.3.4 Water Penetration Under Static Pressure
No water penetration when tested according to ASTM E331.
1.3.5 Water Penetration Under Dynamic Pressure
No evidence of water leakage when tested according to AAMA 501.1 .
1.4 SUBMITTALS
Government approval is required for submittals with a "G" designation;
submittals not having a "G" designation are for Contractor Quality Control approval. Submit the following in accordance with Section 01 33 00
SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Submit Documentation for the following items:
Qualification of Manufacturer; G Qualification of Installation Contractor; G
Sample Warranty; G
SD-02 Shop Drawings
Installation Drawings and details; G
SD-03 Product Data
SECTION 07 42 13 Page 5
Recycled Content; ( LEED NC)
Submit Manufacturer's data indicating percentage of recycle material in wall panels to verify sustainable acquisition compliance.
Submit Manufacturer's catalog data for the following items:
Wall Panels ; G
Factory Color Finish Closure Materials Pressure Sensitive Tape Sealants and Caulking Galvanizing Repair Paint Enamel Repair Paint Aluminized Steel Repair Paint Accessories
SD-04 Samples
Submit as required each of the following samples:
Wall Panels, 12 inches long by actual panel width; G Fasteners; G Metal Closure Strips, 10 inches long of each type; G
Color chart and chips ; G
Submit manufacturer's color charts and chips, approximately 4 by 4 inches, showing full range of colors, textures and patterns available for wall panels with factory applied finishes.
SD-05 Design Data
Wind load design analysis ; G
As applicable, submit the following wind load design analysis data, to include, but not limited to:
Wind Speed Exposure Category,Co-Efficient,Importance Factor Type of Facility Negative Pressures for each Zone Methods and Requirements of Attachment
SD-06 Test Reports
Submit test reports for the following in accordance with the referenced articles in this section.
Leakage Tests; G Wind Load Tests; G Coating Tests; G Chalking Tests; G
SD-07 Certificates
SECTION 07 42 13 Page 6
Submit certificates for the following items showing conformance with referenced standards contained in this section:
Coil Stock; G Fasteners; G Galvanizing Repair Paint; G Enamel Repair Paint; G
SD-08 Manufacturer's Instructions
Include detailed application instructions and standard manufacturer drawings altered as required by these specifications.
Installation of Wall panels; G
SD-09 Manufacturer's Field Reports
Submit 5 bound copies of the Manufacturer's Field Reports; G
SD-11 Closeout Submittals
Warranty; G Maintenance Instructions; G
20 year "No Dollar Limit" warranty for labor and material
1.5 QUALITY ASSURANCE
1.5.1 Pre-Installation Conference
Upon notification of submittal receipt and approval by the Contracting Officer; and prior to the commencement of the work, the Contractor must attend a pre-installation conference to review the following:
a. Drawings and Specifications.
b. Qualification of Installer.
c. Sustainable acquisition
d. Approved Warranty
e. Sample wall panels, 12 inches long by actual panel width
f. Sample metal closure strips, 10 inches long of each type
g. Color charts and chips
h. Coatings and base metal tests, chalking tests
i. Construction schedule, availability of materials, Installer's personnel, equipment and facilities required to progress with the work without delay.
j. Methods and procedures related to installation of wall panels, including manufacturer's written instructions. Explicitly identify in writing, differences between manufacturer's instructions and the specified requirements.
SECTION 07 42 13 Page 7
k. Support conditions for compliance with requirements, including alignment between and attachment to structural members.
l. Flashing, special siding details, wall penetrations, openings, and condition of other construction that will affect metal wall panels.
m. Governing regulations and requirements for insurance, certificates, and tests and inspections if applicable.
n. Temporary protection requirements for metal wall panel assembly during and after installation.
o. Wall panel observation and repair procedures after metal wall panel installation. Provide detailed written instructions including copies of Material Safety Data Sheets for maintenance and repair materials, and manufacturer's maintenance instructions.
1.5.1.1 Installation Drawings
Installation shop drawings for wall panels, flashing, accessories, and anchorage systems must indicate completely dimensioned structural frame and erection layouts, openings in the wall, special framing details, and construction details at corners, building intersections and flashing, location and type of mastic and metal filler strips.
