JOC_Attachment_1,_Divisions_9_through_16.pdf

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The U. S. Government desires to procure the Fort Knox Department of Public Works Job Order Contract (JOC)
Solicitation number
W9124D-17-R-0017
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JOC Solicitation W9124D-17-R-0017 - Attachment 1, Divisions 9 through 16

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SECTION 09210

PLASTER REPAIRS

1.0 DESCRIPTION OF WORK: This specification covers the furnishing and installation of plaster for repairs. Products shall match existing materials and/or shall be as directed by the Contracting Officer.

Installation procedures shall be in accordance with the product manufacturer's recommendations. Demolition and removal of materials shall be as required to support the work.

2.0 PRODUCTS:

2.1 General: Materials shall comply with ASTM C 841 and C 842 unless otherwise specified.

2.2 Finish Plaster shall be gypsum plaster or Keene's cement.

2.3 Lath and Furring shall be wood, gypsum, or metal to match existing. Paper backing shall be used on metal lath except when applied over masonry or concrete. Lath for Portland cement plaster shall comply with

ANSI A42.3.

2.4 Portland Cement: ASTM C 150, Type I or Type II. Only one type and brand shall be used in the work.

2.5 Portland Cement Plaster: ANSI A42.2.

2.6 Metal Trim: New metal trim required for replacement of damaged or deteriorated trim shall be compatible with the existing metal trim.

2.7 Gypsum Wallboard for repair of solid but severely cracked plaster shall be 1/4 inch thick, 4-foot by 8-foot sheets.

2.8 Color: FED. STD. 595A.

3.0 EXECUTION:

3.1 Preparation: Appropriate measures shall be taken to contain dust and protect adjacent surfaces during removal and replacement. Damaged or deteriorated plaster and accessories shall be removed and disposed of as required. Surfaces to which old plaster was applied shall be cleaned of all loose or foreign materials which might inhibit bonding or proper fitting of new plaster, lathing, and accessories. Concrete or masonry surfaces to be replastered shall be coated with a continuous film of bonding agent.

3.2 Environmental Conditions: A temperature of not less than 55 F shall be maintained in the building for 24 hours before, during, and after plaster application.

3.3 Plaster Installation: Plaster shall be installed in compliance with ASTM C 842. Portland cement plaster shall be installed for all exterior surfaces and all interior surfaces subject to high humidity. Gypsum plaster shall be installed for all remaining interior surfaces. Color, texture, finish, and thickness of plaster shall match adjacent, undamaged plaster or designated areas.

09210-1

3.3.1 Plaster over Existing Work: Where replacement of the top or finish coat only is required, only the damaged or deteriorated finish coat shall be removed. New finish coat shall be applied, allowed to dry, and sanded to bring smooth with existing adjacent surfaces.

3.3.2 Ornamental Plaster: New plaster shall be run full, straight, and true with molding plaster using clean cut metal conforming to the existing profiles. Rough spots shall be sanded and left ready for painting.

3.3.3 Restoration: The Contractor shall replace or reinstall to the original condition all materials removed to get to the repair work. Materials damaged during removal or reinstallation shall be replaced with similar new materials.

09210-2

SECTION 09260

GYPSUM WALLBOARD (DRY WALL)

1.0 DESCRIPTION OF WORK: This specification covers the furnishing and installation of gypsum wallboard (dry wall). Products shall match the existing materials and/or shall be as directed by the Contracting Officer. Installation procedures shall be in accordance with the product manufacturer's recommendations.

Demolition and removal of materials shall be as required to support the work.

1.1 Scope: Provide all labor, materials and equipment necessary to install all new gypsum wallboard, including all metal framing where required. Complete, as shown on the submitted drawings and specified herein or on the SOW.

1.2 Applicable Publications: The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by the basic designation only.

A. Federal Specifications (Fed. Spec.):

FF-B-575C Bolts, Hexagon and Square

FF-B-588C Bolt, Toggle; and Expansion Sleeve, Screw & Am-1

FF-N-105B Nails, Brads, Staples and Spikes: Wire, & Int Am-4 Cut and Wrought

FF-S-325 Shield, Expansion; Nail, Expansion; and & Int Am-3 Nail, Drive Screw (Devices, Anchoring, Masonry) (GSA-FSS)

QQ-S-698 Steel Sheet and Strip, Low-carbon & Am-3

QQ-S-775E Steel Sheets, Carbon, Zinc-coated & int Am-1 (Galvanized) by the Hot-dip Process

SS-L-30D Lath, and Board Products, Gypsum & Int Am-3

APR 88-25 MFE Design & Construction Management

B. Gypsum Association Publication:

GA-216-79 Recommended Specifications for the Application and Finishing of

Gypsum Wallboard

1.3 General: Except where otherwise indicated or specified, the work shall conform to GA-216. Gypsum wallboard of the types indicated or specified shall be applied in locations as follows.

A. Regular gypsum wallboard shall be applied on exterior walls and will be indicated and specified on the room finish schedule or the shop drawings.

09260-1

B. Fire-retardant/resistant (Type X or better) gypsum wall board shall be applied on partitions or otherwise indicated or specified and will be indicated and specified on the room finish schedule or the shop drawings.

C. Water Resistant (WR) gypsum wall board (GWB) shall be used in bathrooms and laundry areas and other areas subject to conditions of humidity or direct contact with water.

D. Steel framing, where indicated, for non-load-bearing partitions included in this section. Gypsum wallboard shall be screw-applied to steel members.

E. Steel furring for walls and optional steel studs and runners are included in this section. Gypsum wallboard shall be screw applied to steel members.

F. Wood framing, furring, blocking, and nailers for attaching wallboard are specified under SECTION 06100:

ROUGH CARPENTRY.

1.4 Materials:

A. Embedding Compound for Joint and Fastener Concealment: Embedding and finishing compounds shall be mixed in accordance with the manufacturer's printed instructions. Ready-mixed compounds are delivered in original unopened containers.

B. Ceiling and floor runner channels shall be not less than 0.021inch nominal thickness with 1-1/4 inch flanges and channel web sized to nest with comparable steel studs hereinafter specified.

C. Furring channel shall be not less than 0.021 inch nominal thickness, hat-shaped in section with 1-3/8 inch wide crown for wallboard attachment. Hat crown shall be 7/8 inch deep and brim shall be formed with 1/2 inch flanges stiffened with 1/8 inch folded edge. Flanges may be 3/8 inch when 1/8 inch stiffened edge is upturned 90 degrees from the brim. Crown shall be slightly sloped for nesting channels.