1.5.1.2 Wind Load Design Analysis
Wind design analysis must include wall plan delineating dimensions and attachment patterns for each zone. Wind design analysis must be prepared and sealed by Licensed Structural Engineer in the geographic area where the construction will take place.
1.5.2 Manufacturer's Technical Representative
The representative must have authorization from manufacturer to approve field changes and be thoroughly familiar with the products and installations in the geographical area where construction will take place.
1.5.3 Qualification of Manufacturer
Certify that metal wall panel system manufacturer has a minimum of five
(5) years experience in manufacturing metal wall system and accessory products.
Manufacturer must also provide engineering services by an authorized engineer; currently licensed in the geographical area where construction will take place, having a minimum of four (4) years experience as an engineer knowledgeable in wind load design analysis, protocols and procedures per MBMA MBSM, "Metal Building Systems Manual"; ASCE 7, and
ASTM E1592.
Provide certified engineering calculations, using the products submitted, for Wind load requirements in accordance with ASCE 7.
1.5.3.1 Manufacturer's Certificates
Also provide the following certifications from the manufacturer:
Coil Stock
SECTION 07 42 13 Page 8
Fasteners Galvanizing Repair Paint Enamel Repair Paint
Submit certification from coil stock manufacturer or supplier that the machinery used will form the provided coil stock without warping, waviness, or rippling that is not a part of the panel profile, and without damage, abrasion or marring of the finish coating.
Provide evidence that products used within this specification are manufactured in the United States.
1.5.4 Certified Qualification of Installation Contractor
The installation contractor must be approved and certified by the metal wall panel manufacturer prior to beginning the installation of the metal wall panel system. Subcontracting by Certified Contractor for the metal wall panel work is not permitted.
1.5.5 Single Source
Obtain each type of metal wall panels, clips, closure materials and other accessories from the standard products of the single source from a single manufacturer to operate as a complete system for the intended use.
1.5.6 Manufacturer's Maintenance Instructions
Provide manufacturer's detailed written instructions including copies of Material Safety Data Sheets for maintenance and repair materials.
1.6 DELIVERY, HANDLING, AND STORAGE
Deliver and protect package components, sheets, metal wall panels, and other manufactured items to prevent damage or deformation during transportation and handling.
Unload, store, and erect metal wall panels in a manner to prevent bending, warping, twisting, and surface damage.
Stack and store metal wall panels horizontally on platforms or pallets, covered with suitable weather-tight and ventilated covering to ensure dryness, with positive slope for drainage of water. Do not store metal wall panels in contact with other materials that might cause staining, denting, or other surface damage.
Retain strippable protective covering on metal wall panel until actual installation.
1.7 PROJECT CONDITIONS
1.7.1 Field Measurements
Verify locations of wall framing and opening dimensions by field measurements before metal wall panel fabrication and indicate measurements on Shop Drawings.
1.7.2 Weather Limitations
Proceed with installation preparation only when existing and forecasted
SECTION 07 42 13 Page 9 weather conditions permit Work to proceed without water entering into wall system or building.
1.8 WARRANTY
Warranty must conform to the Sample Warranty as reviewed and approved by the Contracting Officer.
1.8.1 20 Year "No Dollar Limit" Warranty for Labor and Material
Furnish manufacturer's no-dollar-limit warranty for the metal wall panel system. The warranty period is to be no less than twenty (20) years from the date of Government acceptance of the work. The warranty is to be issued directly to the Government. The warranty is to provide that if within the warranty period the metal wall panel system shows evidence of corrosion, perforation, rupture or excess weathering due to deterioration of the wall panel system resulting from defective materials and correction of the defective workmanship is to be the responsibility of the metal wall panel system manufacturer. Repairs that become necessary because of defective materials and workmanship while metal wall panel system is under warranty are to be performed within 24 hours after notification, unless additional time is approved by the Contracting Officer. Failure to perform repairs within 24 hours of notification will constitute grounds for having emergency repairs performed by others and not void the warranty.
PART 2 PRODUCTS
2.1 FABRICATION
Fabricate and finish metal wall panels and accessories at the factory by manufacturer's standard procedures and processes and as necessary to fulfill indicated and specified performance requirements. Comply with indicated profiles and with dimensional and structural requirements. See section 01 33 29 LEED(tm) DOCUMENTATION for cumulative total recycled content requirements.