D. Fasteners:

1. Bolts shall conform to Fed. Spec. FF-B-575.

2. Expansion shields shall conform to Fed. Spec. PF-S-325, Group I, 11, or 111, of the type and class applicable.

3. Nails shall conform to Fed. Spec. FF-N-105. Wallboard nails shall be Type 11, Style 19, with mechanically deformed shank, 1-1/4 inch length for 1/2-inch wallboard and 1-3/8 inch length for 5/8-inch wallboard.

4. Power-driven fasteners may be used only when approved in writing.

5. Screws for wallboard attachment shall be shouldered flat-head design for use with special power driven tools.

a. Wood screws shall be not less than 1 1/8 inches long.

b. Metal screws shall be not less than I inch long with self tapping threads and self-drilling points.

09260-2

6. Toggle bolts shall conform to Fed. Spec. FF-B-588, type and class best suited for the purpose.

E. Gypsum wallboard shall conform to Fed. Spec. SS-L-30, Type III and II, Class 1, Style 3, taper-edged, and of the grade and form hereinafter specified. Wallboard shall be supplied in 48-inch widths and in such lengths as will result in a minimum of joints.

1. Regular wallboard shall be Grade R, Form A, 1/2 inch or thicker for single-ply application.

2. Fire-retardant wallboard shall be Grade X, Form A, 1/2 inch or thicker.

F. Metal trim features for wallboard shall be formed from zinc-coated steel not lighter than 0.0217 inch nominal thickness (26 gage) and shall conform to Fed. Spec. QQ-S-775, Type I, Class D or E. Metal trim shall be in the following shapes and sizes.

1. Casing beads shall be channel shaped with a concealed wing not less than 7/8 inch wide and an exposed wing. Exposed wing may be covered with paper cemented to metal and shall be suitable for joint treatment.

2. Corner beads shall be angle-shaped with wings not less than 7/8 inch wide and perforated for nailing and joint treatment or with combination metal and paper wings bonded together, not less than 1-1/4 inches wide, and suitable for joint treatment.

G. Reinforcing tape shall be as recommended in writing by the manufacturer of the wallboard.

1.5 Delivery and Storage: Wallboard delivered prior to use shall be stored within a completely enclosed structure or off the ground and completely enclosed within a weathertight covering. Wallboard shall be dry, free of warpath, and with bundling tape intact immediately prior to use. Application shall commence only after the structure is completely weathertight.

1.6 Framed Openings:

A. Wall Openings: Frames shall be provided for wall openings such as required for doors and access panels an specified in other sections. Steel frames shall be securely attached through built-in anchors to the nearest stud on each side of the opening with wallboard screws. Wood frames or bucks shall be securely attached to the nearest studs with wallboard screws. A ceiling runner: channel section cut 24 inches longer than the rough-opening width shall be installed horizontally over the framed opening. Runner ends shall be bent, nested, and attached as specified for open-end partitions. Partitions shall be strengthened for rigidity at door openings, with angle or channel bracing from each jamb location anchored to the roof structure.

1.7 Application: Wallboard shall be applied with the separate boards in moderate contact but not forced into place. At internal and external corners the cut edges of the boards shall be concealed by the overlapping covered edges of the abutting boards. The boards shall be so staggered that the corners of any four boards will meet at a common point except in vertical corners. Wallboard abutting dissimilar materials shall terminate in a casing bead.

A. Walls:

1. Single-ply Horizontal Application: The long dimension of the panels shall be placed at right angles to the furring or framing members. End joints, where required, shall be made over furring or framing members.

09260-3

2. Single-ply Vertical Application: The long dimension of the panels shall be placed parallel to the furring or framing members. The panels shall be of the length required to reach from the ceiling line to the floor line in one continuous length. Joints shall be made over framing or furring members.

1.8 Attachment:

A. General: Except an specified herein, nailing shall conform to GA-216. If the paper surface is broken in nailing, another nail shall be driven approximately 2 inches from the faulty nailing. Attachment of wallboard to steel furring and steel framing shall be by screw fasteners only. Nailing or screw attachment shall proceed from central portion of wall board towards ends and edges.

B. Standard Nailing Methods: Nailing shall be spaced 8 inches on centers along nailing members.

C. Double nailing method shall be used only for single-ply non-fire rated application. Nailing on walls shall begin at the top center and proceed alternately in rows outward to the end or edges. Nailing to each nailing member shall be completed before proceeding to the next nailing member. End joints shall be made over nailing members.

D. Screw method shall be used for wallboard attachment to steel furring and to steel framing. Screws shall be driven with clutch-controlled power screwdrivers and spaced 16 inches on centers on walls.

1.9 Joint and Fastener Concealment:

A. Areas to be treated shall be inspected to ascertain that wallboard fits tightly against supporting framework, and these areas shall be heated to not less than 55 degrees F. for 24 hours prior to commencing treatment, during treatment, and until adhesive compounds have dried. Application shall be by machine or hand tool. A minimum drying time of 24 hours shall be allowed between adhesive coats. Additional drying time may be necessary in poorly ventilated areas.

B. Embedding compound shall be applied to wallboard joints and fastener heads in a thin uniform layer.

Compound shall be spread not less than 3 inches wide at joints and reinforcing tape shall be centered on the joint and embedded in the compound. A thin layer of compound shall then be spread over the tape. After this treatment has dried, a second coat of embedding compound shall be applied to wallboard joints and fastener heads.

Compound shall be spread in a thin uniform coat and be not less than 6 inches wide at joints. Treated areas shall be sanded to eliminate ridges and high points.

C. Finishing Compound: After embedding compound has dried, a coat of finishing compound shall be applied to joints and fastener heads. Finishing compound applied at joints shall be feathered out to not less than 12 inches wide. After compound has dried, the treated areas shall be sanded as necessary to obtain uniformly smooth surfaces. Care shall be taken not to scruff the paper surface of the wallboard.

1.10 Corner Treatment:

A. Internal corners shall be treated in the manner specified herein-before for joints, except that the reinforcing tape shall be folded lengthwise through the middle and fitted neatly into the corner.