Provide panel profile, including major ribs and intermediate stiffening ribs, if any, for full length of panel. Fabricate metal wall panel joint laps with factory-installed captive gaskets or separator strips that provide a tight seal and prevent metal-to-metal contact, in a manner that will seal weather-tight and minimize noise from movements within panel assembly.
2.1.1 Sheet Metal Accessories
Fabricate flashing and trim to comply with recommendations in SMACNA 1793 that apply to the design, dimensions, metal, and other characteristics of item indicated:
a. Form exposed sheet metal accessories that are without excessive oil canning, buckling, and tool marks and that are true to line and levels indicated, with exposed edges folded back to form hems.
b. End Seams: fabricate nonmoving end seams with flat-lock seams. Form seams and seal with epoxy seam sealer. Rivet joints for additional strength.
c. Sealed Joints: form non-expansion but movable joints in metal to accommodate elastomeric sealant to comply with SMACNA 1793.
SECTION 07 42 13 Page 10
d. Conceal fasteners and expansion provisions where possible. Exposed fasteners are not allowed on faces of accessories exposed to view.
e. Fabricate cleats and attachment devices of size and metal thickness recommended by SMACNA 1793 or by metal wall panel manufacturer for application, but not less than thickness of metal being secured.
2.2 PANEL MATERIALS
2.2.1 Steel Sheet
Roll-form steel wall panels to the specified profile, with 22 gauge exterior face and 26 gauge interior face with insulation between and gasketed interlocking tongue and groove panel joints. Material must be plumb and true, and within the tolerances listed:
a. Galvanized Steel Sheet (G90) conforming to ASTM A653/A653M and AISI SG03-3 or Aluminum-Zinc Alloy-coated Steel Sheet conforming to ASTM A792/A792M and AISI SG03-3 .
b. Individual panels must be continuous length to cover the entire length of any unbroken wall area with no joints and formed without warping, waviness, or ripples that are not part of the panel profile and free of damage to the finish coating system.
c. Provide panels with thermal expansion and contraction consistent with the type of system specified.
d. Operations Facility: Horizontal wall panel with dimensions profile (as indicated), 12 inches wide panel, 2 inches thick overall, R10 polyurethane foam core fill, smooth face finish.
e. B.3117: Vertical wall panel, flat surface with acrylic aggregate finish factory applied (stucco appearance), 36 inches to 42 inches wide panel, R15 polyurethane foam core fill.
2.2.2 Factory Color Finish
Comply with NAAMM AMP 500 for recommendations for applying and designating finishes. Noticeable variations in same piece are not acceptable.
Variations in appearance of adjoining components are acceptable if they are within the range of approved samples and are assembled or installed to minimize contrast.
All panels are to receive a factory-applied polyvinylidene fluoride finish consisting of a baked-on top-coat with a manufacturer's recommended prime coat conforming to the following:
2.2.2.1 Metal Preparation
Carefully prepare all metal surface for painting on a continuous process coil coating line by alkali cleaning, hot water rinsing, application of chemical conversion coating, cold water rinsing, sealing with acid rinse, and thorough drying.
2.2.2.2 Prime Coating
Apply a base coat of epoxy paint, specifically formulated to interact with
SECTION 07 42 13 Page 11 the top-coat, to the prepared surfaces by roll coating to a dry film thickness of 0.20 plus 0.05 mils. Prime coat must be oven cured prior to application of finish coat.
2.2.2.3 Exterior Finish Coating
Roll coat the finish coating over the primer by roll coating to dry film thickness of 0.80 plus 5 mils (3.80 plus 0.50 mils for Vinyl Plastisol) for a total dry film thickness of 1.00 plus 0.10 mils (4.00 plus 0.10 mils for Vinyl Plastisol). Oven-cure finish coat.
2.2.2.4 Interior Finish Coating
Apply a wash-coat on the reverse side over the primer by roll coating to a dry film thickness of 0.30 plus 0.05 mils for a total dry film thickness of 0.50 plus 0.10 mils. Oven-cured the wash coat.