09260-4

B. External corners shall have a corner bead fitted neatly over the corner and secured with the same type fasteners used for applying wallboard. The fastener shall be spaced approximately 6 inches on centers and driven through the wallboard into the framing member. After the corner piece has been secured in place, the corner shall be treated with joint compound in the manner here in before specified for joints. The joint compound shall be feathered out from 8 to 10 inches on each side of corner.

09260-6

SECTION 09315

TILE FLOORING

1.0 DESCRIPTION OF WORK: This specification covers the furnishing and installation of ceramic tile flooring, ceramic mosaic tile flooring, conductive ceramic tile flooring, quarry tile flooring, slate flooring, and quarry tile by the acid-resistant installation. Products shall match existing materials and/or shall be as directed by the Contracting Officer. Installation procedures shall be in accordance with the product manufacturer's recommendations. Demolition and removal of materials shall be as required to support the work.

2.1 Glazed Ceramic Tile: TCA 137.1 Section 6.

2.2 Ceramic Mosaic Tile: TCA 137.1, Section 5.1.

2.2.1 Natural Clay Tile.

2.2.2 Porcelain Body Tile.

2.2.3 Slip-Resistant Tile: TCA 137.1, Section 5.1.1.2.10.

2.2.4 Pregrouted Sheets of ceramic tile, factory-assembled and grouted with manufacturer's standard polyurethane material.

2.3 Conductive Ceramic Tile: Complying with Fed. Spec. SS-T- 308, Type I, Class F.

2.4 Quarry Tile: TCA 137.1, Section 5.2. Wax-coated top surface for acid-resistant installation.

2.4.1 Slip-Resistant Quarry Tile shall comply with TCA 137.1, Section 5.2.1.2.9.

2.5 Slate: Grade A, unfading slate flooring.

2.6 Base Units: Cove type, round top.

2.7 Trim Pieces: For base shall be cove or bullnose.

2.8 Mortar and Grout Materials:

2.8.1 Portland Cement: ASTM C 150, Type 1.

2.8.2 Aggregate: Sand, ASTM C 144.

2.8.3 Dry-Set Mortar and Grout: ANSI A118.1, TCA Formula 759 or 763 (as applicable).

2.8.4 Conductive Dry-Set Mortar: Conforming to ANSI A118.2 and TCA Formula 756.

2.8.5 Conductive Latex Mortar: Conforming to ANSI A118.2.

2.8.6 Liquid Latex: ANSI A118.4 except latex shall be nonremulsifiable in water.

09315-1

2.8.7 Epoxy Mortar and Grout: TCA Formula AAR-11, two-component epoxy resin, hardener, and mineral filler complying with ANSI A118.3.

2.8.8 Furan Mortar.

2.8.9 Furan Grout.

2.8.10 Water shall be clean, fresh, potable water approved by Public Health authorities for domestic consumption.

2.8.11 Commercial Cement Grout: Proprietary compound of Portland cement and additives, factory-blended to decrease shrinkage.

2.9 Adhesives:

2.9.1 Epoxy Adhesive: TCA Formula C150, two component epoxy resin and hardener.

2.9.2 Organic Adhesive: ANSI A136.1 with TCA certification of conformance.

2.10 Sealants:

2.10.1 Polysulphide: Fed. Spec. TT-S-230, Type I. single component, synthetic-rubber base.

2.10.2 Polyurethane: Fed. Spec. TT-S-230, Type I. single component.

2.10.3 Silicone: Fed. Spec. TT-S-001543 Class A and TT-S-00230, single component.

2.11 Adhesive and Joint Sealant: Fed. Spec. TT-S-00230C, Type 2, Class B.

2.12 Cleavage Membrane: One of the following:

2.12.1 Saturated Felt: ASTM D 250, 15-pound type.

2.12.2 Polyethylene Film: ASTM D 2103, Type 0, 0.004 inch thick.

2.13 Marble Thresholds: Group A per ANSI A94.1, with rounded edges and sand rubbed finish.

2.14 Reinforcing-Mesh: ASTM A 185.

2.15 Plywood: PS-1, "C-C EXT-APA” or “UNDERLAYMENT C-C Plugged

EXT-APA,” 3/4 inch thick unless otherwise noted.

2.16 Nails: Fed. Spec. FF-N-105 annular, screw or ring type, zinc-coated.

2.17 Backer Rod: Fed. Spec. HH-F-341, Type I, Class A and B, expanded, closed cell polyethylene, rod shaped.

2.18 Elastomeric Sheet: 40 mil complying with ASTM D 2103.

09315-2

3.1 General: Comply with ANSI standard installation specifications A108.1 through A108.7 except as otherwise indicated and with TCA Installation Handbook.

3.2 Portland Cement Mortar Bed: Install in accordance with ANSI standard A108.1, as modified herein.

3.2.1 Mix Mortar in proportion on one part Portland cement to five parts dry sand or six parts damp sand.

3.2.2 On Wood and Framed Concrete Slab Floors provide a cleavage membrane before placing setting bed, with edges of sheets lapped.

3.2.3 On Cleavage Membrane lay welded wire mesh reinforcing, lapping three inches at all edges.

3.2.4 Install Mortar and tamp heavily to compact bed to depth of 3/4 inch to 1-1/4 inches.

3.3 Dry-Set Portland Cement Mortar Bed: Install in accordance with ANSI A108.5 except as modified below.

3.3.1 Carefully Work Sufficient Water into dry-set mortar to obtain desired consistency.

3.3.2 Mix Mortar Ingredients thoroughly before adding latex. Carefully work in sufficient latex to obtain desired consistency.

3.3.3 Rework Mixes from time to time to maintain proper consistency, but do not add additional ingredients.

3.3.4 Apply Layer of Mortar to form a thickness of at least 1/8 inch.

3.4 Organic Adhesive Application: Install in accordance with ANSI A108.4.

3.5 Install Conductive Ceramic Tile in accordance with ANSI A108.7.

3.5.1 Testing: Conductive ceramic tile floors shall be tested in accordance with NFPA Std. No. 56.

3.5.2 Replacement: Floors that have not met requirements of NFPA 56 within six months after they are installed shall be removed and replaced with properly conductive floor by this Contractor at no additional cost to the Government.

3.6 Install Quarry Tile and Slate in accordance with ANSI A108.3.

09315-3

SECTION 09320

CERAMIC WALL TILE

1.0 DESCRIPTION OF WORK: This specification covers the furnishing and installation of ceramic wall tile. Products shall match existing materials and/or shall be as directed by the Contracting Officer.

Installation procedures shall be in accordance with the product manufacturer's recommendations. Demolition and

2.1 Tile:

2.1.1 Ceramic Tile: Tile shall be standard grade conforming to ANSI A137.1. Containers shall be grade-sealed. Seals shall be marked to correspond with the marks on the signed master grade certificate.

2.1.2 Ceramic Mosaic Tile and Trim shall be unglazed natural clay or porcelain with cushion edges.

Tile size shall be 1 inch by 1 inch, 1 inch by 2 inches, 2 inches by 2 inches, or a mixture of standard sizes in a stock pattern, as selected.

2.1.3 Glazed Wall Tile and Trim shall be cushion-edged with bright or matte glaze. Tile shall be 4-1/4 inches by 4-1/4 inches, 4-1/4 inches by 6 inches, or 6 inches by 6 inches and, as selected.

2.1.4 Accessories: Accessories shall be the built-in type of the same materials and finish as the wall tile.

2.2 Setting Bed: Metal lath shall be flat expanded type conforming to ANSI A42.3 or A42.4, and weighing not less than 2.5 pounds per square yard.

2.3 Water shall be potable.

2.4 Mortar, Grout, and Adhesive shall conform to the following:

2.4.1 Dry-Set Portland Cement Mortar: ANSI A118.1.

2.4.2 Organic Adhesive: ANSI A136.1. Type I.

2.4.3 Epoxy Resin Grout: ANSI A118.3.

2.4.4 Furan Resin Grout: ASTM C 395.

3.1 Preparation: Surface to receive tile shall conform to the requirements ANSI AIOS.L for surface conditions for the type setting bed required and for workmanship.

3.2 Installation:

3.2.1 General: Special shapes shall be provided as required for sills, jambs, recesses, offsets, external corners, and other conditions to provide a complete and neatly finished installation.

09320-1

3.2.2 Installation of Wall Tile:

3.2.2.1 Plastic or Cured Mortar Bed: Tile shall be installed over a plastic mortar bed or a cured mortar bed. A 4-mil polyethylene membrane, metal lath, and scratch coat shall also be installed. Plastic mortar bed, materials, and installation of tile shall conform to ANSI A108.1. Cured mortar bed and materials shall conform to ANSI A108.1. Dry-set method of installing tile over a cured mortar bed shall conform to ANSI A108.5.

3.2.2.2 Dry-Set Mortar: Dry-set mortar shall be used to install tile directly over clean, sound, dimensionally stable masonry in accordance with ANSI A108.5.

3.2.2.3 Organic Adhesive: Organic adhesive installation of ceramic tile shall conform to ANSI A108.4.

3.3 Cleaning: Upon completion, tile surfaces shall be thoroughly cleaned in accordance with ANSI

A108.1. Acid shall not be used for cleaning glazed tile.

09320-2

SECTION 09405

TERRAZZO

1.0 DESCRIPTION OF WORK: This specification covers the furnishing and installation of materials for terrazzo floors and stairs. Products shall match existing materials and/or shall be as directed by the

Contracting Officer. Installation procedures shall be in accordance with the product manufacturer's

2.1 Terrazzo Materials and Installation shall comply with specifications and recommendations of The

National Terrazzo and Mosaic Association, Inc. (NTMA)

2.2 Underbed Reinforcement shall be 2-inch by 2-inch by 16-gauge welded wire mesh, ASTM A 185, galvanized.

2.3 Isolation Membrane shall be polyethylene film, complying with ASTM D 2103, not less than 4.0 mils thick.

2.4 Cast-In-Place Terrazzo Materials:

2.4.1 Portland Cement shall conform to ASTM C 150, Type I, except as modified to comply with NTMA requirements for compressive strength. Provide non-staining white cement for terrazzo matrix. Provide standard gray cement for underbed.

2.4.2 Sand shall conform to ASTM C 33.

2.4.3 Aggregate shall be natural, sound, crushed marble chips without excessive flats or flakes, complying with NTMA requirements.

2.4.4 Monolithic Terrazzo shall be 1/2-inch total thickness over concrete slab.

2.4.5 Bonded Terrazzo shall be 1/2-inch terrazzo over a 1-1/4 inch minimum underbed.

2.5 Thinset Epoxy and Polyester Materials

2.5.1 Polyacrylate-Modified Cementitious Terrazzo Matrix: Polyacrylate and color pigment complying with NTMA"Guide Specification for Polyacrylate Modified Terrazzo"

2.5.2 Polyester Resin Terrazzo Matrix: Two-component polyester resin and hardener, mineral filler, and color pigment, complying with NTMA “Guide Specification for Polyester Terrazzo."

2.5.4 Epoxy Resin Terrazzo Matrix: Thermosetting, amine-cured epoxy resin and hardener, mineral filler, and color pigment, complying with NTMA "Guide Specification for Epoxy Terrazzo”

2.5.5 Conductive Terrazzo with Resinous Matrix: Electricity conductance shall conform to resistance levels established by the UL 779.

2.6 Precast Terrazzo: Precast terrazzo base and stair units shall comply with NTMA.

09405-1

2.7 Sealer: Colorless, slip-and stain-resistant, non-yellowing penetrating sealer that will not disturb color or physical properties of terrazzo surface; pH factor between 7 and 10.

2.8 Plywood: PS-1, IC-C EXT-APAO or “Underlayment C-C Plugged EXT-APA", 3/4 inch thick unless otherwise noted.

2.9 Nails: Fed. Spec. FF-N-105 annular, screw or ring type.

2.9 Elastomeric Sheet: 40 mil thick extruded, homogeneous, waterproof, impervious, nonplasticized chlorinated polyethylene sheet, complying with ASTM D 2103.

2.11 Curing Materials:

2.11.1 Polyethylene Film: Non-staining type.

2.11.2 Paper: Non-staining, heavy building paper.

2.11.3 Curing Compound: Liquid membrane-forming compound, complying with ASTM C 309, Type I.

2.12 Cleaner: Neutral liquid chemical cleaner, biodegradable, free from crystalline salts, phosphate or water soluble alkaline salts, formulated for terrazzo, pH factor between 7 and 10.