2.2.2.5 Color
Provide exterior finish color as as specified.
2.2.2.6 Physical Properties
Coating must conform to the industry and manufacturer's standard performance criteria as listed by the following certified test reports:
General: ASTM D5894 and ASTM D4587
Abrasion: ASTM D968
Adhesion: ASTM D3359
Chalking: ASTM D4214
Chemical Pollution: ASTM D1308
Color Change and Conformity: ASTM D2244
Creepage: ASTM D1654
Cyclic Corrosion Test: ASTM D5894
Flame Spread: ASTM E84
Flexibility: ASTM D522
Formability: ASTM D522
Gloss at 60 and 85 degrees: ASTM D523
Humidity: ASTM D2247 and ASTM D714
Oxidation: ASTM D610
SECTION 07 42 13 Page 12
Pencil Hardness: ASTM D3363
Reverse Impact: ASTM D2794
Salt Spray: ASTM B117
Weatherometer: ASTM G152, ASTM G153 and ASTM D822
2.3 MISCELLANEOUS METAL FRAMING
Cold-formed metallic-coated steel sheet conforming to ASTM A653/A653M and specified in Section 05 40 00 COLD-FORMED METAL FRAMING unless other wise indicated.
2.3.1 Fasteners for Miscellaneous Metal Framing
Type, material, corrosion resistance, size and sufficient length to penetrate the supporting member a minimum of 1 inch with other properties required to fasten miscellaneous metal framing members to supporting members and substrates in accordance with the wall panel manufacturer's and ASCE 7 requirements.
2.4 FASTENERS
2.4.1 General
2.4.1.1 Exposed Fasteners
Provide corrosion resistant fasteners for wall panels, made of 300 -series corrosion resisting stainless steel of a type and size recommended by the manufacturer to meet the performance requirements and design loads.
Fasteners for accessories must be the manufacturer's standard. Provide an integral metal washer matching the color of attached material with compressible sealing EPDM gasket approximately 3/32 inch thick.
2.4.1.2 Hidden Fasteners
Provide corrosion resistant fasteners recommended by the manufacturer to meet the performance requirements and design loads.
2.4.1.3 Screws
Screws to be 300 - series stainless steel being the type and size recommended by the manufacturer to meet the performance requirements.
2.4.1.4 Rivets
Rivets to be closed-end type, corrosion resistant coated steel, aluminum or stainless steel where watertight connections are required.
2.4.1.5 Attachment Clips
Fabricate clips from steel hot-dipped galvanized in accordance with ASTM A653/A653M , Z275 G 90 or Series 300 stainless steel. Size, shape, thickness and capacity as required meeting the insulation thickness and design load criteria specified.
SECTION 07 42 13 Page 13
2.5 ACCESSORIES
2.5.1 General
All accessories must be compatible with the metal wall panels. Sheet metal flashing, trim, metal closure strips, caps and similar metal accessories must not be less than the minimum thickness specified for the wall panels exterior surface cladding. Exposed metal accessories/finishes to match the panels furnished, except as otherwise indicated. Molded foam rib, ridge and other closure strips must be non-absorbent closed-cell or solid-cell synthetic rubber or pre-molded neoprene to match configuration of the panels.
2.5.2 Rubber Closure Strips
Provide closed-cell, expanded cellular rubber conforming to ASTM D1056 and ASTM D1667; extruded or molded to the configuration of the specified wall panel and in lengths supplied by the wall panel manufacturer.
2.5.3 Metal Closure Strips
Provide factory fabricated steel closure strips to be the same gauge, color, finish and profile of the specified wall panel.
2.5.4 Joint Sealants
2.5.4.1 Sealants and Caulking
Provide approved gun type sealants for use in hand- or air-pressure calking guns at temperatures above 4 degrees C (or frost-free application at temperatures above 10 degrees F with minimum solid content of 85 percent of the total volume. Sealants must dry with a tough, durable surface skin which permit remaining soft and pliable underneath, providing a weather-tight joint. No migratory staining is permitted on painted or unpainted metal, stone, glass, vinyl, or wood.
Prime all joints receiving sealants with a compatible one-component or two-component primer as recommended by the wall panel manufacturer.
2.5.4.2 Shop-Applied
Sealant for shop-applied caulking must be non-curing butyl compliant with AAMA 800 to ensure the sealant's plasticity at the time of field erection.
2.5.4.3 Field-Applied
Sealant for field-applied caulking must be an approved gun grade, non-sag one component polysulfide or two-component polyurethane with an initial maximum Shore A durometer hardness of 25, and conforming to ASTM C920, Type II. Color to match panel colors.
2.5.4.4 Pressure Sensitive Tape
Provide pressure sensitive tape sealant, 100 percent solid with a release paper backing; permanently elastic, non-sagging, non-toxic and non-staining as approved by the wall panel manufacturer.
SECTION 07 42 13 Page 14
2.6 SHEET METAL FLASHING AND TRIM
2.6.1 Fabrication
Shop fabricate sheet metal flashing and trim where practicable to comply with recommendations in SMACNA 1793 that apply to design, dimensions, metal, and other characteristics of item indicated. Obtain field measurements for accurate fit before shop fabrication.
Fabricate sheet metal flashing and trim without excessive oil canning, buckling, and tool marks and true to line and levels indicated, with exposed edges folded back to form hems.
2.7 REPAIR OF FINISH PROTECTION
Repair paint for color finish enameled wall panel must be compatible paint of the same formula and color as the specified finish furnished by the wall panel manufacturer. Provide 2 pints of repair paint matching the specified wall panels.
PART 3 EXECUTION
3.1 EXAMINATION
Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances, metal wall panel supports, and other conditions affecting performance of the Work.
Examine primary and secondary wall framing to verify that rafters, purlins, angles, channels, and other structural panel support members and anchorages have been installed within alignment tolerances required by metal wall panel manufacturer, UL, ASTM, ASCE 7 and as required for the geographical area where construction will take place.
Examine solid wall sheathing to verify that sheathing joints are supported by framing or blocking and that installation is within flatness tolerances required by metal wall panel manufacturer.
Examine roughing-in for components and systems penetrating metal wall panels to verify actual locations of penetrations relative to seam locations of metal wall panels before metal wall panel installation.
Submit to the Contracting Officer a written report, endorsed by Installer, listing conditions detrimental to performance of the Work. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
Clean substrates of substances harmful to insulation, including removing projections capable of interfering with insulation attachment.
Miscellaneous framing installation, including sub-purlins, girts, angles, furring, and other miscellaneous wall panel support members and anchorage must be according to metal wall panel manufacturer's written instructions.
3.3 WALL PANEL INSTALLATION
Provide full length metal wall panels, from sill to eave as indicated, unless otherwise indicated or restricted by shipping limitations. Anchor metal wall panels and other components of the Work securely in place, with
SECTION 07 42 13 Page 15 provisions for thermal and structural movement in accordance with MBMA MBSM.
Erect wall panel system in accordance with the approved erection drawings, the printed instructions and safety precautions of the manufacturer.
Sheets are not to be subjected to overloading, abuse, or undue impact.
Bent, chipped, or defective sheets shall not be applied.
Sheets must be erected true and plumb and in exact alignment with the horizontal and vertical edges of the building, securely anchored, and with the indicated eave, and sill.
Work is to allow for thermal movement of the wall panel, movement of the building structure, and to provide permanent freedom from noise due to wind pressure.
Field cutting metal wall panels by torch is not permitted.
3.3.1 Steel Wall Panels
Use stainless-steel fasteners for exterior surfaces and galvanized steel fasteners for interior surfaces.
3.3.2 Anchor Clips
Anchor metal wall panels and other components of the Work securely in place, using manufacturer's approved fasteners according to manufacturers' written instructions.
3.3.3 Metal Protection
Where dissimilar metals will contact each other or corrosive substrates, protect against galvanic action by painting contact surfaces with bituminous coating, by applying rubberized-asphalt underlayment to each contact surface, or by other permanent separation as recommended by metal wall panel manufacturer.
3.3.4 Joint Sealers
Install gaskets, joint fillers, and sealants where indicated and where required for weatherproof performance of metal wall panel assemblies.
Provide types of gaskets, fillers, and sealants indicated or, if not indicated, types recommended by metal wall panel manufacturer.
3.4 FASTENER…
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