3.1 Preparation: Clean and prepare substrate to comply with NTHA specifications for type of terrazzo application indicated. Clean area to receive terrazzo of loose chips and all foreign matter. Grind concrete substrate as required to provide surfaces within tolerances required by NTMA.

3.2.1 Comply with NTMA and manufacturer's recommendations for proportioning mixes, for installation of strips, and for placing, curing, grinding, grouting, and finishing.

3.2.2 Provide terrazzo bases, thresholds, stair treads, and landings as required.

3.2.3 Install Divider and Accessory Strips in an adhesive setting bed, without voids below strips.

Provide mechanical anchorage for adequate attachment of strips to substrate.

3.2.4 Provide Control Joints by installing angle type divider strips back-to-back with neoprene rubber filler cemented between strips, flush with finish floor.

3.2.5 Provide for Expansion Joints by installing angle type divider strips back-to-back, with removable filler of the width shown (but not less than 1/4 inch wide) between strips.

3.2.6 Install Abrasive Inserts where required.

09405-2

SECTION 09510

ACOUSTICAL CEILINGS

1.0 DESCRIPTION OF WORK: This specification covers the furnishing and installation of acoustical units in suspended ceilings. Products shall match existing materials and/or shall be as directed by the Contracting Officer. Installation procedures shall be in accordance with the product manufacturer's recommendations.

Demolition and removal of materials shall be as required to support the work.

2.1 Acoustical Units shall conform to Fed. Spec. SS-S-118, Class A, and the following requirements:

2.1.1 Acoustical Panel Units for Exposed Grid System shall be the type and pattern required, NRC grade of 55 minimum when tested on mounting No. 7, trimmed and butt, with a LR grade of 1 and a STC range of 40-44. Nominal size shall be 24 inches by 48 inches or 24 inches by 24 inches. Finish shall be factory-applied white finish.

2.1.2 Acoustical Panel Units for Semi-Exposed Grid System shall be the type and pattern required, NRC grade of 55 minimum when tested on mounting No. 7, trimmed and butt, with a LR grade of 1 and a STC range of 40-44. Nominal size shall be 12 inches by 24 inches or 12 inches by 12 inches. Finish shall be factory-applied white finish.

2.1.3 Acoustical Tile Units for Concealed Grid System shall be the type and pattern as required, NRC grade of 55 minimum when tested on mounting No. 7. LR grade shall be 1, and STC range shall be 40-44. Edge detail shall be beveled or square, and joint detail shall be kerfed and rabbeted or as required. Nominal size shall be 12 inches by 12 inches, and finish shall be factory-applied white finish.

2.1.4 Metal Ceiling System: Pans shall be type required, and acoustical insulation pads shall be NRC grade 55 minimum when tested on mounting No. 7. The pattern shall be “c,” with a nominal size of 12 inches by 24 inches. Edge detail shall be manufacturer's standard, and joint detail shall be beveled or cross-scored to simulate 12-inch by 12inch units. Finish shall be factory-applied white baked enamel, two coats on exposed surfaces, one coat on edges and backs. Pads shall be completed enclosed, of material and thickness required for acoustical and fire test ratings, with a LR grade of 2.

2.1.5 Fire Resistive Ceilings: Acoustical fire resistive ceiling systems shall be rated for fire endurance when tested in accordance with ASTM E 119. Suspended ceiling shall have been tested with a specimen roof and/or floor assembly representative of the construction, including mechanical and electrical work within ceiling space openings for light fixtures, air outlets, and access panels.

2.1.6 Ceiling Sound Transmission Class and Test: STC range of acoustical units, when required, shall be determined in accordance with Ceiling Sound Transmission Test by Two-Room Method and reported in accordance with the appendix to ASTM E 90 for 11 frequency data or ASTM E 413 for 16 frequency data.

2.2 Suspension System shall be of the type required and shall conform to ASTM C 635 for intermediate- or heavy-duty systems. Surfaces exposed to view shall be aluminum or steel with a factory-applied white baked enamel finish, aluminum with a clear anodized finish as required or aluminum with colored factory-applied vinyl paint finish. Wall molding shall have a flange of not less than 15/16 inch and shall be provided with inside and outside corner caps.

09510-1

2.3 Hangers shall be galvanized steel wire. Hangers and attachment shall support a 300-pound vertical load without failure of supporting material or attachment.

2.4 Access Panels shall match adjacent acoustical tiles and shall be designed and equipped with suitable framing and fastenings for removal and replacement without damage. Panel shall be not less than 12 inches by 12 inches or more than 12 inches by 24 inches. An identification plate of 0.032-inch thick aluminum, 3/4 inch in diameter, stamped with the letters "AP" and finished the same as the unit shall be attached near on corner on the face of each access panel.

2.5 Fire Hazard Classification: All acoustical unit materials shall bear the UL label and marking, indicating fire hazard classification of acoustical unit materials as determined by ASTM E 84. Provide materials with the following fire hazard classifications:

Flame spread not more than 25. Smoke developed not more than 50.

3.1 Acoustical Work shall be provided complete with all necessary fastenings, clips, and other accessories required for a complete installation.

3.2 Suspension System shall be installed in accordance with ASTM C 636 and as specified herein.

3.3 Wall Holding shall be provided where ceilings abut vertical surfaces.

3.4 Ceiling Tiles: Panels in exposed-grid system shall be held in place with manufacturer's standard hold-down clips.

09510-2

SECTION 09530

ACOUSTICAL INSULATION AND BARRIERS

1.0 DESCRIPTION OF WORK: This specification covers the furnishing and installation of acoustical insulation and barriers. Products shall match existing materials and/or shall be as directed by the Contracting Officer. Installation procedures shall be in accordance with the product manufacturer's recommendations.

2.1 Leaded Vinyl shall be a loaded vinyl sound barrier product composed of lead vinyl, and fiberglass reinforcing intended for use as a sound attenuation material. The material shall weigh either 72 or 120 ounces per square yard as required. Material thickness shall be 0.025 inch and 0.050 inch for 72 ounce and 120 ounce material, respectively.

2.2 Foil-Reinforced, Kraft-Faced, Mineral-Fiber Insulation shall be a faced insulation product designed to be used for thermal and acoustical insulation. Mineral fiber insulation shall be in accordance with Fed. Spec. HH-I-558, Form A, Class 1 or 2. Noise reduction coefficient (NRC) shall be not less than 0.55 for 1-inch thickness. Vapor transmission rate shall be not more than 0.02 perms. Surface burning characteristics shall be not more than a flame spread classification of 25, a fuel contribution of 50, and a smoke developed rating of 50, when tested in accordance with UL 723.

2.3 Vapor Barrier Facing material shall be in accordance with Fed. Spec. HH-B-100, Type I or II as required. Facing material shall be a laminate of aluminum foil and kraft-reinforced mineral fiber scrim.

2.3 Sheet Lead shall be in acoustical attenuating product weighing 1 pound per square foot, with a thickness of not less than 1/64 inch. Lead sheet shall conform to Fed. Spec. QQ-L-201, Grade B.

2.4 Fire Hazard Classification: All acoustical insulation and barrier materials shall bear markings indicating the fire hazard classification as determined by ASTM E 84. Provide materials with the following fire hazard classifications:

3.0 EXECUTION: (Section not used.)

09530-1

SECTION 09535

SOUND ABSORBING PANELS

1.0 DESCRIPTION OF WORK: This specification covers the furnishing and installation of sound absorbing panels. Products shall match existing materials and/or shall be as directed by the Contracting Officer.

Installation procedures shall be in accordance with the product manufacturer's recommendations. Demolition and

2.1 Perforated Steel Panels shall be modular units, fabricated of 22 gauge zinc-coated steel, and perforated with holes comprising not less than 10 percent of the panel area. Panels shall be suitably stiffened in both directions in accordance with panel size. Panels shall be filled with 2 inch thick, 1.5 lbs/cu ft acoustical insulation meeting Fed. Spec. HH-I-558, Form B. Type 1, Class 7. Installed panel units with acoustical insulation shall have a minimum Noise Reduction Coefficient (NRC) of .70 when tested in accordance with ASTM C 423.

Panel units shall be furnished with two coats of white baked-on polyester paint on exposed surfaces and one coat on non-exposed surfaces.

2.2 Fiberglass Wall Panels shall be modular units, fabricated of 1-1/8 inch glass fiber board laminated to a nonwoven needle-punched fabric. The panels shall have a minimum NRC of .80 according to ASTM C 423.

Panels shall be furnished with suitable wall fastening system.

2.3 Sound Attenuation Blankets shall be composed of mineral fiber of 4 lbs/cu ft density for 1 inch thickness, and 3 lbs/cu ft density for greater than 1 inch thickness conforming to Fed. Spec. HH-I-521.

Blanket R-value shall be 4 per inch.

2.4 Fire Hazard Classification: A sound absorbing panel unit and sound attenuation blankets shall have a fire hazard classification as determined by ASTM E 84. Provide materials with the following fire hazard classifications:

3.1 Perforated Steel Panels shall be installed on ceiling suspension systems and wall furring systems that are compatible with perforated steel panels and that are already in place.

3.2 Fiberglass Wall Panels shall be installed on substrate wall surfaces that are clean, dry, and continuous, with no surface irregularities.

09535-1

SECTION 09560

WOOD STRIP FLOORING

1.0 DESCRIPTION OF WORK: This specification covers the furnishing and installation of wood strip flooring. Products shall match existing materials and/or shall be as directed by the Contracting Officer.

Installation procedures shall be in accordance with the product manufacturer's recommendations. Demolition and

2.1 Wood Strip Flooring shall be manufactured from kiln-dried, plain-sawed, red oak lumber.

Flooring shall be select grade, tongue and groove, end-matched, with manufacturer's standard channeling of back face of each strip. Size shall be 3/4 inch thick, 2-1/4 inches wide.

2.2 Maximum Moisture Content shall be 9 percent for wood strip flooring and 14 percent for other wood members.

2.3 Finishing Materials for Job Finished Flooring:

2.3.1 Stain: Penetrating type non-fading wood stain.

2.3.2 Wood Filler: Fed. Spec. TT-F-336.

2.3.3 Sealer: Penetrating type, pliable, wood-hardening finish/sealer.

2.3.4 Varnish: Alkyd resin varnish.

2.3.5 Urethane Finish: Fed. Spec. TT-C-542.

2.3.6 Floor Wax: Liquid, solvent-type, slip-resistant, conforming to Fed. Spec. P-W-158.

2.4 Composition Cork Expansion Strip: Fed. Spec. HH-C-576, Type I-B, Class 7

2.5 Nails shall be Fed. Spec. FF-N-105 screw or ring type, zinc coated.

2.6 Asphalt Primer shall comply with ASTM D 41.

2.7 Asphalt Saturated Felt shall be organic, 15-pound, unperforated, complying with ASTM D 226.

2.8 Membrane shall be 6 mil, carbonized polyethylene sheeting, complying with Fed. Spec. L-P-512.

2.9 Wood Sleepers shall be No. 1 common, fir, hemlock, spruce, or yellow pine complying with PS

20, with preservative treatment complying with AWPB LP-2.

2.10 Plywood Subflooring shall be PS 1. “C-D INT- APA.” with exterior glue, or “C-C EXT-APA.”

2.11 Hardboard shall comply with Fed. Spec. LLL-B-810 and CS251, specially made for underlayment, 1/4 inch thick.

9560-1

3.1 Preparation:

3.1.1 Wood Subfloors shall be renailed where loose. Where unsatisfactory wood subflooring is removed, replace with new exterior or underlayment grade plywood. Apply hardboard underlayment just before finish floor is to be installed. Nail plywood subfloors with screw-type nails. Cover ground in crawl space with lapped and sealed 4 mil polyethylene or 55-pound rolled roofing, and cover subfloor with a lapped layer of 15-pound asphalt saturated felt.

3.1.2 Concrete Subfloors. Fill large cracks and holes in concrete structural floor slabs with a one part nonshrinking cement to three part sand grout with a latex or epoxy additive. Test for dryness with a 3 percent solution of phenolphethalein in grain alcohol (97 percent). Sand or trowel smooth irregularities to within allowable tolerances of NOFMA Specification Manual. Apply primer to concrete subfloors avoiding separating the emulsion. Apply two applications of hot asphalt mastic and asphalt saturated felt, then apply an additional layer of asphalt mastic. Provide flat 2 x 4 sleepers, 18 to 30 inches long impregnated with an approved wood preservative and laid in additional asphalt mastic; or apply a polyethylene sheet moisture protection system consisting of two courses of 1 x 2 nailing strips with a layer of polyethylene between, the first course being treated with preservative and adhered to the slab in rivers of mastic supplemented by a 1-1/2 inch concrete nail every 24 inches.

3.1.3 Treated Wood Cuts shall be treated with the original preservative.

3.2. Installation of Wood Strip Flooring:

3.2.1 General: Comply with NOFMA Specification Manual.

3.2.2 Expansion Space: For straight running pattern flooring and depending upon the width of pattern to be laid (usually the width of theroom), provide approximately 1/2 inch of expansion space under base and base shoe along length of stripping, with approximately half as much space at ends of pattern.

3.2.3 Machine Sand installed unfinished flooring to remove offsets and non-level conditions.

3.2.4 Field Finish floors by applying a coat of wood paste filler and stain, if needed.

3.2.4.1 Natural Finish: Apply two coats of sealer and two coats of floor wax.

3.2.4.2 Varnish Finish: Apply three coats of floor varnish.

3.2.4.3 Urethane Finish: Apply multiple coats of urethane finish to build a dry film thickness of 1.0 mil.

09560-2

SECTION 09566

WOOD BLOCK INDUSTRIAL FLOORING

block industrial flooring. Products shall match existing materials and/or shall be as directed by the Contracting officer. Installation procedures shall be in accordance with the product manufacturer's recommendations.

2.1 Wood Block Creosoted Flooring shall be yellow pine, Douglas fir, or upland oak, preservative-treated, and in accordance with ASTM D 1031. Blocks shall be end-grain lumber with beveled corners and shall be 2, 2 112, or 3 inches thick, 3 inches wide, and 6 inches long.

2.2 Wood Block Natural Finish Flooring shall be yellow pine or upland oak, preservative-treated.

Wood blocks shall be of the species, quality, and size described in ASTM D 1031. Blocks shall be end-grain lumber with beveled corners and shall be 2 inches thick, 3 inches wide, and 6 inches long.

2.3. Primer, Adhesive, and Filler shall be provided for wood block creosoted flooring.

2.4 Flexible Filler and Clear Industrial Sealer and Finish Coating shall be provided for wood block natural finish flooring.

3.1 Preparation: Before any work under this section is begun, all defects such as rough or scaling concrete, low spots, high spots, and uneven surfaces shall have been corrected and all damaged portions of concrete slabs shall have been repaired. If concrete curing compounds or surface sealers have been applied to the concrete slabs, they shall have been entirely removed from the slabs.

3.2.1 For Wood Block Creosoted Flooring, a coat of priming oil shall be applied to the concrete slab.

After the priming oil has dried, a squeegee coat of hot adhesive shall be applied. When the adhesive has hardened, the blocks shall be laid tightly together with the grain vertical. After the floor has been laid, two coats of filler shall be applied by squeegee. Expansion joints shall be provided.

3.2.2 For Wood Block Natural Finish Flooring, the joints shall receive filler and multiple coats of clear sealer and finish coating. Number of coats and method of application shall be adjusted to seasonal conditions.

3.3 Marking Lines: Floor surface in areas to receive lines shall be cleaned by scarification or by wire brushing. At least two coats of a marking material compatible with flooring materials shall be applied with suitable brush or spraying machine. The minimum total thickness of the marking lines shall be 4 mils.

09566-1

SECTION 09570

WOOD PARQUET FLOORING

parquet flooring. Products shall match existing materials and/or shall be as directed by the Contracting Officer.

Installation procedures shall be in accordance with the product manufacturer's recommendations. Demolition and removal of materials shall be as required to support the work.

2.1 Wood Parquet Flooring shall be kiln-dried, plain-sawed, red oak.

2.2 Laminated (Plywood) Wood Block Flooring shall be prime grade, 12-inch x 12-inch x 1/2-inch nominal size, with manufacturer's standard urethane floor finish. Flooring shall comply with CS233 unless otherwise indicated and shall be tongue and grooved as required for laying in checkerboard pattern.

2.3 Slat Block Flooring shall be clear grade, factory-prefinished with manufacturer's standard penetrating floor sealer treatment. Flooring shall be 9 inches x 9 inches x 5/16 inch, square pattern, tongue and groove, square edge matching and shall comply with PS 27 unless otherwise indicated. Pattern units of flooring shall be factory assembled and adhered to removable paper facing for shipment to the project, or with slats fastened together with metal splines on backs.

2.4 Solid Block Flooring: Wood parquet flooring shall be prefinished in factory. Flooring shall be prime grade, tongue and groove, square edge, matching.

2.5 Plastic Imipreanated Parguet Flooring shall be manufacturer's standard fabrication of solid hardwood slat-block parquet flooring, which has been impregnated with acrylic plastic and treated by gamma radiation and factory-finished. Flooring shall be composed of 5/16-inch thick x 6-inch squares fabricated into 12-inch square blocks, square edged, tongued and grooved, with tongue and groove matching.

2.6 Adhesive/Mastic shall be polyvinyl acetate (PVA) or special mastic of type recommended by the flooring manufacturer and complying with flammability and environmental control regulations.

2.7 Finish Materials for Unfinished Flooring:

2.7.1 Stain: Penetrating type non-fading wood stain.

2.7.2 Wood Paste Filler: Fed. Spec. TT-F-336, pigmented if required.

2.7.3 Sealer: TT-S-176, Class I, for white oak and red oak, Class II for beech, birch, and hard maple.

2.7.4 Varnish: Alkyd resin varnish conforming to Fed. Spec. TTV-10930.

2.7.5 Urethane Finish: Moisture curing type, urethane finish conforming to Fed. Spec. TT-C-540.

2.7.6 Floor Wax: Slip-resistant, conforming to Fed. Spec. P-W00158, Type I, Class 2.

2.8 Composition Cork Exlkansion Strin: Fed. Spec. HH-C-576, Type I-B, Class 2.

2.9 Nails and Screws shall be recommended by NOFMA Specification Manual.

09570-1

2.10 Concrete Primer: ASTM D 41.

2.11 Asphalt-Saturated Felt: ASTM D 226.

2.12 Hardboard Underlayment: Fed. Spec. LLL-B-810 and CS251.

3.1.1 For Adhesive Application on Concrete Slab: Test for dryness with a 3 percent solution of phenolphethalein in grain alcohol (97 percent), examine concrete surfaces and grind irregularities to within allowable tolerances of NOFMA Specification Manual, and apply primer to concrete subfloors.

3.1.2 For Adhesive Application on Wood Subflooring or Underlayment: Preparation of subflooring or underlayment shall be in compliance with the printed instructions of the flooring manufacturer.

3.1.3 For Nailed Application on Wood Subflooring or Underlayment: Cover subflooring with a layer of 15-pound asphalt-saturated felt, lap all edges at least 2 inches, and turn felt up at least 2 inches behind baseboards.

3.1.4 For Plastic Impregnated Parquet Flooring: Patch and level concrete subfloors with porous latex cement patching compound. If parquet is to be installed over existing synthetic floor or tongue and grooved subfloor wider than three and one quarter inches, a 1/4-inch plywood or untempered hardboard underlayment.

3.2.1 General: Comply with WSFI specifications for "Mosaic Wood Parquet Flooring,” “Laminated

Block Flooring,” and “Herringbone Flooring” and with CS56 and CS233, as applicable to the flooring type required. Where flammable adhesives are used, provide safety sparkproof fans when natural ventilation is inadequate; prohibit smoking, lighting matches, metal heel caps, or any other flame or spark producing device.

3.2.2 Installation of Wood-Block Flooring on Concrete Slabs shall be by adhesive method.

3.2.3 Installation on Wood Subflooring or Underlayment: Apply one layer of saturated felt over wood or underlayment in troweled adhesive, and apply wood blocks with at least two 7-penny spiral or screw type flooring nails per block.

3.2.4 Installation of Plastic Impregnated Parquet Flooring: Install with special adhesive.

3.2.5 Sanding: Machine sand installed unfinished flooring to remove offsets and non-level conditions.

3.2.6 Field Finishing:

3.2.6.1 Base Finish: On same day that final sanding, buffing, and sweeping have been completed, apply a coat of wood paste filler. Apply stain if needed, then apply two coats of sealer.

3.2.6.2 Natural Finish: When floors are dry apply two coats of wax.

3.2.6.3 Varnish Finish: Apply 3 coats of floor varnish.

3.2.6.4 Urethane Finish: Apply urethane finish to build a dry film thickness of 1.0 mil.

09570-2

SECTION 09596

GYMNASIUM FLOORING

1.0 DESCRIPTION OF WORK: This specification covers the furnishing and installation of gymnasium flooring. Products shall match existing materials and/or shall be as directed by the Contracting Officer. Installation procedures shall be in accordance with the product manufacturer's recommendations.

2.1 Flooring shall comply with MFMA grading rules. Wood strips shall be second grade or better, edge cut, hard maple (acer saccharum), pressure treated, and kiln dried.

2.2 Asphalt Primer: ASTM D 41.

2.3 Asphalt Saturated Felt: Organic, 15 pounds unperforated, complying with ASTM D 226.

2.4 Membrane: 6 mil, carbonized polyethylene sheeting, complying with Fed. Spec. L-P-512.

2.5 Wood Sleepers: No. I common, fir, hemlock, spruce, or yellow pine complying with PS 20, with preservative treatment complying with AWPB LP-2.

2.6 Wood Trim: Provide wood baseboard molding, base shoe molding, and stair risers of same species as the wood flooring. Provide wood stripping, nosings, saddles, and thresholds, of same species and cut as the wood flooring.

2.7 Fibrated Kraft Building Paper: Fed. Spec. UU-B-790, Type 1, Grade D.

2.8 Plywood Subflooring: PS1-74, “C-D INT-APA,” with exterior glue; or “C-C EXT-APA.”

2.9 Hardboard: Fed. Spec. LLL-B-810 and CS251, specially made for underlayment, 1/4 inch thick.

2.10 Nails: Fed. Spec. FF-N-105 annular, screw or ring type, zinc-coated.

3.1 Installation: Comply with MPHA standards and WSFI standards.

3.2 Expansion Spaces: Provide space at walls and other obstructions, interruptions, and terminations of flooring. Cover spaces with base trim, saddles, and thresholds.

3.3 Resiliently-Mounted Subflooring System: Install two layers of 1/2-inch plywood subflooring over moisture barrier and primed substrate. Nail gymnasium flooring to subflooring.

3.4 Steel Channel Sleeper System: Install moisture barrier over primed substrate. Nail channel sleepers to substrate over resilient channel backer, spaced 12 inches o.c. Lay resilient insulation boards in a continuous course between channel sleepers. Fasten gymnasium flooring with flooring clips.

3.5 Resiliently-Mounted Wood Sleeper System: Install 2 foot or 3 foot wood sleeper units at 12 inches o.c. without anchorage over moisture barrier and primed substrate. Nail gymnasium flooring to wood sleepers.

09596-1

3.6 Wood Subflooring and Sleeper System: Anchor sleeper clips to primed substrate, 24 inches o.c., for running sleepers at 16-inch spacing. Flood-coat substrate with 1/8-inch thick pour of hot asphalt. Shim 2 foot or 3 foot wood sleepers level and grout with 1:3 Portland cement-sand grout. Nail clips to sleepers at each juncture. Nail subflooring on sleepers. Cover subflooring with 30-pound, asphaltaturated felt, with lapped seams. Install wood strip gymnasium flooring to subfloor.

3.7 Steel Spline Flooring on Vapor Barrier System: Prime concrete slab with asphalt primer before applying two layers of 15pound, asphalt-saturated felt in asphalt mastic. Cover top layer of felt with a smooth continuous layer of asphalt mastic at least 1/8 inch thick. Lay 12-inch wide continuous strips of finish flooring firmly in asphalt mastic interlocking with aaw-toothed steel splines into the slotted ends.

3.8 Steel Spline Flooring on Cork Underlayment System: Vaporproof slabs on grade as described in Section 3.7. Install 1/2-inch thick corkboard or 1/2-inch thick corkroll underlayment in 1/8 inch of asphalt mastic. Over corkboard, trowel on an additional coat of mastic, 1/8 inch thick. Lay 12-inch wide continuous strips of finish flooring firmly in asphalt mastic interlocking with saw-toothed steel splines into the slotted ends.

3.9 Sanding: Machine sand with coarse, medium, and fine grades of sandpaper, followed by disc sanding with 000 sandpaper. Clean with power vacuum.

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